Crane Deming 3904 Series, Deming 3914 Series Installation, Operation & Maintenance Manual

DEMING
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DEMING
INSTALLATION, OPERATION & MAINTENANCE MANUAL
End-suction Centrifugal Pumps
Series: 3904 3914
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
A Crane Co. Company
420 Third Street 83 West Drive, Bramton Piqua, Ohio 45356 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223 Fax: (937) 773-7157 Fax: (905) 457-2650 www.cranepumps.com
Form No. 119996-Rev. E
SAFETY FIRST!
Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols:
IMPORTANT! Warns about hazards that can result in personal injury orIndicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored.
CAUTION! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below.
WARNING! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below.
Hazardous fl uids can cause fi re or explo- sions, burnes or death could result.
Biohazard can cause serious personal injury.
Rotating machinery Amputation or severe laceration can result.
Only qualifi ed personnel should install, operate and repair pump. Any wiring of pumps should be performed by a qualifi ed electrician.
WARNING ! To reduce risk of electrical shock, pumps and control panels must be properly grounded in accordance with the National Electric Code (NEC) or the Canadian Electrical Code (CEC) and all applicable state, province, local codes and ordinances. Improper grounding voids warranty.
WARNING! To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. Lock out power and tag.
WARNING! Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end
suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body.
CAUTION ! Pumps build up heat and pressure
during operation-allow time for pumps to cool
before handling or servicing.
Extremely hot - Severe burnes can occur on contact.
Hazardous fl uids can Hazard- ous pressure, eruptions or ex­plosions could cause personal injury or property damage.
Hazardous voltage can shock, burn or cause death.
WARNING ! Do not wear loose clothing that may
become entangled in moving parts.
WARNING ! Keep clear of suction and discharge
openings. DO NOT insert fi ngers in pump with power connected.
Always wear eye protection when working on pumps.
Make sure lifting handles are securely fastened each time before lifting. DO NOT operate pump without safety devices in place. Always replace safety devices that have been removed during service or repair. Secure the pump in its operating position so it can not tip over, fall or slide.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor to overheat.
WARNING ! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC or CEC and applicable state or province and local codes. Requirements may vary depending on usage and location.
WARNING! Products returned must be cleaned,
sanitized, or decontaminated as necessary prior to shipment, to insure that employees will not be exposed to health hazards in handling said material. All Applicable Laws And Regulations Shall Apply.
Bronze/brass and bronze/brass fi tted pumps may
contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other reproductive harm. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory.
Crane Pumps & Systems, Inc. is not responsible for
losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment.
WARNING ! Do not pump hazardous materials (fl ammable, caustic, etc.) unless the pump is specifi cally designed and designated to handle them.
Other brand and product names are trademarks or registered trademarks of their respective holders. Deming® is a registered trademark of Crane Pumps & Systems, Inc. 1996, 10/06 Alteration Rights Reserved
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A - GENERAL INFORMATION
TO THE PURCHASER:
Congratulations! You are the owner of one of the fi nest pumps on the market today. These pumps are products engineered and manufactured of high quality components. With years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications.
B - BEFORE YOU BEGIN
Motor driven pumps are carefully aligned on sub-base before shipment. However, after they are placed upon the foundation and sub-base is bolted down, the alignment must be rechecked and in MOST CASES it will be found necessary to carefully realign the unit. Quite often a noisy pump is due to pump and motor not being properly aligned. IN SUCH CASES WE DISCLAIM ALL RESPONSIBILITY FOR PROPER WORKING OF PUMP.
Check local codes and requirements before installation. Servicing should be performed by knowledgeable pump service contractors or authorized service stations.
RECEIVING:
Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, fi le a claim immediately with the company that delivered the pump. If the manual is removed from the crating, do not lose or misplace.
STORAGE:
Short Term - Pumps are manufactured for effi cient performance following long inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months.
Long Term - Any length of time exceeding six (6) months, but not more than twenty four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind blown dust, etc..), and whose temperature can be maintained between +40 deg. F and +120 deg. F. Pump should be stored in its original shipping container and before initial start up, rotate impeller by hand to assure seal and impeller rotate freely.
SERVICE CENTERS:
For the location of the nearest Deming Service Center, check your Deming representative or Crane Pumps & Systems Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada, Inc., Bramton, Ontario, (905) 457-6223.
C - INSTALLATION
1. A good rigid foundation must be provided for pump base.
2. Place pumping unit on foundation with bolts, of the proper size, imbedded in the concrete. A pipe sleeve, about 2½” diameters larger than the bolt, should be used to allow for fi nal positioning of the bolts. See Figure 1. Level sub-base, to give a space of about 3/4” for grouting, using rectangular metal blocks and shims, or wedges having a small taper as shown in Figure 2.
Figure 2. Adjusting Wedges for Mounting
3. Align the pump and motor shafts at the fl exible coupling. Hold a straight edge on the top of the coupling so that it extends over both halves. Straight edge should rest evenly across both rims of the coupling halves when the straight edge is placed on the top, sides and bottom with no light showing between the straight edge and rim of the coupling. Also check vertical alignment of the coupling faces with a thickness gauge. Faces must be parallel and spaced about 1/8” apart when the motor rotor is at its extreme position towards the pump. This safe guards the pump shaft being crowded endwise by the motor shaft end play. By proper adjustment of metal shims under pump or motor, both halves of the fl exible coupling can be brought into alignment See Figure 3.
Figure 1. Foundation Bolt
Location and Anchorage
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