Crane Merchandising Systems BevMAX 4 Series, DN5800-4, DN5800-E4, DN3800-4, DN3800-E4 Technical Manual

Glassfront Vender
Models DN5800-4, DN5800-E4, DN3800-4, DN3800-E4 Production 8900-0001BH & higher
Tier 2
Operation
Manufactured by
Service Parts Troubleshooting Manual
Crane Merchandising Systems P.O. Drawer 719 Williston, SC 29853-0719 803-266-5001 fax: 803-266-5049 Visit us on the web:
www.dixienarco.com
803,904,660.11
Table of Contents
GENERAL INFORMATION ..................................................................................3
Vender Safety Precautions..................................................................................................3
Product Identification ...........................................................................................................3
Physical Characteristics ......................................................................................................3
INSTALLATION & SETUP...............................................................................3 - 9
Receiving Inspection ...........................................................................................................3
Unpacking the Vender ................................................................................................... 3 - 4
Electrical Requirements.......................................................................................................4
Ground the Vender ........................................................................................................ 4 - 5
Installation & Setup Instructions ..........................................................................................5
Placing the Vender on Location...........................................................................................6
Acceptable Ambient Operating Temperature Range ..........................................................6
Leveling the Vender.............................................................................................................6
Spacing the Vender .............................................................................................................6
Installing Labels & Product ID Cards............................................................................. 6 - 7
Coin Changers and Other Accessories ...............................................................................7
Set Temperature Control .....................................................................................................7
Loading the Vender .............................................................................................................7
Loading the Coin Changer...................................................................................................7
Power AC Distribution Box ..................................................................................................7
Vending Machine Controller (VMC)............................................................................... 7 - 8
Keypad.................................................................................................................................8
Digital Display ......................................................................................................................8
Refrigeration System ...........................................................................................................8
Shelf Assembly ....................................................................................................................8
Double Gate Assembly........................................................................................................8
Slide / Pusher Assembly......................................................................................................8
Delivery (Picker) Cup Assembly..........................................................................................8
Refrigeration Deck Clamp ............................................................................................. 8 - 9
Belt Tension Adjustment......................................................................................................9
PROGRAMMING.........................................................................................10 - 32
Coca-Cola EVS BevMax 4 Programming.................................................................. 10 - 24
Quick Reference Menu Items .................................................................................... 25 - 26
Dixie-Narco Factory Diagnostics Programming ....................................................... 27 – 32
MAJOR COMPONENT DESCRIPTION .............................................................32
AC Distribution Box ...........................................................................................................32
Service Door Switches ......................................................................................................32
GENERAL MAINTENANCE ........................................................................33 - 34
Power.................................................................................................................................33
Cleaning..................................................................................................................... 33 - 34
Update Software................................................................................................................34
CONTROL BOARD ........................................................................................... 35
Controller Connections ......................................................................................................35
TROUBLESHOOTING................................................................................ 36 – 55
XY Issues................................................................................................................... 36 - 38
XY Not Working Flow Chart...............................................................................................39
Plunger Home Flow Chart .................................................................................................40
X Axis Home Flow Chart ...................................................................................................41
Y Axis Home Flow Chart ...................................................................................................42
XY Slams to Top/Right or Left Flow Chart ........................................................................43
Picker Cup Not Working Flow Chart..................................................................................44
Picker Cup at Wrong Location Y Axis Flow Chart.............................................................45
Picker Cup at Wrong Location X Axis Flow Chart.............................................................46
Delivery Port Door Flow Chart...........................................................................................47
Coin Acceptance................................................................................................................48
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Bill Acceptors.....................................................................................................................48
Control Board.....................................................................................................................48
All Coins Rejected Flow Chart...........................................................................................49
All Bills Rejected Flow Chart .............................................................................................50
Incorrect Change Dispensed Flow Chart ..........................................................................51
Selection Will Not Vend Flow Chart...................................................................................52
Ice / Frost on Evaporator Flow Chart.................................................................................53
Condensate on Outside of Product Door Flow Chart ........................................................53
Compressor Will Not Stop Flow Chart...............................................................................53
Compressor Will Not Start Flow Chart ..............................................................................54
Machine Not Cooling Flow Chart.......................................................................................55
ELECTRICAL DIAGRAMS & SCHEMATICS.............................................. 56 – 68
Block Diagram Domestic ...................................................................................................56
Block Diagram Export........................................................................................................57
Vender Wiring Diagram Cabinet (Domestic & Export) .............................................. 58 - 59
Vender Wiring Diagram Door (Domestic & Export)...........................................................60
Vender Wiring Diagram Power & Fluorescent Lighting w/ JST (Domestic only)...............61
Vender Wiring Diagram Power & Fluorescent Lighting (Export only) ...............................62
Vender Wiring Diagram Power & LED Lighting (Export only) ...........................................63
Vender Wiring Diagram Power & LED Lighting (Domestic only).......................................64
Domestic Compressor Parts Diagram...............................................................................65
Export Compressor Parts Diagram....................................................................................66
Domestic AC Distribution Box J2 Port Test Voltages........................................................67
Export AC Distribution Box J2 Port Test Voltages ............................................................68
PARTS LIST AND DIAGRAMS ................................................................69 – 104
Machine Front View.................................................................................................. 71 – 72
Cabinet Detail Product Area ..................................................................................... 73 – 74
Cabinet Detail Service Door Area.............................................................................. 75 - 76
XY Motor Picker Unit ................................................................................................ 77 – 78
Delivery (Picker) Cup Assembly............................................................................... 79 – 80
Service Door Outside ............................................................................................... 81 – 82
Service Door Inside .................................................................................................. 83 – 84
Gate Tray Detail........................................................................................................ 85 – 86
AC Distribution Box ................................................................................................... 87 - 88
Lighting - Fluorescent ........................................................................................................89
Lighting - LED....................................................................................................................90
Refrigeration Unit Plastic Evap Box Fin & Tube Condenser .................................... 91 – 92
Refrigeration Unit Metal Evap Box Fin & Tube Condenser...................................... 93 – 94
Electronics ................................................................................................................. 95 - 96
Harnesses................................................................................................................. 97 – 98
Labels / Decals / Misc......................................................................................................100
Screws & Nuts ...................................................................................................... 101 – 102
Washers, Bolts, & Misc. Hardware....................................................................... 103 – 104
High Voltage Warning / Electrical Warning Danger electricity, electric shock.
A Generic Warning.
Hazard Warning: Beware of moving machinery Entanglement hazard. Keep hands, loose clothing, and long hair away from moving parts.
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VENDER SAFETY PRECAUTIONS
Please read this manual in its entirety. This service information is intended for use by a qualified service technician who is familiar with proper and safe procedures to be followed when repairing, replacing or adjusting any Crane Merchandising Systems Dixie­Narco vender components. All repairs should be performed by a qualified service technician who is equipped with the proper tools and replacement components, using genuine Crane Merchandising Systems factory parts.
REPAIRS AND/OR SERVICING ATTEMPTED BY UNQUALIFIED PERSONS CAN RESULT IN HAZARDS DEVELOPING DUE TO IMPROPER ASSEMBLY OR ADJUSTMENTS WHILE PERFORMING SUCH REPAIRS. PERSONS NOT HAVING A PROPER BACKGROUND MAY SUBJECT THEMSELVES TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR EVEN FATAL.
PRODUCT IDENTIFICATION
First production of Coca-Cola BevMax 4 5800-4/3800­4 Domestic and BevMax 4 5800-E4/3800-E4 Export Venders was May 2009. The production date of Crane Merchandising Systems Dixie-Narco products is determined by the date code incorporated in the serial number. The vender serial number takes the form xxxx-yyyy zz. The first 4 digits (xxxx) identify the specific vender. The next 4 digits (yyyy) identify the manufacturing run that the vender was built in. The last two alpha characters (zz) identify the quarter and the year the vender was built. The first alpha character identifies the quarter as follows:
The second alpha character identifies the year:
H = 2009 K = 2012 I = 2010 L = 2013 J = 2011 M = 2014
A= 1 B= 2 C= 3 D= 4
st
Quarter
nd
Quarter
rd
Quarter
th
Quarter
CE Mark & IIA Declaration:
An updated CE Mark or IIA Declaration document can be provided upon request: If needed please contact Technical Support Manager in Williston, SC. Phone: Bryan Staubs 1- 803-266-8805 or email bstaubs@cranems.com.
PHYSICAL CHARACTERISTICS
DN5800-4
DN5800-E4
HEIGHT
WIDTH
DEPTH
CABINET
DEPTH
WITH
SERVICE
DOOR
BASE
SHIPPING
WEIGHT
Noise
Level
Glass door width is 37.5” (952.5 mm) 5800’s, 28.1” (713.74 mm) 3800’s, height is 68” (1727.2 mm) both.
72” (1828.8 mm) 72” (1828.8 mm)
47” (1193.8 mm) 39” (990.6 mm)
32” (812.8 mm) 32” (812.8 mm)
33.5” (850.9 mm) 33.5” (850.9 mm)
3.5” (88.9 mm) 3.5” (88.9 mm)
764 lbs. (346.54kg)
Operates at < 70db.
DN3800-4
DN3800-E4
675 lbs. (306.17g)
RECEIVING INSPECTION
DO NOT STORE THE VENDER OUTSIDE.
Upon receipt, inspect the vender for any shipping damage. If there is any damage, have the delivery driver note the damage on the bill of lading and notify Crane Merchandising Systems. Although the terms of sale are FOB shipping point, which requires the consignee to originate shipping damage claims, Crane Merchandising Systems will gladly help if you must file a claim.
UNPACKING THE VENDER
Remove the stretch wrap, fiberboard edge protectors and corrugated front protector from the outside of vender.
Do not store the vender with stretch wrap on. Stretch wrap could bond to the vender’s surface, which could damage the finish.
Remove the shipping boards from the bottom of the vender. The shipping boards are attached by the leveling legs. To avoid unnecessary damage to the leveling legs or base, remove the shipping boards by using a 1-1/2 inch or 38mm socket type wrench to unscrew the leveling legs. Be sure to replace the legs after removing the shipping boards. Once the skid
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boards are removed there is 3” (76.2 mm) from base flange to the floor with the leveling legs screwed all the way in. Once the vender is unpacked, check the “B” Tray area for any additional parts, price/product labels, service/operation manual or other information concerning factory-equipped accessories such as coin mech and validator. It is recommended the vender be vend tested before shipping to the location. See Pg 12, “Test Modes”.
Note: Remove tape from ends of top lamp in the top lamp assembly after placing the Vender on location, but before plugging the Vender in to an AC power supply.
WARNING: TO AVOID THE
POSSIBILITY OF A FIRE HAZARD, DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE AROUND, UNDER OR BEHIND THE CABINET, IN THE BOTTOM OF THE SERVICE AREA, IN AND AROUND THE REFRIGERATION COMPARTMENT OF THE CABINET, OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS.
WARNING: ENSURE THAT POWER IS DISCONNECTED FROM THE VENDER BEFORE INSPECTING OR REPLACING THE LAMPS, OTHER ELECTRICAL COMPONENTS, OR WORKING WITH OR ADJUSTING THE VENDING MECHANISM. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF ELECTRICAL SHOCK OR MECHANICAL INJURY, WHICH CAN BE SERIOUS OR FATAL.
ELECTRICAL POWER NEEDED
Refer to the cabinet serial number plate to determine the correct voltage and frequency for the machine. In the US and Canada this is 120Vac, 60Hz, 1P. In Europe, Australia, and other export countries, this is 220/230/240Vac, 50Hz, 1P depending upon your country voltage. The serial plate also specifies the ampere rating of the machine. This machine must be plugged into a properly rated receptacle with its own circuit protection (fuse or circuit breaker).
Equipment Nominal Power Requirements -
120V / 10.2 A = *1224W (1.224kw) 220V / 5.8 A = *1276W (1.276kw) 240V / 5.8 A = *1392W (1.392kw) *Note: Watts = V X A
DO NOT USE AN EXTENSION CORD.
POWER SUPPLY CORD and GROUNDING REQUIREMENTS
In accordance with the National Electrical Code and Underwriters Laboratories Inc., domestic vending machines are equipped with a three-wire power supply cord and Ground Fault Circuit Interrupter (GFCI). The GFCI device is provided as part of the power supply cord and is either incorporated directly into the plug or mounted on the cord adjacent to the plug.
WARNING
The GFCI protects against current leakage caused by ground faults. The GFCI is not designed to protect against over current or short circuits.
DO NOT use the TEST and RESET buttons on the GFCI as an ON/OFF switch.
The vending machine supply cord MUST be plugged directly into a properly grounded, 3 wire receptacle that is properly protected by a fuse or circuit breaker. If the receptacle will not accept the power cord plug, it must be replaced with a properly grounded, 3 wire receptacle in accordance with the National Electrical Code and Local Codes and Ordinances. The work should be done by a qualified electrician.
DO NOT USE A 3 WIRE TO 2 WIRE ADAPTOR
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DO NOT REMOVE THE GROUND PIN ON THE PLUG OR IN ANY WAY BYPASS, MODIFY, DEFEAT, OR DESTROY THE GROUNDING SYSTEM OF THE VENDING MACHINE
DO NOT USE WITH AN EXTENSION CORD.
DO NOT REMOVE THE WARNING TAG ATTACHED TO THE POWER SUPPLY CORD.
The GFCI must be tested frequently and before each use in accordance with the instructions provided on the GFCI device. IF THE GFCI
DOES NOT PASS THE TEST, DO NOT USE THE MACHINE. Unplug the supply cord from
the receptacle and call the Crane Merchandising Systems Technical Support Group for assistance at 1-803-266-5001.
It is recommended that the machine be located so that the GFCI device will be accessible after the machine is installed. After installation, visually inspect the GFCI and power supply cord to be sure it is not crushed, pinched, or stretched.
Protect the power supply cord during transportation and use. Periodically inspect the power supply cord for damage. If the cord or plug is worn or damaged, it must be replaced with a power supply cord of the same type, size and specification as originally provided with the machine. DO NOT USE THE
VENDING MACHINE UNTIL THE WORN OR DAMAGED CORD IS REPLACED.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR FATAL. PERIODICALLY INSPECT THE POWER SUPPLY CORD FOR DAMAGE. IF THE CORD BECOMES DAMAGED IT MUST BE REPLACED WITH THE SAME SIZE AND TYPE CORD. CONTACT CRANE MERCHANDISING SYSTEMS FOR ASSISTANCE.
INSTALLATION AND SETUP INSTRUCTIONS
MANUAL LOCK
Open the service door on the right side using the key provided in the coin return cup, or if shipped with a locking clip, remove the clip and install the lock. Ensure there is no power to the AC Distribution Box. On venders with a main power switch on the AC Distribution Box the switch needs to be in the OFF position. On venders with a main power quick disconnect plug on the AC Distribution Box the quick disconnect plug needs to be unplugged. Check that all connectors are firmly seated on the control board and at the various components on the service door (coin mech, keypad, etc.). Retrieve the main power plug from the hole in the rear of the vender and plug the cord in a properly grounded 120VAC, 15 Amp receptacle (U.S. and Canada). Open the service door and apply power to the AC Distribution Box (if equipped with a bill acceptor, the acceptor should cycle twice). The display on the door will briefly show the software version in use as “Software ###.## (i.e. ###.01) followed by the default idle message “ENJOY A REFRESHING DRINK”, the fluorescent lamp should be lit and the cooling unit should start. If the display shows “OUT OF SERVICE”, or the cooling unit fails to start, refer to the TROUBLESHOOTING SECTION beginning on page
36.
SERVICE NOTE
Battery Backup
The battery backup is used to maintain the date and time in case of power interruptions, or any time the main power is off. When the vender is shipped, the battery is connected and memory is being maintained. If the vender is to be stored for long periods of time, disconnecting the battery is recommended. The following steps will guide you through this procedure.
Open the service door, turn the main power switch to the off position or unplug the main power harness located on the front of the power box.
Locate the control board mounted on the rear wall.
Remove the battery from its holder (B1).
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PLACING THE VENDER ON LOCATION
!! CAUTION !!
DO NOT TRANSPORT THE VENDER TO OR FROM THE LOCATION LOADED WITH PRODUCT OR DAMAGE TO THE VENDER MAY RESULT.
The vender is intended for INDOOR USE ONLY. It should be kept out of direct sunlight and away form any heat source. This machine is not suitable for installation in an area where a water jet or hose and nozzle may be used.
The vender must be on a solid, flat and level surface. Ensure the flooring can bear the weight load of a fully loaded vender (approximately 1109 lbs. or 413kg). The vender must be positioned close enough to an electrical outlet so that an extension cord is not required. If the machine will be subject to user misuse or vandalism, it is recommended that the vender be secured to the floor or wall as described in Crane Merchandising Systems / Dixie-Narco Technical Bulletin 344. Due to the large size and weight of the Vender, never attempt to move the Vender with a Hand Truck or Stair Climber. Use a pallet jack or Vender/Cooler Dollies at all times when moving the Vender. The vender should never be slid or pushed in place. Never side load the leveling legs; doing so will cause damage to the legs. Do not transport the vender to or from customer locations loaded with product, as damage may result due to excessive weight. Call the Crane Merchandising Systems Technical Service Department or your Crane Merchandising Systems Representative for assistance.
ACCEPTABLE AMBIENT OPERATING TEMPERATURE RANGE.
Coke BevMax 4 5800-4/3800-4 equipment manufactured by Crane Merchandising Systems is designed to work properly in a temperature range of 75°F to 90°F (23°C to 32°C) in still air 65% R.H. non­condensing.
LEVEL THE VENDER
Adjust the front leveling legs, ensuring that an even gap exists between the glass door and the top security angle and receiver box, and then level the cabinet front to rear. A carpenter’s level will help verify that the vender is level. Leveling legs are adjusted using a wrench or socket 1 ½” or 38 mm in size. If the vender is to be used in a bank of equipment, check the top and sides for proper alignment. If you are unable to properly level the vender, select an alternate location. NEVER PLACE
OBJECTS UNDER THE LEVELING LEGS OF THE VENDER.
DANGER
THE VENDER MUST BE PROPERLY LOCATED AND LEVELED. IF THE MACHINE WILL BE SUBJECT TO USER MISUSE OR VANDALISM IT IS RECOMMENDED THAT THE VENDER BE SECURED TO THE FLOOR OR WALL AS DESCRIBED IN CRANE MERCHANDISING SYSTEMS DIXIE-NARCO TECHNICAL BULLETIN 344 TO MINIMIZE THE RISK OF INJURY OR DEATH FROM TIPPING. CALL THE CRANE MERCHANDISING SYSTEMS TECHNICAL SERVICE DEPARTMENT OR YOUR CRANE MERCHANDISING SYSTEMS REPRESENTATIVE FOR ASSISTANCE.
SPACE THE VENDER
Do not block the rear of the vender. Maintain a minimum of 4 inches (10 cm) from the wall to ensure adequate airflow to the condenser and compressor. At the rear of the vender, make sure nothing obstructs the air exhaust at the bottom of the cabinet.
WARNING
TO AVOID THE POSSIBILITY OF A FIRE HAZARD, DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE AROUND, UNDER OR BEHIND THE CABINET, IN THE BOTTOM OF THE SERVICE AREA, IN AND AROUND THE REFRIGERATION COMPARTMENT OF THE CABINET, OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS.
INSTALLING PRICE LABELS
Pricing labels included in the literature package kit. Remove the pricing label sheets from the service manual package and gently remove the label corresponding to the vend price of each selection by tearing at the perforation. The label is installed at the top of the front knuckle. Once installed, push the label firmly against the front of the knuckle. This will insure the label is locked in place.
INSTALLING PRODUCT ID CARDS
To assist with consistent loading, product ID cards can be installed in the product pusher to designate to the route driver which product the column is set for. To install the flavor card, simply detach it from the sheet at the perforation and slide it into the slots in the
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product pusher. Contact your graphics supplier to purchase as needed.
COIN CHANGERS & OTHER ACCESSORIES
The vender can have an MDB coin changer installed and can have an MDB bill acceptor installed as well. Note: BevMax 4 5800-4/3800-4 will work with an MDB bill acceptor only. If the MDB coin changer and other MDB accessories are not factory installed, refer to the instructions received form the manufacturer of the MDB coin changer and other MDB accessories for proper set-up and installation.
The vender will support the following Domestic MDB coin changers:
All available NRI MDB All available Coinco MDB All available Mars MDB All available Conlux MDB
The vender will support the following domestic MDB Bill validators:
All available Cashcode MDB All available Coinco MDB All available Mars MDB All available Conlux MDB
The vender will support MDB card readers.
SETTING THE TEMPERATURE CONTROL
This vender is equipped with an electronic temperature sensor. Defrost is controlled both electronically based on run time of the compressor and with a manual Defrost thermostat. The temp sensor is factory pre-set to maintain a cabinet temperature of 35º Fahrenheit (1.7ºC). It is also a good practice to ensure the proper operating temperature prior to installing the vender on location. To set the temperature, apply power to the vender and allow it to run for several hours with the glass door closed or until the minimum cabinet temperature is achieved. Then, using the method below, verify the temperature inside the cabinet:
With an electronic temperature sensor, use the keypad on the service door to show cabinet temperature in Fahrenheit by pressing the F key followed by the asterisk () key or in Centigrade by pressing the C key followed by the asterisk key. The temperature will be shown on the digital display located on the front of the service door.
The manual Defrost thermostat is located on the side of the refrigeration unit. The Defrost control is preset and is not adjustable.
LOADING THE VENDER
CAN/BOTTLE DRINK TRAYS The BevMax 4 5800-4/3800-4 Vender does not require spacers or shims to vend most packages. Load product in each column one package at a time insuring that the package being loaded is in front of the product pusher. Insure that the package is stable within the column (doesn’t move excessively from side to side). After loading the vender, test vend each column to insure proper operation. Please contact a Service Representative or refer to the proper Technical Publication for any special settings you may need.
LOADING CHANGE TUBES
The changer tubes can be loaded using one of the following methods:
1. Load the coin mechanism with coins to the desired level by inserting coins in the loading slots on the coin tube front. Minimum coin tube levels are: 6-8 nickels 7-8 dimes 5-6 quarters Note: A low coin level in the coin tubes will interfere with operation of the bill validator.
2. For exact cash accountability and to insure maximum dollar bill acceptance, load the mechanism utilizing the coin insert slot on the front of the vender while in the coin Tube Fill mode in the programming section of Technical Manual for more information.
For additional information about coin mechanism, refer to the manufacturer’s instructions.
POWER AC DISTRIBUTION BOX
The power distribution box is where the 120VAC or 220VAC input voltage is broken down to the main operating voltages of the vender (24 VAC and 12 VAC) by a transformer. Those voltages are sent to the controller via the P1 (3 pin) connector. Domestic Venders contain a 15 Amp Outlet which provides power to the Refrigeration Unit. It contains a main power switch/plug that allows power to the AC Distribution Box to distribute AC power to the lights, evaporator fan, and refrigeration system, which are always energized when the vender is powered up. It is located inside the service area, mounted to the back wall.
VENDING MACHINE CONTROLLER (VMC)
The vending machine controller is the heart of the Glass Front Vender and is located on the rear wall inside the service area. It is flash programmable and may or may not include the program chip (EPROM), which controls all aspects of the vender. It also contains the power supply which regulates the voltages required to operate the motors as well as the
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coin mechanism, digital display, and all logic functions in the vender.
KEYPAD
The keypad is located on the front of the service door. It consists of a 6” X 3” (15.2 mm X 7.6 mm) matrix, tactile feel membrane switch pad and an overlay. The pad utilizes the letters A thru F on the left side and numbers 1 thru 0 along with the symbol and CLR to the right. The keypad is where the vender programming is accomplished and where the customers make their selections.
DIGITAL DISPLAY
The digital display is located directly above the keypad on the front of the service door. It is used to convey information to the consumer as well as to the person programming the vender.
REFRIGERATION SYSTEM
The refrigeration system is a single piece unit and is hermetically sealed. The Model BevMax 4 units consist of a 1/3 plus horsepower compressor, with a single fin and tube style condensing unit with one condenser fan, condensation overflow pan, evaporator, and evaporator fan motor. The refrigeration unit is located behind the refrigeration unit cover panels, mounted in the bottom of the cabinet. This unit is designed for easy removal and replacement from the front or rear of the vender as a complete assembly. An electronic thermostat regulates the cabinet temperature. The control of the thermostat is attached to the evaporator coils and reads the temperature of air being pulled in to the evaporator coil.
SHELF ASSEMBLY
Typically, there are 5 shelf assemblies in every vender; however, this can vary depending upon the configuration specified at the time of ordering. Each can/bottle shelf consists of 9 or 7 columns. Each shelf is capable of holding a variety of packages. The shelf assembly consists of the tray, where all of the following parts are mounted: Double Gate assembly, and the slide/pusher assembly. These items are discussed in detail below.
DOUBLE GATE ASSEMBLY (Can/Bottle Trays)
The double gate assembly is mounted on the front portion of the tray assembly and contains the vending mechanism. Incorporated in the gate assembly are the front and rear knuckle assemblies as well as the product kicker. In standby operation, the front knuckle is in the blocking position, which holds the front displayed product in position to be vended. The rear knuckle assembly is in a flat position, which allows product to enter the gate area, and the kicker is flush to the rear knuckle assembly. A stainless steel pin is
inserted through the rear most portion of the front knuckle assembly and connects to a gear box below the tray. When a selection is made, the plunger pushes the lever toward the back of the tray. At the same time the front knuckle is opened into a flat position, the rear knuckle is closed to a blocking position, holding the remaining product out of the gate area, and the kicker is extended to firmly push the front displayed product off of the tray. The plunger is energized for approximately 1-½ seconds to allow ample time for the displayed product to be ejected from the shelf. The plunger is then released and the front knuckle returns to the blocking position, the rear knuckle and kicker return to their standby position and the next product slides into the vend display position.
SLIDE/PUSHER ASSEMBLY (Can/Bottle Trays)
The slide/pusher is located on the bottom of each product column. Its purpose is to provide a slick, friction resistant surface for the product to rest on. The tall product pusher is mounted on the top of the slide and incorporates a coil spring in the body that attaches to the bottom of the slide through a slit. This spring adds needed tension to insure that all products in the column remain tight against each other and are allowed to progress into the gate area. Although these pushers reduce the effects of dirt and grime, periodic cleaning and lubrication of the slides is recommended. DO NOT USE SOLVENTS OR
ABRASIVE MATERIALS TO CLEAN ANY PORTION OF THE TRAY.
DELIVERY (PICKER) CUP ASSEMBLY
The delivery (picker) cup assembly is located on the XY vend mechanism. Its purpose is to pick the product from the column and deliver the product to the delivery port assembly. The delivery (picker) cup assembly is mounted on the XY assembly and bolts in position.
The X axis runs left to right. The X axis assembly is cabinet mounted to prevent any cabinet torque and has one belt to synchronize the top and bottom when the X moves left or right.
The Y axis runs up and down and has the delivery (picker) cup assembly attached. A top channel is used to contain and hide the e chain and wiring.
Both X and Y motors have encoders for positioning.
REFRIGERATION DECK CLAMP ASSEMBLY
The refrigeration deck clamp assembly is located on the rear left side of the cabinet base plate. Its purpose is to secure the refrigeration assembly tight against the vertical base plate for refrigerated air flow
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in to the cabinet. A 7/16” wrench or socket is needed to adjust the bolt.
BELT TENSION ADJUSTMENT COMPONENTS
The belt tensioning adjustment components have been designed to ease adjusting belts when needed. The X Belt Idler Tensioning Assembly in the upper left hand corner of cabinet now includes a thumb screw. Adjustments should only be needed if a belt is replaced. The Bottom X Drive Tensioner Assembly in the lower right hand corner of cabinet has a plastic spring loaded tensioner designed to keep the belt against the pulley when moving and does not require any adjustments.
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COCA-COLA
BevMax 4
(70x.x1 Software)
PROGRAMMING METHOD
NORMAL MODE:
In normal mode, on power up display will show software installed in vender, then change to POS message or decimal point and / or vend price. When money is inserted, the display indicates the total amount of the deposit. The keys on the keypad are used to select the product. In normal mode you may access an external menu for reading historical sales counters, cash counters, error codes, No Error Codes, or return to normal mode.
SERVICE MODE:
If configuration switch 4 is set to “Config 4 0”, when the door is opened, “No Error Codes” or a list of Error codes will show on the display. If configuration switch 4 is set to “Config 4 1”, when the door is opened, “Cash - ####-##.##”, “Card - ######.##”, “Sale - ####-####”, “ Error Codes”, or “No Errors” will show on the display. NOTE: Card is only shown if a card reader is present. The service mode is entered when the door is open and the service switch on the controller is pressed. The operator can now use the keypad to move through the main routine menu.
Key number 1: Abort/Cancel - will return to
previous menu prompt. Key number 2: Scroll Up - forward in menu. Key number 3: Scroll Down - backward in menu. Key number 4: Enter/Save/Clear - Allows you to
enter a specific routine, save what you have programmed, or
clear the error prompts. Note: Routines with * are password protected. They can only be viewed and entered after the password is entered at the “Password Entry” prompt.
EXTERNAL MENU MODE:
The information available in this mode is obtainable with the door closed or open as long as the vender is in normal mode, by entering the password which is set at 4, 2, 3, 1. Note: 4231 is the factory default and can be programmed to any four digit combination. Information available is historical cash counted, interval cash counted for each selection, historical sale (total number of vends), interval vends counted for each selection, error codes, and return. Refer to the
“Cash Counters”, “Sales Counters”, and “Error Codes” routines for instructions to move through the menus.
PROGRAMMING MENU
“Error Codes” - ERROR ROUTINE
This function allows you to enter the error readout routine. “Error Codes” will appear when you press the service button on the control board. Press key number 4, if there have been no Error Codes since the last reset, the display will read “No Errors”. If one or more Error Codes have occurred, the display will show the first error code that occurred. The following are error codes that may be displayed and detailed information accessed: “No Errors”, “Vend Mechanism”, “Control System”, “Selection Switch”, “Changer”, “Bill Validator”, “Card Reader”, “Remote Vend Mech”, “Selection/Display”, “Refrigeration”, “Health Timer”.
Press key number 2 or 3 to scroll through any error codes that are present.
Important: If there is only one problem, it will be the only error code shown when you enter the error code submenus.
With an error code showing on the display, press key number 4 to access detailed information. After making repairs with an error code showing on the display, press and hold key number 4 for 2 seconds will clear the error. Press key number 1 to return to “Error Codes”.
“Vend Mechanism” - Vend Mechanism Summary Error Codes
Press key number 4 and the display will show the following:
- “HORIZ”, X (horizontal) motor issue.
- “VERT”, Y (vertical) motor issue.
- “PICKI”, picker home switch issue.
- “PICKO”, picker out switch issue.
- “PICKRS”, picker return spring issue.
- “PORT”, port door switch/board issue.
- “VS”, port vend sensor board issue.
- “XHOME”, X (horizontal) motor home switch issue.
- “YHOME”, Y (vertical) motor home switch issue.
- “MOTOR”, port/delivery cup motor issue.
Press key number 1 will return to “Vend
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Mechanism” if all vend mech Error Codes have not been cleared. If all vend mech Error Codes have been cleared the next error mode will be displayed, or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”.
“Control System” - Control System Summary Error Codes
Press key number 4 and the display will show one of the following:
- “Door Switch”, indicating a door switch in the open position for more than 1 hour.
- “RAM Checksum”, indicating the check sum for service mode settings memory has been corrupted.
- “Scale Factor”, indicating a peripheral has introduced a scaling factor that is incompatible with current setting.
“FRAM”, memory module read/write error.
- “RTC”, RTC read/write error, real time clock issue.
- ‘Low Battery”, low battery issue.
- “PWROUT”, power lost.
Press key number 1 will return to “Control System” if all control system Error Codes have not been cleared. If all control system Error Codes have been cleared the next error code will be displayed, or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”.
“CHANGER” - Changer Summary Error Codes
Press key number 4 and the display will show one of the following:
- “Changer Comm”, indicating a changer
communication error (No communication for more than 2 seconds).
- “Tube Sense”, indicating a tube sensor error.
- “Changer Inlet”, indicating an inlet chute blocked error (no coins sensed in acceptor for 96 hours).
- “Tube Jam #”, indicating a tube jam error.
- “Changer ROM”, indicating a changer ROM check sum error (failed changer).
- “Excessive Escrow”, indicating excessive escrow attempts (more than 255 since last coin sensed).
- “Coin Jam”, indicating a coin jam reported by coin mech.
- “Low Acceptance”, indicating a low coin acceptance rate (less than 80%).
- “Acceptor Disconnected”, indicating an acceptor is unplugged.
- “Coin Routing Err”, indicating a coin was miss­routed.
Press key number 1 will return to “CHANGER” if all changer Error Codes have not been cleared. If all changer Error Codes have been cleared the next error code will be displayed or “No Error
Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”.
“Bill Validator” - Bill Validator Summary Error Codes
Press key number 4 and the display will show one of the following:
- “Bill Val Comm” indicating a bill validator communication error (No communication for more than 5 seconds).
- “Bill Stack Full” indicating the bill stacker is full.
- “Bill Motor Error” indicating a defective motor in the validator.
- “Bill Jam ” indicating a bill jam in the validator.
- “Bill Val ROM” indicating a check sum error.
- “Bill Stack Open” indicating an open stacker.
- “Bill Sense Err” indicating a bill validator sensor
error. Press key number 1 will return to “Bill Validator” if all changer Error Codes have not been cleared. If all validator Error Codes have been cleared the next error code will be displayed or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”.
“Card Reader” - Card Reader Summary Error Codes
Press key number 4 and the display will show one of the following:
- “Card Reader Comm”, indicating no card reader
communication for 5 seconds.
- “Card Reader #”, indicating the most recent “non-
transient error” from the card reader (failed card
reader). Press key number 1 will return to “Card Reader” if all changer Error have not been cleared. If all card reader Error Codes have been cleared the next error code will be displayed or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”. Press key number 2 will scroll to the next routine.
“OLM” – On Line Module Summary Error Codes
Press key number 4 and the display will show one of the following:
- “On Line Network”, error reported by the OLM.
- “On Line Internal”, error reported by the OLM.
Press key number 1 will return to “OLM” if all OLM Errors have not been cleared. If all OLM Error Codes have been cleared the next error code will be displayed or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”. Press key number 2 will scroll to the next routine.
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“Remote Vend Mech” - Remote Vend Mechanism (USD) Error.
Press key number 4 and the display shows one of the following.
- “Remote Vend Comm #”, indicates no communication for 5 seconds with remote vend mech at address “#”.
- “Remote Vend #”, indicates error code number “#”
from the remote vend mech at address “a”. Press key number 1 will return to “Remote Vend Mech” if all remote vend mechanism Error Codes have not been cleared. If all remote vend mechanism Error Codes have been cleared the next error code will be displayed, or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”. Press key number 2 will scroll to the next routine.
“SAT” – Satellite Device Error.
Press key number 4 and the display shows one of the following.
- “SATC”, satellite communication issue.
- “BADM”, bad motor reported.
- “MISM”, missing motor reported. Press key number 1 will return to “SAT” if all SAT Error Codes have not been cleared. If all SAT Error Codes have been cleared the next error code will be displayed, or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”. Press key number 2 will scroll to the next routine.
“Select/Display” - Selection / Display Device (ASD) Error
Press key number 4 and the display shows:
- “Select/Display Comm”, indicating no
communication to selection / display device for
five seconds. Press key number 1 will return to “Select/Display” if all selection / display device Error Codes have not been cleared. If all selection / display device error have been cleared the next error code will be displayed or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”. Press key number 2 will scroll to the next routine.
“Refrigeration” - Refrigeration Summary Error Codes
Press key number 4 and the display shows one of the
following:
- “Temp Sense Err”, indicating the temperature sensor is defective or unplugged.
- “Temp Too Cold”, indicating the cabinet temperature is 3
- “Temp Too Hot”, indicating the cabinet temperature is 3
0
F below lower limit.
0
F above upper limit.
- “Not Cooling”, indicating the cooling system has failed to decrease temperature 1 hour while the compressor is running.
- “Health Timer” – Health Timer Error The initial pull down time has not met the health timer constraints. Refer to “Health Timer” section for details. Press and hold key number 4 for 2 seconds will clear the error and the display will show “No Error Codes”.
- “Health Code” – Health Code Error The health code cooling constraints have not been met. Refer to “Health Timer” section for details. Press and hold key number 4 for 2 seconds will clear the error and the display will show “No Error Codes”.
Press key number 1 will return to “Refrigeration” if all refrigeration summary errors have not been cleared. If all refrigeration summary Error Codes have been cleared the next error code will be displayed, or “No Error Codes” if there are no Error Codes. Press key number 1 will return to “Error Codes”. Press key number 2 will scroll to the next routine.
0
F per
“Coin Pay Out” - COIN PAYOUT ROUTINE
This function allows you to dump coins from the coin mechanism. Note: If a coin mech is not installed, you will not be able to enter the program to display information. Press key number 4 to enter mode and the lowest coin value dispensable will show on the display. Press key number 2 or 3 to scroll through the different coin values available. Press and hold key number 4 to dump the coins whose value is shown on the display. Press key number 1 will return to “Coin Pay Out”. Press key number 2 to scroll to the next routine.
“Tube Fill” - TUBE FILL ROUTINE
This function allows you to count the coins loaded in the top (separator) of the coin mech that will be routed to an inventory tube. Note: If a coin mech is not installed, you will not be able to enter the program to display information. Press key number 4 to enter mode and the total number of the coin type being loaded will be displayed and counted in the vender controller as they are accepted. The controller will inhibit the acceptance of any coin which does not go to a tube during this procedure. If a tube full status is detected, that coin type will be inhibited. When you finish loading all coins press key number 1 to return to “Tube Fill”. Press key number 2 to scroll to the next routine.
“Test Modes” - TEST ROUTINE
This function allows you to diagnose different functions of the vender. Press key number 4 and the display will show “Test vend”. For additional Dixie-Narco Factory Diagnostics refer to page 27. Press key number 2 or 3
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to scroll through the test routines available. Press key number 1 to return to “Test Modes”.
“Test Vend” - Vend Testing
This function allows you to test vend each column. Press key number 4 and the display will show “Column A1”. Press key numbers 2 or 3 to scroll through the columns available to run in motor test. Press and hold the Power Interrupt (PI) switch. Press key number 4 to vend from the column displayed. Press key number 1 will return to “Test Vend”. Press key number 2 to scroll to next test mode.
“Test Sel Switch” - Select Switch Test
This function allows you to test each selection. Press key number 4 and the display will show “Selection 4”. Then press any key and the display will show the last key number pressed. Press and hold key number 1 for approximately 5 seconds will return to “Test Sel Switch”. Press key number 2 to scroll to the next test mode.
“Test Display” - Display Test
This function allows you to test all segments in the display. Press key number 4 and a lower case alphabet will display, then turn off , then an upper case alphabet will display alternating until key number 1 has been pressed to return to “Test Display”. Press key number 2 to scroll to next test mode.
“Test Relays” - RELAY TEST
This function allows you to test the relay electronic control of the compressor (“Compressor #”), the evaporator fan(s) (“Fan #”), and the sign front light (“Light#”).
CAUTION: Disconnect power to the compressor before testing the compressor relay. Failure to disconnect power to the compressor before testing the relay could result in damaging the compressor.
Press key number 4 and the display will show “Compressor #”, where # is the state of the relay - 0 = not activated or off; 1 = activated or on. Press key number 4 to toggle the relay on and off. Press key number 2 to scroll to “Fan #”, where # is the state of the relay - 0 = not activated or off, 1 = activated or on. Press key number 4 to toggle the fan(s) on and off. Press key number 2 to scroll to “Light #”, where # is the state of the relay - 0 = not activated or off; 1 = activated or on. Press key number 4 to toggle the lights on and off. Press key number 1 to return to “Test Modes”. Press key number 2 to scroll to “Password Entry”.
* “Password Entry” - PASSWORD ROUTINE
This function allows you to enter the following routines which are not accessible until the operator enters a password, which is set as 4-2-3-1. To enter the password, press key number 4 until the display goes blank. Then press key number 2, then 3, then 1, and then 4, and “Cash Counters” should appear on the display. If not entered properly, the display will return to “Password Entry” after approximately 16 seconds. If entered correctly, the display will go to the next function “Cash”.
* “Cash Counters” - CASH COUNTER ROUTINE
This function will show the user the vender historical total cash counted and the interval cash counted for each selection for the vender. Press key number 4 and “Cash Tot”/”######.##” will show on the display where the 8"#” characters are the historical total cash counters that have been recorded. Note: Leading zeros are not displayed. Example: Display flashes “Cash Tot”, then “262500”. This is $2625.00 historical total cash. Press key number 2 to scroll to “Card Tot”/######.##”, where the 8# characters are the historical card reader cash counters. Note: Leading zeros are not displayed. Press key number 2 or 3 to display “Cash Sel A1”/”######.##” where the 8"#” characters are the interval cash counters for that selection. Note: Leading zeros are not displayed. Pressing key number 2 or 3 at this time will scroll through the available selection cash counters. Example: Display flashes “Cash Sel A1”, then “520.50”. This is $520.50 interval cash for selection A1. Press key number 1 to return to “Cash Tot”/”######.##”. Press key number 1 to return to “Cash Counters”. Press key number 2 to scroll to the next routine.
* “Sales Counters” - SALES COUNTER ROUTINE
This function will show the user the vender historical total number of vends and the interval vends counted for each selection for the vender. Press key number 4 and “Sales Tot”/”########” will show on the display where the 8"#” characters are the historical total vend counters that have been recorded. Note: Leading zeros are not displayed. Example: Display flashes “Sales Tot”, then “1325”. This is 1325 historical vends. If in a BevMax 4 with a Snack Vender attached you will also have available Drink Sales # & Snack Sales #. Press key number 2 to display Drink Sales # (if Snack Vender attached). Press key number 2 to display Snack Sales # (if Snack Vender attached). Press key number 2 to display “Sales Sel A2”/”########”, where the 8"#” characters are the interval vend counters for that selection. Note: Leading zeros are not displayed. Pressing key number 2 or 3 at
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this time will scroll through the available selection vend counters. Example: Display flashes “Sales Sel A1” then “145”. This is 145 interval vends counted for selection A1. Pressing key number 1 will return to “Sales Tot”/”########”. Press key number 1 to return to “Sales Counter”. Press key number 2 to scroll to the next routine.
“Price Mode”- This function will only display if “EXE” is turned on in the “Coke Factory Setup” mode.
This function is used to set the price mode to either VMC holding the prices or the EXE Coin Mech holding the prices. Press Key 4 to enter menu. The current setting is displayed as “Price Holding: On” or “Price Holding Off”. Press key 2 to select the desired price mode On or Off. Press key 4 to confirm setting. Press key 1 to exit menu. Note: If Price mode is set for “Price Holding”, then the Price Program will allow the user to set the price lines for each selection. It will operate the same as setting prices, except the user will be prompted to set a price line rather than a price.
“Price Program” - PRICE SETTING ROUTINE
This function allows the user to set pricing. When Configuration Code 1 is programmed to “Config 1 0” the vender is set for single price vending. When Configure Code 1 is set to “Config 1 1”, the vender is set for multi-pricing (or a price for each selection needs to be set). Note: This routine is lockable when using a data collection device. Single Price price setting: Press key number 4 “Single Price” will show on display. Press the ”4” key and “Price Sel #.## will show on display. Press key “2” to increase the vend price or key “3” to decrease the vend price. With the display showing the vend price you require, press key “4” to save. All selections will be set to vend at the saved vend price. Multiprice price setting: Press key 4 and display will show “All Selections”. Press key 2 to scroll from “All Selections” to individual tray selections “A, B, C, D, E”. With the display showing the All settings of the tray you wish to set price in press the key 4 to enter. At “All Selections” when you press 4 and enter the display will show “#.##” or current price set. Press key “2” to increase the vend price or key “3” to decrease the vend price. With the display showing the vend price you require, press key “4” to save. If you select an individual tray letter to set price in, when you press 4 and enter the display will show “All Selections (for tray A only)”. Press key 2 to scroll to A1 thru A9 then back to All Selections (for A tray only)”. At the position you wish to set price when you press 4 and enter the
display will show “#.##” or current price set. Press key “2” to increase the vend price or key “3” to decrease the vend price. With the display showing the vend price you require, press key “4” to save.
Factory default setting is “Single Price”. Press key number 1 to return to “Price Program”. Press key number 2 to scroll to the next routine.
Price line setting: This function will only display if Price Holding: On” is set. It will operate the same as setting prices except the user will be prompted to set a price line rather than a price.
IMPORTANT: If Enable Snack Vender is set to “1” or on the vender must be set for Multiprice price setting. When scrolling through to select where to set prices you will see the following; “All Drink Selections, A, B, C, D, E, and then All Snack Selections. At “All’ Snack Selections” Press key 2 to scroll from “All Snack Selections” to individual tray selections “21, 22, 23, 24,25, 26”. With the display showing the setting of the tray you wish to set price in press the key 4 to enter. At “All’ Selections” when you press 4 and enter the display will show “#.##” or current price set. Press key “2” to increase the vend price or key “3” to decrease the vend price. With the display showing the vend price you require, press key “4” to save. If you select an individual tray number to set price in, when you press 4 and enter the display will show “All Selections (for tray 21 only)”. Press key 2 to scroll to 211 thru 21# then back to All Selections (for 21 tray only)”. At the position you wish to set price when you press 4 and enter the display will show “#.##” or current price set. Press key “2” to increase the vend price or key “3” to decrease the vend price. With the display showing the vend price you require, press key “4” to save.
“View PL Assignments”- This function will only display when EXE in the “Coke Factory Setup” is turned on.
This function allows the user to see which selections are assigned to which price lines. Even if price holding is turned off, this menu will show what the price line assignments will be when price holding mode is enabled. To enter this menu press key 4. Press key 2 to scroll through the price lines 0-100. Press key 1 to exit menu.
“View PL Value”- This function will only display when EXE in the “Coke Factory Setup” is turned on.
This menu allows the user see the value of each Price line held by the EXE coin mech. In order to
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see this value, the “Display Price” feature on the EXE coin mech must be turned on. Note: If no price is programmed in the EXE coin mech for the requested price line, or if the “Display Price” feature is not turned on in the Coin Mech this menu will show “not available”. Enter this menu by pressing key 4. Press key 2 or key 3 to select the desired price line. Press key 4, the display will show “requesting,,,”. After the EXE Coin Mech has responded with the value of the price line, it will be shown. If the EXE CM does not respond with the value, then “not available” will be shown. Press key 2 or 3 to select another price line or press 1 to exit menu.
“Quick Payback”- This function will only display when EXE in the “Coke Factory Setup” is turned on.
This menu allows the user to set the VMC to pay back change immediately after a vend is requested. With this option set, the price of the vend is always deducted from the available credit after a selection is made, even if the vender fails to deliver the selected item. To enter this menu press key 4. The current setting will display as “Quick Payback; On or “Quick Payback Off”. Press key 2 to select the desired mode ON or OFF. Press key 4 to confirm. Press key 1 to exit menu.
“StS Programming” – SPACE TO SALES ROUTINE
This function allows you to change the space to sale settings. Press key number 4 and “Option #” or “Custom StS” will show on the display, which indicates the current space to sales option. For the 7 options available, see list below. Press key number 2 to scroll through the options. Press key number 4 with the desired option showing on the display to save that option and return to “StS Programming”.
Space to Sales Options:
“Option 1” 1 to 1 = Columns are assigned to
selections with the same number.
“Option 2” Tray = Full tray assigned.
Example: selections A1 thru A9 vend from columns A1 thru A9 sequentially.
“Option 3” Half Tray = Half tray assigned.
Example: selections A1 thru A5 vend from columns A1 thru A5 sequentially and selections A6 thru A9 vend from columns A6 thru A9 sequentially.
“Option 4” Groups of 3 = Groups of 3
columns are assigned sequentially to work with associated selections. Example: selections A1 thru A3 vend from columns A1 thru A3
sequentially.
“Option 5” Combined groups of 2 & 3 =
Selection grouping per tray will be assigned columns 1 & 2; 3 & 4; 5 & 6; 7, 8, & 9 working with associated selections.
“Option 6” Combined groups of 3 = Selection
grouping per tray will be assigned columns 1, 2, & 3; 4 & 5; 6 & 7; 8 & 9 working with associated selections.
“Custom StS” Custom space to sales = Allows
you to assign columns in blocks working with associated
selections. With “Custom StS” showing, press key number 4 and “Clear Settings?” will show on display. Press key number 4 and wait a few seconds will clear the current space to sale settings. Press key number 1 will return to “Custom StS”. Press key number 4 and wait a few seconds will show “Selection A1” alternating with columns assigned to blocks. Press key number 4 will show “First?A1” or the individual selection to start a block. Press key number 3 to scroll to “First?E9” or the largest selection available. Press key number 4 will show “Last?A1” or the last column for custom space to sales blocks. Press key number 2 will show “Last?A1” or the largest column for custom space to sales blocks available. Press key number 4 will show “Save Setting?” Press key number 4 will save the new settings.
* “Config Switches” - MACHINE CONFIGURATION
This function allows the user to access and change the programming of the following machine configuration settings. Note: This routine is lockable when using a data collection device. If you press key number 4 and the display shows “Locked Menu”, this means configuration setting changes will not be allowed. If “Config 1” is displayed, then configuration setting changes will be allowed. “Locked Menu” can only be enabled or disabled through DEX interrogation. If “Config 1” is displayed, the listed settings are available. Note: You must press key number 4 with the configuration code displayed if you wish to enter the edit mode. The “0” or “1” will be flashing to acknowledge you are in the edit mode.
IMPORTANT: All machine configuration codes are
disabled coming from the factory (Config # 0).
Config 1 - Configuration Switch 1 - Multi-Price Setting Mode
This code is used to enable the single price
mode “Config 1 0” or multi-price mode “Config 1 1”. Press key number 4 and “Config 1 #” will be displayed, with the “#” flashing. Press key numbers 2 or 3 to scroll between “Config 1 0”
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and “Config 1 1”. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 1”. Press key number 2 to scroll to “Config 2”.
Config 2 - Configuration Switch 2 - Optional
Features Enable This code is used to allow (Config 2 1) the following optional features to be displayed and enabled: “Lighting Control”, “Select Discount”, “Over-ride Switch”, “Select Block 1”, and “Select Block 2”. Press key number 4 and “Config 2 #” will be displayed with the # flashing. Press key numbers 2 or 3 to scroll between “Config 2 0” and “Config 2 1”. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 2”. Press key number 2 to scroll to “Config 3”.
Config 3 - Configuration Switch 3 - POS
Message This code is used to disable the point of sale
message. Config 3 0 = enabled, Config 3 1 = disabled. Press key number 4 and “Config 3 #” will be displayed, with the “#” flashing. Press key numbers 2 or 3 to scroll between “Config 3 0” and “Config 3 1”. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 3”. Press key number 2 to scroll to “Config 4”.
Config 4 - Configuration Switch 4 - Automatic
Viewing of Historical Sales and Cash
Accounting, Error Codes or No Error Codes This code is used to enable viewing of historical sales, historical cash, Error Codes or No Errors automatically when the door is opened. To enable automatic viewing option enter “Config 1”; to disable enter “Config 4 At “Config 4 0” Error Codes or No Errors automatically displays when the door is open. Press key number 4 and “Config 4 #” will be displayed, with the “#” flashing. Press key number 2 or 3 to scroll between “Config 4 0” and “Config 4 1”. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 4”. Press key number 2 to scroll to “Config 5”.
Config 5 - Configuration Switch 5 – Door
Switch Reset Status
This code is used to reset all interval data when the door switch is cycled and at least one data register is read via the display when set at “Config 5 1” or to reset all interval data only when the “RESET” command is received via handheld or portable computer when set at
“Config 5 0”. Press key number 4 and “Config 5 #” will be displayed, with the “#” flashing. Press key numbers 2 or 3 to scroll between “Config 5 0” and “Config 5 1”. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 5”.
Press key number 2 to scroll to “Config 6”. Config 6 - Configuration Switch 6 - Reserved
this code is reserved for future use. Press key number 2 to scroll to “Config 7”.
Config 7 - Configuration Switch 7 - Save Credit This code is used to determine how long a credit will be saved. C7 0 will save the credit for five minutes. Config 7 1 will save the credit indefinitely. Press key number 4 and “Config 7 #” will be displayed, with the “#” flashing. Press key number 2 or 3 to scroll between Config 7 0 and Config 7 1. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 7”. Press key number 2 to scroll to “Config 8”.
Config 8 - Configuration Switch 8 - Force Vend This code is used to determine escrow to select or escrow to price. Config 8 0 will set vender to escrow to select and Config 8 1 will set vender to escrow to price. Press key number 4 and “Config 8 #” will be displayed, with the “#” flashing. Press key number 2 or 3 to scroll between Config 8 0 and Config 8 1. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 8”. Press key number 2 to scroll to “Config 9”.
Config 9 - Configuration Switch 9 - Multi Vend This code is used to allow multiple vends without re-depositing funds. Config 9 0 will not allow multiple vends and Config 9 1 will allow multiple vends. Press key number 4 and “Config 9 #” will be displayed, with the “#” flashing. Press key number 2 or 3 to scroll between Config 9 0 and Config 9 1. Press key number 4 with the display flashing the setting you wish to use. Press key number 1 to return to “Config 9”. Press key number 2 to scroll to “Config 10”.
Config 10 - Configuration Switch 10 - Bill Escrow Inhibit This code is used to allow last bill that meets or exceeds maximum vend price to be held in escrow. Config 10 0 will escrow bill and Config 10 1 will not escrow bill (or stack the bill). Press key number 4 and “Config 10 #” will be displayed, with the “#” flashing. Press key
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number 2 or 3 to scroll between Config 10 0
and Config 10 1. Press key number 4 with the
display flashing the setting you wish to use.
Press key number 1 to return to “Config 1 0”.
Press key number 2 to scroll to the next
configuration code. Press key number 1 to
return to “Config Switches”. Press key number
2 will scroll to next routine.
*”Correct Change” - CORRECT CHANGE ONLY CONTROL ROUTINE
This function is used to allow consumer overpay, set a correct change value, and set an unconditional acceptance value. Press key number 4 will enter “ConsumerOverpay#”.
“ConsumerOverpay #” - Allow Consumer
Overpay This function allows the vender to vend with the risk of not being able to return the full amount of change. This function has to be turned on to be able to allow consumer overpay. Press key number 4 and display will show “ConsumerOverpay #”, where “#” is flashing. “ConsumerOverpay1” will allow consumer overpay (customer could potentially be shortchanged) and “ConsumerOverpay0” will not allow consumer overpay (will not allow customer to be shortchanged). Press key number 2 or 3 to scroll between ” ConsumerOverpay0” and “ConsumerOverpay1”. Press key number 4 with the display blinking the setting you wish to use. Display will return to “ConsumerOverpay#”.
Press key number 2 to scroll to “Corr Chg value”.
“Corr Chg Value” - Correct Change Value This is the function that the control board will use to set a value which will turn on the correct change indicator. Note: If “Uncond Accept” is set, the “Corr Chg Value” should be equal to or less than the “Uncond Accept”. Note: If the value set is 00.00, the correct change indicator will never come on.
If the controller determines that it cannot return the exact amount of the correct change value or any value less than it, then the indicator will be turned on. Press key number 4 and the display will show “##.##’. Press key number 2 or 3 to scroll from 00.00 to 99.99. Press key number 4 with the display showing the value you wish to use. Display will return to “Corr Chg Value”. Press key number 2 to scroll to “Uncond Accept”.
“Uncond Accept” - Unconditional Acceptance Value
This is the function that the control board will
use to set the largest value of any single form
or currency (coin or bill) that can be accepted without having enough change to pay back the full amount. Press key number 4 and the display will show “##.##”. Press key number 2 or 3 to scroll from 00.00 to 99.95. Press key number 4 with the display showing the value you wish to use. Display will return to “Uncond Accept”. Press key number 1 to return to “CorrectChange”. Press key number 2 to scroll to next routine.
*”Preview Password” - PREVIEW DATA PASSWORD ROUTINE
This function is used to enable viewing of cash collected, product sales, and error codes without opening the door. To view the data the 4 digit password (4-2-3-1) must be entered. Once entered the “Cash Counters”, “Sales Counters”, “Error Codes”, and “Return to Sales” menus are available from the front of the vender. To view, follow instructions for cash counter routine, sales counter routines, error routine and return. To change “Preview Password” password: At “Preview Password” press key number 4, “####” (representing current four digit password) will show on display with the far left digit blinking. Press key number 2 to scroll to number desired for password. Press key number 4. The next digit will start blinking, press key number 2 to scroll to number desired for password. Press key number 4. Continue this process until all 4 digits are set. Then press key number 4 and the display will return to “Preview Password” and the new password has been saved. Pressing key number 1 at anytime during this routine will return to “Preview Password” with no changes to password occurring. Press key number 2 to scroll to next routine.
*”Language Select” - LANGUAGE ROUTINE
This function is used to set the language that will be used for display messages. Note: This does not change the menu prompts. Press key number 4 and the display will show the language currently set in the controller. Press key number 2 or 3 to scroll through the languages available.
English Spanish
French Italian
German Pycckий (Russian )
With the language you wish to enter showing on the display, press key number 4. The display will return to “Language Select”. Press key number 2 to scroll to next routine.
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*”Time Programming” – TIME AND DATE ROUTINE
This function is used to set the year, month, date, and hour (military 24 hour clock). Press key number 4 and “Enable #” will show on display.
“Enable #” - Time and Date Enable Routine
Press key number 4 and Enable 0 = disabled
or Enable1 = enabled will show on display.
Press key number 2 to scroll between Enable
0 and Enable 1. Press key number 4 with the
display showing the setting you wish to use
and display will return to “Enable #”. Press
key number 2 to scroll to “Year”.
“Year” - Year Setting (00 to 99)
Press key number 4 and the current year
setting will show on display. Press key number
2 or 3 to change the last 2 digits of the year (00
to 99). Press key number 4 with the display
showing the year you wish to use and display
will return to “Year”. Press key number 2 to
scroll to “Month”.
“Month” - Month Setting (01 to 12)
Press key number 4 and the current 2 digit
month setting will show on display. Press key
number 2 or 3 to change the month (01 to 12).
Press key number 4 with the display
showing the month you wish to use and
display will return to “Month”. Press key
number 2 to scroll to “Day”.
“Day” - Day of Month Setting (1 to 31)
Press key number 4 and the current 2 digit
day of month setting will show on display.
Press key number 2 or 3 to change the day of
month (1 to 31). Press key number 4 with the
display showing the day you wish to use and
display will return to “Day”. Press key number
2 to scroll to “Hour”.
“Hour” - Hour and Minute Setting (0000 to
2359) Press key number 4 and the current 4 digit hour and minute setting will be displayed (24 hour). The hour setting will be blinking to indicate it can be changed. Press key number 2 or 3 to change the hour setting. Press key number 4 to save and the minute setting will start blinking to indicate it can be changed. Press key number 2 or 3 to the minute setting. Press key number 4 will save and return display to “Hour”. Press key number 2 to scroll to “Daylight Savings”.
“Daylight Savings” - Daylight Saving Time Setting
This function is used to set the preferred
daylight savings time setting. Press key number 4 will display the current setting. Press key number 2 or 3 to scroll through the “Daylight savings” options listed:
- “OFF”, no daylight savings time changes
change
made.
- “Australia”, Australian rules - Set forward 1 hour at 1:00 am on the first Sunday in October; Set backward 1 hour at 1:00 am on the last Sunday in March.
- “Europe”, European rules - Set forward 1 hour at 1:00 am on the last Sunday in March; Set backward 1 hour at 1:00 am on the last Sunday in October.
- “North America”, North American rules ­Set forward 1 hour at 2:00 am on the second Sunday in March; Set backward 1 hour at 2:00 am on the first Sunday in
November. Press key number 4 with the display showing the setting you wish to use and display will return to “Daylight Savings”. Press key number 1 to return to “Time Programming”. Press key number 2 to scroll to next routine.
*”Lighting Control” - LIGHTING CONSERVATION CONTROL ROUTINE (Config 2 Must Be Enabled – Config 2 1)
This function is used to turn the lights off and on during certain periods of the day. Press key number 4 will enter “Enable #”.
“Enable #” - Lighting Conservation Control Enable Routine This function is used to disable Lighting Conservation Control “Enable 0” (lights will be on at all times) or enable Lighting Conservation Control “Enable 1” (lights can be set to turn off). Press key number 4 and the current “Enable #” setting will be displayed. Press key number 2 or 3 to scroll between “Enable 0” and “Enable 1”. Press key number 4 with the display showing the setting you wish to use. Press key number 2 to scroll to “Start Time”. “Start Time” - Start Lighting Conservation Setting (lights off) This function is used to set the days and time to start light conservation when “Enable 1” is selected. Press key number 4 and “Start Day” will show on the display.
“Start Day” - Day to Start Setting This function is used to set the days of the week to start light conservation. Press key number 4 and “XXXXXX#” will show on the display, where XXXXXX will be the day of the week (i.e. Monday, Tuesday, Wednesday, Thursday, Friday, Saturday, Sunday, Every day) and # is 0 = disable, 1 = enable. With the display showing the day you wish to set press key number 4. The # will start blinking. Press key number 2 or 3 to scroll between “XXXXXX0” and “XXXXXX1”. Press key number 4 with the display showing the setting
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you wish to use. Display will return to “XXXXXX#”. Press key number 2 to scroll to the next day to set or press key number 1 to return to “Start Day”. Press key number 2 to scroll to “Start Hour”. “Start Hour” - Start Hour and Minute Setting This function is used to set the hours to start light conservation (lamps off). Press key number 4 and “hhmm” will show on the display, where “hh” is the hour (military time) and “mm” is the minute. “hh” will be blinking, indicating the hour setting may be changed. Press key number 2 to scroll from 00 to 23. With the display showing the hour you wish to start light conservation, press key number 4. “mm” will start blinking, indicating the minute setting may be changed. Press key number 2 to scroll from 00 to 59. With the display showing the minute you wish to start light conservation, press key number 4. The display will return to “Start Hour”. Press key number 1 to return to “Start Time”. Press key number 2 to scroll to “Stop Time”.
“Stop Time” - Stop Light Conservation Setting (lights on)
This function is used to set the days and time to
stop light conservation. Press key number 4 and “Stop Day” will show on the display.
“Stop Day” - Day to Stop Setting This function is used to set the days of the week to stop light conservation and can be set in the same manner as Day to Start Setting. “Stop Hour” - Stop Hour and Minute Setting This function is used to set the hours and minutes to stop light conservation and can be set in the same manner as Start Hour and Minute Setting. Press key number 1 to return to “Stop Time”. Press key number 1 to return to “Lighting Control”. Press key number 2 to scroll to next routine.
*”Refrigeration ” - REFRIGERATION ROUTINE
This function is used to electronically control the refrigeration operations of the vender. Press key number 4 will enter “Enable #”.
“Enable #” - Energy Conservation Enable Routine This function is used to disable Energy Conservation “Enable 0” or enable Energy Conservation “Enable 1”. When enabled the cabinet temperature will be allowed to rise to the programmed storage level (“Storage”) during the following programmed time blocks. Press key number 4 and the current “Enable X” setting will be displayed. Press key number 2 or 3 to scroll between “Enable 0” and “Enable 1”. Press key number 4 with the display showing the setting you
wish to use. Press key number 2 to scroll to “Start”. “Start Time” - Start Energy Conservation This function is used to set the days and time to start Energy Conservation when “Enable 1” is selected. Press key number 4 and “Start Day” will show on the display.
“Start Day” - Day to Start Setting This function is used to set the days of the week to start Energy Conservation.
Press key number 4 and “XXXXXX#: will
show on the display, where XXXXXX will be the day of the week (i.e. Monday, Tuesday, Wednesday, Thursday, Friday, Saturday, Sunday, Every day) and # is 0 = disable, 1 = enable. With the display showing the day you wish to set press key number 4. The # will start blinking. Press key number 2 or 3 to scroll between “XXXXXX0” and “XXXXXX1”. Press key number 4 with the display showing the setting you wish to use. Display will return to “XXXXXX#”. Press key number 2 to scroll to the next day to set or press key number 1 to return to “Start Day”. Press key number 2 to scroll to “Start Hour”.
“Start Hour” - Start Hour and Minute Setting
This function is used to set the hours to
start Energy Conservation. Press key
number 4 and “hhmm” will show on the display, where “hh” is the hour (military time) and “mm” is the minute. “hh” will be you wish to start Energy Conservation, press key number 4. The display will return to “Start Hour”. Press key number 1 to return to “Start Time”. Press key number 2 to scroll to “Stop Time”.
“Stop Time” - Stop Energy Conservation
This function is used to set the days and time to stop energy conservation when “Enable 1” is selected. Press key number 4 and “Stop Day” will show on the display.
“Stop Day” - Day to Stop Setting
This function is used to set the days of the week to stop energy conservation and can be set in the same manner as “Start Day” and “Start Hour”.
“Start Hour” - Stop Hour and Minute Settings
This function is used to set the hours and
minutes to stop energy conservation and can
be set in the same manner as “Start Hour”.
Press key number 1 to return to “Stop Time”.
Press key number 2 to scroll to “Degrees”.
“Degrees F(C)” - Degree Fahrenheit / Celsius
Setting Routine
This function is used to set the degree reading
to Fahrenheit (Degrees F) or Celsius (Degrees
C). Press key number 4 and “Degrees X”,
where the current setting (X) will be blinking.
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Press key number 2 or 3 to scroll between Degrees F and Degrees C. Press key number 4 with the display blinking the setting you wish to use. Press key number 1 to return to “Degrees”. Press key number 2 to scroll to “Setpoint”. “Setpoint” - Set Point Control Routine (Default Temperature 35.0
0
F) This function is used to set the average product temperature for initial pull down and reload recovery. Press key number 4 and “tt.tx” will show on the display where x is F (Fahrenheit) or C (Celsius) and tt.t is the degrees. Press key number 2 to increase or 3 to decrease the number by 1
0
F or 0.50 C. With the display showing the set point temperature you wish to use, press key number 4. Press key number 2 to scroll to “Storage”. “Storage” - Storage Setting Routine (Default Temperature 60.0
0
F / 15.50 C) This function is used to set the temperature for product storage and is used when Energy Conservation is enabled. Press key number 4 and “tt.tx” will show on display when X is F (Fahrenheit) or C (Celsius) and tt.t is the degrees. Press key number 2 to increase and 3 to decrease the number by 1
0
F or 0.50 C. With the display showing the storage setting you wish to use, press key number 4. Press key number 2 to scroll to “Display X”.
“Display #” - POS Temperature Display Enable Routine This function is used to enable the POS Temperature to be displayed following the “Ice Cold COCA-COLA” POS message. Press key number 4 and “ Display X” will show on the display where x is the current setting. With “X” blinking, press key number 2 or 3 to scroll between “Display 0” disabled or not displayed and “ Display 1” enabled or displayed. With the display showing the setting you wish to use, press key number 4. Press key number 1 to return to “Refrigeration”. Press key number 2 to scroll to next routine.
*”Select Block 1" - BLOCK SELECTION BANK 1 ROUTINE (Config 2 must be enabled – Config 2 1)
This function is used to set selections which will be blocked during certain periods of the day. Press key number 4 will enter “Enable X”.
“Enable X” - Blocking Enable Routine This function is used to disable blocking “Enable 0” or enable blocking “Enable 1”. When enabled, active selections will not be allowed to vend on the days and times programmed. Press key number 4 and the current “Enable” setting will be displayed.
Press key number 2 or 3 to scroll between “Enable 0” and “Enable 1”. Press key number 4 with the display blinking the setting you wish to use. Display will return to “Enable X”. Press key number 2 to scroll to “Start Time”. “Start Time” - Start Selection Blocking Routine
This function is used to set the day(s) and time to
start selection blocking. Press key number 4 and “Start Day” will show on the display.
“Start Day” - Day of Week Start Setting This function is used to set the day(s) of the week to start selection blocking. Press key number 4 and “XXXXXX#” will show on the display, where XXXXXX will be the day of the week (i.e. Monday, Tuesday, Wednesday, Thursday, Friday, Saturday, Sunday, Every day) and # is 0 = disable, 1 = enable. With the display showing the day you wish to set press key number 4. The # will start blinking. Press key number 2 or 3 to scroll between “XXXXXX0” and “XXXXXX1.” Press key number 4 with the display showing the setting you wish to use. Display will return to “XXXXXX#’. Press key number 2 to scroll to the next day to set or press key number 1 to return to “Start Day”. Press key number 2 to scroll to “Start Hour”. “Start Hour” - Start Hour and Minute Setting This function is used to set the hours and minutes to start selection blocking. Press key number 4 and “hhmm” will show on the display, where hh is the hour (military time) and mm is the minute. “hh” will be blinking, indicating the hour setting may be changed. Press key number 2 to scroll from 00 to 23. With the display showing the hour you wish to start selection blocking, press key number 4. “mm” will then start blinking, indicating the minute setting may be changed. Press key number 2 to scroll from 00 to 59. With the display showing the minute you wish to start selection blocking, press key number 4. The display will return to “Hour”. Press key number 1 to return to “Start Time”. Press key number 2 to scroll to “Stop Time”.
“Stop Time” - Stop Selection Blocking Routine This function is used to set the day(s) and times to stop selection blocking. Press key number 4 and “Stop Day” will show on the display.
“Stop Day” - Day of Week Stop Setting This function is used to set the days of the week to stop selection blocking and can be set in the same manner as Day of Week Start Setting. “Stop Hour” - Stop Hour and Minute Setting This function is used to set the hours and minutes to stop selection blocking and can be set in the same manner as Start Hour and Minute Setting. Press key number 1 to return to “Stop Time”.
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Press key number 2 to scroll to “Selection”.
“Selection” - Selection to Be Affected By Blocking This function is used to set selection(s) which will be blocked during certain periods of the day. Press key number 4 and “Select A1 #” will be displayed, where # is the current setting for the selection number displayed. 0 = disabled; 1 = enabled. Press key number 2 to scroll to the key number setting you desire to change. Press key number 4 with the key number showing you wish to change (i.e. Select A1 #) and the # will start blinking. Press key number 2 or 3 to scroll between Select A1 0 and Select A1 1. Press key number 4 with the display showing the setting you wish to use. Display will return to Select A1 #. Press key number 1 to return to “Selection”. Press key number 2 to scroll to “Lighting #”. “Lighting #” - Lighting / P.O.S. Display Control This function is used to turn the lights (if supported) and P.O.S. Display Message off during selection blocking period 1. 0 = disable or on; 1 = enable or off. Press key number 4 and the “#” will start flashing. Press key number 2 or 3 to scroll between “Lighting 0” and “Lighting 1”. Press key number 4 with the display showing the setting you wish to use. Display will return to “Lighting X”. Press key number 1 to return to “Select Block 1”. Press key number 2 to scroll to “Select Block 2”.
*”Select Block 2" - BLOCK SELECTION BANK 2 ROUTINE
This function is a second set used to set selection(s) which will be blocked during certain periods of the day. Press key number 4 will enter “Enable X”.
“Enable X” - Blocking Enable Routine. Set this function using instruction for “Enable X” in “Select Block 1”. “Start Time” - Start Selection Blocking Routine This function is used to set the day(s) and times to start selection blocking. Press selection button 4 and “Start Day” will show on the display.
“Start Day” - Day of Week Start Setting Set this feature using instructions for “Select Block 1”, “Start Time”, “Start Day”. “Start Hour” - Start Hour and Minute Setting Set this function using instructions for “Select Block 1”, “Start Time”, “Start Hour”.
“Stop Time” - Stop Selection Blocking Routine. This function is used to set the day(s) and times to stop selection blocking. Press key number 4 and “Day” will show on the display.
“Day” - Day of Week Stop Setting Set this function using instructions for “Select Block 1”, “Stop Time”, “Stop Day”. “Hour” - Stop Hour and Minute Setting Set this function using instructions for “Select Block 1”, “Stop Time”, “Stop Hour”. Press key number 1 to return to “Stop Time”.
Press key number 2 to scroll to “Selection”.
“Selection” - Selection to Be Affected By Blocking This function is used to set selection(s) which will be blocked during certain periods of the day. Set this function using instructions for “Select Block 1”, “Selection”. Press key number 1 to return to “Selection”. Press key number 2 to scroll to “Lighting #”. “Lighting #” - Lighting / P.O.S. Display Control This function is used to turn the lights (if supported) and P.O.S. Display Message off during selection blocking period 2. Set this function using instructions for “Select Block 1”, “Lighting”. Press key number 1 to return to “Select Block 2”. Press key number 2 to scroll to “Select Discount”.
*”Select Discount” - DISCOUNT SETTING ROUTINE
This function is used to set the day(s) and times to allow discount prices. Press key number 4 and Enable # will show on the display.
“Enable #” - Discount Setting Enable Routine This function is used to disable discounting “Enable 0” or enable discounting “Enable 1”. Press key number 4 and the current “Enable X” setting will be displayed. Press key number 2 or 3 to scroll between “Enable 0” and “Enable 1”. Press key number 4 with the display blinking the setting you wish to use. Display will return to “Enable X”. Press key number 2 to scroll to “Start Time”. “Start Time” - Start Discount Pricing This function is used to set the day(s) and times to start discount prices. Press key number 4 and “Start Day” will show on the display.
“Start Day” - Day of the Week Start Setting Set this feature using instructions for “Select Block 1”, “Start Time”, “Start Day”. “Start Hour” - Start Hour and Minute Settings Set this feature using instructions for “Select Block 1, “Start” Time, “Start Hour”.
“Stop Time” - Stop Discount Pricing This function is used to set the day(s) and times to stop discount prices. Press key number 4 and “Stop Day” will show on the display.
“Stop Day” - Day to Stop Setting Set this feature using instructions for “Select Block 1”, “Stop Time”, “Stop Day”. “Hour” - Stop Hour and Minute Setting Set this function using instructions for “Select Block 1”, “Stop Time”, “Stop Hour”.
“Selection” - Selection Affected by Discount Pricing This function is used to set selection(s) which will be affected by discount prices. Press key number 4 and “Select A1 #” will be displayed, where # is the current setting for the selection number displayed. 0 = disabled, 1 = enabled. Press key number 2 to
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scroll to the key number you desire to change. Press key number 4 with the key number showing you wish to change (i.e. Select A1 #) and the # will start blinking. Press key number 2 or 3 to scroll between “Select A1 0” and “Select A1 1”. Press key number 4 with the display showing the setting you wish to use. Display will return to “Select A1 1”. Press key number 1 to return to “Selection”. Press key number 2 to scroll to “Less Amount”. “Less Amount” - Discount Amount (Price) This function is used to set the discount amount (price) for selection(s) and times set. Press key number 4 and “##.##” will be displayed, where “##.##” is the current discount price that is set. Press key number 2 or 3 to change the price (00.00 to 99.99). Press key number 4 with the display showing the price setting you wish to use. Display will show price. Press key number 1 to return to “Less Amount”. Press key number 1 to return to “Select Discount”. Press key number 2 to scroll to “Health Setting”.
Health Safety” – HEALTH SETTING ROUTINE
This function is used to enable the health protection feature for product when needed. When enabled it operates as follows:
1. Cabinet temperature must be maintained at 41º F (5º C) or below for product to be vended while in normal operation. If the cabinet temperature exceeds 41º F, and fails to return to 41º F or below for 15 minutes the controller will issue a “Health Code” error and disable vending of health protected products.
2. After door closure, (refill or service) the machine has 30 minutes to pull down to 45º F (7º C). If the machine has not reached 45º F (7º C) after 30 minutes the controller will issue a “Health Timer” error. Once a health time error is activated the controller will not allow product to be delivered. After 30 minutes if the temperature is 45º F or less, but not 41º F the controller will set a 15 minute timer. During this time, if the cabinet temperature falls below 41º F (5º C) the controller will allow health guarded product to be delivered. If the temperature doesn’t fall below 41º F (5º C) the controller will issue a “Health Code” error and disable vending of health protected products.
3. Power loss for 30 minutes or longer will result in automatic “Health Code” error activation and disable vending of health protected products upon power up.
4. Power loss less than 30 minutes. Once the machine regains power, if the cabinet temperature is 45º F (7º C) or less the controller will allow product to be dispensed. The controller will allow an additional 15 minutes for the temperature to pull down to 41º F (5º C). If the
temperature doesn’t reach 41º F (5º C) or less after the 15 minute period the controller will issue a “Health Code” error and disable vending of health protected products. If the temperature is greater than 45º F (7º C) on power up the controller will automatically set a “Health Code” error and disable vending of health protected products.
5. Power loss less than 15 minutes. On power up the controller will allow vending. If the cabinet temperature doesn’t reach 41º F (5º C) or less in 15 minutes the controller will issue a “Health Code” error and disable vending of health protected products.
To enable, with “Health Setting” on display press key number 4 will enter “Enable #”.
“Enable #” – Health Enable Routine This function is used to enable the Health Protection feature. When enabled, protected selections will only be allowed to vend if health constraints listed above are met. Press key number 4 and the current “Enable” setting will be displayed. Press key number 2 or 3 to scroll between “Enable 0” and “Enable 1”. Press key number 4 with the display blinking the setting you wish to use. Display will return to “Enable #”. Press key number 2 to scroll to “SELECT”. “Selection” – Selection(s) To Be Affected By Health Protection This function is used to set selection(s) which will be protected by the Health Protection constraints. Press key number 4 and “All Selections” will be displayed. Press key number 2 to scroll through “All Selections, A, B, C, D, and E”. Press key number 4 with the setting you wish to enter. Selecting “A, B, C, D, or E” will allow you to choose settings for that tray. Example: With “A” showing on display press key number 4. Display will show “All Selections #”, press key number 2 to scroll through “A All Selections #, Select A1 #, Select A2 #, Select A3 #, etc… With the setting you wish to change press key number 4 and the # will start blinking. Press key number 2 to scroll between “0” disabled and “1” enabled. With the setting you wish to use showing on the display press key number 4. Display will return to “A All Selections # or Select A# #”. Press key number 1 to return to “Selection”. Press key number 1 to return to “Health Safety”. Press key number 2 to scroll to “Over-ride Switch”
“Over-ride Switch” - MANUAL SWITCH OVERRIDE ROUTINE
This function is used to allow a key switch to override some of the settings stored for normal operations. This function can be programmed to control one or several of the following features: Free Vend Enable, Selection Blocking, Discount Pricing, and Lighting Control. Press key number 4 and the display will show “Free Vend #”.
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Press key number 2 or 3 to scroll through the override routines available. Press key number 1 to return to “Over-ride Switch”.
“Free Vend #” - Free Vend Enable Routine
This function is used to set the vender to free
vend. 0 = disable, 1 = enable. Press key number 4 and “#” will start flashing. Press key number 2 or 3 to scroll between “Free Vend 0” and “Free Vend 1”. Press key number 4 with the display blinking the setting you wish to use. Display will return to “Free Vend #”. Press key number 2 to scroll to “No Vend #”. “No Vend #” - No Vend (Vend Override) Enable Routing This function is used to set vender selections to not be allowed to vend and a “No sales available” message to be displayed. 0 = disable, 1 = enable. Press key number 4 and “#” will start flashing. Press key number 2 or 3 to scroll between No Vend 0 and No Vend 1. Press key number 4 with the display showing the setting you wish to use. Display will return to “No Vend #”. Press key number 2 to scroll to “Sales Block #”. “Sales Block #” - Selection Blocking Override Routine This function is used to override “Select Block 1” and “Select Block 2” if they are being used. “Sales Block 0” is disabled, “Sales Block 1” is enabled. Press key number 4 and “#” will start flashing. Press key number 2 or 3 to scroll between “Sales Block 0” and “Sales Block 1”. Press key number 4 with the display blinking the setting you wish to use. Display will return to “Sales Block #”. Press key number 2 to scroll to “Discount #”. “Discount #” - Discounting Override Routine
This function is used to override “Select Discount” if it is being used. “Discount 0” is disabled and “Discount 1” is enabled. Press key number 4 and “#” will start flashing. Press key number 2 or 3 to scroll between “Discount 0” and “Discount 1”. Press key number 4 with the display showing the setting you wish to use. Display will return to “Discount #”. Press key number 2 to scroll to “Lighting #”. “Lighting #” - Lighting Control Override Routine This function is used to override “Lighting Control” if it is being used. “Lighting 0” is disabled and “Lighting 1” is enabled. Press key number 4 and “#” will start flashing. Press key number 2 or 3 to scroll between “Lighting 0” and “Lighting 1”. Press key number 4 with the display blinking the setting you wish to use. Display will return to “Lighting #”. Press key number 2 to scroll to “Refrigeration #”. “Refrigeration #” - Refrigeration Control Override Routine
This function is used to override “Refrigeration”, if it is being used. “Refrigeration 0” = disabled and “Refrigeration 1” = enabled. Press key number 4 and “#” will start flashing. Press key number 2 or 3 to scroll between “Refrigeration 0” and “Refrigeration 1”. Press key number 4 with the display showing the setting you wish to use. Display will return to “Refrigeration #”. Press key number 1 to return to “Over-ride Switch”. Press key number 2 to scroll to “Remote Vend Mech”.
“Remote Vend Mech” - REMOTE VEND MECHANISM ROUTINE
This function is used to activate the Universal Satellite Device Control routine. Press key number 4 to enter routine. If the controller detects a device responding to the remote vend mechanism address (USD address #3,50H), the vend request commands for this device will be controlled by the following parameters.
“Start Time“ - Start Time Setting Routine This function is used to set the day(s) and time to start the routine. Press key number 4 and “Star Day” will show on the display.
“Start Day” - Day of week to start setting Set this feature using instructions for “Select Block 1”, “Start Time”, “Start Day”. “Start Hour” - Start hour and minute settings Set this feature using instructions for “Select Block 1”, “Start Time”, “Start Hour”.
“Stop Time” - Stop Time Setting Routine This function is used to set the day(s) and time to stop the routine. Press key number 4 and “Stop Day” will show on the display.
“Stop Day” - Day of week to stop setting Set this feature using instructions for “Select Block 1”, “Stop Time”, “Stop Day”. “Stop Hour” - Stop hour and minute settings Set this feature using instructions for “Select Block 1”, “Stop Time”, “Stop Hour”.
“Selection” - Selection Setting Routine This feature is used to set the selection(s) which will be affected by the Remote Vend Mechanism routine. Press key number 4 and “Select A1 #” will be displayed, where # is the current setting for the selection number displayed. 0 = disabled, 1 = enabled. Press key number 2 to scroll to the select button number you desire to change. Press key number 4 with the select button number showing you wish to change (i.e. Select A1 #) and the # will start blinking. Press key number 2 or 3 to scroll between “Select A1 0” and “Select A1 1”. Press key number 4 with the display showing the setting you wish to use. Display will return to “Select ## #”. Press key number 1 to return to “Selection”. Press key number 2 to scroll to “Vend Rate”. “Vend Rate” - Universal Satellite Device (USD) Vend Rate Routine This function is used to set the vend rate (0-255). Press key number 4 and the current vend rate (0-255) will show on the display.
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Press key number 2 to increase, or 3 to decrease the number in single digit increments. NOTE: A rate of “0” disables the USD. All other rates, #, will cause a vend command every #’th local vend. Press key number 4 with the display showing the vend rate you wish to use and the display will return to “Vend Rate”. Press key number 1 to return to “Remote Vend Mech”.
“Combo Vend Discount” – used with Snack Vender to set combination drink/snack vends at discount pricing (only available if Snack Vender Enable is turn e d on i n Satellite (137/937) Setup or if a Snack Vender is connected).
This function is used to activate the Selections that will be used and the discount value that will be set in the combination drink/snack vend discount. Important: To setup Combo Vend Discount enable Multivend, enable Combo Discount, set Satellite (137/937) Prices, and Set Discount Prices. Press key number 4 to enter routine and display will show: “All Selections”, press button 2 to scroll through Set Row A through Row E of Drink Vender and then continues with Set Row 21 through Set Row 26 of Snack Vender. Press key number 1 to move to “All Drink Selections”. Press key number 2 to move to “All Snack Selections”. Once the display shows the selection setting you wish to use press key 4 and display will show “All Values: $#.## (flashing) – this message depends on if you pick an entire row or an individual selection. Press key 2 or 3 to scroll to the value you wish the discount set. Press key 4 to save the value and return to “All Selections. Press key number 1 to return to “Combo Vend Discount”
“Return to Sales Mode” - RETURN TO SALES
MODE Press key number 4 will exit Service Mode and return to Sales Mode.
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Coca-Cola BevMax 4 (70x.x1 Software) Programming Method Quick Reference Menu Prompts
Select Button 1: Abort/Cancel (will return to previous menu prompt or to normal door open mode). Select Button 2: Scroll Up (forward in menu). Select Button 3: Scroll down (backward in menu). Select Button 4: Enter/Save/Clear (allows you to enter a specific prompt, save what you have programmed, or clear the error).
Basic Programming
Error Codes Vend Mechanism HORZ Errors con’t. Card Reader Card Reader Comm Sts Programming Option 1 1 to 1 VERT Card Reader # Option 2 Tray PICKI OLM (On line module) On line network Option 3 Half Tray PICKO On line internal Option 4 Groups of 3 PORT Remote Vend Mech Remote Vend Comm # Option 5 1,2; 3,4; 5,6; 7,8,9 VS Remote Vend # Option 6 1,2,3; 4,5; 6,7; 8,9 XHOME SAT (Satellite) SATC Custom StS YHOME BADM *Config Switches Config 1 Multi Price MOTOR MISM Config 2 Optional features PICKRS Select/Display Select/Display Comm Config 3 POS Message Control System Door Switch Refrigeration Temp Sense Err Config 4 Auto View Counts RAM Checksum Temp Too Cold Config 5 Dr Sw Reset Scale Factor Temp Too Hot Config 6 Not Used FRAM Not Cooling Config 7 Save Credit RTC Health Code Config 8 Force Vend Low Battery Recheck Failed Config 9 Multi Vend PWROUT Coin Pay Out 5¢, 10 ¢, 25¢, etc Config 10 Bill Escrow Changer Changer Comm Tube Fill 5¢, 10 ¢, 25¢, etc *Correct Change Consumer Overpay # Tube Sense Test Modes Test Vend Column A1, etc Corr Chg Value ##.## Changer Inlet Test Sel Switch Selection 4, etc Uncond Accept ##.## Tube Jam Test Display a thru t & A thru T *Preview Password Changer ROM Test Relays Compressor # *Language Select Excessive Escrow Fan # *Time Programming Coin Jam Light # *Lighting Control Low Acceptance Password Entry 4,2,3,1,4 *Refrigeration Acceptor Disconnected *Cash Counters Cash Tot/###.## *Select Block 1 Coin Routing Err Card Tot/###.## *Select Block 2 Bill Validator Bill Val Comm Cash Sel A1 ###.## *Select Discount Bill Stack Full *Sales Counters Sales Tot/### Health Safety Bill Motor Error Drink Sales # (if Snack Vender used) Over-ride Switch Bill Jam Snack Sales # (if Snack Vender used) Remote Vend
Mech
Bill Val ROM Sales Sel A1/### Combo Vend
Discount
Bill Stack Open *Price Program All Selections ##.## Return to Sales Bill Sense Err * require password to enter
(only available when Snack enabled)
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Coca-Cola BevMax 4 (70x.x1 Software)
BevMax Setup Programming Method Quick Reference Menu Prompts
BevMax Setup Coke Factory Setup Coke Factory Setup
Enable EXE – cont’d.
Quick Payback Set Model Number Test Modes Test Vend Coke Factory Setup
Set Prc/Tmpr 4 Test
Coke Factory Setup
Set Prc/Tmpr Default
Coke Factory Setup
Set Shelf Offset
Coke Factory Setup
Position Test
Coke Factory Setup
Set Hook Offset
Coke Factory Setup
Cup Sensor On/Off?
Coke Factory Setup
Cup Test
Coke Factory Setup
Port Test
Coke Factory Setup
Set Shelf Config
Coke Factory Setup
Master Reset
Coke Factory Setup
Update Software
Coke Factory Setup
Double Talk
Coke Factory Setup
Build Number ###
Coke Factory Setup
Sold Out Enable
Coke Factory Setup
$ Enable
Coke Factory Setup
Enable EXE
Price Program *only available when Snack Vender enabled or connected to a Snack
View PL
(factory testing only) (Factory testing only) Test Relays
Satellite (137/937)
Enable Snack Vender Enable:# (0-1)
*Golden-Eye Policy Drop (Home)
*Set Golden-Eye Sel Sel:210 # (0-1)
*Snack MotorScan Execute Motor Scan?
*Combo Vend Discnt
Return To Sales
Return To Sales
Price Mode
Assignments
Test Sel Switch
Test Display
Snack Vender
Setup
En
Vender.
View PL Value
Enable # (0-1)
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Dixie-Narco Factory Setup Menus - BevMax Setup/Test Modes/Satellite (137/937) Setup
The below diagnostic features are used for aligning the XY assembly and providing pertinent information that is unique to the Coca-Cola BevMax 4 Vender and is not found in the standard programming of the vender. These include menus for “BevMax Setup”, Test Modes”, and “Satellite (137/937) Setup”. The menus include the following sub-menus. In BevMax Setup you have “Set Price/Temperature 4 Test”, “Set Price/Temperature Default”, “Set Shelf Offset”, “Position Test”, “Set Hook Offset”, “Cup Sensor On/Off”, “Cup Test”, “Port Test”, “Set Shelf Configuration”, “Master Reset”, “Update Software”, “Double Talk”, and “Build Number ###”. In Test Modes you have “Test Vend”, “Test Sel Switch”, “Test Display”, and “Test Relays”. In Satellite (137/937) Setup you have “Enable Snack Vender”, “Golden-Eye Policy”, Set Golden-Eye Sel”, Snack Motor Scan”, and “Combo Vend Discount En”.
To enter “BevMax Setup” sub menus:
Press the service switch on the controller (Blue button on the control board). When the display reads "Error Codes" press and let go of the following keys in order; "1" "5" "1" "5" "1". If the keys were actuated correctly, the VMC will enter the factory diagnostic mode and the display will read "BevMax Setup". Press the number 2 key to scroll to Test Modes or press the number "4" key one time will cause the VMC to enter the BevMax Setup sub menu or press and hold the number "1" key for 1 second to exit the "BevMax Setup" submenu and return to the "Error Codes" service menu prompt. Once you enter the "BevMax Setup" mode press key 4 to enter submenu and Coke Factory Setup Set Prc/Tmpr 4 Test will show on display, press and hold the number "2" key and the VMC will begin to cycle forward through the available options or press and hold the number “3” key to cycle backwards through the available options. Press key 4 one time at any option for the VMC to enter that option.
BevMax Setup
Coke Factory Setup Set Model Number
Press key 4 to enter menu Displays “Reset Model? Continue 4 = Y, 1 = N Press A key to scroll thru the models.
Models are 3800-4, 5800-4, 3800-E4, 5800-E4. The display will display save? A = Press the key at the correct model to save setting.
Note: Program the model 5800-4 for all Domestic BevMax 4 & 3 Venders with 9 columns per shelf. Program the model 3800-4 for all Domestic BevMax 3800-4 with 7 columns per shelf. There is not an option for a model number for 5800 and 3800 glass front.
^, = Y, Clear = no.
Coke Factory Setup Set Prc/Tmpr 4 Test – (DO NOT USE IN THE FIELD)
This sub menu will be used to set the vend price and temperature during our factory testing and should not be used in the field.
Coke Factory Setup Set Prc/Tmpr Default – (DO NOT USE IN THE FIELD)
This sub menu will be used to set the vend price and temperature back to factory default settings during our factory testing and should not be used in the field. Press key 4 and display will show “Set to Default? Continue? 4=Y 1=N. Press key 4 to set price and temperature settings to factory default settings.
Coke Factory Setup Set Shelf Offset – Test Delivery Cup to Shelf
Alignment: This sub menu will be used to set the XY to the proper shelf height. Press key number "4" one time at the “Shelf Offset” prompt. The VMC will enter the shelf adjust option and display the current shelf offset position as “Shelf Offset: 900 3310 counts = 1 inch”. To adjust Shelf (Y) Offset (up and down), enter a new number and press the “” key to save and display will show “#### Offset recorded. Then press “CLR to go back to “Shelf Offset”. Go to Position Test and check the plunger is contacting the targets correctly.
Coke Factory Setup Position Test –
selected:
This sub menu will be used to test the vend mechanism alignment to specific columns confirming the proper X belt tension. Note: The left door switch must be pulled to the out position to perform this test.
Caution: XY needs to be in the home position before performing this test. If you look at the
control board the green, amber (yellow), and red lights should be on at this time. If not please check the following: Green light is for home switch on bottom of port cup, amber (yellow) light is for home
Test Delivery Cup to column
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switch on left side of Y motor assembly, red light is for home switch for picker cup plunger. Press the number 4 key and the display will show a set of numbers (i.e. ###### # ###### #). To position test press the following:
a. Shelf letter (A,B,C,D,E) to travel to
selected shelf.
b. Column number (1,2,3,4,5,6,7,8, & 9) to
travel to selected column.
c. Key “0” to cycle cup plunger to hit
column target. d. Key “F” to return cup to home position. e. Key ““ is all stop. f. Press “CLR” key to return to “Position
Test”.
Coke Factory Setup Set Hook Offset – Test Delivery Cup to Port
Alignment: This sub menu will be used to test the vend mechanism alignment to the port area confirming the proper X belt tension. Adjust Hook Swipe “X” Offset (left to right). Press the number “4” key and the display will show “Hook Swipe ####, 3310 counts = 1 inch”. For factory default setting see born on label settings listed on service door. To change the off set, pull the top left (white) door switch in the out position to power the XY motors. Press the “” key once will automatically run the Delivery Cup Assembly to the swipe position and allow specific vender coordinates to be changed and saved in the control board memory. Use the numbers on the key pad to change the coordinates. Press the “” key to save the new setting and the Delivery Cup Assy. will automatically go to the “Home” position, then move back to the swipe position again. Press the “” key to send the Delivery Cup Assy. back to the “Home” position and the programming will return to “Set Hook Offset”. Press key 2 to go to next menu item.
Coke Factory Setup Cup Sensor On/Off – Turns Delivery Cup
Sensor On & Off: This sub menu will be used to set the Cup Sensor On or Off. Press key 4 and the display will show “Cup Sensor On”. Press the “4” key to toggle the Extended Cup to the On setting. Factory default setting beginning with software revision 700.21 is on. Note: Cup Sensor Off setting is used in BevMax 4 with non Z Cup Coke Venders manufactured prior to run 8843AH. Cup Sensor On is used in all BevMax 4 Venders produced on run 8843AH & higher or if there is a problem in the cup the sensor can be turned off. Press key 1 to return to “Cup Sensor On/Off”.
Coke Factory Setup Cup Test – Turns Delivery Cup Sensor On & Off:
This sub menu will be used to test the operation of the Delivery (Picker) Cup Assy and Sensor. Press key 4 and the display will show “Cup Test”. Press key 4 and the display will show “On:0 In:0 Out:0 Hm:1”. Note: The left door switch must be pulled to the out position to perform this test. Caution: XY
needs to be in the home position before performing this test. Press the “” key and the
display will show “Cup Sensor On/Off On:0 In:0 Out:0 Hm:1”. Press the “” key to toggle the Cup Sensor to the Off setting. To test the Cup with the Cup Sensor On, press the “” key and Display will show “Cup Sensor On - On:1 In:0 Out:0 Hm:1”. To perform tests press the following:
a. Shelf letter (A,B,C,D,E) to travel to selected
shelf.
b. Column number (1,2,3,4,5,6,7,8, & 9) to
travel to selected column.
c. Key “0” to cycle cup plunger to hit column
target. The Out:0 will change to momentarily and back to 0 and the Hm:1 will
change to 0 momentarily and back to 1. d. Key “F” to return cup to home position. e. If the delivery cup has a cup sensor in it,
place a package in the delivery cup and the
In:0 will change to In:1, remove package and
it will change to In:0.
There are 4 pieces of data shown on the
display labeled as “On”, “In”, “Out”, and
“Hm”.
“On” indicates whether the delivery cup
sensor if present is turned on or off. A “1”
indicates it is on and a “0” indicates it is off.
“In” indicates whether the delivery cup
sensor detects product in the cup. In order
to be detected the product must be placed in
the cup after the sensor was turned on. If a
product is in the cup when the sensor is
turned on, the sensor will not detect it. A “1”
indicates product is detected and a “0”
indicates it is not. When the sensor is turned
off, there will be a “0” regardless of whether
product is in the cup or not. The Yellow LED
on the controller also will be on when a “1” is
displayed.
“Out” indicates whether the picker out switch
is closed. A “1” indicates that the picker out
switch is closed and a “0” indicates it is
opened (plunger at home position). Please
note that the switch is moved by the cam,
not the picker. Pulling the picker out by hand
will not activate the switch. The cam position
1
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is what activates the switch. The motor must actually drive the picker out and it must be all the way out in order for the switch to detect it is out. The Green LED on the controller also will be on when a “1” is displayed.
“Hm” indicates whether the picker home switch is closed. A “1” indicates that the picker home switch is closed (plunger at home position) and a “0” indicates it is opened. This switch is moved by the plunger, pulling the plunger out by hand will turn the switch off. The Red LED on the controller will also be on when a “1” is displayed.
Coke Factory Setup Port Test – Test the operation of the Port :
This sub menu will be used to test the operation of the Port Cup Assy and Port Sensor. Press the number 4 key and the display will show four numbers “####”. The 1 not open or 1 = Port opened. The 2 Closed switch and 0 = Port not closed or 1 Port closed. The 3 Sensor off. The 4 is on) 0 = No product in port or 1 Product in port. To test the port press the following:
a. Key “A” to open port. Display 1###. b. Key “B” to close port. Display 0### c. Key “C” to turn sensor on. When turned on
d. Key “D” to turn sensor off. Display ##0#. e. Key “” All Stop on any of these tests. f. Key “CLR” to return to “Port Test”.
st
# is Port Open switch and 0 = Port
rd
# is Sensor and 1 = Sensor on or 0 =
th
# is Vend detect (only if Sensor
and something is placed in the port a red LED will light on the board. Display ##1#.
nd #
is Port
Coke Factory Setup Set Shelf Config –
to be set:
This submenu allows the service technician to program the electronics to match the different settings available for the shelves. These settings are available to vend different package heights. The factory default setting is Shelf Setting D2. Press the number “4” on the keypad and display will show “Set Shelf Config”. Press the “4” key and display will show current setting. To change the setting press key 4 until the current setting flashes. Press 2 to scroll through the following: A = G setting, B = M1 setting, C = M2 setting, D = D setting, E = E setting, F = E1 setting, 1 = D2 setting, 2 = E3 setting, & 3 = E4 setting. D2 = BM3 5800-4 domestic setting. Note Shelf settings G, M1, & M2 settings are used in venders prior to 8487-0001AE. Shelf settings D, E, & E1 settings are used in venders 8487-0001AE to 8900-0001BH. Shelf settings D2 is setting used in all domestic BevMax 4 5800-4 venders and E3 (5 shelf
Allows for shelf configuration
Export) & E4 (4 shelf Export) are used in export BevMax 4 5800-E4 venders 8900-0001BH and higher. Once the desired setting is showing on the display press the “4” key to save the setting. Note: all shelf settings have to be physically set to match the programmed setting. You can not set the physical shelf settings differently. Press the “1” key to return to “Set Shelf Location”. Press the “2” key to scroll to the next menu item below.
Coke Factory Setup Master Reset – Allows for Vender settings to be
changed to factory default setting: This submenu allows the service technician to restore factory defaults to the machine or reset the Controller Board’s memory after installing a new EPROM. Since this feature resets interval sales data, care should be taken prior to using. Press key “4” on the keypad and “MASTER RESET” will show on the display. Press the “4” key and the display will read “Master Reset Continue? 4 = Y 1 = N. To reset press the “4” Key and display will show “Resetting” then show software version and then the idle message will scroll. Press the 1 Key to return to “Master Reset”. Please see table below for programming options effected by MASTER RESET. NOTE: A power out error message will be generated when a master reset is performed. The table outlines the results of using MASTER RESET.
ITEM
RESET TO
Tube Fill Cleared
Cash Counters each select $0.00
Sales Counters each select 0
Price Program 99.95
StS Programming Option 1
Config 1 0 (single price) Config 2 0 (disabled or off) Config 3 0 (enabled or on) Config 4 0 (disabled or off) Config 5 0 (disabled or off) Config 6 Not used Config 7 0 (disabled or off) Config 8 0 (disabled or off) Config 9 0 (disabled or off)
Config 10 0 (escrow bill)
Correct Change 0 (disabled or off)
Preview Password Reset to 4231
Language English
Tim Programming 0 (disabled or off)
Lighting Control 0 (disabled or off)
Refrigeration Set point 35°F Select Block 1 0 (disabled or off) Select Block 2 0 (disabled or off)
Select Discount 0 (disabled or off)
Health Safety 0 (disabled or off)
Over-ride Switch 0 (disabled or off)
Remote Vend Mech 0 (disabled or off)
Combo Vend Discount 0 (disabled or off)
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