Crane 3SHV, 4SHV, 3SHM, 4SHD, 4SHM Installation And Operation Manual
®
BARNES
INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
18 Frame
3SHV
Vortex Pumps
5 - 10HP, 3450RPM
2 - 7.5HP, 1750RPM
3SHM
Monovane Pumps
2 - 7.5HP, 1750RPM
4SHV
Vortex Pumps
2 - 10HP, 1750RPM
4SHM
Monovane Pumps
3 - 10HP, 1750RPM
4SHD
Dual Vane Pumps
3 - 10HP, 1750RPM
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written noti• cation.
A Crane Co. Company
420 Third Street 83 West Drive, Bramton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: (937) 778-8947 Phone: (905) 457-6223
Fax: (937) 773-7157 Fax: (905) 457-2650
www.cranepumps.com
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360
Form No. 133030-Rev. Q
TABLE OF CONTENTS
SAFETY FIRST ...........................................................................................................................3
A. PUMP SPECIFICATIONS ................................................................................................... 4 - 13
B. GENERAL INFORMATION ....................................................................................................... 14
C. INSTALLATION ................................................................................................................. 14 - 27
ELECTRICAL DATA ........................................................................................................... 16 - 27
D. START-UP OPERATION ................................................................................................... 27 - 28
E. PREVENTATIVE MAINTENANCE .............................................................................................28
F. SERVICE and REPAIR ...................................................................................................... 28 - 29
G. REPLACEMENT PARTS ...........................................................................................................30
TROUBLE SHOOTING ..............................................................................................................31
SH - CROSS-SECTIONS, (Fig. 9 & 10) & EXPLODED VIEWS, (Fig. 11) ......................... 32 - 33
PARTS LISTS AND KITS .................................................................................................. 34 - 43
WARRANTY ..............................................................................................................................45
RETURNED GOODS POLICY ................................................................................................. 46
WARRANTY REGISTRATION .................................................................................................. 46
START-UP REPORT ........................................................................................................ 47 - 48
Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
1995,1997,1998,1/2004, 4/05
, 1/06, 3/06, 9/06, 12/06, 2/07 Alteration Rights Reserved
2
SAFETY FIRST!
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:
Do not block or restrict discharge hose, as discharge
hose may whip under pressure.
IMPORTANT! Warns about hazards that can result
in personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.
CAUTION ! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.
WARNING ! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Hazardous fl uids can
cause fi re or explosions, burns or death
could result.
Biohazard can cause
serious personal injury.
Rotating machinery
Amputation or severe
laceration can result.
Only qualifi ed personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualifi ed
electrician.
WARNING ! - To reduce risk of electrical shock, pumps
and control panels must be properly grounded in
accordance with the National Electric Code (NEC) or the
Canadian Electrical Code (CEC) and all applicable state,
province, local codes and ordinances.
WARNING! - To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.
WARNING! Operation against a
closed discharge valve will cause
premature bearing and seal failure on
any pump, and on end suction and
self priming pump the heat build may cause the generation of
steam with resulting dangerous pressures. It is recommended
that a high case temperature switch or pressure relief valve be
installed on the pump body.
CAUTION ! Never operate a pump with a plug-in type
power cord without a ground fault circuit interrupter.
CAUTION! Pumps build up heat and
pressure during operation-allow time
for pumps to cool before handling or
servicing.
WARNING! - DO NOT pump hazardous materials
(fl ammable, caustic, etc.) unless the pump is specifi cally
designed and designated to handle them.
Hazardous fl uids can Hazardous
pressure, eruptions or explosions
could cause personal injury or
property damage.
Hazardous voltage can shock,
burn or cause death.
Extremely hot Severe burnes can
occur on contact.
WARNING! - DO NOT wear loose clothing that may
become entangled in the impeller or other moving parts.
WARNING! - Keep clear of suction and discharge
openings. DO NOT insert fi ngers in pump with power
connected.
Always wear eye protection when working on pumps.
Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without
safety devices in place. Always replace safety devices
that have been removed during service or repair.
Secure the pump in its operating position so it can not
tip over, fall or slide.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.
DO NOT remove cord and strain relief. Do not connect
conduit to pump.
WARNING! Cable should be protected at all times to
avoid punctures, cut, bruises and abrasions - inspect
frequently. Never handle connected power cords with
wet hands.
WARNING! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.
WARNING! Submersible Pumps are not approved for
use in swimming pools, recreational water installations,
decorative fountains or any installation where human
contact with the pumped fl uid is common.
WARNING! Products Returned Must Be Cleaned,
Sanitized, Or Decontaminated As Necessary Prior
To Shipment, To Insure That Employees Will Not Be
Exposed To Health Hazards In Handling Said Material.
All Applicable Laws And Regulations Shall Apply.
Bronze/brass and bronze/brass fi tted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.
IMPORTANT! - Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death resulting from a
failure to observe these safety precautions, misuse or
abuse of pumps or equipment.
3
SECTION: A - PUMP SPECIFICATIONS: 3SHVR (Vortex) Pump Models
30.05
(763)
13.33
(339)
9.74
(247)
4.84
(123)
3.76
(96)
DISCHARGE ......................3”, 125 lb. Horizontal Flange
Slotted to accomodate 80mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Vortex, With Pump Out
Vanes on Back Side. Dynamically
Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 3450 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual Voltage 208-230V, 2, 3, 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V,
2J thru 10HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................199 Pounds (90 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
4
SECTION: A - PUMP SPECIFICATIONS: 3SHVRA (Vortex) Pump Models
DISCHARGE ......................3”, 125 lb. Horizontal Flange
Slotted to accomodate 80mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Vortex, With Pump Out
Vanes on Back Side. Dynamically
Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual Voltage 208-230V, 2, 3, 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V,
2 thru 7.5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................215 Pounds (97.5 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
5
SECTION: A - PUMP SPECIFICATIONS: 3SHMP (Enclosed Monovane) Pump Models
29.13
(740)
3.75
(95)
14.18
(360)
11.14
(283)
6.27
(159)
DISCHARGE ......................3”, 125 lb. Horizontal Flange
Slotted to accomodate 80mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Enclosed Monovane, With Pump
Out Vanes on Back Side.
Dynamically Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual voltage 208-230V 2 thru 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V 2
thru 5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................209 Pounds (95 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
6
SECTION: A - PUMP SPECIFICATIONS: 3SHMPA (Enclosed Monovane) Pump Models
DISCHARGE ......................3”, 125 lb. Horizontal Flange
Slotted to accomodate 80mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Enclosed Monovane, With Pump
Out Vanes on Back Side.
Dynamically Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual voltage 208-230V 3 thru 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V
3 thru 7.5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................220 Pounds (100 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
7
SECTION: A - PUMP SPECIFICATIONS: 4SHVA & 4SHVB (Vortex) Pump Models
30.53
(775)
4.33
(110)
17.48
(444)
6.76
(172)
13.19
(335)
DISCHARGE ......................4”, 125 lb. Horizontal Flange
Slotted to accomodate 100mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Vortex, With Pump Out
Vanes on Back Side. Dynamically
Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 3450 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
THREE PHASE .................Tri-voltage 208-230/460 & 575V
7.5 thru 10HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................218 Pounds (99 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
8
SECTION: A - PUMP SPECIFICATIONS: 4SHVBA (Vortex) Pump Models
DISCHARGE ......................4”, 125 lb. Horizontal Flange
Slotted to accomodate 100mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Vortex, With Pump Out
Vanes on Back Side. Dynamically
Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
THREE PHASE .................Tri-voltage 208-230/460 2 thru
10HP, 575V 2 thru 10HP. Requires
Overload Protection to be included
in control panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................218 Pounds (99 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
9
SECTION: A - PUMP SPECIFICATIONS: 4SHMS (Enclosed Monovane) Pump Models
30.10
(765)
4.50
(114)
16.83
(427)
12.45
(316)
6.95
(177)
DISCHARGE ......................4”, 125 lb. Horizontal Flange
Slotted to accomodate 100mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Enclosed Monovane, With Pump
Out Vanes on Back Side.
Dynamically Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual voltage 208-230 3 thru 5HP,
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V, 575V
3 thru 7.5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................231 Pounds (105 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
10
SECTION: A - PUMP SPECIFICATIONS: 4SHMC (Enclosed Monovane) Pump Models
30.08
(764)
4.40
(112)
18.78
(477)
13.85
(352)
7.68
(195)
DISCHARGE ......................4”, 125 lb. Horizontal Flange
Slotted to accomodate 100mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Enclosed Monovane, With Pump
Out Vanes on Back Side.
Dynamically Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual voltage 208-230 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V, 575V
5 thru 10HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................231 Pounds (105 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
11
SECTION: A - PUMP SPECIFICATIONS: 4SHDF (Enclosed Dual Vane) Pump Models
30.10
(765)
4.50
(114)
16.83
(427)
12.45
(316)
6.95
(177)
DISCHARGE ......................4”, 125 lb. Horizontal Flange
Slotted to accomodate 100mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Enclosed Dual Vane, With Pump
Out Vanes on Back Side.
Dynamically Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual voltage 208-230 3 thru 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V &
575V 3 thru 10HP. Requires
Overload Protection to be
included in control panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................228 Pounds (104 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
12
SECTION: A - PUMP SPECIFICATIONS: 4SHDG (Enclosed Dual Vane) Pump Models
30.08
(764)
4.40
(112)
18.78
(477)
13.85
(352)
7.68
(195)
DISCHARGE ......................4”, 125 lb. Horizontal Flange
Slotted to accomodate 100mm
ISO Flanges
LIQUID TEMPERATURE ... 104°F (40°C) Continuous
VOLUTE ............................. Cast Iron ASTM A-48, Class 30
WEAR RING ........................C954 Lead-Free Bronze
MOTOR HOUSING .............Cast Iron ASTM A-48, Class 30
SEAL PLATE ......................Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ....................Enclosed Dual Vane, With Pump
Out Vanes on Back Side.
Dynamically Balanced ISO G6.3
Material ................. Ductile Iron ASTM A-536, 65-45-12
SHAFT ...............................416 Stainless Steel
“O” RINGS .......................... Buna-N
HARDWARE .......................300 Series Stainless Steel
LIFTING BAIL .....................300 Series Stainless Steel
PAINT ...............................Epoxy Dupont Corlar® Amine
Epoxy, Two Coats
SEAL: Design ...................Tandem Mechanical, Oil Filled
Reservoir.
Material: Inboard....Rotating Face - Carbon
Stationary Face - Ceramic
Material: Outboard . Rotating Face - Silicon Carbide
Stationary Face - Silicon Carbide
Elastomer - Buna-N (Both Seals)
Hardware - 300 Series Stainless
(Both Seals)
CORD ENTRY ..................... Custom Molded, Quick Connected
for Sealing and Strain Relief
POWER CORD ...................CSA Certifi ed Submersible Power
Cable 2000V - Ordered Separately
SPEED ............................... 1750 RPM (Nominal)
UPPER BEARING:
Design ....................Single Row, Ball, Oil Lubricated
Load ...................... Radial
LOWER BEARING:
Design .....................Double Row, Ball, Oil Lubricated
Load ....................... Radial & Thrust
MOTOR: Design ................. NEMA B Three Phase Torque Curve.
Oil-Filled, Squirrel Cage Induction,
Inverter duty rated per NEMA
MG-1 part 31
Insulation ..............Class H, Varnish & Magnet Wire
SINGLE PHASE ................Dual voltage 208-230 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V
& 575V 5 thru 10HP. Requires
Overload Protection to be
included in control panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................228 Pounds (104 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
13
SECTION B: GENERAL INFORMATION
and the suction will become plugged.
B-1) To the Purchaser:
Congratulations! You are the owner of one of the fi nest pumps
on the market today. CP&S pumps are products engineered
and manufactured of high quality components. Over one
hundred years of pump building experience along with a
continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications. This
manual will provide helpful information concerning installation,
maintenance, and proper service guidelines.
B-2) Receiving:
Upon receiving the pump, it should be inspected for
damage or shortages. If damage has occurred, fi le a
claim immediately with the company that delivered the
pump. MAKE CERTAIN TO RETAIN THIS MANUAL!
B-3) Storage:
Short Term- CP&S Pumps are manufactured for effi cient
performance following short inoperative periods in storage.
For best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures
for up to six (6) months.
Long Term - Any length of time exceeding six (6) months,
but not more than twenty-four (24) months. The unit should
be stored in a temperature controlled area, a roofed over
walled enclosure that provides protection from the elements
(rain, snow, wind-blown dust, etc.), and whose temperature
can be maintained between +40 deg. F and +120 deg. F.
(4.4 - 49°C). Pump should be stored in its original shipping
container. On initial start up, rotate impeller by hand to
assure seal and impeller rotate freely. If it is required that
the pump be installed and tested before the long term
storage begins, such installation will be allowed provided:
1.) The pump is not installed under water for more than
one (1) month.
2.) Immediately upon satisfactory completion of the test,
the pump is removed, thoroughly dried, repacked in the
original shipping container, and placed in a temperature
controlled storage area.
C-1.1) Submergence:
It is recommended that the pump be operated in the
Continuous Duty Submergence condition and the sump
liquid level should never be less than the Minimum
Submergence Level (See Fig. 1). The time required to
draw the well down from top of motor to the minimum
submergence level should not be greater than 15 minutes.
NOTE: Outer shaft seal must be in liquid when motor is
operated, whether motor is submerged or in air.
FIGURE 1
C-2) Discharge:
Discharge piping should be as short as possible. Both a
check valve and a shut-off valve are recommended for
each pump being used. The check valve is used to prevent
backfl ow into the sump. Excessive backfl ow can cause
fl ooding and/or damage to the pump. The shut-off valve
is used to stop system fl ow during pump or check valve
servicing.
B-4) Service Centers:
For the location of the nearest Barnes Service Center, check
your Barnes representative or Crane Pumps & Systems,
Inc., Service Department in Piqua, Ohio, telephone (937)
778-8947 or Crane Pumps & Systems Canada, in Brampton,
Ontario, (905) 457-6223.
SECTION C: INSTALLATION
C-1) Location:
These self-contained pumping units are recommended for
use in a sump, lift station or basin.
for submerged continuous duty (15 minutes duty in air
at nameplate horsepower), pumping sewage, effl uent,
wastewater or other nonexplosive or noncorrosive liquids
not above 104°F (40°C). Never install the pump in a trench,
ditch or hole with a dirt bottom; the legs will sink into the dirt
This pump is designed
Barnes Pumps manufactures a break away fi tting discharge
system designed to allow the submersible wastewater pump
to be installed or removed without requiring personnel to
enter the wet well. Place the Break Away Fitting (BAF) in
position. Temporarily secure the guide rails in the upper
mounting brackets and locate the base elbow on the bottom
of the wet well. Level the base elbow with grout and/or
shims. Install the intermediate support brackets, if required.
Make sure the rails are in a true vertical position so the
pump will clear the access opening and will slide freely
down the rails into place on the discharge base elbow. Once
the rails are in proper alignment, bolt the base elbow into
the fl oor of the station and connect the discharge pipe to
the elbow. Connect the movable portion and other supplied
fi ttings of the BAF onto the pump and lower into wet well.
See the Break Away Fitting manual for more information.
14
C-3) Liquid Level Controls:
It is recommended to use a liquid level control system
that allows the on and off point to be separated by at least
twelve inches. An additional set point (lag point) should
be incorporated with an alternator switching system for
a duplex (two pump) station. A high level alarm may be
required to alert maintenance personnel that there is a
high water situation in the wet well should the output of the
pump station drop below the infl ow rate. A low level cut off
may be installed to provide system shutdown if the main
level control system malfunctions. The off point should be
positioned so that the liquid level never drops below the
minimum continuous duty point for the pump shown in
fi gure 1.
C-4.1) Electrical Connections:
WARNING! - All model pumps and
control panels must be properly
grounded per the NATIONAL
ELECTRIC CODE or CANADIAN
ELECTRIC CODE, State, Province
and local codes. Improper
grounding voids warranty.
C-4) Power/Control Cord:
The power/control cord used with pump has a patent
pending “quick disconnect” feature that allows the cord
to be easily attached and disconnected at the pump. The
maximum amperage rating for the cord is cast in the top of
the cast stainless mounting plate. The voltage connection
for the motor is determined by the cord assembly used.
Low voltage cords (208 & 230 Volt) utilize a molded quick
connect plug that is colored black. High voltage cords
(460 & 575 Volt) utilize a molded quick connect cord
that is colored orange. It is important to verify that the
cord being used is rated for the nameplate voltage
and amperage rating shown on the pump nameplate.
Refer to Chart on page 7. No internal wiring adjustments
are necessary for dual and tri-voltage pumps. All jumper
connections to set the proper voltage are made by the cord
plug itself.
The cord assembly mounted to the pump must not be
modifi ed in any way except for shortening to a specifi c
application. Any splice between the pump and the control
panel must be made in accordance with all applicable
electric codes. It is recommended that a junction box (if
used) be mounted outside the sump or be of at least Nema
6 or 6P construction with NEMA 6 or 6P watertight cord
grips if located within the wet well. A water and vapor tight
seal fi tting MUST be used in conduit leaving the wet well
to prevent moisture and gasses from reaching the control
panel. Prior to installation, the pump power cable should be
inspected for nicks or damage. If damaged, the cord should
be replaced before installation.
DO NOT USE THE POWER CORD TO LIFT PUMP.
C-4.1) Electrical Connections:
When the electrical connections are made, the lead wires
from the power cable should be stripped so that the ground
wire is at least two inches longer than the power leads.
This will ensure that if the cable is inadvertently pulled out
of the connection point, the ground wire will be the last lead
to break the circuit.
C-4.2) Wire Size:
If additional cable is required consult a qualifi ed electrician
for proper wire size. Voltage drop due to wire resistance
between the pump and power connection point should be
limited to 3% when additional cable is added.
WARRANTY NOTE:
Both the temperature sensor and moisture
detection system must be connected to the
motor circuitry such that the motor will be deenergized or sound alarm if excessive motor
temperatures are reached and/or if water is
detected in the seal chamber and/or motor
chamber. Failure to have the above mentioned
systems installed and operative, nullifi es
warranty.
A fl at alignment mark is molded into the plug and mating
socket on the pump. These should be used as a visual
indication as to the correct orientation of the plug. Insert the
plug into the pump and install the two 12 mm socket head
cap screws into the clamping plate. Slowly tighten the two
screws alternating back and forth until the clamping plate is
drawn down fl ush to the top of the cord boss on the pump.
The two screws should be torqued until the plate is down to
a point where metal to metal contact is made between the
stainless steel plate and pump housing. (See Fig. 2)
FIGURE 2bFIGURE 2a
15
Loading...