Crate & Barrel Toscana Kitchen Cart Assembly Instruction

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TOSCANA KITCHEN CART
Thank you for purchasing the Toscana Kitchen Cart. This page lists all the contents included in the box. Please take time to identify the hardware as well as the individual components of this product. As you unpack and prepare for assembly, place the contents on a carpeted or padded area to protect them from damage. Note: 2 people are required to safely assemble this product.
TOOLS REQUIRED
Flat Head Screwdriver
Phillips Head Screwdriver
Hammer
COMPONENTS
1 - table top
2 - drop leaves 1 - back panel
+
2 - top side braces
2 - bottom side braces 4 - vertical side braces
1 - right back leg
1 - right front leg
1 - left front leg
1 - door
1 - left back leg
Made in USA - r03
1 - drawer bottom
HARDWARE
18 - set screws
4 - drop leaf hinges
4 - L brackets
1 set - drawer glides
4 - 5/8" x #5 screws
8 - 1-1/4" x #8 screws 8 - 1/2" x #8 screws 20 - short steel pins
Missing hardware? Please call 800.606.6387 for replacements.
2 - shelf cross braces
5 - shelf slats
1 - drawer front
18 - post screws
2 - door hinges
2 - drop leaf supports
4 - caster inserts
12 - 5/8" x #6 screws
2 - side panels 2 - shelves
18 - barrel nuts
1 - magnetic door catch w/ plate & screws
(in a separate package)
3 - pull screws 1 - door
2 - casters
8 - 5/8" x #8 screws
2 - glide supports
1 - left drawer side
1 - right drawer side
1 - drawer back
24 - 1/2" x #9 bronze screws
1 - drawer pull
8 - long steel pins
pull
2 - locking casters
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TOSCANA KITCHEN CART
A
Right Back Leg
B
Right Front Leg
C
Left Front Leg
D
Left Back Leg
1 A. Insert 5 screw posts into the right back leg as shown. Secure each post with a flat head screwdriver. B. Insert 3 screw posts in right front leg and secure with a screwdriver. C. Insert 3 screw posts in left front leg and secure with a screwdriver. D. Insert 5 screw posts into the left back leg and secure with a screwdriver.
2 Insert 1 caster insert into the bottom of each leg as shown. Gently tap with a hammer if necessary.
Made in USA - r03
IMPORTANT INSTALLATION NOTE FOR INSTALLING SCREW POSTS
a. Dip threads of the screw post in vegetable oil. b. Align threaded end of post with the corresponding hole in the wood. Tap on the slotted end with a
hammer until threads enter, then fully tighten using a flat head screwdriver. DO NOT TRY TO HAMMER
THE POST ALL THE WAY IN AS IT WILL STRIP THE POST HOLE AND NOT BE AN EFFECTIVE CONNECTOR. c. When solid shaft of post hits wood, back the post out approximately 1/2 turn with the flat head screwdriver.
A
Make sure holes in barrel nuts align with holes in edge
B
3 A. lnsert 2 barrel nuts into the top side brace as shown. Make sure holes in each barrel nut are aligned with holes on short edge of brace. B. Insert 2 barrel nuts and 2 long steel pins into the bottom side brace.
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TOSCANA KITCHEN CART
B
4 A. Fit top and bottom side braces onto screw posts of right back leg, making sure slotted edges of braces face
each other. B. Slide 1 vertical side brace into slot of top and bottom braces so that it is flush with with leg. Insert 1 long steel pin as shown.
INCORRECT
Post needs to be screwed deeper
INCORRECT
Post needs to be backed out
CORRECT
Set screw secures post properly
6 Secure side panel assembly by inserting 1 set screw into each barrel nut. Tighten each set screw with a phillips head screwdriver. The set screws are self-centering and should be easy to tighten. If not, adjust the position of the screw post by tightening or loosening it. See the illustrations above for reference.
Made in USA - r03
A
Slots in top & bottom braces face one another
B
A
5 A. Slide 1 side panel into slot of top and bottom braces until edge is flush to the vertical brace. B. Fit 1 vertical side brace flush to exposed edge of side panel. Insert 1 long steel pin into center hole. C. Fit screw posts of right front leg into corresponding holes in top and bottom braces.
7 Repeat Steps 3-6 for the left side panel assembly.
C
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TOSCANA KITCHEN CART
A
B
8 A. Gently tap 2 short steel pins into the ends of each shelf slat with a hammer. B. Fit corresponding holes of front and back shelf supports onto pins.
10 Fit left side panel assembly onto slat shelf and back panel. Secure all cam posts with 4 set screws.
Made in USA - r03
B
A
9 A. Fit slat shelf assembly onto screw posts of right leg frame. Secure with 2 set screws. B. Fit back panel onto leg assembly and secure from inside with 2 set screws.
Locking casters at front
11 Fit 4 casters into caster inserts as shown, gently tapping into place with a hammer if necessary. Make sure the locking casters are inserted into the front legs, as shown.
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TOSCANA KITCHEN CART
12 With the assistance of another adult, place assembly upright. A. Attach 2 drawer glide supports to the inside of the side panels with two 1-1/4"x#8 screws per support. B. Attach the drawer glides to the drawer glide supports with two 5/8" x #6 screws as shown.
14 A. Fasten the magnetic catch to the left front leg using the screws from the magnetic catch packet. B. Attach the door to the right front leg with four 1/2"
x #5 screws.
Made in USA - r03
IMPORTANT NOTE:
The knuckle of each hinge must face out and overlap the door for proper fit. If the hinge is not properly oriented the door will not close.
A
B
13 A. Attach 2 hinges to the door with two 1/2"x#5 screws per hinge. Make sure the knuckle of the hinge is
oriented as shown. Secure with a phillips head screwdriver. B. Attach magnet plate to the door with the screw included in the magnetic catch packet.
A
C
B
15 A. Attach the drawer back to left and right drawer sides with four 1-1/4"x #8 screws. Make sure slots on the
bottom of each panel are aligned. B. Slide drawer bottom into slot, finished side up. C. Insert 1 barrel nut into each drawer side as shown, making sure hole in barrel nut is aligned with hole in drawer side.
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TOSCANA KITCHEN CART
16 A. Insert 2 screw posts into the back side of the drawer front as shown.
B. Fit screw posts of drawer front into the drawer sides and secure each post with 1 set screw.
18 Place the table top and drop leaves upside down on a padded surface as shown. A. Fasten the L brackets to the underside of the table top as shown with 5/8" x #6 screws. B. Attach 1 drop leaf to either side of the table top with 2
hinges per side. Fasten each hinge with 1/2" x #5 screws. C. Attach 2 drop leaf supports as shown with four 5/8" x #8 screws as shown.
Made in USA - r03
Make sure wheels of glides are at back of drawer
17 A. Attach drawer pull with 2 pull screws fastened from the inside of the drawer front. B. Attach 1 drawer glide to each drawer side and secure with two 5/8" x #5 screws.
19 With the assistance of another adult, place table top assembly into position, aligning holes in L brackets with holes in legs. Secure each L bracket with a 5/8" x #6
screw.
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TOSCANA KITCHEN CART
20 A. Fit 2 shelves into assembly, making sure middle shelf is firmly supported by the steel pins. B. Insert drawer assembly into case, fitting wheels on drawer glides into rail of cabinet glides. Assembly is now complete.
Made in USA - r03
CLEANING AND CARE
Clean spills on surfaces with a dry or damp soft cloth. Do not use abrasive cleaners. The wood top is treated with mineral oil. It is suggested to re-oil the base and top once a month. After applying the mineral oil, make sure the finish is fully dry before using.
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