CRAIN 625 Instruction Manual

CRAIN CUTTER CO., INC.
1155 WRIGLEY WAY, MILPITAS, CA 95035-5426
TEL: 408-946-6100 FAX: 408-946-4268
Printed by:HF
FORM F1625-0910
Made in
INSTRUCTION MANUAL FOR
America
This Crain tool is guaranteed to be free of defects due to faulty materials or workmanship for a period of 6 months.
During this period, any parts of tools found defective subject to the guarantee will be replaced at no charge. Returns should be sent freight PREPAID, in assembled condition and with a copy of the Bill of Sale (proof of purchase) to CRAIN CUTTER COMPANY, Milpitas, CA 95035. New tools or loaners will not be given for those pending warranty repairs.
No claims shall exceed in amount the suggested sales price of the product. No other guarantee, oral or writ­ten, is expressed or implied.
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REPLACEMENT PARTS AND
ORDERING INFORMATION
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CRAIN
No. 625 POWER TACKER
 
1625-01 Front Guide
& Screws 1625-02 Front Cover 1625-03 Aluminum Channel
& Screw 1625-04 Rear Bracket
& Screws 1625-05 Aluminum Cap
& Screws 1625-06 Torsion Spring 1625-07 Magazine 1625-08 Handle Set
& Screws 1625-10 Stop & Screws 1625-15 Retaining Ring
& Screws
 
1625-17 Trigger & Spring 1625-19 Coil Housing
& Screws 1625-20 Release Button 1625-22 Driver Assembly 1625-23 Control Board 1625-34 Bumper 1625-38 Staple Coil 1625-41 Carrying Case 1625-42 Power Cord 1615-C Driver Spring 1615-I Micro Switch 1615-J Trigger Lock 1615-S Staple Pusher 1615-T Pusher Spring
WIRING DIAGRAM
TO SW1
TO SW2
BLACK
COIL WIRE 1
WHITE
AC OUTLET
GREEN
GROUND
1625-23 CONTROL BOARD
1615-I
MIRCO SWITCH
1625-38
STAPLE COIL
COIL WIRE 2
01
02
03
04
05
06
07
08
08
10
15
17
19
34
20
1615-J
22
23
42
1615-I
ACH
ACG
L1
L2
SW1
To L1
To L2
1615-S
1615-T
SW2
BLK To ACH
WHT To ACG
GREEN To GRD
To SW1
TO SW2
38
1615-C
IMPORTANT SAFETY
INSTRUCTIONS
GENERAL SAFETY RULES
WARNING! Read and understand all instructions.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive atmo­spheres, such as in the presence of ammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you
to lose control.
Electrical Safety
Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs. Check with a quali­ed electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should
electrically malfunction or break down, grounding provides a l ow resistance path to carry electricity away from the user.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Da maged
cords increase the risk of electric shock.
When operating a power tool outside, use an out­door extension cord marked “W-A” or “W.” These
For proper operation, please take time to carefully read all the instructions and rules for safe operation in this booklet.
SAFETY GLASSES:
Always wear safety glasses when using this tool, es­pecially when loading staples or clearing jams.
SAFETY SWITCH:
This tool is designed with a safety lock to prevent ac­cidental firing. Depress the lock (Figure 1) whenever you need to plug in the tacker, load staples, clear a jam, or you need to leave the tacker unattended.
PREVENT ACCIDENTS:
NEVER point the tacker at another person. Unplug the tool when you are walking from room to room.
TRIGGER:
See figure 1. With each pull of the trigger (located under the handgrip), the tacker completes one cycle and fires one staple. Make sure your finger is not on the trigger when plugging in, or loading staples. Do NOT point the nose of the tacker at anyone! Place the nose directly onto the material being fastened.
ON/OFF TRIGGER SAFETY LOCK:
This tacker is equipped with a sliding on/off safety lock, located above th e trigger at the front of the hand grip, which is used to prevent accidental fir­ing. Be sure the safety lock is depressed on the side marked “PUSH TO LOCK” (figure 1) when plugging the tacker in, loading staples, or whenever the tacker is not in use.
TO LOAD STAPLES:
1. Make sure the tacker is unplugged and the safety lock is depressed as shown in figure 1 above.
2. Turn the tacker upside-down, push the magazine release button, and slide the magazine assembly backward, fully open.
3. Insert a brick of staples into the channel, with the staple points facing up.
4. Close magazine assembly until it locks in place.
TO OPERATE:
1. Use safety glasses!
2. Plug into a 115 volt/15 amp outlet.
3. Push the safety lock so that it is not depressed on the side marked “PUSH TO LOCK” (figure 1).
4. Hold the nose of the tacker firmly against the mate-
MAINTENANCE INSTRUCTIONS
1. To clear a jam, depress the safety lock, and un­plug the tacker. Turn the tacker upside-down and depress the magazine release button to unlock. Slide the magazine assembly back to expose the channel in the nose. Remove the cause of the jam. Close the magazine.
2. Use a clean cloth to remove dirt from the tacker. Avoid using solvents when cleaning plastic parts.
3. DO NOT lubricate. The tacker does not require oil or grease to operate.
4. In the event of a malfunction, DO NOT attempt to repair the tacker yourself. Tool service must be performed by qualified repair personnel.
5.
CAUTION: DO NOT alter, attach special fixtures to, or “redesign” parts of the tacker. DO NOT fire without staples, as this may cause damage to the tacker.
STAPLE SELECTION:
The No. 625 Power Tacker uses standard Crain No. 619D Shur-Fast Staples, Duo Fast No. 5415 or No. 5418 electric tacker staples (or generics).
CRAIN NO. 619D 9/16" LENGTH DIVERGENT
CAP
MAGAZINE RELEASE BUTTON
MAGAZINE
DEPRESSED NOT DEPRESSED
FIGURE 1
TRIGGER
NOSE
cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the inuence of drugs, alcohol, or medication. A moment of inatten-
tion while operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your ap­plication. The correct tool will do the job better and
safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands
of untrained users.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools, with sharp
cutting edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one tool, may become hazardous when used on another tool.
SERVICE
Tool service must be performed only by qualied repair personnel. Service or maintenance performed
by unqualified personnel could result in a risk of in­jury.
When servicing a tool, use only identical replace­ment parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a risk of electric shock or injury.
ADDITIONAL SAFETY RULES:
Hold tool by insulated gripping surfaces when per­forming an operation where the cutting tool may contact hidden wiring or its own cord. Contact with
a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
OPERATING INSTRUCTIONS
rial to be fastened, and place the palm of your other hand firmly on the cap, holding the tacker down.
5. Squeeze trigger to fire.
6. Avoid using long extensio n cords, as th ey will
noticeably reduce the tool’s drive strength. If you must, use heavy- duty 3-wire cords with these minimum wire sizes:
25' = 16 gauge wire 50' = 14 gauge wire
LOCKED UNLOCKED
SAFETY LOCK
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