Crane 3TSS1.38-45-36/210, 4TSC8-40-110/1000, 4TSC4-45-48/50, 4TSSC6-40-48/500, 4TSSC5.1-65-110/1000 User Manual

TSS TSC TSSC series

Instruction for

installation, maintenance

and operation of

solar pump

Users' manual for solar pumps
series TSS, TSC и TSSC

Crane Ltd, Bulgaria, 4004 Plovdiv, 26 Komatevsko shose Str., phone [phone], fax [phone],

e-mail: [e-mail], www.crane-bg.com

CONTENT

Version 1

I. Introduction
II. Important safety

instructions
III. Solar pumps' specification
IV. Guidelines for

installation and exploitation

of solar pumps
V. Indicators for operation and

fault instructions
VI. Cleaning and maintenance

of PV module
VII. Protection of the

environment
VIII. Contacts, warranty and

service maintenance

page 3

page 3
page 4

page 8

page 15

page 18

page 18

page 18

2

I. Introduction

The Solar pumps allow you to extract water in areas, where aren't mains supplies, but with directly

transformation of solar energy into electricity.

Please read and apply herewith given instructions, so you can use the Cranes' solar pumps full
capacity. In case you don't observe them, this might result in personal injuries and product damages.
The present instructions are giving information about the safety measures, which should be undertaken
during the time of delivery and installation of the solar pumps, together with the technical instructions,
which should be followed while installing, mounting, wiring and maintaining.

Please keep these instructions during the whole service life of the solar pump. Read and observe very

carefully herewith given instructions.

The product warranty will be invalid if the written instructions for mounting and solar pump exploitation
are not complied with.

II. Important safety instructions

1. Strict observance of the installation instruction and solar pump exploitation are obligatory!

2. Do not use a part from the equipment or whole equipment set for activities which are not subject

of the exploitation instructions. Otherwise Crane Ltd or/and its representatives will not be held

under liability for damages, loss or injuries caused from the product to persons or movable and

non-movable property caused because of non-observation of the exploitation instructions

3. The right maintenance and exploitation ensure optimum result and long service life of the solar

pump.

4. Never instal the solar pomp on places in near vicinity of children or animals.

5. Do not use abrasive chemicals for cleaning of any part of this product.

3

III. Solar pumps' specification

Type

Quantity

Picture

Submersible solar pump

1 piece

Controller 1 piece
Solar flashlight

1 piece

Screw (screw pump)

1 piece

Turbine (centrifugal pump,
plastic impeller)

1 piece

Insulation tape and thermal
shrink hose

3 pieces

Water lever sensors

3 pieces

Cable 2х1.5 mm

2

6 m

Manual 1 piece

4

Water filled motor

№

Part

№

Part

1

Inlet area

15

Housing pump base

2

Outlet area

16

Plate pump base

3

Bearing nest

17

Adjustable nut

4

Cover

18

Screw bush

5

Bearing

19

Screw

6

Motor corps

(1)

Bolt

7

Stator

(2)

Spring washer

8

Rotor

(3)

Bolt

9

Cover

(4)

Hexagonal nut

10

Bearing nest

(5)

Key

11

Bearing

(6)

Spring washer

12

Plate

(7)

Hexagonal nut

13

Bearing nes water
lubricated

(8)

Heads' oil sealing

14

Bearing nest

(9)

Pins

5

Screw pump

Centrifugal pump

Water filled motor

№

Част

№

Част

1

Wire hole

21

Spring washer M8

2

O – ring

22

Nut M8

3

Valve housing

23

Mechanical seal

4

Valve

24

Ball bearing

5

O – ring

25

Stator

6

Limiting bearing
housing

26

Lower bearing housing

7

Nut

27

Rubber

8

Spring washer

28

Diaphragm

9

Washer

29

Working parts

10

Turbine

30

O - ring

11

Pomps' cover

31

Upper bearing housing

12

Rubber spring
washer

32

Plate

13

Pumps' corps

33

Cable bush

14

Motors' housing

34

Hollow pin

15

Limiting bearing

35

Anti-sand bush

16

Bearing bush

36

Anti-sand washer

17

Coupling

37

Washer

18

Cover

38

Washer

19

Nozzle

39

Bolt

20

Bolt M8х25

40

Cable

6

Centrifugal pump

Screw pump

1. There is a three-phases brushless motor built in the pump, who directly drives a screw (for a

screw pump) or a turbine (for centrifugal pump) and has passed a special control test.

2. The motor is with simple and reliable construction, small volume and small weight.

3. The special double-plastic technology for motor encapsulating makes it suitable to be used

under water, as its insulation resistance exceeds 500 MegaOhms. The motors' bearings are

water-lubricated, which excludes a need of other lubricating materials (such as oils and

greases), which might be thrown in the water. This protects the environment.

4. The controller is especially designed to work with this type pumps, supplied trough photovoltaic

modules as it has built in МРРТ (maximum power point tracker), which moves the pannels

working point and as this extracts the maximal possible power. The built in protections from

short-cut, over-voltage and overheat protects the controller as well as the pump from damages.

Technical characteristics

Type

Voltage

(V) DC

Power

(W)

Flow

(m3/h)

Maximal

displacement

(m)

Output

Pumps'

diameter

(mm)

3TSS1.38-45-36/210

36

210

1.38

45

¾”

76

4TSC4-45-48/500

48

500

4.00

45

1 ¼”

100

4TSC8-40-110/1000

110

1000

8.00

40

1 ¼”

100

4TSSC6-40-48/500

48

500

6.00

40

1 ¼”

100

4TSSC5.1-65-110/1000

110

1000

5.10

65

1 ¼”

100

7