Crane Composites Super600 Heavy Duty FRP Corrugated Panels User Manual

GENERAL PANEL INFORMATION

SEQUENTIA PANEL INSTALLATION

PATIO COVER PLANSELEVATIONS

FRP - FIBERGLASS REINFORCED PLASTIC PANELS

(Super600 or WeatherGlaze) are translucent laminates
consisting of a uniform mat of high-strength glass fibers
imbedded in organic resin. The resin matrix cures under
heat to a solid material which is lightweight, strong, and
shatter-resistant; with excellent light diffusion
characteristics. Colors are compounded into the resin
before cure, thus making the colors an integral part of the
composite material.

FRP panels are durable, rot-proof, waterproof, and not
harmed by ordinary cleaning solutions. Sequentia
Corrugated panels that are reinforced with glass fibers
(frp, fiberglass reinforced panels) that will expand and
contract up to three times less than PVC and
polycarbonate panels, which provides for a more stable
product in both hot and cold conditions. Panels install
much like corrugated metal and provide the added
benefit of light transmission.

POLYCARBONATE PANELS (POLY 300) contain a

translucent UV resistant film on only one side of each
panel. Each polycarbonate panel is imprinted with the
following: “THIS SIDE OUT”. The side of the panel with
this information should be installed toward the sun or
exterior of the structure it is being used on. The other
side of the panel has little UV resistance and will be
damaged by the harmful rays of the sun.

Polycarbonate panels are not recommended as exterior
privacy walls (which are installed vertically vs. horizontally)
because both sides of the panel can receive direct exposure
to the sun, hence damaging the panel.

PVC PANELS (WeatherTuf) are an economical option

that performs well in mild climate areas. They are made
of a flexible material that is lightweight and resists
corrosion, cracking and splitting.

STORE PANELS PROPERLY:

While a single panel easily withstands exposure to
sunlight and the elements, a stack of fiberglass panels
will trap heat and moisture, causing clouding to the
panels. To avoid this irreversible effect, panels should be
stored in a dry, shaded, well-ventilated area. Store panels
on edge or on end to shed water. Skids should be
elevated at one end with wood spacers.

Sequentia is a registered trademark of Crane Composites, Inc.

1.800.435.0080 · 815.467.8600 · Fax: [phone]

www.sequentiacorrugated.com
Form 2741 rev.1 (3492) 08/07

FRAMING:

Provide purlin for water drainage rafter member at
recommended maximum intervals required for
corrugation selected. See LOAD/SPAN CHART on first
column. CUTTING: Cut fiberglass, PVC, and Polycarbonate
panels using hand or power saws. Saw blade should be
fine-toothed carbide tipped, or safety fabric reinforced
abrasive disc. Face shields and appropriate safety
equipment should be worn. DRILLING: All panels should
be pre-drilled not less than 1-1/2" from panel ends and
holes drilled a minimum of 1/16" larger for fiberglass
panels, and 1/8" larger for PVC and Polycarbonate panels
than the fastener diameter. Panels may be drilled
individually or several at a time.

CLEANING INSTRUCTIONS:

Panels may we washed with either mild detergent-type
cleaners or by steam and high-pressure spray systems.
Apply cleaners with sponge or soft brush and rinse
thoroughly in cold water to eliminate cleaning agent film
build-up. Always follow cleaning agent manufacturer's
instructions. Test small area before applying over entire
surface. Hard water deposits may be removed with a
10% solution of acetic acid in COLD water. Rinse
thoroughly. Panels may be waxed to maintain luster and
beauty. Always follow wax manufacturer’s application
instructions.

MINIMUM BEND RADIUS:

(2.67" x 9/16") Flexing the panel to the point of buckling
can cause fracture and rapid deterioration at the fracture
point. Install at ambient temperatures not below 60°F.

MAXIMUM RECOMMENDED SPANS:

The following data is based upon uniform loading of
corrugated FRP panels with a safety factor of 2.5, and
fastened as recommended. In heavy snow areas, Super600
panels are recommended and closer spacing of purlins
should be considered. While panels may not fail under
heavy snow loads, strain at fastening points can cause
slight cracking.

CORRUGATED

PROFILE

*C25S - Super600
C25T - Weatherglaze
PVC - WeatherTuf

SERIES*

C25S
C25T

PVC

MAXIMUM RECOMMENDED ROOF SPANS
10 psf 20 psf 30 psf 40 psf

38"
38"
30"

32"
31"
24"

30"
27"
20"

24"
24"
18"

NOTES:

1. Table is based on section properties or actual load
tests (available upon request).

2. Design loads are governed by local building codes.
Consult code authorities for specific loads and stresses.

3. Information is provided as preliminary data for
designers. It should be checked and verified for
use with a duly-licensed engineer or architect.

Dia. 3

5

"

x 1/2" Lag Screws (Spaced 16" O.C.)

2

"

x 6

"

Ledger

Board

* Follow manufacturer’s instructions for installing

Dia. 4

5" x 1/2"
Lag Screws

2x6 Rafter Details

"

x 2

"

2

Ledger

Steel

Bracket*

"

x 4" Post

4

Knee Brace Details

18

"

18

"

2-1/8

3-1/2

"

"

Dia. 5

Panel Fasteners

Vertical StripHorizontal Strip

Screw-Type
Fastener

45˚ Angle cuts at
ends of Braces

3-1/2

2-1/8

"

"

32-1/2

Sequentia Panel

Nail-Type
Fastener

2" x 6" Solid Blocking2" x 6" Solid Blocking

2

"

x 6" Rafter

14

"

4" x 6

"

Header

Beam

"

= Clear Sealer

These instructions are intended as guidelines for proper
installation procedures. In the use of tools, fasteners,
sealants, and adhesives, follow manufacturer's
recommended procedures.

INSTALLING:

For best protection against prevailing winds and weather,

4

"

install panels beginning at leeward end of run and work
to windward.

Prevailing Wind Direction

Vertical Filler Strips

(side closures)

4

"

4" x 4" Knee Brace
at Each Post

4

"

x 4" Posts

Solid Blocking

Leeward End

9‘- 9

"

Span Between Posts

1. Provide a minimum of one corrugation overlap at sides.

2. Provide 8" end-laps for roofs with pitch of less than 4/12.

Foundation/Footings

Front Elevation

Sequentia Corrugated frp Panels

4" x 6" Header Beam

Min. to Bottom of Beam

"

6‘-8

Min. 3-1/2

(as required)

Horizontal Filler Strips

(end closures)

"

Concrete Slab

4

"

Extend
Beam
Beyond
Posts

Use 6" end-laps for pitches greater than 4/12.

3. Fasten panels through crowns at every second
corrugation. Fasteners with armored Neoprene
washers are recommended. Space fasteners 6" to 8"
on-center along panel edges and 12" to 16" on-center
for intermediate rafters and blocking.

Corrugated End

Wall Flashing

Side Elevation

12

"

Pitch 1“ Min. Roof Slope

Sequentia

Corrugated

frp Panels

CONSTRUCTION NOTES:

1. To avoid deflection of panels, tighten screws until
washers will not rotate, then tighten one more turn.

2" x 6" Rafters

(Spaced 24" O.C.)

Steel

Bracket

4" x 8
Header
Beam

"

2. Avoid excess burrs on drilled or punched holes to
protect Neoprene sealing face.

3. To help insure weathertight roof, apply a small amount of
clear sealer at each hole before installing nails or screws.

Existing 2x Wall Framing

4" x 4" Post

RECOMMENDED OVERLAP:

(2.67" x 9/16") Overlaps shown will provide best protection
against leakage and air infiltration. Vinyl lap seal and/or
mastic must also be used to achieve effective seal on
side-laps and end-laps.

Min. 3-1

Slope

/2

"

Concrete Slab

Foundation/Footings

(as required)

TYPICAL FASTENERS include aluminum or galvanized

nails or wood screws with Neoprene washers. Fastener
selection is dependent upon type of corrugation and
understructure material used. Panels should be pre-drilled
a minimum of 1/16" larger than fastener diameter.

• #10 x 2" Galvanized “polebarn” screw with 1/2"
armored Neoprene washer.

• 1-3/4" x .145" Alum. helix nail (screw nail) with Neoprene
washer.

UNDER NO CIRCUMSTANCES should panels be
allowed to support undistributed loads such as the
weight of a human body. Use only approved roof
ladders and planking.

For answers to your questions and

complete product specifications,

visit www.sequentiacorrugated.com

www.sequentiacorrugated.com

BUILDING SAFETY

PLEASE READ ALL INSTRUCTIONS
BEFORE BEGINNING INSTALLATION.

These guidelines are provided in good faith to help
prevent installation problems caused by common
errors. Crane Composites, Inc. bears no responsibility
for installation actions taken or not taken. There are
many nuances of installation that Crane Composites,
Inc. assumes are general construction knowledge to an
experienced installer; such nuances are not included in
these instructions. Rather, these installation guidelines
are strictly recommendations, not intended to serve as
a step-by-step, foolproof installation checklist. Selection
of an experienced frp installer is the sole responsibility
of the project owner and architect.

If you have any questions about installation
techniques for your particular project, please call:

800.435.0080 or 815.467.8600

Ask for an Inside Sales Representative.

IMPORTANT: Before beginning this project, be

sure to check your local building codes pertaining
to locating and constructing patio covers; obtain
any permits and inspections that may be required.

WARNING: As required by law, before you dig on

the construction site, have all buried utilities (electric,
gas, water, phone, cable, etc.) located and clearly
marked by a qualified professional.

Corrugated Fiberglass Panels install easily with ordinary
tools and may be drilled, sawed, punched, or nailed
without damage.

WHEN CUTTING OR DRILLING FRP PANELS, ALWAYS
WEAR PROTECTIVE GLASSES OR GOGGLES AND A
MASK WHICH COVERS THE FACE AND MOUTH.

Skin irritation due to glass fibers may be avoided by
applying a barrier cream to exposed skin areas prior
to working with corrugated panels.

DO NOT WALK ON PANELS. Observe simple fire

precautions. Similar to wood of equal thickness, fiberglass
panels can be flash-ignited at approximately 650°F.

MATERIAL LIST

Lumber for 10' x 10' Patio Cover:

(2) . . . . 8' L 4" x 4" . . . . corner posts

(1) . . . . 6' L 4" x 4" . . . . knee braces

(1) . . . . 12' L 4" x 6" . . . . header beam

(1) . . . . 10' L 2" x 6" . . . . ledger board

(1) . . . . 10

(6) . . . . 10

(5) . . . . 8

Hardware:

(2) . . . . Steel Brackets . . . . posts to concrete*

(2) . . . . Steel Brackets . . . . beam to posts

(7) . . . . 5

(7) . . . . 5" x 1/2" Hex Lag Screws . . . . knee braces

(14) . . . . 1-1/4" Flat Washers . . . . use with lag bolts

1lb . . . . 1" Galvanized Nails . . . . horizontal strips

lb . . . . 1-1/2

1
5

lbs . . . . 3-1/2

5lbs . . . . 1-3/4" Alum. Helix Nails (Screw Nails). . . . roof panels

Or:

8lbs . . . . 2" Galv. Polebarn Screws . . . . roof panels

(4) . . . . 36" Alum. Corrugated End Wall Flashing

(5) . . . . 10 oz. Cartridges . . . . clear, panel sealer

Sequentia Corrugated Products:

(5) . . . . 26" W x 10' L Corrugated Roof Panels

(7) . . . . 8

(5) . . . . 8'

Note: For larger or smaller patio cover plans, add
or subtract materials accordingly.

* Depending upon the bracket style selected,
additional fasteners may be required. Follow
manufacturer’s instructions.

The use of corrosion resistant hardware
is strongly recommended for all areas.

Recommended Tools:

• Hammer

• Carpenter Square

• 4' Level

• Power Circular Saw

• Power Drill and Bits: 1/8" and 3/8

• Ratchet Wrench with 3/4" Socket

• Caulking Gun

• Screw Gun with #2 Phillip-head Bit

– Needed only if framing is assembled with

screws or roof panels are fastened with screws

'

L 2" x 2" . . . . ledger

'

L 2" x 6" . . . . ra f ters

'

L 2" x 6" . . . . solid blocking

"

x 1/2" Hex Lag Screws . . . . ledger board

"

Galv. 4d Nails . . . . vertical strips

"

Galv. 16d Nails . . . . 2x framing

' Length

. . . . vertical filler strips

Length

. . . . horizontal filler strips

"

FRAMING ASSEMBLY PROCEDURE

Install concrete slab and footings in accordance with local

1

building code requirements.

Note: Building code requirements and available hardware

styles will vary depending on where you live and the size of
your plan. Make necessary adjustments accordingly. Follow
manufacturer’s instructions for installing anchor brackets.

Assemble ledger board and fasten to existing structure using

2

5" x 1/2" hex head lag screws. Note: Remove siding from
behind ledger board before installing. See Diagram 4.

Note: Remove siding behind ledger board before mounting
ledger to wall. Lag screws must be installed into framing. Use
appropriate wall anchors on masonry walls. Space fasteners
16" on center as required.

Fasten 4" x 4" posts to concrete slab/footings using approved

3

steel anchor brackets. Use a 4' level and temporary wood
bracing to hold posts in an upright level position. (Dia.1)

Important: Have someone help lift and hold beam for this

4

step. With 4
beam header to top of posts, using approved steel mounting
brackets. See Diagram 3.

Install permanent knee braces from posts to beam, as building

5

code requires. Remove temporary bracing. See Diagram 4.

Cut and install rafters according to Diagrams 3. Option:

6

approved rafter hangers may be used (if not required) in
conjunction with ledger board. Rafters must install parallel.

For ease of assembly, install 2

7

in Diagram 2. Option: blocking can be staggered differently
and/or reduced to 2

Nail vertical edge strips to tops of rafters, using 1-1/2

8

galvanized nails. Hint: drill pilot holes to prevent splitting.

Determine necessary cuts for horizontal cross strips. Note: Cut

9

crown profiles to match-up with vertical edge strips. (See
Diagram 5. ) Important: Test-fit the first cut strip, using a short
piece of corrugated panel. When satisfied, use test piece as a
pattern for marking and cutting remaining horizontal pieces.
Cut strips ¼" shorter than needed to allow shifting. Tack
horizontal strips to tops of blocking boards using 1" nails in
recesses between crowns. Continue checking alignment of
strips, using a small strip of corrugated panel.

For easier, neater finishing, paint or stain patio cover framing

10

before installing corrugated panels onto roof.

Follow corrugated panel installation instructions for

11

fastening panels to roof framing.

Install corrugated end wall flashing: Place flashing behind

12

existing siding where possible. Use approved mastic to bond
flashing to masonry walls. WARNING: Do not step or kneel on
corrugated panels without using planks to distribute weight.

"

x 4" posts braced securely, fasten the 4" x 6"

"

x 6" solid blocking as suggested

"

x 4"s to suit personal taste.

PATIO COVER INSTRUCTIONS

Dia. 1

12

Install

Temporary

Bracing

Level Post
to Vertical

Position

2

6

9

8

7

Dia. 2

Top View

'

x 10' Roof Plan Shown

10

Existing

Structure

"

5-Panel Coverage

Ledger Board

1'-6

"

3

'

3

'

Existing

Structure

1" Min. Panel
Overhang

3

'

Panel Length

to Centerline of Post

'
9

'
10

3

'

3

1'-6

C

L

Blocking

'

"

on 3 Sides

"

x 6" Rafters

2
Cut to: 9

'

Header

-9-1/2

"

Beam

1

24

O.C.

'

"

24

O.C.

"

1

24

O.C.

'

"

24

O.C.

"

24

"

O.C.

1

3

4

5

Read corresponding text at left
for each illustrated point.

For answers to your questions and

complete product specifications,

visit www.sequentiacorrugated.com

11