Crary Tile Pro Owner's & Parts Manual

OWNER'S/PARTS
MANUAL
TILE PRO
Manual P/N: 90807-00 Rev. 090114
RECORD SERIAL NUMBER HERE
HOW TO REACH US
Tile Pro
Crary Agricultural Solutions, LLC
P.O. Box 237
Morgan, MN 56266
GPS/LASER CONTROLS
TECHNICAL SUPPORT
Kenton Johnson
Ph: 507.430.5729
kenton.johnson@crarytilepro.com
TELEPHONE
FAX NUMBER
Monday-Friday
8 am-5pm (CST)
PLOW SETUP/
GENERAL QUESTIONS
Ph: 507.828.4548
wayne.weber@crarytilepro.com
For Parts and Service:
Ph: 507.249.3176 •
Fax: 507.249.3146
Wayne Weber
HOURS INTERNET
Online: www.crarytilepro.com
SALES
SUPPORT
Stan Isfeld
Ph: 504.430.7677
stan.isfeld@crarytilepro.com
DISCLAIMER
This document is based on information available at the time of its publication. While efforts have been made to be ac­curate, the information contained herein does not purport to cover all details or variations, nor to provide for every pos­sible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all systems. Crary Agricultural Solutions assumes no obligation of notice to holders of this document with respect to changes subsequently made.
Crary Agricultural Solutions assumes no responsibility for the accuracy, completeness, sufciency, or usefulness of the
information contained herein.
SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Crary Agricultural Solutions is continually making improvements and developing new equipment. In doing so, we re­serve the right to make changes or add improvements to our product without obligation for equipment previously sold.
Because modication to this machine may affect the performance, function, and safety of its operation, no modications
are to be made without the written permission of Crary Agricultural Solutions. Part replacements should be with original equipment supplied by Crary Agricultural Solutions.
THE CRARY AGRICULTURAL SOLUTIONS STATEMENT OF PRODUCT SAFETY
As a manufacturer of specialized agricultural equipment, Crary Agricultural Solutions fully recognizes its responsibility of providing its customers products that perform their expected use in a reasonably safe manner. Safety considerations shall be an integral and high priority part of all engineering/design analysis and judgments involving Crary products. It
is our stated policy that our products will be manufactured to comply with the safety standards specied by the American
Society of Agricultural Engineers, the National Electrical Code, the Society of Automotive Engineers, and/or any other applicable recognized standards at the time manufactured. However, this statement should not be construed to mean that our product will safeguard against a customer’s own carelessness or neglect in violating common safety practices
specied in each product’s manual, nor will we be liable for any such act.
SERIAL NUMBER LOCATION
Always give your authorized Crary dealer the serial number of your machine when ordering parts, requesting service, or any other information. The serial number decal is located on the front, left hand end of the air manifold.
Please record the serial number in the space provided on the front cover and on the warranty and registration card.
© 2014, Crary Agricultural Solutions, LLC, All rights reserved. Produced and printed in the USA.
Serial Number Decal
LIMITED WARRANTY
This warranty applies to all Crary Tile Pro equipment manufactured by Crary Agricultural Solutions, LLC (Crary).
Crary warrants to the original owner of each new Crary Tile Pro product to be free from defects in material and workmanship, under normal use and service. The warranty shall extend as shown below from date of delivery. The
product is warranted to the original owner as evidenced by a completed warranty registration on le at Crary and
is non-transferable beyond the initial purchaser.
Product Warranty Length
Crary Tile Pro Plow 1 year Crary Tile Pro Trailers 1 year Crary Tile Pro Spool/Carriers 1 year
THE WARRANTY REGISTRATION MUST BE COMPLETED AND RETURNED TO CRARY WITHIN 10 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY WILL BE VOID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary dealer. Crary will, at its option, repair or replace any parts found to be defective in material or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted repair by anyone other than a Crary dealer as well as subsequent failure or damage that may occur as a result of that work will not be paid under this warranty. Crary does not warrant replacement components not manufactured or sold by Crary.
This warranty applies only to parts or components that are defective in material or workmanship.
This warranty does not cover wear items including but not limited to knife tips, ground engaging components, bearings, tires etc.
1. This warranty does not cover normal maintenance, service or adjustments.
2. This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper main­tenance.
3. This warranty does not cover damage due to improper setup, installation or adjustment.
4. This warranty does not cover damage due to unauthorized modifications of the product.
5. This warranty does not cover damage, deemed by a Crary representative, due to excessive stress or by ex­ceeding the products ability and manufacturer’s intended use of the product.
Any warranty of any grade control, hydraulic components or guidance components sold on, or installed on, Crary products are subject to the original manufacture warranty and are not the responsibility of Crary.
Crary is not liable for any property damage, personal injury or death resulting from the unauthorized modication
or alteration of a Crary product or from the owner’s failure to assemble, install, maintain or operate the product in accordance with the provisions of the Owner’s manual. Crary is not liable for any damages or expenses incurred on the host machine or on any non Crary equipment through the use of these products.
New replacement parts made by Crary carry a full 90-day, parts only, warranty from the date they are purchased.
Crary is not liable for indirect, incidental or consequential damages or injuries including but not limited to loss of
crops, loss of prots, rental of substitute equipment or other commercial loss. This warranty gives you specic legal rights. You may have other rights that may vary from area to area.
Crary makes no warranties, representations or promises, expressed or implied as to the performance of its products other than those set forth in this warranty. Neither the dealer nor any other person has any authority to make any representations, warranties or promises on behalf of Crary or to modify the terms or limitations of this warranty in any way. Crary, at its discretion, may periodically offer limited, written enhancements to this warranty
CRARY AGRICULTURAL SOLUTIONS, LLC IS A WHOLLY OWNED SUBSIDIARY OF CRARY INDUSTRIES, INC AND RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF ITS PRODUCTS AND WARRANTIES AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.
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TABLE OF CONTENTS
DESCRIPTION PAGE DESCRIPTION PAGE
INTRODUCTION .................................................... 1
SAFETY .................................................................2
2.1 SAFETY ALERT SYMBOL ................................................................... 2
2.2 CALL BEFORE YOU DIG ..................................................................... 3
2.3 GENERAL SAFETY.............................................................................. 4
2.4 OPERATING SAFETY .......................................................................... 5
2.5 MAINTENANCE SAFETY .................................................................... 5
2.6 HYDRAULIC SAFETY .......................................................................... 6
2.7 TRANSPORT SAFETY ......................................................................... 6
2.8 STORAGE SAFETY ............................................................................. 6
2.9 ASSEMBLY SAFETY ............................................................................ 6
2.10 SAFETY DECALS .............................................................................. 7
2.11 SIGN-OFF FORM ............................................................................... 8
SAFETY DECALS ..................................................9
ASSEMBLY .......................................................... 10
4.1 UNLOADING ...................................................................................... 10
4.2 HYDRAULIC HOSE IDENTIFICATION ................................................11
4.3 POWER FEEDER (PF-100) ............................................................... 12
OPERATION ........................................................ 14
5.1 MACHINE COMPONENTS ................................................................ 15
5.2 INITIAL ADJUSTMENTS .................................................................... 16
5.3 PRE-OPERATION CHECKLIST ......................................................... 16
5.4 PITCH GRADING WITH A LASER ..................................................... 17
5.5 PITCH GRADING WITH GPS ............................................................ 17
5.6 DUAL GRADING WITH GPS ............................................................. 18
5.7 PARALLEL GRADING MODE ............................................................ 18
5.8 PARALLEL GRADING WITH A LASER .............................................. 19
5.9 PARALLEL GRADING WITH GPS ..................................................... 19
5.10 TRANSPORTING ............................................................................. 20
5.11 STORAGE ........................................................................................ 20
SERVICE & MAINTENANCE ...............................21
6.1 MAINTENANCE CHECKLIST ............................................................ 21
6.2 FLUIDS AND LUBRICANTS............................................................... 22
6.3 GREASING......................................................................................... 22
TROUBLESHOOTING ......................................... 23
SPECIFICATIONS ................................................ 24
8.1 TILE PLOW SPECIFICATIONS .......................................................... 24
8.2 HYDRAULIC FITTING TORQUE ....................................................... 25
8.3 BOLT TORQUE .................................................................................. 26
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Section
Congratulations on your choice of a new Crary Tile Plow to complement your farming operation. This equipment has
been designed and manufactured to meet the needs of a discerning agricultural industry for the efcient growing of crops. Safe, efcient, and trouble free operation of your Tile Plow requires that you and anyone else who will be operating or
maintaining the equipment, read and understand the Safety, Operation, Maintenance and Troubleshooting information contained within the owner’s manual. Check each item referred to and acquaint yourself with the adjustments required
to obtain efcient operation. This manual covers Tile Plows manufactured by Crary Agricultural Solutions for ??? tractors. Differences are explained
where appropriate. Use the Table of Contents as a guide to locate required information.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Crary Tile Pro dealer or distributor if you need assistance, information, or additional copies of the manual.
Many people have worked on the design, production, and delivery of this machine. They have built into it the highest quality of materials and workmanship. The information in this manual is based on the knowledge, study, and experience of these people through years of manufacturing specialized farming machinery.
The performance of the machine depends on proper maintenance and adjustment. Even if you are an experienced operator of this or similar equipment, we ask you to read the owner’s manual before operating the machine. Keep the
manual handy for future reference. It has been carefully prepared, organized, and illustrated to assist you in nding the information you need. Your Crary dealer will be happy to answer any further questions you may have about the machine.
INTRODUCTION
OPERATOR ORIENTATION - All references to left, right, front and rear of the equipment, as mentioned throughout the
manual, are determined by standing behind the machine and facing the direction of forward travel.
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Section
SAFETY
2.1 SAFETY ALERT SYMBOL
This Safety Alert Symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert symbol identies important
safety messages on the Tile Plow and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.
Why is SAFETY important to you?
3 Big Reasons
1. Accidents Disable and Kill
2. Accidents Cost
3. Accidents Can Be Avoided
SIGNAL WORDS:
Note the use of the signal words DANGER, WARNING, CAUTION, IMPORTANT and NOTE with the safety
messages. The appropriate signal word for each mes­sage has been selected using the following guidelines:
DANGER - Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for ma chine components that, for functional purposes, cannot be guarded.
WARNING - Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe prac tices.
CAUTION - Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
IMPORTANT - Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE - General statements to assist the reader.
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2.2 CALL BEFORE YOU DIG
One free, easy call gets your utility lines marked AND helps protect you from injury and expense.
Safe Digging Is No Accident: Always Call 811 Before You Dig
Know what’s below. Always call 811 before you dig. Visit call811.com for more information.
CALL
DIG
BEFORE YOU
ALWAYS
INSERT
CALL CENTER
LOGO HERE
You really have no idea what is under the ground.
SAFETY
Call 811 rst.
It’s a free service and could save
your life!
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SAFETY
2.3 GENERAL SAFETY
YOU are responsible for the SAFE operation and mainte-
nance of your Tile Plow. You must ensure that you and any-
one else who is going to operate, maintain or work around the machine are familiar with the operat ing and maintenance procedures and related safety information contained in this manual. This manual will alert you to all good safety prac­tices that should be adhered to while operat ing the machine.
Remember, YOU are the key to safety. Good safety prac­tices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most
accidents can be prevented. Do not risk injury or death by
ignoring good safety practices.
• Owners must give operating instruc tions to opera­tors or employees before allowing them to operate the equipment, and annually thereafter per OSHA (Occupational Safety and Health Administration) regulation 1928.57.
• The most important safety device on this equipment is a safe operator. It is the operator’s responsibility to read and under stand ALL Safety and Operating instructions in the manual and to follow them.
• A person who has not read and understood all operating and safety instructions is not qualified to operate the equipment. An untrained operator exposes himself and bystanders to possible seri­ous injury or death.
Do not modify the equipment in any way. Unauthor- ized modification may impair the function and/or safety and could affect the life of the equipment.
1. Read and understand the Owner’s Manual and all safe­ty decals before operating, maintaining, adjusting or servicing the machine.
2. Only trained persons shall operate the equipment. An untrained operator is not qualified to operate the equipment.
3. Have a first-aid kit available for use, should the need arise, and know how to use it.
4. Provide a fire extinguisher for use in case of an accident. Store in a highly visible place.
5. Do not allow children, spectators or bystanders within hazard area of equip­ment.
6. Wear appropriate protective gear. This list includes but is not limited to:
• A hard hat.
• Protective shoes with slip resistant soles.
• Protective goggles.
• Heavy gloves.
• Hearing protection.
• Respirator or filter mask.
7. Wear suitable ear protection during prolonged exposure to excessive noise.
8. Place all controls in neutral or off, stop engine, set park­ing brake, chock wheels, remove ignition key and wait for all moving parts to stop, before servicing, adjusting, repairing or unplugging.
9. Review safety related items annually with all personnel who will be operating or maintain ing the equipment.
Think SAFETY! Work SAFELY!
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2.4 OPERATING SAFETY 2.5 MAINTENANCE SAFETY
SAFETY
1. Read and understand the owner’s manual and all safety decals before servicing, adjusting or repairing.
2. Install and secure all guards and shields before starting or operating.
3. Keep hands, feet, hair and clothing away from all mov­ing and/or rotating parts.
4. Place all controls in neutral or off, stop engine, set park­ing brake, chock wheels, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.
5. Clear the area of bystanders, especially small children, before starting.
6. Keep all hydraulic lines, fittings, and couplers tight and free of leaks before and during use.
7. Clean reflectors and lights before transporting.
8. Review safety related items annually with all person­nel who will be operating or maintaining the Tile Plow.
9. Shut the tractor off when connecting the equipment hydraulics.
1. Follow ALL operating, maintenance, and safety informa­tion in this manual.
2. Support the equipment with blocks or safety stands when working around it.
3. Follow good shop practices:
• Keep service area clean and dry.
• Be sure electrical outlets and tools are properly grounded.
• Use adequate light for the job at hand.
4. Use only tools, jacks and hoists of sufficient capacity for the job.
5. Place all controls in neutral or off, stop engine, set park­ing brake, chock wheels, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.
6. When maintenance work is completed, install and se­cure all guards before resuming work.
7. Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor.
8. Keep hands, feet, hair and clothing away from all mov­ing and/or rotating parts.
9. Clear the area of bystanders, especially small children, when carrying out any maintenance and repairs or mak­ing any adjustments.
10. Keep safety decals clean. Replace any decal that is damaged or not clearly visible.
11. First-class maintenance is a prerequisite for the safest operation of your equipment. Maintenance, including lubrications, should be performed with the equipment stopped and locked out.
Think SAFETY! Work SAFELY!
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SAFETY
2.6 HYDRAULIC SAFETY
1. Always place all hydraulic controls in neutral before dis­connecting from tractor or working on hydraulic system.
2. Make sure that all components in the hydraulic system are kept in good condition and are clean.
3. Relieve pressure before working on the hydraulic system.
4. Replace any worn, cut, abraded, flattened or crimped hoses.
5. Do not attempt any makeshift repairs to the hydraulic fittings or hoses by using tape, clamps or cements. The hydraulic system operates under extremely high­pressure. Such repairs will fail suddenly and create a hazardous and unsafe condition.
6. Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak.
7. If injured by a concentrated high­pressure stream of hydraulic fluid, seek medical attention immedi­ately. Serious infection or toxic re­action can develop from hydraulic fluid piercing the skin surface.
2.7 TRANSPORT SAFETY
1. Make sure you are in compliance with all local regula­tions regarding transporting equipment on public roads and highways.
2. It is the responsibility of the owner to know the lighting and marking requirements of the local highway authori­ties and to install and maintain the equipment to provide compliance with the regulations. Add extra lights when transporting at night or during periods of limited visibility.
2.8 STORAGE SAFETY
1. Store the unit in an area away from human activity.
2. Do not permit children to play on or around the stored equipment.
3. Plow should be stored on level ground with the boot NOT supporting the weight of the plow.
2.9 ASSEMBLY SAFETY
8. Before applying pressure to the system, make sure all components are tight and that lines, hoses, and couplings are not damaged.
Think SAFETY! Work SAFELY!
1. Assemble in an area with sufficient space to handle the largest component and access to all sides of the equipment
2. Use only lifts, cranes and tools with sufficient capacity for the load.
3. When necessary, have someone assist you.
4. Do not allow spectators in the working area.
5. Be sure to read the Maintenance Safety section.
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2.10 SAFETY DECALS
1. Keep safety decals clean and legible at all times.
2. Replace safety decals that are missing or have become illegible.
3. Replaced parts that displayed a safety decal should also display the current decal.
4. Decals that need to be replaced are to be placed back in the original location.
5. Safety decals are available from your authorized dealer or the factory.
HOW TO INSTALL SAFETY DECALS:
1. Be sure that the installation area is clean and dry.
2. Be sure temperature is above 50°F (10°C).
3. Decide on the exact position before you remove the backing paper.
SAFETY
4. Remove the smaller portion of the split backing paper.
5. Align the decal over the specified area and carefully press the small portion with the exposed sticky back­ing in place.
6. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
7. Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper.
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SAFETY
2.11 SIGN-OFF FORM
Crary Agricultural Solutions follows the general safety standards specied by the American Society of Agricultural En­gineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/ or maintaining the equipment must read and clearly understand ALL safety, operating and maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annually review
this information before the season start-up.
Make these periodic reviews of safety and operation a standard practice for all of your equipment. An untrained operator
is unqualied to operate this equipment.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understood the information in the owner’s manual and have been instructed in the operation of the equipment.
SIGN - OFF FORM
DATE EMPLOYEE SIGNATURE EMPLOYER SIGNATURE
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Section
Good safety requires that you familiarize yourself with the various safety decals, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS.
SAFETY DECALS
Think SAFETY! Work SAFELY!
PN: 32901-000
PN: 32893-00
REMEMBER - If safety decals have been damaged, removed or become illegible or parts have been replaced without safety decals, new decals must be applied. New safety decals are available from the manufacturer or an authorized dealer.
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4
Section
Read all instructions to become familiar with the parts and
procedure used before starting the actual work. You may
refer to the parts catalog in the back of this manual for ad­ditional aid.
ASSEMBLY
4.1 UNLOADING
WARNING
1. Assemble in an area with sufficient space to handle the largest component and access to all sides of the machine.
2. Use only lifts, cranes and tools with sufficient capac­ity for the load.
3. When necessary, have someone assist you.
4. Do not allow spectators in the working area.
CAUTION
Do not wrap chains on, or near hydraulic cylinder rods
or cylinder bodies.
Unload the plow using one of the following methods. (Fig­ure 1)
METHOD 1:
1. Attach a heavy duty chain or strap at point #1. Loop the other end around the shank at the block where the upper cylinders connect to the shank at point #2 and make a solid connection.
2. Lift at mid point of the chain or strap where a balance point can be established.
3. Lift and drive the trailer away or back away from the trailer and set the plow on solid level ground.
METHOD 2:
1. Take the forks on a large front end loader or forklift and place them under the lower frame #3.
2. On one side of the forks add wooden block so that when the plow is raised it remains level.
3. Lift the plow off the trailer and set on solid level ground.
#1
#2
#3
10
Figure 1: Unloading Tile Plow
Tile Plow Owner’s/Parts Manual
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ASSEMBLY
4.1 UNLOADING (CONTINUED)
Make sure that the jack stands are solidly bolted on and in
the perpendicular position to the ground. (Figure 2) Do not
over extend the arms as they may become unstable and fail.
4.2 HYDRAULIC HOSE IDENTIFICATION
Hoses are identied with an attached colored zip tie
• Elevation Up =Red
Elevation Down = Yellow
• Pitch Up = Purple
Pitch Down = Green
Figure 2: Jacks properly attached.
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Figure 3: Jack
Tile Plow Owner’s/Parts Manual
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ASSEMBLY
4.3 POWER FEEDER (PF-100)
Bolt the grey swing arm mounting bracket to the laser arm as shown in Figure 4.
Figure 4: Power Feeder Mounting Bracket
Place the swing arm in the bracket and adjust the arm so the center of the mounting pin of the arm assembly is in the center of the plow shank. (Figure 5)
Mount the power feeder to the arm assembly using the silver colored pin and clip.
Figure 6: Mount Power Feeder
The 4” and 6” boots will need to have a mounting bracket welded to them as shown in Figure 8
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Figure 5: Power Feeder Swing Arm
Tile Plow Owner’s/Parts Manual
Figure 7: Welded Mounting Bracket
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4.3 POWER FEEDER (PF-100)
ASSEMBLY
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Figure 8: Weld Locations
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5
Section
OPERATION
WARNING
1. Read and understand the owner’s manual and all safety signs before servicing, adjusting or repairing.
2. Install and secure all guards and shields before start­ing or operating.
3. Keep hands, feet, hair and clothing away from all moving and/or rotating parts.
4. Place all controls in neutral or off, stop engine, set parking brake, chock wheels, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing or unplugging.
It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working with the equipment. In addition to the design and
conguration of equipment, hazard control and accident
prevention are dependent upon the awareness, concern, and prudence of personnel involved in the operation, trans­port, maintenance and storage of equipment or in the use and maintenance of facilities.
5. Clear the area of bystanders, especially small chil­dren, before starting.
6. Keep all hydraulic lines, fittings, and couplers tight and free of leaks before and during use.
7. Clean reflectors and lights before transporting.
8. Review safety related items annually with all person­nel who will be operating or maintaining the equip­ment.
9. Shut the tractor off when connecting the equipment hydraulics.
Follow all safety instructions exactly. Safety is everyone’s business. By following recommended procedures, a safe working environment is provided for the operator, bystand­ers and the area around the work site. Untrained operators
are not qualied to operate the machine.
Many features incorporated into this equipment are the result of suggestions made by customers like you. Read this manual carefully to learn how to operate the machine
safely and how to set it to provide maximum efciency. By
following the operating instructions in conjunction with a good maintenance program, your equipment will provide many years of trouble-free service.
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