IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written noti• cation.
A Crane Co. Company
420 Third Street 83 West Drive, Bramton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: (937) 778-8947 Phone: (905) 457-6223
Fax: (937) 773-7157 Fax: (905) 457-2650
www.cranepumps.com
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360
Form No. 133030-Rev. Q
Page 2
TABLE OF CONTENTS
SAFETY FIRST ...........................................................................................................................3
A. PUMP SPECIFICATIONS ................................................................................................... 4 - 13
B. GENERAL INFORMATION ....................................................................................................... 14
C. INSTALLATION ................................................................................................................. 14 - 27
ELECTRICAL DATA ........................................................................................................... 16 - 27
D. START-UP OPERATION ................................................................................................... 27 - 28
E. PREVENTATIVE MAINTENANCE .............................................................................................28
F. SERVICE and REPAIR ...................................................................................................... 28 - 29
G. REPLACEMENT PARTS ...........................................................................................................30
Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
1995,1997,1998,1/2004, 4/05
, 1/06, 3/06, 9/06, 12/06, 2/07 Alteration Rights Reserved
2
Page 3
SAFETY FIRST!
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:
Do not block or restrict discharge hose, as discharge
hose may whip under pressure.
IMPORTANT! Warns about hazards that can result
in personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.
CAUTION ! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.
WARNING ! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Hazardous fl uids can
cause fi re or explosions, burns or death
could result.
Biohazard can cause
serious personal injury.
Rotating machinery
Amputation or severe
laceration can result.
Only qualifi ed personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualifi ed
electrician.
WARNING ! - To reduce risk of electrical shock, pumps
and control panels must be properly grounded in
accordance with the National Electric Code (NEC) or the
Canadian Electrical Code (CEC) and all applicable state,
province, local codes and ordinances.
WARNING! - To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.
WARNING! Operation against a
closed discharge valve will cause
premature bearing and seal failure on
any pump, and on end suction and
self priming pump the heat build may cause the generation of
steam with resulting dangerous pressures. It is recommended
that a high case temperature switch or pressure relief valve be
installed on the pump body.
CAUTION ! Never operate a pump with a plug-in type
power cord without a ground fault circuit interrupter.
CAUTION! Pumps build up heat and
pressure during operation-allow time
for pumps to cool before handling or
servicing.
WARNING! - DO NOT pump hazardous materials
(fl ammable, caustic, etc.) unless the pump is specifi cally
designed and designated to handle them.
Hazardous fl uids can Hazardous
pressure, eruptions or explosions
could cause personal injury or
property damage.
Hazardous voltage can shock,
burn or cause death.
Extremely hot Severe burnes can
occur on contact.
WARNING! - DO NOT wear loose clothing that may
become entangled in the impeller or other moving parts.
WARNING! - Keep clear of suction and discharge
openings. DO NOT insert fi ngers in pump with power
connected.
Always wear eye protection when working on pumps.
Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without
safety devices in place. Always replace safety devices
that have been removed during service or repair.
Secure the pump in its operating position so it can not
tip over, fall or slide.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.
DO NOT remove cord and strain relief. Do not connect
conduit to pump.
WARNING! Cable should be protected at all times to
avoid punctures, cut, bruises and abrasions - inspect
frequently. Never handle connected power cords with
wet hands.
WARNING! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.
WARNING! Submersible Pumps are not approved for
use in swimming pools, recreational water installations,
decorative fountains or any installation where human
contact with the pumped fl uid is common.
WARNING! Products Returned Must Be Cleaned,
Sanitized, Or Decontaminated As Necessary Prior
To Shipment, To Insure That Employees Will Not Be
Exposed To Health Hazards In Handling Said Material.
All Applicable Laws And Regulations Shall Apply.
Bronze/brass and bronze/brass fi tted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.
IMPORTANT! - Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death resulting from a
failure to observe these safety precautions, misuse or
abuse of pumps or equipment.
3
Page 4
SECTION: A - PUMP SPECIFICATIONS: 3SHVR (Vortex) Pump Models
SINGLE PHASE ................Dual Voltage 208-230V, 2, 3, 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V,
2J thru 10HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................199 Pounds (90 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
4
Page 5
SECTION: A - PUMP SPECIFICATIONS: 3SHVRA (Vortex) Pump Models
SINGLE PHASE ................Dual Voltage 208-230V, 2, 3, 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V,
2 thru 7.5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................215 Pounds (97.5 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
5
Page 6
SECTION: A - PUMP SPECIFICATIONS: 3SHMP (Enclosed Monovane) Pump Models
SINGLE PHASE ................Dual voltage 208-230V 2 thru 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V 2
thru 5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................209 Pounds (95 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
6
Page 7
SECTION: A - PUMP SPECIFICATIONS: 3SHMPA (Enclosed Monovane) Pump Models
SINGLE PHASE ................Dual voltage 208-230V 3 thru 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V & 575V
3 thru 7.5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................220 Pounds (100 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
THREE PHASE .................Tri-voltage 208-230/460 & 575V
7.5 thru 10HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................218 Pounds (99 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
8
Page 9
SECTION: A - PUMP SPECIFICATIONS: 4SHVBA (Vortex) Pump Models
THREE PHASE .................Tri-voltage 208-230/460 2 thru
10HP, 575V 2 thru 10HP. Requires
Overload Protection to be included
in control panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................218 Pounds (99 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
9
Page 10
SECTION: A - PUMP SPECIFICATIONS: 4SHMS (Enclosed Monovane) Pump Models
SINGLE PHASE ................Dual voltage 208-230 3 thru 5HP,
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V, 575V
3 thru 7.5HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................231 Pounds (105 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
10
Page 11
SECTION: A - PUMP SPECIFICATIONS: 4SHMC (Enclosed Monovane) Pump Models
SINGLE PHASE ................Dual voltage 208-230 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V, 575V
5 thru 10HP. Requires Overload
Protection to be included in control
panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................231 Pounds (105 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
SINGLE PHASE ................Dual voltage 208-230 3 thru 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V &
575V 3 thru 10HP. Requires
Overload Protection to be
included in control panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................228 Pounds (104 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
SINGLE PHASE ................Dual voltage 208-230 5HP.
Requires Overload Protection to be
included in control panel.
THREE PHASE .................Tri-voltage 208-230/460V
& 575V 5 thru 10HP. Requires
Overload Protection to be
included in control panel.
MOISTURE SENSOR .......Normally Open (N/O) with 330
K-Ohm Test Resistor Across
Probes. Requires Relay in
Control Panel
TEMPERATURE SENSOR ..Three Normally Closed (N/C).
To be wired in series with
contactor control circuit
OPTIONAL EQUIPMENT ..Seal Material, Impeller Trims,
Cord Length, Leg Kit (p/n 125506)
MARKINGS .......................CSA, CE
WEIGHT ............................228 Pounds (104 Kg)
NOISE EMISSION MAX ....In-Air 65 dB-A
SUBMERGENCE ..............Max Depth 66ft (20m)
Dimensions
inches (mm)
Optional Leg Kit - p/n 125506
IMPORTANT !
1.) MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE CSA LISTING.
2.) A SPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS.
CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS.
3.) THESE PUMPS ARE CSA LISTED FOR PUMPING WATER AND WASTEWATER. DO NOT USE TO PUMP FLAMMABLE LIQUIDS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
5.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS 1 DIVISION 1 HAZARDOUS LOCATIONS.
13
Page 14
SECTION B: GENERAL INFORMATION
and the suction will become plugged.
B-1) To the Purchaser:
Congratulations! You are the owner of one of the fi nest pumps
on the market today. CP&S pumps are products engineered
and manufactured of high quality components. Over one
hundred years of pump building experience along with a
continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications. This
manual will provide helpful information concerning installation,
maintenance, and proper service guidelines.
B-2) Receiving:
Upon receiving the pump, it should be inspected for
damage or shortages. If damage has occurred, fi le a
claim immediately with the company that delivered the
pump. MAKE CERTAIN TO RETAIN THIS MANUAL!
B-3) Storage:
Short Term- CP&S Pumps are manufactured for effi cient
performance following short inoperative periods in storage.
For best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures
for up to six (6) months.
Long Term - Any length of time exceeding six (6) months,
but not more than twenty-four (24) months. The unit should
be stored in a temperature controlled area, a roofed over
walled enclosure that provides protection from the elements
(rain, snow, wind-blown dust, etc.), and whose temperature
can be maintained between +40 deg. F and +120 deg. F.
(4.4 - 49°C). Pump should be stored in its original shipping
container. On initial start up, rotate impeller by hand to
assure seal and impeller rotate freely. If it is required that
the pump be installed and tested before the long term
storage begins, such installation will be allowed provided:
1.) The pump is not installed under water for more than
one (1) month.
2.) Immediately upon satisfactory completion of the test,
the pump is removed, thoroughly dried, repacked in the
original shipping container, and placed in a temperature
controlled storage area.
C-1.1) Submergence:
It is recommended that the pump be operated in the
Continuous Duty Submergence condition and the sump
liquid level should never be less than the Minimum
Submergence Level (See Fig. 1). The time required to
draw the well down from top of motor to the minimum
submergence level should not be greater than 15 minutes.
NOTE: Outer shaft seal must be in liquid when motor is
operated, whether motor is submerged or in air.
FIGURE 1
C-2) Discharge:
Discharge piping should be as short as possible. Both a
check valve and a shut-off valve are recommended for
each pump being used. The check valve is used to prevent
backfl ow into the sump. Excessive backfl ow can cause
fl ooding and/or damage to the pump. The shut-off valve
is used to stop system fl ow during pump or check valve
servicing.
B-4) Service Centers:
For the location of the nearest Barnes Service Center, check
your Barnes representative or Crane Pumps & Systems,
Inc., Service Department in Piqua, Ohio, telephone (937)
778-8947 or Crane Pumps & Systems Canada, in Brampton,
Ontario, (905) 457-6223.
SECTION C: INSTALLATION
C-1) Location:
These self-contained pumping units are recommended for
use in a sump, lift station or basin.
for submerged continuous duty (15 minutes duty in air
at nameplate horsepower), pumping sewage, effl uent,
wastewater or other nonexplosive or noncorrosive liquids
not above 104°F (40°C). Never install the pump in a trench,
ditch or hole with a dirt bottom; the legs will sink into the dirt
This pump is designed
Barnes Pumps manufactures a break away fi tting discharge
system designed to allow the submersible wastewater pump
to be installed or removed without requiring personnel to
enter the wet well. Place the Break Away Fitting (BAF) in
position. Temporarily secure the guide rails in the upper
mounting brackets and locate the base elbow on the bottom
of the wet well. Level the base elbow with grout and/or
shims. Install the intermediate support brackets, if required.
Make sure the rails are in a true vertical position so the
pump will clear the access opening and will slide freely
down the rails into place on the discharge base elbow. Once
the rails are in proper alignment, bolt the base elbow into
the fl oor of the station and connect the discharge pipe to
the elbow. Connect the movable portion and other supplied
fi ttings of the BAF onto the pump and lower into wet well.
See the Break Away Fitting manual for more information.
14
Page 15
C-3) Liquid Level Controls:
It is recommended to use a liquid level control system
that allows the on and off point to be separated by at least
twelve inches. An additional set point (lag point) should
be incorporated with an alternator switching system for
a duplex (two pump) station. A high level alarm may be
required to alert maintenance personnel that there is a
high water situation in the wet well should the output of the
pump station drop below the infl ow rate. A low level cut off
may be installed to provide system shutdown if the main
level control system malfunctions. The off point should be
positioned so that the liquid level never drops below the
minimum continuous duty point for the pump shown in
fi gure 1.
C-4.1) Electrical Connections:
WARNING! - All model pumps and
control panels must be properly
grounded per the NATIONAL
ELECTRIC CODE or CANADIAN
ELECTRIC CODE, State, Province
and local codes. Improper
grounding voids warranty.
C-4) Power/Control Cord:
The power/control cord used with pump has a patent
pending “quick disconnect” feature that allows the cord
to be easily attached and disconnected at the pump. The
maximum amperage rating for the cord is cast in the top of
the cast stainless mounting plate. The voltage connection
for the motor is determined by the cord assembly used.
Low voltage cords (208 & 230 Volt) utilize a molded quick
connect plug that is colored black. High voltage cords
(460 & 575 Volt) utilize a molded quick connect cord
that is colored orange. It is important to verify that the
cord being used is rated for the nameplate voltage
and amperage rating shown on the pump nameplate.
Refer to Chart on page 7. No internal wiring adjustments
are necessary for dual and tri-voltage pumps. All jumper
connections to set the proper voltage are made by the cord
plug itself.
The cord assembly mounted to the pump must not be
modifi ed in any way except for shortening to a specifi c
application. Any splice between the pump and the control
panel must be made in accordance with all applicable
electric codes. It is recommended that a junction box (if
used) be mounted outside the sump or be of at least Nema
6 or 6P construction with NEMA 6 or 6P watertight cord
grips if located within the wet well. A water and vapor tight
seal fi tting MUST be used in conduit leaving the wet well
to prevent moisture and gasses from reaching the control
panel. Prior to installation, the pump power cable should be
inspected for nicks or damage. If damaged, the cord should
be replaced before installation.
DO NOT USE THE POWER CORD TO LIFT PUMP.
C-4.1) Electrical Connections:
When the electrical connections are made, the lead wires
from the power cable should be stripped so that the ground
wire is at least two inches longer than the power leads.
This will ensure that if the cable is inadvertently pulled out
of the connection point, the ground wire will be the last lead
to break the circuit.
C-4.2) Wire Size:
If additional cable is required consult a qualifi ed electrician
for proper wire size. Voltage drop due to wire resistance
between the pump and power connection point should be
limited to 3% when additional cable is added.
WARRANTY NOTE:
Both the temperature sensor and moisture
detection system must be connected to the
motor circuitry such that the motor will be deenergized or sound alarm if excessive motor
temperatures are reached and/or if water is
detected in the seal chamber and/or motor
chamber. Failure to have the above mentioned
systems installed and operative, nullifi es
warranty.
A fl at alignment mark is molded into the plug and mating
socket on the pump. These should be used as a visual
indication as to the correct orientation of the plug. Insert the
plug into the pump and install the two 12 mm socket head
cap screws into the clamping plate. Slowly tighten the two
screws alternating back and forth until the clamping plate is
drawn down fl ush to the top of the cord boss on the pump.
The two screws should be torqued until the plate is down to
a point where metal to metal contact is made between the
stainless steel plate and pump housing. (See Fig. 2)
Moisture and Temperature sensor leads are integral to power cord.
Winding Resistance ± 7.5% Winding resistance measured in OHMS @ 25°C (Between Lines) at motor leads.
Pump rated for operation at ± 10% voltage at motor.
▲ Cord Suffi x: XF - 50 Feet, XJ - 75 Feet, or XL - 100 Feet
▲ Cord sold separately (After March-2016 ONLY). Pumps built Before March-2016 refer to Cord Assembly Kit, see page 28.
Moisture and Temperature sensor leads are integral to power cord.
Winding Resistance ± 7.5% Winding resistance measured in OHMS @ 25°C (Between Lines) at motor leads.
Pump rated for operation at ± 10% voltage at motor.
▲ Cord sold separately (After March-2016 ONLY). Pumps built Before March-2016 refer to Cord Assembly Kit, see page 28.
* Select impeller diameter when ordering.
Moisture and Temperature sensor leads are integral to power cord.
W
inding Resistance ± 7.5% Winding resistance measured in OHMS @ 25°C (Between Lines) at motor leads.
Pump rated for operation at ± 10% voltage at motor.
▲ Cord Suffi x: XF - 50 Feet, XJ - 75 Feet, or XL - 100 Feet
▲ Cord sold separately (After March-2016 ONLY). Pumps built Before March-2016 refer to Cord Assembly Kit, see page 28.
CHART ‘H’
Page 24
THREE PHASE 460-575 VOLT AC (orange molded plug)
Power CableMotor Lead ID
Green (Ground)Green
Black1
Red2
White3
Jumpered Inside Cord
Automatically (No user jumpering required)
T4 & T7 Together
T5 & T8 Together
T6 & T9 Together
THREE PHASE 208-230 VOLT AC (black molded plug)
Power CableMotor Lead ID
Green (Ground)Green
Black1
Red2
White3
Jumpered Inside Cord
Automatically (No user
jumpering required)
T4, T5 & T6 Together
T11 & T7 Together
T13 & T9 Together
T12 & T8 Together
MOISTURE AND TEMPERATURE SENSORS
Power CableLead ID
BrownP1 (Temperature Sensor)
YellowP2 (Temperature Sensor)
OrangeW1 (Moisture Sensor)
BlueW2 (Moisture Sensor)
SINGLE PHASE 208-230 VOLT AC (black molded plug)
Power CableMotor Lead ID
Green (Ground)Green
Black1 (Run)
Red2 (Start)
White3 (Common)
Jumpered Inside Cord
Automatically (No user
jumpering required)
T4, T5 & T6 Together
T11 & T7 Together
T13 & T9 Together
T12 & T8 Together
* Requires Start/Run Caps and Start Relay in panel *
External Ground Note:
(Grd symbol) An external ground screw is provided on the side of the motor cap which can be
used for supplemental bonding connection where local codes permit or require such connection.
FIGURE 3
24
Page 25
TYPICAL POWER CIRCUIT
HPRPMCap KitStart RelayStart CapRun Cap
51750133042Mars 64440MFD @ 330V50MFD @370V
53450
21750
Single Phase Start Components
FIGURE 3b
Single Phase Cap Chart
133043Mars 64177MFD @ 330V40MFD @440V31750
25
Page 26
TYPICAL THERMAL PROTECTION WIRING DIAGRAM
FIGURE 4
C-4.3) Overload Protection:
Current sensing overloads must be provided in the pump
control panel and should be properly sized for the full load
current of the pump. Three normally closed (N/C) thermal
sensors wired in series (one per phase) are embedded in
the motor windings and will detect excessive heat in the
event an overload condition occurs which will then trip and
stop the pump when wired in series with the pump contactor
control circuit. The thermal sensor leads marked P1 and
P2 MUST be connected in series with the stop button of
the pilot circuit of the magnetic motor controller located in
the control panel so that the thermostat will open the circuit
before dangerous temperatures are reached. A manual
momentary start switch is required to prevent the automatic
restarting of the motor when the thermostat resets. For a
typical wiring diagram, refer to Figure 4.
In the event of an over temperature condition, the source
of this condition should be determined and rectifi ed before
the pump is put back into normal operation. DO NOT LET
THE PUMP CYCLE OR RUN IF AN OVER TEMPERATURE
CONDITION OCCURS!
If current through the temperature sensor exceeds the values
listed, an intermediate control circuit relay must be used to
reduce the current or the sensor will not work properly.
TEMPERATURE SENSOR ELECTRICAL RATINGS
VoltsContinuous
Amperes
110-1203.0020.0
220-2402.0018.0
Inrush
Amperes
C-4.4) Moisture Sensors:
A normally open (N/O) detector is installed in the pump seal
chamber, which will detect any moisture present, and a
continuity test resistor built into the motor. The test resistor
is rated 1 watt at 330K ohms. The moisture sensors MUST
be connected to moisture detector control in the control
panel which includes a continuity test circuit, see Figure
4 for typical wiring diagram. The normally closed (N/C)
contact of the moisture detector MUST be connected in
series with the stop button of the pilot circuit of the magnetic
motor controller. Wiring must be provided from the moisture
detector sensor probe leads of the motor designated W1
and W2 to terminals 9 and 10 of the 2800-XXX control.
Terminal pair 1-2 must be continuously energized from an
A-C supply line of electrical characteristics shown on the
data table. In the event of moisture detection, the pump
should be pulled and the source of the failure located and
repaired. IF MOISTURE DETECTION HAS OCCURRED,
SCHEDULE MAINTENANCE AS SOON AS POSSIBLE !
C-4.5) Control Panel and Electrical System:
The control panel and the electrical system MUST be
properly designed and wired to include at least, but not
limited to the following;
a. Proper grounding per NEC.
b. A temperature sensing circuit (See Fig. 4)
c. A moisture detection circuit with continuity test
circuit (See Fig. 5)
d. A level control system.
e. A main power manual disconnect and lock out.
f. A motor starter and overload system.
g. Start Capacitor, Run Capacitor & Start Relay
(single phase only).
26
Page 27
FIGURE 5
It is advisable that all three phase control panels be
purchased from the factory.
SECTION: D START-UP OPERATION
D-1) Check Voltage and Phase:
Before operating pump, compare the voltage and phase
information stamped on the pump’s identifi cation plate to the
available power.
D-2) Check Pump Rotation:
Before putting pump into service for the fi rst time, the motor
rotation must be checked. Improper motor rotation can result
in poor pump performance and can damage the motor and/
or pump. To check the rotation, suspend the pump freely,
momentarily apply power and observe the “kickback”.
“Kickback” should always be in a counter-clockwise direction
as viewed from the top of the pump motor housing and will
always be in the opposite direction of the rotation arrows
cast in the pump volute.
D-2.1) Incorrect Rotation for Three-Phase Pumps:
In the event that the rotation is incorrect for a three-phase
installation, interchange any two power cable leads at
the control box. Recheck the “kickback” rotation again by
momentarily applying power.
D-2.2) Test Procedure For Moisture Sensor Control:
With a moisture detection control, a normally closed push
button and neon indicating lamp is typically provided as a
means of checking the moisture sensing components. When
the push button is depressed, the indicating lamp will be
illuminated to indicate (A) power is supplied to the control,
(B) the control is operative, and (C) wiring to the moisture
sensing probes in the motor is intact. This procedure should
be performed periodically to confi rm integrity of the circuit.
D-3) Start-Up Report:
Included at the end of this manual is one start-up report
sheet, this sheet is to be completed as applicable. Return
a copy to Barnes and store the second in the control panel
or with the pump manual. It is important to record this data
at initial start-up since it will be useful to refer to should
servicing the pump be required in the future.
D-3.1) Identifi cation Plate:
Record the numbers from the pump’s identifi cation plate on
the START-UP REPORT provided at the end of the manual
for future reference.
27
Page 28
D-3.2) Insulation Test:
Before the pump is put into service, an insulation (megger)
test should be performed on the motor. The resistance values
(ohms) as well as the voltage (volts) and current (amps)
should be recorded on the start-up report. Pumps/systems
with an insulation value of less than 5 M-Ohms should
be investigated for moisture or damaged cables before
proceeding.
3. If oil is found to be clean and uncontaminated (measure
above 15 KV. breakdown), refi ll the seal chamber as per
section F-1.2.
4. If oil is found to be dirty or contaminated (or measures
below 15 KV. breakdown), the pump must be carefully
inspected for leaks at the shaft seal (4), before refi lling
with oil. To locate the leak, perform a pressure test as per
section F-1.3. After leak is repaired, refi ll with new oil as
per section F-1.2.
D-3.3) Pump-Down Test:
After the pump has been properly wired and lowered into the
basin, sump or lift station, it is advisable to check the system
by fi lling with liquid and allowing the pump to operate through
it’s pumping cycle. The time needed to empty the system, or
pump-down time along with the volume of water, should be
recorded on the start-up report.
SECTION E: PREVENTATIVE MAINTENANCE
As the motor and seal chamber are oil-fi lled, no lubrication or
other maintenance is required, and generally Barnes Pumps
will give very reliable service and can be expected to operate
for years of normal sewage pumping without failing. However,
as with any mechanical piece of equipment a preventive
maintenance program is recommended and suggested to
include the following checks:
1) Test moisture detector control “Test Switch” for
continuity of circuit. Water in the seal chamber will
energize a seal leak warning light at the control
panel. This is a warning light only and does not
stop the motor. It indicates the seal has leaked
and must be repaired. This should be done within 2
or 3 weeks to prevent further damage. See section
D-2.2.
2) Inspect impeller and body for excessive build-up or
clogging and repair as required per section F-2.
3) Inspect outer shaft seal and replace as required per
section F-3.
4) Check motor for ground leakage and proper amp
draw.
F-1.2) Replacing Oil:
Seal Chamber - Drain all oil from seal chamber and dispose
of properly. Refi ll with (see parts list for amount) new cooling
oil as per Table 1. An air space must remain to compensate
for oil expansion (See Fig. 9). Set unit on side and fi ll.
IMPORANT! - Do not over" ll oil. Over" lling
of seal chamber with oil can create
excessive and dangerous hydraulic
pressure which can destroy the pump
and create a hazard. Over" lling oil voids
warranty.
F-1.3) Pressure Test:
Seal Chamber - Before checking the pump for leaks around
the shaft seal, the oil level should be full. Remove pipe plug.
Apply pipe sealant to pressure gauge assembly and tighten
into pipe plug hole. Pressurize motor housing to 10 P.S.I.
Use a soap solution around the sealed area and inspect
joints for “air bubbles”. If, after fi ve minutes, the pressure
is still holding constant, and no “bubbles” are observed,
slowly bleed the pressure and remove the gauge assembly.
Replace the pipe plug using a sealant. If the pressure does
not hold, then the leak must be located.
CAUTION! - Pressure builds up extremely
fast, increase pressure by “tapping” air
nozzle. Too much pressure will damage
seal. Do Not exceed 10 P.S.I. in seal
chamber.
SECTION F: SERVICE AND REPAIR
NOTE: All item numbers in ( ) refer to Figures 9 & 10.
WARNING ! - Electrical power to the pump
motors must be disconnected and locked
out to prevent any dangerous electrical
hazards or personnel danger before any
service work is done to the pump.
CAUTION ! - Operating pump
builds up heat and pressure;
allow time for pump to cool
to room temperature before
handling or servicing.
F-1) Lubrication
F-1.1) Checking Oil
1. Place pump on it’s side, and drain oil into a clean, dry
container.
2. Check oil for contamination using an oil tester with a range
to 30Kilovolts breakdown.
F-2) Impeller and Volute Service:
F-2.1) Disassembly and Inspection:
To clean out the volute (11), or clean out or replace impeller
(6), disconnect power, remove cap screws (2) then vertically
lift motor assembly from the pump body (11). Clean out
the volute, if necessary, clean and examine impeller (6) for
pitting or wear, replace if required. To remove Impeller (6),
remove cap screw (8) and washer (8A). The impeller is
keyed onto the shaft with a square key (7) and to remove,
pull impeller straight off the shaft using a wheel puller if
required. Inspect o-ring (9) and replace if cut or damaged.
Before reinstallation, check the motor shaft and impeller bore
for damage.
F-2.2) Reassembly:
To install impeller (6), apply a thin fi lm of oil to motor shaft
and slide impeller straight onto shaft, keeping keyways
lined up. Drive key (7) into keyway. Thread cap screw (8)
and washer (8A) into shaft and torque to 45 ft. lbs. Rotate
impeller to check for binding. Place o-ring (9) on seal plate
pilot diameter lining up holes and install impeller and motor
assembly onto volute (11). Loctite cap screws (2), insert
into volute and motor assembly and torque to 35 ft. lbs.
Check for free rotation of motor and impeller.
F-3) Outer Shaft Seal Service:
CAUTION ! - Handle seal parts with extreme care.
DO NOT scratch or mar lapped surfaces.
FIGURE 6
FIGURE 7
Stationary Member (4A) Polished Face Out
Motor Mounting Plate
Seal Pusher
F-3.1) Disassembly and Inspection:
To expose outer shaft seal (4) for examination, remove
Impeller and Volute per Section F-1.1. Set motor assembly
(1) in the inverted position to prevent loss of oil. Remove
snap ring from motor shaft, then retaining ring (5), spring
(4C) and rotating member (4B) from shaft, See Figure
5 Examine all seal parts and especially contact faces.
Inspect seal for signs of wear such as uneven wear pattern
on stationary members, chips and scratches on either seal
face. DO NOT interchange seal components, replace the
entire shaft seal (4). If replacing seal, remove stationary
(4A) from mounting plate by prying out with fl at screw
driver.
F-3.2) Reassembly:
Lightly oil (DO NOT use grease) outer surface of stationary
member (4A). Press stationary member (4A) fi rmly into
mounting plate using a seal pusher but the seal pusher is
to come in contact with seal face (See Fig. 7).
Make sure the stationary member is in straight and that
the rubber ring is not out of it’s groove. Lightly oil (DO NOT use grease) shaft and inner surface of bellows on rotating
member (4B) see Figure 8. With lapped surface of rotating
member (4B) facing inward toward stationary member (4A),
slide rotating member (4B) onto shaft using a seal pusher,
until lapped faces of (4A) and (4B) are together. (See Fig.
8).
Motor
Stationary
Bullet
FIGURE 8
Rotating Member (4B)
Seal Pusher
IMPORTANT ! - It is extremely important to keep
seal faces clean during assembly. dirt particles
lodged between these faces will cause the seal
to leak.
Place spring (4C) over shaft and in place on rotating
member (4B), making sure it is seated on retainer and not
cocked or resting on bellows tail. Slide retaining ring (5)
over shaft and let rest on spring (4C). Replace snap ring
onto motor shaft. Inspect gasket (9) and replace if cut or
damaged. Assemble impeller and volute as outlined in
paragraph F-1.2.
29
Page 30
SECTION: G REPLACEMENT PARTS
G-1 ORDERING REPLACEMENT PARTS:
When ordering replacement parts, ALWAYS furnish the
following information:
1. Pump serial number and date code. (Paragraph G-4)
2. Pump model number. (Paragraph G-3)
3. Pump part number. (Paragraph G-2)
4. Part description.
5. Item part number.
6. Quantity required.
7. Shipping instructions.
8. Billing Instructions.
G-2 PART NUMBER:
This number is used for ordering and obtaining information.
G-3 MODEL NUMBER:
This designation consists of numbers and letters which
represent the discharge size, series, horsepower, motor
phase and voltage, speed and pump design. This number is
used for ordering and obtaining information.
G-4 SERIAL NUMBER:
The serial number block will consist of a six digit number,
which is specifi c to each pump and may be preceded by
an alpha character, which indicates the plant location. This
number will also be suffi xed with a four digit number, which
indicates the date the unit was built (Date Code).
EXAMPLE: A012345 0490.
Reference the six digit portion (Serial Number) of this
number when referring to the product.
30
Page 31
TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER.
NOTE: Not all problems and corrections will apply to each pump model.
PROBLEMCAUSECORRECTION
Pump will not run1
Pump will not turn off2a. Float movement restricted.
Pump cycles too frequently or runs
periodically when fi xtures are not in
use
Pump shuts off and turns on independent of switch, (trips thermal overload
protector). CAUTION! Pump may
start unexpectedly. Disconnect power
supply.
Pump operates noisily or vibrates
excessively
. Poor electrical connection, blown fuse,
tripped breaker or other interruption of power,
improper power supply.
2. Motor or switch inoperative (to isolate
cause, go to manual operation of pump).
2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
2c. Defective motor
3. Insuffi cient liquid level.
2b. Switch will not activate pump or is defective.
4. Excessive infl ow or pump not properly sized
for application.
9. Pump may be airlocked
14. H-O-A switch on panel is in “HAND” position
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
4. Excessive infl ow or pump not properly sized
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
9. Pump may be airlocked.
10. Pump running backwards
6. Check valve stuck closed or installed
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.
1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized
for application.
8. Impeller jammed, loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
12. Excessive water temperature.
(internal protection only)
2c. Worn bearings, motor shaft bent.
5. Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to buiding structure too
rigid or too loose.
1. Check all electrical connections for
security. Have electrician measure current
in motor leads, if current is within ±20%
of locked rotor Amps, impeller is probably
locked. If current is 0, overload may be
tripped. Remove power, allow pump to cool,
then recheck current.
2a. Reposition pump or clean basin as
required to provide adequate clearance for
fl oat.
2b. Disconnect level control. Set ohmmeter
for a low range, such as 100 ohms full scale
and connect to level control leads. Actuate
level control manually and check to see that
ohmmeter shows zero ohms for closed switch
and full scale for open switch. (Float Switch).
2c. Check winding insulation (Megger Test)
and winding resistance. If check is outside
of range, dry and recheck. If still defective,
replace per service instructions.
3. Make sure liquid level is at least equal to
suggested turn-on point.
4. Recheck all sizing calculations to
determine proper pump size.
5. Check discharge line for restrictions,
including ice if line passes through or into
cold areas.
6. Remove and examine check valve for
proper installation and freedom of operation.
7. Open valve.
8. Check impeller for freedom of operation,
security and condition. Clean impeller and
inlet of any obstruction.
9. Loosen union slightly to allow trapped air
to escape.Verify that turn-off level of switch
is set so that the suction is always fl ooded.
Clean vent hole.
10. Check rotation. If power supply is three
phase, reverse any two of three power supply
leads to ensure proper impeller rotation..
11. Repair fi xtures as required to eliminate
leakage.
12. Check pump temperature limits & fl uid
temperature.
13. Replace portion of discharge pipe with
fl exible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and
outlets.
NOTE: Kit contains hardware your pump may not require.
I.B. Seal
Part No.
I.B. Seal
Material
O.B. Seal
Part No.
O.B Seal
Material
Bearing Kit includes:
• Bearing Retaining Snap Ring
• Large Ball Bearing
• Small Ball Bearing
• Wavy Spring Washer
Volute Kit includes:
• Wear Ring (pressed)
• Volute (painted)
Terminal Block Kit includes:
• Terminal Block
• Internal Retaining Ring
• Terminal Block O-Ring
• Green Wire Jumper
• Terminal Block Screw
Hardware Kit includes:
• Socket Head Cap Screws (for Housing)
• Impeller Bolt and Washer Set
• Socket Set Screw
• Socket Head Cap Screw (for Sensor)
Bearing Bracket Kit includes:
• Bearing Bracket (painted)
Seal Plate Kit includes:
• Large Pipe Plug
• Seal Plate (painted)
Moisture Sensor Kit includes:
• 18” Orange Wire Jumper
• 24” Blue Wire Jumper
• Moisture Sensor Resistor
• Moisture Sensor
• 36” Orange Wire Jumper
• Wire Connector Clip
• 24” Orange Wire Jumper
Impeller Attachment Kit includes:
• Impeller Washer
• Impeller Bolt
NOTE:
Kits contain hardware your pump may not require.
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3450 RPM
Model No.
─ SH ─ ─ 5072133927133928
─ SH ─ ─ 50N2133929133930
─ SH ─ ─ 5052133931133932
─ SH ─ ─ 75N2133933133934
─ SH ─ ─ 7552133935133936
─ SH ─ ─ 100N2138722133938
─ SH ─ ─ 10052133939133940
─ SH ─ ─ 3052138641138642
Model No.
─ SH ─ ─ 2074133941133942
─ SH ─ ─ 20N4133943133944
─ SH ─ ─ 2054133945133946
─ SH ─ ─ 3074133947133948
─ SH ─ ─ 30N4133949133950
─ SH ─ ─ 3054133951133952
─ SH ─ ─ 5074133953138735
─ SH ─ ─ 50N4133955133956
─ SH ─ ─ 5054133957133958
─ SH ─ ─ 75N4138729138738
─ SH ─ ─ 7554133961133962
─ SH ─ ─ 100N4133963133964
─ SH ─ ─ 10054138721138730
Crane Pumps & Systemsoffers a Commercial Warranty covering parts and labor on its pumps to this original end purchaser, when
used in permanent installations in compliance with requirements of the Barnes Catalog and Technical Manual specifi cations for
pumping municipal wasterwater or similar abrasive free, non corrosive liquids against defects in workmanship and material for the
period as defi ned below.
In the event that the pump is provided with moisture and/or temperature sensors, these must be in use in order to validate this
warranty. Barnes SH series Non-Clogs, SE series Non-Clogs, Wet End of XSE series Non-Clogs (Motor has a one (1) year warranty
and is the sole responsibilty of Reliance Electric), Effl uent and Sump pump models are Warranted for sixty (60) months (or 10,000
hours of operation) from the date of manufacture from Crane Pumps & Systems to the End Purchaser as follows: Crane Pumps &
Systems will pay the following share of the cost of replacement parts and labor provided the pump, with cable attached, is returned
prepaid to an Authorized Service Station as decided by Crane Pumps & Systems and its Municipal Market Distributor.
Time After Manufacture (months): 0 - 18 19 -39 40 -60
Run Time (hours): 0 - 3,000 3,001 - 6,500 6,501 - 10,000
Warranty: 100% 50% 25%
* Time After Manufacture (months) or Run Time (hours) shall be determined by an Authorized Service Station and/or current copy of
maintenance. If run time documentation cannot be produced then date of manufacture prevails.
Start-up reports and electrical system schematics (including Bills-of-Material) may be required to support any Warranty claims.
This Warranty shall not apply to any product or part of product which has been subject to misuses, negligence, accident, operation
outside of our published hydraulic curve parameters, used in a manner contrary to printed Instructions, or damaged due to a
defective power supply, improper electrical protection, excessive abrasive wear or faulty installation or repair. THE SOLE AND
EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO
REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH
PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON
WARRANTY, NEGLIGENCE OR OTHERWISE.
Crane Pumps & Systems neither assumes nor authorizes any person or company to assume for it, any other obligation in correction
with the sale of its equipment. Any enlargement or modifi cation of this Warranty by a Representative or other Selling Agent shall
become HIS or HER exclusive responsiblity.
UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES,
INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES, RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED
REPAIR SHOP EXPENSES, LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION,
WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
The following information must be completed to validate warranty. (Certain data will be provided before order placement and
additional data following shipment).
420 Third Street 83 West Drive, Bramton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: (937) 778-8947 Phone: (905) 457-6223
Fax: (937) 773-7157 Fax: (905) 457-2650
www.cranepumps.com
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IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.
Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
To Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.
Pump Model #: ___________________ Serial #: _____________________________________
Part #: __________________________ Impeller Diameter: ____________________________
Voltage: _________Phase: _____ Ø Hertz: ____________Horsepower: _______________
Full Load Amps: ___________________ Service Factor Amps: __________________________
Motor Manufacturer: ___________________________________________________________
Controls
Control panel manufacturer: _____________________________________________________
Model/Part number: ____________________________________________________________
Number of pumps operated by control panel: ________________________________________
Short circuit protection? YES___ NO___ Type: _________________________________
Number and size of short circuit device(s): ___________ Amp rating: ___________________
Overload Type: _____________ Size: ______________ Amp rating: ___________________
Do protection devices comply with pump and motor Amp rating? YES___ NO___
Are all electrical and panel entry connections tight? YES___ NO___
Is the interior of the panel dry? YES___ NO___
Liquid level Control Brand and Model: ______________________________________________
Pre-Startup
All Pumps
Type of equipment: NEW___ REBUILT___ USED___
Condition of equipment at Start-Up: DRY___ WET___ MUDDY___
Was Equipment Stored? YES___ NO___ Length of Storage: ______________________
Liquid being pumped: __________________ Liquid Temperature: _____________________
Supply Voltage/Phase/Frequency matches nameplate? YES___ NO___
Shaft turns freely? YES___ NO___
Direction of rotation verifi ed for 3Ø motors? YES___ NO___
Debris in piping or wet well? YES___ NO___
Debris removed in your presence? YES___ NO___
Pump case/wet well fi lled with liquid before startup? YES___ NO___
Is piping properly supported? YES___ NO___
Non-Submersible Pumps
Is base plate properly installed / grouted? YES___ NO___ N/A___
Coupling Alignment Verifi ed per I&O Manual? YES___ NO___ N/A___
Grease Cup/Oil Reservoir Level checked? YES___ NO___ N/A___
A Crane Co. Company
Page 48
Submersible Pumps
Resistance of cable and pump motor (measured at pump control):
Red-Black:_______Ohms(•) Red-White:_______Ohms(•) White-Black:_______Ohms(•)
Resistance of Ground Circuit between Control Panel and outside of pump: __________Ohms(•)
MEG Ohms check of insulation:
Red to Ground: _________ White to Ground: __________ Black to Ground: ____________
Operational Checks
Is there noise or vibration present? YES___ NO___ Source of noise/vibration: ___________
Does check valve operate properly? YES___ NO___ N/A___
Is system free of leaks? YES___ NO___ Leaks at: ______________________________
Does system appear to operate at design ! ow rate? YES___ NO___
Nominal Voltage: _____________________ Phase: 1Ø 3Ø (select one)
Voltage Reading at panel connection, Pump OFF: L1, L2 _____ L2, L3 ____ L1, L3 _____
Voltage Reading at panel connection, Pump ON: L1, L2 ______ L2, L3 ____ L1, L3 _____
Amperage Draw, Pump ON: L1 ____________ L2 _____________ L3 _____________
Submersible Pumps
Are BAF and guide rails level / plumb? YES___ NO___
Is pump seated on discharge properly? YES___ NO___
Are level controls installed away from turbulence? YES___ NO___
Is level control operating properly? YES___ NO___
Is pump fully submerged during operation? YES___ NO___