Crathco 3312 Operator's Manual

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Beverage Freezer
Operator Manual
Model 3312
Grindmaster-Cecilware
4003 Collins Lane, Louisville, KY 40245 USA Phone: 502.425.4776 Toll Free: 800.695.4500 Fax: 502.425.4664 Web: gmcw.com Email: info@gmcw.com
Safety Information .....................................2
Specifications..............................................3
General Information ..................................4
Installation..................................................5
Accessory Installation .................................6
Operation and Adjustments ......................8
Cleaning and Maintenance........................9
Troubleshooting .......................................17
Parts Identification...................................18
Parts Diagram and List .............................19
Wiring Diagram and Parts List.................25
Ladder Diagram........................................28
Spinner Hook-Up ......................................30
Refrigeration Diagram and Parts List......31
Refrigeration Schematic (AC Units).........32
Thank you for purchasing this quality beverage freezer. For your safety and the safety of others, read all warnings and the operator manual before installing or using the product. Properly instruct all operators. Keep training records. For future reference, record serial number here:
Table of Contents
©2016 Grindmaster-Cecilware
Printed in USA
0516 Form # WH-313-07
Part # 390-00048
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit gmcw.com for warranty terms and conditions.
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Model 3312 Beverage Freezer
Safety Information
Important Safety Information
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNING
• Product must be attached to a three wire 120V 20 AMP receptacle (export units - 230V 15 AMP).
• Do not deform plug or cord.
• Follow national and local electrical codes.
• Do not use near combustibles.
• Use only on a circuit load that is properly protected and capable of the rated load.
• Always unplug unit from power supply before servicing or cleaning.
• Note all warning labels on the freezer. If any warning labels are missing or damaged, replace them immediately.
• Risk of electrical shock. Disconnect power before servicing unit. Do not attempt any repairs unless the main power supply to the freezer has been disconnected. Contact Grindmaster-Cecilware Technical Service for service assistance.
FAILURE TO COMPLY RISKS PERSONAL INJURY, SHOCK HAZARD, FIRE, OR DAMAGE TO EQUIPMENT.
CAUTION
• Hazardous moving parts. Do not operate unit with panels removed.
• Do not put objects or fingers in the dispense plunger.
• Read and understand the operating instructions in this manual thoroughly. Only allow properly trained persons to operate this machine.
• While operating, servicing, or cleaning, do not wear loose fitting garments or jewelry that could get caught in the machine and cause a serious accident.
• Stay alert at all times during operation.
• Beverage freezers are heavy pieces of equipment. It is recommended that moving or lifting the unit be done by two people to avoid injury.
NOTICE
• Never connect to an overloaded circuit or to an extension cord, otherwise serious damage to the motor may result.
• Do not operate freezer if any excessive noise or vibration occurs. Contact Grindmaster-Cecilware Technical Service for service assistance.
• Be certain machine is installed with adequate space for proper air circulation. (See installation section.) Failure to provide sufficient ventilation will reduce freezer performance and void equipment warranty.
• Keep operating area clean.
For your safety and the safety of others, read all warnings and the operator manual before installing or using the product.
DANGER: This term warns the user of imminent hazard that will result in serious injury or death. WARNING: This term refers to a potential hazard or unsafe practice, which could result in serious injury or
death.
CAUTION: This term refers to a potential hazard or unsafe practice, which could result in minor or moderate
injury.
NOTICE: This term refers to information that needs special attention or must be fully understood.
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Model 3312 Beverage Freezer Crathco
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Specifications
Standard 3312 CE 3312
Dimensions 29-3/4”H x 18-1/2”W x 29”D 29-3/4”H x 18-1/2”W x 29”D (H x W x D) 68 cm x 47 cm x 74 cm 68 cm x 47 cm x 74 cm
(includes header box) (includes header box) Electrical 115V / 60Hz / 1 PH 220-240V / 50 Hz / 1 PH
Dedicated 20 Amp circuit Dedicated 15 Amp circuit
Circuit NEMA 5-20R Plugless cord (user must attach plug) Drive Motor (2) 1/4 hp, Capacitor Start (2) 1/4 hp, Capacitor Start Compressor 3/4 hp 3/4 hp Cooling Air-cooled Air-cooled Actual Weight 245 lbs (111 kg) 245 lbs (111 kg) Mix Hopper Capacity (2) 2.25 gallons (8.5 liters) (2) 2.25 gallons (8.5 liters) Freezing Cylinder Capacity (2) 1-1/2 gallons (5.7 liters) (2) 1-1/2 gallons (5.7 liters) Refrigerant See Serial Number Plate See Serial Number Plate Refrigerant Charge See Serial Number Plate See Serial Number Plate High Side (operating pressure) Approx. 275-350 psi Approx. 275-350 psi Low Side 35-40 psi 35-40 psi
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Model 3312 Beverage Freezer
General Information
Freezer Application and Specifications
Model 3312 The freezer consists of two freezing cylinders with
rotating internal augers (dashers) that are belt-driven by electric motors. The augers scrape frozen product off of the inside of the refrigerated cylinders. Torque sensing mechanisms control compressor operation to maintain desired product consistency. The freezer utilizes an air-cooled refrigeration system to freeze the product. Self-closing dispensing valves are attached to the front of the freezing cylinder. The unit has an adjustable consistency control and an out of product indicator for each side.
When properly operated and cared for, the Model 3312 will provide many years of service. Proper care includes regular cleaning and maintenance. To minimize the amount of maintenance necessary, follow the operating procedures outlined in this manual.
Product Tips
The Model 3312 was designed to dispense a wide variety of frozen beverages including frozen fruit juice, frozen lemonade, slush, and frozen cocktails. These products can be served in consistencies ranging from thin to fairly thick.
Two types of dispensing valve plungers and product consistency springs are available depending on the thickness of the product being served. These parts are interchangeable depending upon your needs. One plunger, part W0480438 has one horizontal outlet slot and is used to serve thin to medium products such as frozen lemonade and slush. The other plunger, part W0480451 has two horizontal outlet slots and is used to serve thicker product such as neutral base frozen cocktails. A red spring, part W0631239, is used on the drive motor to adjust product consistency to serve thin to medium products. The yellow spring, part W0631238, is used for thicker product. The spring is located next to the drive motor behind the right hand side panel.
Over an extended period of time, some products, such as frozen cocktails that contain alcohol, have a tendency to separate, or stratify. Separation of product
on the mix storage hopper can result in frozen product quality inconsistency. Simply keeping the product, in the mix storage hopper, stirred on a regular basis will eliminate this problem.
Some cappuccino or latté mixes contain dairy products which can spoil if not refrigerated. If the freezer is to be turned off at night, these products must be removed from the freezer.
Contact your local health department regarding its regulations for proper mix handling and storage.
Carburetor Assembly
Your new freezer uses a metering device, known as a carburetor, to feed the proper ratio of mix and air into the freezing cylinder (and to prevent frozen product from running out of the freezing cylinder).
The carburetor, or carb tube, is a tube with a hole, or series of holes, bored through the side. It is located in the hopper and fits in the hole that leads to the freezing cylinder. Air flows into the freezing cylinder through the top of the tube and mix flows in through a smaller hole in the side of the carb tube. The size of the mix inlet hole can be balanced with the viscosity (thickness) of the liquid mix and product draw rate, in such a way that the proper amount of mix is fed into the freezer cylinder to blend with air at just the right ratio. Mix viscosity varies by mix type, mix temperature, and mix age. Different serving rates also demand different feed rates. For many products, the proper mix to air ratio is generally accepted to be two parts mix to one part air. This proportion yields a finished product that is both tasty and profitable. At this ratio, one gallon of liquid mix will yield a volume of one and one­half gallons of frozen product. This additional volume is the overrun in the product. Crathco offers two versions of carb tubes (see Figure A). Depending on the product being served and overrun requirements there is a standard tube for most slush or cocktail products and a low overrun carb tube that allows all air trapped in the freezing cylinder to escape. Most applications only require the standard carb tube.
Standard carb tube
(W0471076)
Low overrun carb tube
(W0472060)
Figure A
1
2
1
2
2
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Model 3312 Beverage Freezer Crathco
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General Information (continued)
Mix Considerations - General
Freezing characteristics are affected by the amount of sweeteners and solids in the mix. The amount of sweeteners and solids is called BRIX. BRIX can be measured with an instrument called a refractometer. A BRIX reading of between 11 and 14 will provide optimum freezer operation. Mixes with this BRIX level will freeze down to a smooth, uniform consistency. Mixes with too high a BRIX level will take longer to freeze down and will yield a soft, wet frozen product. Mixes with too low a BRIX level will have larger ice crystals and will have a tendency to dispense slowly. Alcohol content also affects product freezing characteristics. High alcohol content may prevent the freezer from serving product at proper thickness.
Note: Always take BRIX measurement using mix that has been thoroughly blended, before it is frozen. Always allow frozen mix to thaw thoroughly before taking a reading.
For maximum output capacity, always pre-chill mix before adding it to the freezer. Pre-chilled mix gives the freezer a head start on the freezing process and will speed both initial freeze down and recovery time. It is normal for output capacity to decrease when warm mix is added, or when the freezer is operated in a warm area.
Shipment Transit
1. The freezer has been operated and tested at the factory. Upon arrival the complete freezer must be thoroughly checked for any damage which may have occurred in transit.
NOTICE: A Tip (N) Tell warning device is placed on
each shipping carton at the factory. If the indicator is red, the carton has been tipped in transit. (See Figure B.)
2. THE CARRIER IS RESPONSIBLE FOR ALL DAMAGE IN TRANSIT WHETHER VISIBLE OR CONCEALED. DO NOT PAY THE FREIGHT BILL until the freezer
has been checked for damage. Have the carrier note any visible damage on the freight bill. If concealed damage or shortages are found later, advise the carrier within 10 days and request inspection. The customer must place any claim for damage and/or shortage with the carrier. Grindmaster-Cecilware cannot make any claims against the carrier.
Installing Your Unit
1. Place the self-sealing rubber pad (shipped with the freezer) on a level counter that is stable and strong enough to safely support the freezer’s weight (245 lbs. / 111 kg), or if equipped with legs instead of pad, install legs by screwing them into the four leg holes on the bottom of the unit. (Leg Kit Part # W0890220 (4) 4” (10 cm) Legs)
2. Make sure freezer is to be placed in a location that is within 6’ (1.8m) of a properly grounded circuit and allows adequate space at each side and above for proper air circulation.
Air Cooled Units Only: Minimum clearance is 6” (15 cm) on both sides and 0” at back and open above the freezer. (See Figure C.)
NOTICE: Failure to allow adequate ventilation will
void the warranty and reduce freezer performance.
NOTICE: Locating the unit in high ambient
temperatures (over 100°F / 37.8°C) will significantly reduce the performance of your machine.
3. Remove the side panels. Supporting all four sides, lift machine up (by the frame), and place in appropriate area on top of rubber pad.
NOTICE: If equipped with spinner, do not lift unit up
by spinner shaft. It will cause serious damage to spinner.
CAUTION: Beverage freezers are heavy pieces of
equipment. It is recommended that moving or lifting the unit be done by two people to avoid injury.
Installation
Figure B
Figure C
0” CLEARANCE AT REAR OF MACHINE
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Model 3312 Beverage Freezer
Installation (continued)
Installing Your Unit (continued)
4. The side panels should still be removed. Cut the cable tie used to secure motor during shipment. Make sure motor rocks freely. See Figure D.
5. 220V/50Hz Units: These units come with a plugless cord that requires the appropriate plug configuration be connected. This must be determined by the power outlets at the specified location. See wiring diagram at back of manual for assistance. It is recommended that a service technician performs this operation.
6. Review contents from hopper to make sure all parts are present:
* Optional items specified when the unit is ordered.
7. Fill out Warranty Registration Card with the requested information and mail to Grindmaster-Cecilware.
8. Replace side panels.
9. Assemble the dispense valve following the instructions on page 12. The valve plunger, spring, and retaining pin come in the small parts bag.
10. Be sure ON-OFF-CLEAN switch (toggle switch located underneath the electrical box) is in the “OFF” position.
11. Connect the power cord directly to a properly grounded DEDICATED 120V/60Hz, 20 Amp circuit or 220-240V/ 50Hz, 15 Amp circuit for CE models. Do not use an extension cord.
WARNING Do not alter or deform the plug in any
way! Altering or deforming the plug may cause electrical shock, damage unit, and will cause serious
personal injury.
12. Remove the drip tray kit from the plastic bag. Separate the parts and remove the protective coating. The drip tray is mounted on two screws that are located on the lower front of the freezer cabinet.
13. Place the key hole slot of the drip tray support bracket onto the screws located on the lower front of the freezer cabinet and tighten these screws.
14. Place drip tray onto drip tray surround bracket.
15. Place the louvered drip tray insert into drip tray.
The Model 3312 has several optional accessories that can be added to the unit in the field to meet your application’s needs. These accessories come with installation instructions.
Spinner - Spinners are typically used in applications that add flavoring to a frozen neutral base product after it is dispensed.
Allows operator to serve a wider variety of frozen drinks from one machine (e.g. hazelnut added to cappuccino). See Figure E.
Figure D
Part # Description
390-00048 Manual W0600013 Rubber Pad Sheet W0600121 Merchandiser Installation Sheet W0600012 MSDS Sanitizer Sheet W0600159 Warranty Registration Card W0890182 Drip Tray Kit W0520093 Hopper Cover W0480445 Valve Handle (2) W0631230 Valve Spring (2)
*
Carb Tube (2)
*
Dispense Valve Plunger (2) W0470076 Lubricant W0631903 Sanitizer Packets W0600058 Laminated Cleaning Instructions W0600327 Seal Installation Instructions
Accessory Installation
Spinner mounting bracket
Spinner
Mounting screws
Electrical box
Figure E
REMOVE CABLE TIE
Page 7
Concealed Air Filter - Prevents dust from clogging the condenser.
Ideal for applications near beaches. Helps maintain maximum air flow and optimum freezer performance. See Figure F.
NSF approved. Part # W0890200 stainless steel; W0890208 black.
Exposed Air Filter - Similar to concealed air filter. Not NSF approved. Part # W0890206. See Figure G.
Valve Lock Security Bracket - Part # W0471135. Ideal for self-service locations to prevent unauthorized use. Lock must be purchased separately. See Figure H.
Remote Fill Control - Automatically refill the mix storage hopper. Provide additional labor savings by pre-mixing product automatically and monitoring system to maintain the mix hopper level.
Private Label Header - A private label or different drink header can be installed by removing two screws from the electrical box cover. Place the header (transparency) between the clear and opaque plates (plastic lens). Put these in place under the lip of the machine top. Slip the electrical box cover back on to the machine and reinsert the screws. (See Figure I.) Grindmaster-Cecilware offers a variety of drink headers including: frozen beverage, frozen lemonade, cappuccino, margarita, piña colada, frozen cocktail, frozen daiquiri, and smoothie.
Model 3312 Beverage Freezer Crathco
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Accessory Installation (continued)
FILTER
SLIDE THE FILTER IN BEHIND THE FILTER PANEL, & IN FRONT OF THE EXISTING SIDE PANEL. TO CHANGE, REMOVE, CLEAN AND/OR REPLACE.
Figure F
Figure G
Figure H
Figure I
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Model 3312 Beverage Freezer
Operation and Adjustments
How to Operate
1. Sanitize unit following the cleaning instructions starting on page 9.
2. Fill the mix storage hopper following the instructions on page 13. Allow barrels to fill with product to proper level, and then insert carb tube from parts bag in hole toward rear of hopper. See Figure J.
3. Turn power switch to “ON” position for each barrel.
4. Allow product to freeze in barrel. Compressor will turn off when product in both barrels reaches pre-set consistency.
5. To dispense product, pull down valve handle and release when done.
6. If product consistency is not as desired, adjust per the instructions on this page.
7. Refill mix storage hopper when “mix out” light is on.
8. Clean the unit regularly following local health codes.
9. Perform maintenance when necessary to increase the life of the unit. See the chart in this manual for regular maintenance schedule (page 14).
Mix Low Function
This model utilizes a simple float mechanism to sense when mix is low in hopper. (See Figure J.) When the mix level in the hopper is low, the mix low light located in the front of the machine next to the valve block will illuminate. (The left-most light corresponds to the left barrel.)
NOTICE: Do not run the unit under mix low
conditions for long periods of time. This can affect machine performance or damage componentry.
Consistency Adjustment
From time to time, it may become necessary to readjust the consistency setting (thickness) to compensate for variation between different mixes or to switch from one type of product to another. This adjustment is made as follows:
1. Disconnect electrical power.
WARNING: Do not attempt to readjust the
freezer until electrical power has been disconnected.
2. Remove right side panel (facing the freezer).
3. Use the adjustment screw, situated on the front of the drive motor mounting bracket to change product thickness. Turn the thumbscrew (3 full turns for red spring, 1 turn for yellow spring) to make a noticeable change in consistency. (See Figure K.)
NOTICE: Turn screw clockwise for thicker product
consistency and counter clockwise for thinner product consistency. (See Figure L.)
4. Reinstall the side panel, reconnect power.
5. Turn freezer to “ON” and allow it to freeze to desired consistency.
6. Check product. Repeat process until desired consistency is achieved.
NOTICE: When making changes to a colder (thicker)
setting, recheck consistency again after the compressor has cycled off. When adjusting (counter-clockwise) to a thinner consistency, a large portion of product must be drawn from the dispense valve to reduce the product thickness below the new set point (adjustment). Then allow the freezer to refreeze product to the new setting.
Mix Low Float O-ring
Carburetor
Mix Low Float
Figure J
Increase Thickness
(turn clockwise)
Decrease Thickness
(turn counterclockwise)
Figure L
Figure K
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Model 3312 Beverage Freezer Crathco
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Cleaning and Maintenance
Cleaning and sanitizing frequency must be followed in accordance with state and local health department regulations.
NOTICE: Each time the freezer is fully disassembled,
all food zone freezer components must be thoroughly washed and sanitized using procedures recommended by the local health department. In lieu of local health department recommendations, use a three compartment sink; one compartment to wash parts in detergent, one compartment to rinse, and one to sanitize.
Drain and Rinse
1. If the freezer is empty, proceed to Disassembly and Cleaning. If there is product in the freezer, turn the front panel switch to “CLEAN”. It is recommended to schedule cleaning when product in the hopper is low to minimize product loss.
2. On freezers using the optional Remote Fill Control and Proportioning Pump, turn “OFF” the water valve on the Proportioning Pump, using the valve next to the inlet pressure regulator and turn the switch on the Remote Fill Control to “OFF”.
3. Open the front dispensing valve and drain all product from the freezer. Close the dispensing valve and turn freezer to “OFF”.
NOTICE: Use approximately 2½ gallons (10 liters)
of cool water to rinse product out of freezer.
4. Remove the carburetor tube and pour water into the storage hopper. Allow the water to fill the freezing cylinder.
5. Turn the panel switch to “CLEAN” for 5 minutes.
6. Open the dispensing valve and drain the water from the freezer.
7. Turn the freezer “OFF”.
Disassembly and Cleaning
NOTICE: For cleaning and sanitizing before initial
start-up remove carb tube, dispense plunger, handle, and spring from parts bag first.
1. Disassemble the dispensing valve assembly (see Figure M). Pull out valve handle retaining pin while supporting the valve plunger from the bottom (see Figure N). Push up on the valve plunger and remove the stainless handle (see Figure O). Slide the valve plunger and spring downward to remove (see Figure P).
2. Remove knobs and carefully remove the front dispensing valve assembly, leaving the dasher assembly in the cylinder. Remove the O-rings from the plunger assembly and back of the dispensing valve body. (See Figure Q, page 10.)
Figure M Disassemble Dispensing Valve
Figure N Remove Pin
Figure O Remove Handle
Figure P Remove Plunger and Spring
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Model 3312 Beverage Freezer
Cleaning and Maintenance (continued)
Disassembly and Cleaning
NOTICE: The best way to remove an O-ring is to first
wipe off all of the lubricant using a clean paper towel. Pinch the O-ring upward with a dry paper towel between your index finger and thumb. When a loop is formed in the O-ring, roll it out of the groove with your other thumb. Always remove the O-ring farthest from the end of the plunger first. Carefully inspect the O­rings and replace if necessary. Be careful not to pull or tug excessively on O-rings. O-rings can be distorted, which will deteriorate sealing performance. (See Figure Q.)
3. Remove the dasher assembly from inside the freezing cylinder taking care to avoid damaging the rear seal assembly at the back of the freezing cylinder. Disassemble the dasher assembly by removing the stator rod and front and rear stator rod bearings.
4. Remove stationary half of the shaft seal assembly from the back end of the freezer cylinder. This is accomplished by reaching into the cylinder and pulling seal out with your index finger. (See Figure R.)
5. Slide the rotary half of the seal off the dasher shaft. Inspect both seal components carefully for nicks or cracks. Replace seal if defective.
NOTICE: To prevent leakage the surfaces of the rotary
seal and the stationary seal must be smooth with no chips or cracks.
NOTICE: All units are shipped with a standard ceramic
seal (Part # W0340201) unless otherwise specified. Certain products contain coconut oil which requires a different sealing material. For these products use the coconut oil seal (Part # W0340210). The stationary half of the standard seal has a white polished surface. The stationary half of the coconut oil seal has a glossy black surface.
6. Remove carb tube from bottom of hopper and remove O-rings. (See Figure S.)
7. Repeat disassembly procedures on other side.
8. Remove drip tray and empty contents.
9. Take all components to the cleaning area.
10. Prepare 1 gallon (3.8 liters) solution of hot tap water and common dishwashing detergent.
11. Using a warm, mild detergent solution, thoroughly wash all components, including the inside of the freezing cylinder and the mix storage hopper. DO NOT WASH COMPONENTS IN A DISHWASHER.
12. Use a medium sized brush to clean the bottom of the valve body and the inside of the plunger bore with detergent solution, taking care to remove only remaining lubricant. (See Figure T.)
13. The exterior of the freezer should be cleaned as needed with a cloth towel.
NOTICE: Coarse rags, abrasive cleaners, and
excessive force can damage and/or scratch the surfaces of the freezer.
Figure Q Ring Removal
Figure R Removal of stationary half of seal
Figure S Carb Tube
Figure T Clean Valve Body
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Model 3312 Beverage Freezer Crathco
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Cleaning and Maintenance (continued)
Reassembly
NOTICE: Allow all parts to dry completely before
reassembly.
1. Reassemble drip tray and re-install on front of unit.
2. Wet the inner rubber lip of the rotary half of the seal and the back end of the dasher shaft with water. Slide rotary half of assembly onto the dasher shaft, RUBBER FIRST, with the smooth sealing surface facing the back of the dasher. (See Figure U.) Be sure the rotary half is fully seated against the shoulder of the shaft.
3. Insert the stationary half of the seal into the ribbed rubber boot with the polished surface facing out (forward).
4. Lightly lubricate the ribbed rubber boot of the stationary ceramic seal (taking care not to get any lubricant on the polished surface) and insert it straight back into the recess at the back of the freezing cylinder, RUBBER FIRST. (See Figure V.)
NOTICE: The stationary half of the seal must be
completely dry before reassembling. If the circular half of the seal is white, make sure that the grooved side is toward the rubber. If the circular half is black, be sure the glossy side is facing out.
5. Reassemble the dasher assembly, as shown in Figure W. Insert the larger front and smaller rear white plastic bearings into dasher, then slip in the stator rod.
6. Carefully and slowly guide the dasher into
the freezing cylinder, taking care not to damage the seal assembly. Turn dasher shaft
until it engages the square drive coupling. Slide the dasher back into the cylinder so that the two smooth sealing surfaces meet. (See Figure X.)
7. Inspect and lightly lubricate the large square O- ring and refit it into the back of the valve block assembly. Install the valve assembly on the front studs and tighten the knobs until they are finger tight. Do not use tools to tighten
knobs.
NOTICE: Failure to lightly lubricate the large O-ring
can result in product leakage.
8. Copy reassembly steps on other side.
Figure U Re-assemble rotary half of seal as shown
Figure V Install stationary half seal
Figure W Dasher Assembly
Figure X Seal Assembly
Page 12
Sanitizing and Refilling
1. Reassemble carburetor by installing the two O- rings at the bottom of the carb tube.
2. Place the carburetor assembly in the bottom of the hopper.
3. Install the O-rings on valve plunger and lay plunger assembly on a clean piece of paper towel.
4. Prepare a minimum of 2.5 gallons (9.5 liters) of sanitizing solution (Kay-5 Sanitizer/Cleaner or equivalent) following the manufacturer’s instructions.
NOTICE: Add 1 ounce (28 gm) of Kay-5 to 2.5 gallons
(9.5 liters) of 120°F (50°C) water to achieve a concentration of 100 parts per million.
5. Dip a medium sized brush into the sanitizing solution and sanitize the inside bore of the dispensing valve. (See Figure Y.)
6. Place a small amount of lubricant onto a piece of clean paper towel. Use a clean piece of paper towel to pick up the small end of the valve plunger assembly. Apply a thin film of lubricant from the other piece of paper towel. (See Figure Z.)
7. Slide the valve plunger spring over the small end of the valve plunger and, using another clean piece of paper towel, pick up the valve plunger at the outlet end and insert plunger and spring into the valve body. (See Figure AA.)
8. Push up on the valve plunger and insert the stainless steel handle. (See Figure BB.)
9. Holding the handle down slightly so that the hole in the handle and valve block are aligned, insert the dispensing valve handle retaining pin. (See Figure CC.)
10. Repeat on other side.
12 Crathco
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Model 3312 Beverage Freezer
Cleaning and Maintenance (continued)
Figure Y Sanitize Valve Body
Figure Z Lubricate Plunger
Figure AA Install Plunger and Spring
Figure BB Insert Valve Handle
Figure CC Insert Retaining Pin
Page 13
11. Pour sanitizing solution into the mix storage hopper and allow the solution to fill freezing cylinder. Use a large brush to sanitize all hopper surfaces. (See Figure DD.)
12. Turn panel switch on each side to “CLEAN” and allow freezer to run for 5 minutes.
13. Open dispensing valves and drain solution. Allow the dasher to push remaining sanitizer out of the freezing cylinders. Once the sanitizing solution is drained, turn panel switches to “OFF”.
14 Place a small amount of sanitary lubricant onto
another piece of clean paper towel. Use a clean piece of paper towel to pick up the large end of the carburetor from the bottom of the hopper taking care not to touch the sanitized carburetor with your bare hand (Figure EE). Apply the lubricant on the other piece of paper towel to the two O-rings on the bottom of the carburetor assembly (Figure EE).
15. Place the lubricated carburetor assembly on a clean piece of paper towel.
16. Prepare fresh product according to manufacturer’s instructions.
17. Hold open the dispensing valve and pour product (approx. 10 oz. or 0.3 liter) into the hopper to allow this product to chase out any remaining sanitizer. Watch the product flowing out of the dispensing valve and close the valve
when the new mix has purged the sanitizer remaining in the cylinder.
18 Use a clean piece of paper towel to insert the
sanitized carburetor assemblies into each hopper inlet hole.
19. Fill mix storage hopper with fresh product. Cover hopper with hopper lid.
20. Turn one front panel switch to “ON”. Allow approximately 20 minutes for the freezer to reach proper consistency, then turn the other front panel switch “ON” to freeze down the other side.
Clean-In-Place Procedure (Daily Cleaning)
This equipment has been approved for a Clean-In-Place procedure that does not require complete disassembly on a daily basis. The unit still requires regular complete disassembly for cleaning and sanitizing. To perform the C-I-P procedure, follow the instruction below:
1. Empty any product in the machine and turn to OFF.
2. Disassemble the dispensing valve assembly following the instructions in Disassembly and Cleaning (page 9).
NOTICE: Leave the valve block in place. Only
disassemble the plunger, handle, spring, O-rings, and pin.
3. Remove carburetor assembly from hopper and remove O-rings.
4. Take all components to the cleaning area.
5. Carefully inspect the O-rings for cracks, chips, or cuts and replace if necessary.
6. Prepare 1 gallon (3.8 liter) solution of hot tap water and common dishwashing detergent.
7. Thoroughly wash all parts including handle, pin, valve plunger, spring, carburetor assembly and all O-rings in detergent solution.
8. Use a medium sized brush to clean the bottom of the valve body and the inside of the plunger bore with detergent solution taking care to remove any remaining lubricant.
9. Reassemble following the instructions under Sanitizing and Refilling (page 12).
NOTICE: Run the unit with sanitizer on “CLEAN” for
20 minutes before draining and refilling.
Model 3312 Beverage Freezer Crathco
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Cleaning and Maintenance (continued)
Figure DD Sanitize Hopper
Figure EE Lubricate Carb Tube
Page 14
Maintenance
WARNING: Disconnect power for maintenance. Do not attempt to perform maintenance on the freezer
until electrical power has been disconnected.
Suggested Daily Maintenance
1. Clean, lubricate, and sanitize the freezer following guidelines.
2. Clean the exterior of the freezer using a soft wet cloth. (Wipe down spinner if attached.)
3. Empty drip tray.
Parts Replacement Schedule
14 Crathco
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Model 3312 Beverage Freezer
Cleaning and Maintenance (continued)
Part
Description
Monthly
Every 3 Months
Every 6 Months
Annually
Quantities to
be Replaced
Shaft Seal (W0340201 or W0340210)
Replace 1
Drive Shaft (W0451067)
Inspect & replace if
necessary
1
Drive Belts (W0450209)
Inspect & replace if
necessary
1
Scraper blades on dasher (if equipped) (W1431084)
Replace 2 per dasher
Square cut O-ring on valve body/face plate (W0340055)
Inspect & replace if
necessary
1 per valve body
Front stator flange bearing (W0430032)
Replace 1 per barrel
Rear stator flange bearing (W0430024)
Replace 1 per barrel
Dispense valve O-rings (W0340022)
Replace
Thick Product Plunger: 2 Standard Product Plunger: 3
Carb tube O-rings (W0340011)
Replace 2 per carb tube
Condenser
Inspect & clean
if necessary
(Air-cooled units only)
1
Refer to the Crathco Parts Price List when ordering the above parts.
Page 15
Preventative Maintenance Procedure (Every 6 to 12 Months)
A preventative maintenance visit should be performed every 6 to 12 months depending on the usage and environment where the unit is placed. (Ex. seasonal machines - once before season, year round machines ­twice per year). The following procedures should be performed during a preventative maintenance visit. This does not take the place of daily care and cleaning procedures as described by local health codes and the manual. PM kit #W0890157 contains the standard replacement parts needed for preventative maintenance including O-rings, standard seal kit, stator bearings, and drive belt. One kit is required for each barrel receiving maintenance. Units with a coconut oil product seal should order all parts separately. Units with scraper blade dasher will require the scraper blades be ordered separately.
Verify ventilation is adequate (Air-cooled units: 6” (15 cm) minimum on both sides, open at top, and as far as possible from dust sources; Water-cooled units: 0” on both sides, 3 - 6” (7.6
- 15 cm) at rear of unit and open at top).
• Verify adequate water flow, and drain connections on water-cooled versions.
Check product temperature and consistency for proper setting (refer to food product manufacturer’s recommendation) - adjust if necessary. Where equipped, be sure to check the temperature in both the hopper and cylinder.
• Ensure product is being mixed properly and is within specification (check brix - most products should be around 13% - refer to food product manufacturer’s recommendations for exact recommended brix).
• Check for any leaks.
Empty product from the unit. Disassemble unit completely (as if for cleaning).
• Clean and sanitize all disassembled parts following the cleaning instructions in the manual.
• Clean and sanitize hopper, freezing cylinder, and splash zones on the machine.
• Check condition of all panels and lids - replace if necessary.
• Check dasher scraper blades for wear if equipped - replace once per year minimum.
• Check dasher for signs of wear - replace if necessary. Verify alignment when replacing.
• Check valve body gasket for wear - replace once per year minimum.
• Check valve body knobs (used to hold valve body in place) - replace if necessary.
• Check condition of shaft seals and stator bearings - replace once per year minimum.
• Inspect drip cup at back end of freezing cylinder for signs of seal leakage.
• Replace O-rings on hopper float (where necessary), dispense valves, and carb tubes (lubricate).
• Lubricate parts where appropriate (dispense valve O-rings, carb tube O-rings, rubber boot of stationary shaft seal). Lubricate with FDA approved food grade lubricant.
• Re-assemble unit and sanitize hopper and freezing cylinder by running CLEAN cycle.
• Clean and sanitize spinner if equipped.
• Check operation of merchandiser and mode lights - replace light bulbs if necessary.
• Clean reusable filter if equipped. Check condition of filter and replace if necessary.
• Clean condenser.
• Inspect the drive shaft and motor shaft bearings for excessive wear (drive shaft hole rounding out) - replace if necessary. Verify alignment when replacing.
• Check V-belt tension (should be 1/2” - 5/8” or
1.3 - 1.6 cm) and verify all set screws are tightened - adjust if out of range. Replace belt once per year minimum.
• Verify compressor operation and freezer controller operation.
• Check electrical connections (outlet should be properly grounded with amperage capacity equal to or over the amperage specified on the serial tag).
• Check condenser fan operation and clean fan blades if necessary.
• Review proper periodic care and cleaning instructions (disassembly, cleaning, sanitizing, lubrication, and re-assembly) with store personnel. Train store personnel to follow proper procedures (stress importance of store level maintenance i.e. lubrication, filter cleaning, etc.).
• Make sure store personnel have appropriate supplies (lubricant, cleaning brushes, and sanitizer) to care for machine.
Model 3312 Beverage Freezer Crathco
®
15
Cleaning and Maintenance (continued)
Page 16
How to Clean Condenser (Air-Cooled Unit Only)
NOTICE: Loss of refrigeration efficiency will result if
condenser is allowed to become dirty. Excessive compressor run time or loss of capacity is a good indication that the condenser needs to be cleaned.
1. Disconnect electrical power.
2. Remove side panels.
3. Place a damp towel over the side of the condenser opposite the fan motor.
4. Using compressed air or CO2, blow out dirt from the fan side of the condenser. An alternate cleaning method is to use a condenser brush and vacuum cleaner.
CAUTION: Procedure can create a loud noise. Use
hearing protection.
How to Clean Exposed Filter (Air-Cooled Unit Only)
1. Slide exposed filter out of the rails by pulling forward on the filter. It is recommended to remove the filter by using the palm of your hand and applying even pressure to the face of the filter.
2. Clean filter with liquid soap and water.
3. Soak filter for 15 minutes.
4. Rinse filter with heavy stream of water, opposite the direction of air flow. Allow filter to dry.
5. Slide the filter into the rails until the filter contacts the stop on the top rail.
How to Clean Concealed Filter (Air-Cooled Unit Only)
1. For concealed filters, lift lid and pull up on filter tab to remove filter.
2. Clean filter with liquid soap and water.
3. Soak filter for 15 minutes.
4. Rinse filter with heavy stream of water, opposite the direction of air flow. Allow filter to dry.
5. Slide filter into top of filter cover with removal clip up and the air flow arrows facing the existing panel.
How to Adjust Belt
CAUTION: Unplug the machine before
performing any adjustments. This procedure must be done by a qualified technician.
Check the belt tension. The proper belt deflection is 1/2” (1.3 cm) over all. If the deflection is more than 1/2” (1.3 cm) the motor will need to be lowered. If the deflection is less than 1/2” (1.3 cm), the motor will need to be raised. Follow this procedure to adjust the motor to achieve proper belt tension. (See Figure FF)
1. Unplug the machine and remove both side and rear
panels.
2. Locate the motor flange bearings. These are the side mounted bearings that hold the motor to the cradle. The motor is double shafted and the shaft extends through a bearing on each end. The bearing is held to the motor cradle by two allen bolts on each bearing.
3. Loosen the allen bolts on each bearing. Do not loosen the setscrews that hold the bearing collar to the motor shaft.
4. Lower the motor or raise the motor as needed. The motor must be kept level from front to back. Do not lower or raise only one end of the motor. This will result in excessive belt wear and belt noise.
5. Align the motor pulley with the top pulley if needed. Tighten all four allen bolts down.
NOTICE: The motor pulley should be in alignment
with the large (driven) top pulley. Use a straight edge along the top pulley.
6. If the pulleys are not in alignment, loosen the setscrew on the motor pulley and move either in or out as needed.
7. Tighten the setscrew back down on the motor shaft (use of non-permanent Loctite®is recommended). Please be sure the setscrew is tightened down on the flat surface of the motor shaft.
8. Reassemble and return the unit back into service.
How to Change Back Lit Sign Merchandiser Bulb
1. Remove the two screws located on the top of either side of the sign.
2. Lower the metal enclosure that frames the merchandiser insert.
3. Pull merchandiser enclosure down and out.
4. Replace bulb inside by pulling bulb straight out of the socket. Firmly insert the new bulb into the socket.
5. Reassemble. For ease of assembly, put merchandiser and plastic lenses in light box before placing metal enclosure back on.
16 Crathco
®
Model 3312 Beverage Freezer
Figure FF
Cleaning and Maintenance (continued)
BELT TENSION SHOULD BE
1/2” - 5/8”
(1.3 - 1.6 cm)
Page 17
Freezer problems originate from three sources - improper operation, mix problems, or mechanical malfunction.
Always check for improper operation and mix problems first, as they are the most common cause of most equipment problems.
CAUTION: Always disconnect power before attempting any maintenance procedures.
Only a qualified service technician should perform electrical and mechanical adjustments or repairs.
Model 3312 Beverage Freezer Crathco
®
17
Troubleshooting
PROBLEM POSSIBLE CAUSE SOLUTION
Machine will not run or freeze down • Machine not plugged in
• Circuit breaker tripped or fuse blown
• Machine in CLEAN or OFF position
• Obstructed condenser air flow (Air-cooled units)
• Compressor not operating
• Dasher not installed
• Low refrigerant charge
• Plug machine in
• Reset breaker or replace fuse
• Switch to ON position
• Clean condenser. Allow 6” (15 cm) on both sides
• Check for cause and correct
• Install dasher (auger)
• Check for leaks, repair, and recharge
Product too soft • Consistency setting too loose
• Consistency setting at maximum (red spring)
• Product BRIX level too high
• Too much alcohol in mix
• Readjust consistency control
• Change to yellow consistency spring
• Lower liquid product BRIX level
• Lower alcohol content
Product too stiff • Consistency adjuster set too firm
• Product BRIX level too low
• Readjust consistency setting or change to red spring
• Increase product BRIX level
Product will not dispense • Power switch OFF
• Inadequate mix in hopper. Red MIX  LOW light on
• Consistency adjuster set too firm
• Carburetor inlet hole clogged
• Drive belt broken or off pulley
• Drive shaft worn
• Drive motor failure
• Turn power switch ON
• Refill hopper
• Readjust consistency setting
• Unclog carburetor inlet hole
• Repair or replace
• Inspect square drive shaft pocket for excessive wear, replace
• Replace motor
Leakage from drain tube, front of freezer above drip tray
• Worn or defective shaft seal
• Seal installed incorrectly
• Replace seal and then lubricate at each cleaning
• Remove and install seal
Excessive dispensing valve leaks • Worn or defective O-ring(s) • Replace and lubricate
Clicking sound from inside machine • Low voltage
• Extension cord is used
• Use dedicated circuit with proper rating
• Connect directly to power source or use power cord of proper size
Thumping sound from inside machine • Worn belt • Replace belt
Scraping sound during freeze down • Frozen product scraping off of
cylinder walls
• No product in machine
• Sound should go away when product is frozen to proper consistency
• Fill with product
Premature seal wear • Incorrect installation of dasher
• Improper drive shaft clearance
• Incorrect shaft alignment
• Advise careful installation
• Adjust to proper
• Align shaft
Merchandiser light flickers when freezer cycles
• Low voltage • Connect freezer to dedicated circuit with proper rating
If you still need help, call Grindmaster-Cecilware Technical Service Department, (502) 425-4776 or (800) 695-4500 (USA & Canada only) (Monday through Friday 8 AM - 6 PM EST). Please have the model and serial number ready so that accurate information can be given.
Prior authorization must be obtained from Grindmaster-Cecilware for all warranty claims.
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit our website at GMCW.com for warranty terms and conditions.
Page 18
18 Crathco
®
Model 3312 Beverage Freezer
Parts Identification
1
2
Rough Side
of Ceramic
Smooth
Shiny Side
CHECK LIST
PARTS IDENTIFICATION
Coconut Oil Seal (W0340210) and Standard Seal
(W0340201) include 1, 2, & 3.
Slush Plunger (W0480438)
Thick Product Plunger
(W0480451)
(W0430026)
Scraper Blade Dasher (W0430089)
(W0631230)
Use with scraper blade dasher
17b Optional low overrun
Carburetor
W0472060
Page 19
Model 3312 Beverage Freezer Crathco
®
19
Parts Diagram and List
Exploded View
115V Air-Cooled Model
ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION
1 W0201302 Evaporator Assy 3312 26 W0430024 Rear Stator Bearing 2 W0210075 Base Pan Assy 3312 27 W0430026 Dasher, Standard 3 W0211210 Frame Assembly 28 W0430028 Stator Weldment Pickled 4 W0200806 Compressor Assembly 3312 115V 29 W0430032 Stator Flange Bearing 5 W0200807 Condenser Assembly, 3312 30 W0480450 Valve Body 6 W0321029 Fan Assembly, 115V 31 W0611728 FasPin, Valve 7 W0321035 Motor Assembly, 1/4 HP 32 W0630711 Valve Knob 8 W0110013 Stud, Valve New Style 33 W0480445 Valve Handle 9 W0611085 Nut, 5/16-18 S.S. Hex Nut 34 W0480438 Plunger, Std Prod, 3000 Series 10 W0570018 Light, Indicator Lt Red 12V 35 W0480451 Thick Product Plunger, 3000 Series (Optional) 11 W0450053 Pulley, 10” W/ 1” Bore 36 W0340022 Plunger, O-Rings 12 W0450209 V-Belt 3L460 x 3/8” FHP 37 W0631230 Valve Spring 13 W0380025 Bearing, 1” Bore 38 W0471129 Drip Pan Bracket Twin 14 W0451067 Driveshaft, Slush 39 W0471130 Insert, Drip Pan 3312 15 W0620239 Elbow, 3/8 Barb X 40 W0631627 Pan, Drip Blk 3312/5312 Sm 16 W0572301 Elec. Box Assy 3312 41 W0520080 Rear Panel 3312 17 W0570045 Ballast 42 W0520081 L.H. Side Panel 3312 18 W0572307 Light Reflector, Twin 43 W0520082 R.H. Side Panel 3312 19 W0572383 Elec. Box Cover 44 W0471075 Carb Tube, Slush/Cocktail 20 W0631620 Front Display Lens 3312 45 W0340011 O-Ring, -115 Buna-N Carb Tube 21 W0631621 Front Display Lens Clear 3312 46 W0520093 Hopper Cover Twin 22 W 021111 2 Drain Tube Fitting 47 W0340007 #108 Float O-Ring 23 W0340058 Barrel Gasket 48 W0570941 Mix Low Indicator Float 24 W0340055 Valve Square Cut O-Ring 25 W0340201 Shaft Seal Set
Optional
Optional
Page 20
20 Crathco
®
Model 3312 Beverage Freezer
Parts Diagram and List (continued)
Exploded View
220V Air-Cooled Model
Optional
ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION
1 W0201435 Evaporator Assy 3312 24 W0340055 Valve Square Cut O-Ring 2 W0211204 Plate, Frame Bottom 3312 25 W0340201 Shaft Seal Set 3 W0211210 Frame Assembly 26 W0430024 Rear Stator Bearing 4 W0200132 Compressor, AKA9462ZXC 240/220V 50 Hz 27 W0430026 Dasher, Standard 5 W0200256 Condenser Coil 28 W0430028 Stator Weldment Pickled 6 W0200411 Bracket Fan Motor Mounting 29 W0430032 Stator Flange Bearing
W0320216 Motor, Fan 230V 50 HZ 30 W0480450 Valve Body
W0320286 Propeller, Axial Flow 9.5" 31 W0611728 FasPin, Valve 7 W0321023 Motor Assembly, 1/4 HP 32 W0630711 Valve Knob 8 W0110013 Stud, 5/16-18 DBL THRD x 4.125 33 W0480445 Valve Handle 9 W0611085 Nut, 5/16-18 S.S. Hex Nut 34 W0480438 Plunger, Std Prod, 3000 Series 10 W0570018 Light, Indicator Lt Red 12V 35 W0480451 Thick Product Plunger, 3000 Series (Optional) 11 W0450053 Pulley, 10” W/ 1” Bore 36 W0340022 Plunger, O-Rings 12 W0450209 V-Belt 3L460 x 3/8” FHP 37 W0631230 Valve Spring 13 W0380025 Bearing, 1” Bore 38 W0471129 Drip Pan Bracket Twin 14 W0451067 Driveshaft, Slush 39 W0471130 Insert, Drip Pan 3312 15 W0620239 Elbow, 3/8 Barb X 1/4 MPT 40 W0631627 Pan, Drip Blk 3312/5312 Sm 16 W0572302 Elec. Box Assy 3312 220/50 41 W0520080 Rear Panel 3312 17 61468 Ballast 50Hz 42 W0520082 R.H. Side Panel 3312 18 W0572307 Light Reflector, Twin 43 W0471075 Carb Tube, Slush/Cocktail 19 W0572383 Elec. Box Cover 44 W0340011 O-Ring, -115 Buna-N Carb Tube 20 W0631620 Front Display Lens 3312 45 W0520093 Hopper Cover Twin 21 W0631621 Front Display Lens Clear 3312 46 W0340007 #108 Float O-Ring 22 W 021111 2 Drain Tube Fitting 47 W0570941 Mix Low Indicator Float 23 W0340058 Barrel Gasket 48 W0520081 L.H. Side Panel 3312
Optional
Page 21
Model 3312 Beverage Freezer Crathco
®
21
Drive Motor Assembly (See figure on left)
Parts Diagram and List (continued)
Base Assembly
115V Air-Cooled Model
Item Part No. Description
1 W0210075 Base Pan Assembly, 3312
2 W0211210 Frame Assembly
3 W0200806 Compressor
4 W0200807 Condenser Assembly
5 W0321029 Fan Assembly, 115V
6 see below Motor, 1/4HP
7 W0611410 Rivet, Magna-Lok
8 W0611247 1/4 Int. Tooth Lk Washer
9 W0611082 Nut, 5/16-18 Flange, Lg
10 P043A Nut, Hex 1/4-20
11 W0200412 Compressor Spacer
12 W0200413 Compressor Grommet
Item Part No. Description
1 W0210169 Motor Cradle
2 W0320019 Motor, Drive Dual Cycle 1/2 HP
3 W0170014 Consistency Control
4 W0321025 Motor Stop Bracket Assy
5 W0321027 Pin Sleeve
6 W0380009 Bearing, 1” Bore Flange
7 W0450016 Pulley, 0K7 x 1/2” Browning
8 W0610559 1/4-20 x 1 Socket Hd Cap Screw
9 W0611249 Washer, Split, Lock Z/P
10 W0630421 Cable Clamp
11 W0671022 Insulation, Motor Brkt Sound
12 W0321013 Nut, Motor Adjustment
Page 22
22 Crathco
®
Model 3312 Beverage Freezer
Parts Diagram and List (continued)
Base Assembly
220V Air-Cooled Model
Item Part No. Description Item Part No. Description
1 W0211204 Plate, Frame Bottom 3312 12 W0200413 Compressor Mount Grommet
2 W0211210 Frame Assy 13 W0201419 Suction Line
3 W0200132 Compressor, 240/220V, 50Hz 14 Comp/Tee Hot Gas Line
4 W0200256 Condenser Coil 15 Evap/Tee Hot Gas Line
5 W0321040 Fan Assy, 115V 16 Low Side Process Tube
6 W0200411 Bracket Fan Motor Mounting 17 High Side Process Tube
W0320216 Motor, Fan 230V 50 HZ 18 Comp/Access Valve Line
W0320286 Propeller, Axial Flow 9.5" 19 Tee, 1/2 x 3/8 x 3/8 Copper
7 W0611410 Rivet, Magna Lok 20 Tee, 3/8 x 3/8 x 1/4
8 W0611247 1/4” Int. Tooth Lock Washer 21 Elbow, 3/8”OD x 3/8”OD x 3/8”OD
9 W0611082 Nut, 5/16-28 Flange, Lg 22 Tee, 3/8” ODS Copper
10 P043A Nut, Hex 1/4-20 23 W0650501 Valve, Access 1/4 Extended End
11 W0200412 Spacer, Compressor
Page 23
Model 3312 Beverage Freezer Crathco
®
23
Parts Diagram and List (continued)
Electrical Box Assembly
115V Air-Cooled Model
Item Part No. Description Item Part No. Description
1 W0572301 Electrical Box, 3312 15 83151 Washer, Lock, #8, Ext. Tooth
2 W0570044 Socket, Light-Leviton 16 W0630006 Heyco Snap Bushing
3 W0570235 Terminal, Block, 4 Circuit 17 86600 Tie, Wire, Nylon, T18R
4 W0630811 Clip, Capacitor-Small 18 W0631619 Electrical Box Lens, 3312
5 W0570603 Start Capacitor 19 W0570043 Bulb, Fluorescent
6 W0570617 Capacitor, Run 20 W0610132 8-32 x 1/4” Screw
7 W0570638 Relay, Compressor 21 W0571002 Wire Harness
8 W0570651 Heat Sequencer 22 61743 Heyco Shorty Plug
9 W0572032 Transformer not shown W0572192 Mix Low
10 83248 6-32 x 1/4 Screw 24 W0572306 R.H. Light Bracket, 3312
11 W0610131 Screw, #8x3/8 PH PN T/B ZNC/GN 25 W0572305 L.H. Light Bracket, 3312
12 W0610015 6-32 x 1/4 Screw 26 W0570912 Toggle Switch
13 86827 6-32 Hex Nut 27 Seal, Electrical Box Twin
14 0076 8-32 x 3/8 Hex Head Ground Screw
Page 24
24 Crathco
®
Model 3312 Beverage Freezer
Parts Diagram and List (continued)
Electrical Box Assembly
220V Air-Cooled Model
Item Part No. Description Item Part No. Description
1 W0572297 Electrical Box, 3312 15 0076 8-32 x 3/8 Hex Head Ground Screw
2 W0570054 Socket, Light-Leviton 16 83151 Washer, Lock, #8, Ext. Tooth
3 W0570235 Terminal, Block, 4 Circuit 17 W0630006 Heyco Snap Bushing
4 W0630812 Clip, Capacitor-Large 18 86600 Tie, Wire, Nylon, T18R
5 W0630811 Clip, Capacitor-Small 19 W0631619 Electrical Box Lens, 3312
6 W0570666 Start Capacitor 20 W0570055 Bulb, Fluorescent
7 W0570667 Capacitor, Run 21 W0610132 8-32 x 1/4” Screw
8 W0570876 Relay, Compressor 22 W0572527 Wire Harness
9 W0570651 Heat Sequencer 23 61743 Heyco Shorty Plug
10 W0570871 Transformer not shown W0572192 Mix Low
11 83248 6-32 x 1/4 Screw 25 W0572306 R.H. Light Bracket, 3312
12 W0610131 Screw, #8x3/8 PH PN T/B ZNC/GN 26 W0572305 L.H. Light Bracket, 3312
13 W0610015 6-32 x 1/4 Screw 27 W0570940 Toggle Switch
14 86827 6-32 Hex Nut 28 Seal, Electrical Box Twin
Page 25
Model 3312 Beverage Freezer Crathco
®
25
Wiring Diagram and Parts List
115V Air-Cooled Model
Item No. Part No. Description Item No.
Part No.
Description
70 W0572032 Transformer 76 W0570912 Switch
71
W0570617 Run Capacitor 77
W0570018
Indicator Light
72 W0570638
Compressor Relay
78
W0570044
Light Socket
73 W0570603 Start Capacitor 79
W0570045
Ballast
74 W0570651 Time Delay Relay 80
W0570043
Bulb
75 W0570235 Terminal Block
Page 26
26 Crathco
®
Model 3312 Beverage Freezer
Wiring Diagram and Parts List (continued)
220V Air-Cooled Model
Item No.
Part No. Description
Item No.
Part No.
Description
70 W0570871
Transformer
76 W0570940
Toggle Switch
71 W0570667 Run Capacitor 77 W0570018 Indicator Light
72 W0570876
Compressor Relay
78
W0570054
Light Socket
73 W0570666 Start Capacitor 79 61468 Ballast
74
W0570651 Time Delay Relay
80
W0570055 Bulb
75
W0570235 Terminal Block
81
W0650427
Ranco Controller
Micro Switch
Micro Switch
Page 27
Model 3312 Beverage Freezer Crathco
®
27
Wiring Diagram and Parts List (continued)
Compressor Wiring
115V Air-Cooled Model
220V Air-Cooled Model
Page 28
28 Crathco
®
Model 3312 Beverage Freezer
Ladder Diagram
115V Air-Cooled Model
MICRO SWITCH
FLUORESCENT LAMP
FLUORESCENT LAMP
MICRO SWITCH
COMPRESSOR
CONTACT
FREEZE
Page 29
Model 3312 Beverage Freezer Crathco
®
29
Ladder Diagram (continued)
220V Air-Cooled Model
COMPRESSOR
CONTACT
MICRO SWITCH
MICRO SWITCH
FLUORESCENT LAMP
FLUORESCENT LAMP
FREEZE
Page 30
30 Crathco
®
Model 3312 Beverage Freezer
Spinner Hook-Up
115V Model
220V Model
Page 31
D 1
Model 3312 Beverage Freezer Crathco
®
31
Refrigeration Diagram and Parts List
115V Air-Cooled Model
9
10
11
DWG NO.
W0210400SH2
REV. DESCRIPTION
A RE-DRAWN IN SOLIDWORKS. 2/
12
REVISIONS
NO. (220V) DESCRIPTION
0416 Valve, 1/4" Schrader 1319 Line, Compressor/ Condenser 0809 Solenoid/Drier Assembly, 3312 0427 Low Pressure Controller
Compressor Assembly, 3312 Condenser Assembly, 3312 Hopper Coolant Lines Accumulator Line Left freezing Cyl. Line Right Freezing Cyl. Line Hot Gas Line 1 Hot Gas Line 2
6
7
5
4
2
2
3
THIS DRAWING CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION OF THE GRINDMASTER CORP. & SHALL NOT BE REPRODUCED, COPIED, LOANED OR SUBMITTED TO OUTSIDE PARTIES FOR EXAMINATION WITHOUT OUR CONSENT.
COMMON:
ITEM NO. QTY. PART NO. (115V) PART NO. (220V) DESCRIPTION
1 2 W0650501 W0650416 Valve, 1/4" Schrader 2 2 W0201319 W0201319 Line, Compressor/ Condenser 3 1 W0200808 W0200809 Solenoid/Drier Assembly, 3312 4 1 W0650414 W0650427 Low Pressure Controller 5 1 W0200806 Compressor Assembly, 3312 6 1 W0200807 Condenser Assembly, 3312 7 2 Hopper Coolant Lines Hopper Coolant Lines 8 1 Accumulator Line Accumulator Line
9 1 Left freezing Cyl. Line Left freezing Cyl. Line 10 1 Right Freezin g Cyl. Line Right Freezing Cyl. Line 11 1 Hot Gas Line 1 Hot Gas Line 1 12 1 Hot Gas Line 2 Hot Gas Line 2
TOLERANCES NOT SPECIFIE D: ±0.016" ANGLES: ±1°
NOT TO EXCEED 0.031 LINEARLY
DIMS. OFF FORMED FEATURES: ±0.031" HOLE TOLERANCE: ±0.005"
TITLE:
Evaporator/Base Assemb
Page 32
Grindmaster-Cecilware
4003 Collins Lane, Louisville, KY 40245 USA Phone: 502.425.4776 Toll Free: 800.695.4500 Fax: 502.425.4664 Web: gmcw.com Email: info@gmcw.com
Grindmaster-Cecilware provides the industry’s BEST warranty. Visit gmcw.com for warranty terms and conditions.
©2016 Grindmaster-Cecilware
Printed in USA
0516 Form # WH-313-07
Part # 390-00048
Refrigeration Schematic (AC Units)
115V and 220 Models
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