Craftsman 919.670070, MGP-670070 User Manual

OWNER'S
MANUAL
Model No.
919.670070
IMPORTANT:
Read the Safety Guidelines and All Instructions Carefully Before Operating
Sold by Sears Canada, Inc., Toronto, Ont. M5B2B8
120/240 VOLT • 7000 WATT GENERATOR
• SAFETY GUIDELINES
• ASSEMBLY
• OPERATION
• MAINTENANCE
• TROUBLESHOOTING
• REPAIR PARTS
MGP-670070 Rev 0 12/10/99
TABLE OF CONTENTS
Warranty..................................................... 2
Safety Guidelines....................................3-8
Assembly............................................... 9-12
Operation ............................................ 13-17
Maintenance ....................................... 17-20
Service Adjustments ............................... 20
DATE PURCHASED:
MODEL NO:
SERIAL NO:
STORE WHERE PURCHASED:
ADDRESS:
CITY:
TELEPHONE:
Record the above information about your unit so that you will be able to provide it in case of loss or theft.
Storage ..................................................... 20
Troubleshooting Guide............................ 21
Emissions Statement .............................. 22
Generator Parts ..................................23-29
Engine Parts .......................................30-36
How To Order Parts.................. Back Cover
HORSE POWER 14 HP GASOLINE CAPACITY 7 GALLON/26.5 LITERS OIL CAPACITY 48 OZ./1.4 LITERS
MAINTENANCE AGREEMENT
The Craftsman Warranty, plus a Maintenance Agreement, provide maximum value for your Sears products. Con­tact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and
using your generator. Follow the instructions under “Customer Responsibili-
ties” and “Storage” sections of this owner’s manual.
MGP-670070
FULL ONE YEAR WARRANTY ON CRAFTSMAN GENERATORS
For one year from the date of purchase, when this Craftsman generator is maintained and operated accord­ing to the instructions in this owner’s manual, Sears will repair, free of charge, any defect in material and workmanship.
If your Craftsman Generator is used for commercial or rental purposes, this warranty applies for only 90 days from the original date of purchase.
FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE
For one year from the date of purchase, when this Craftsman engine is maintained and operated according to the instructions in this owner’s manual, Sears will repair, free of charge, any defect in material and workmanship.
If your Craftsman engine is used for commercial or rental purposes, this warranty applies only for 90 days form the date of purchase. This warranty does not cover: Expendable items such as spark plugs and air filters, which become worn during normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being supplied to the engine or failure to maintain the equipment according to the instructions contained in this owner’s manual, are not covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SER­VICE CENTER. This warranty gives you specific legal rights and you may also have other rights, which vary from PROVINCE TO PROVINCE.
Sold by Sears Canada, Inc., Toronto, Ont.
2 — ENG
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING indicates a potentially hazardous situation which, if not avoided, injury.
This product is not equipped with a spark arresting muffler. If the product will be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some U. S. Forest service land and may also be legally required under other statutes and ordinances.
defects, or other reproductive harm. This warning is given in compliance with California Proposition 65, as detectable amounts of chemicals subject to proposition 65 may be contained in this product.
could result in death of serious
This product may contain chemicals known to the state of California to cause cancer, birth
CAUTION indicates a potentially hazardous situation which, if not avoided,
injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, result in
property damage.
may result in minor or moderate
may
IMPORTANT SAFETY INSTRUCTIONS
• SAVE THESE INSTRUCTIONS •
When using this product basic precautions should always be
followed including the following:
RISK OF ELECTROCUTION AND FIRE
HAZARD
Attempting to connect generator di­rectly to the electrical system of any building structure.
Back feeding electricity through a building’s electrical system to the outside utility feed lines could en­danger repair persons attempting to restore service.
Attempting to connect to the incom­ing utility service could result in electrocution.
Restoration of electrical service while the generator is connected to the in­coming utility could result in a fire or serious damage if a isolator switch is not installed.
Failure to use a double throw transfer switch when connecting to a struc­tures electrical system can damage appliances and WILL VOID the manufacturers warranty.
HOW TO PREVENT ITWHAT COULD HAPPEN
Never backfeed electricity through a structure's electrical system.
To connect to a structure's electri­cal system in a safe manner, always have a Double-Throw Transfer Switch installed by a qualified electrician and in compli­ance with local ordinances. (When
installing a Double-Throw Transfer Switch, a minimum of 10 gauge wiring must be used.)
3 — ENG
MGP-670070
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF ELECTROCUTION AND FIRE (cont’d)
HAZARD
Operation of generator in rain, wet, icy, or flooded conditions.
Use of worn damaged, undersized or ungrounded extension cords.
Placing generator on or against highly conductive surface, such as a steel walkway or metal roof.
Water is an excellent conductor of elec­tricity! Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces, resulting in electrical shock to anyone contacting them.
Contact with worn or damaged exten­sion cords could result in electrocution.
Use of undersize extension cords could result in overheating of the wires or at­tached items, resulting in fire.
Use of ungrounded cordsets could pre­vent operation of circuit breakers and result in electrical shock.
Accidental leakage of electrical current could charge conductive surfaces in contact with the generator.
HOW TO PREVENT ITWHAT COULD HAPPEN
Operate generator in a clean, dry, well ventilated area. Make sure hands are dry before touching unit.
Inspect extension cords before use and replace with new cord if re­quired.
Use proper size (wire gauge) cordset for application see chart in the As­sembly section of this manual.
Always use a cordset having a grounding wire with an appropriate grounding plug. DO NOT use an ungrounded plug.
Place generator on low conductiv­ity surface such as a concrete slab.
Improper connection of items to generator.
Operation of unit when damaged, or with guards or panels removed.
MGP-670070
Exceeding the load capacity of the gen­erator by attaching too many items, or items with very high load ratings to it could result in overheating of some items or their attachment wiring result­ing in fire or electrical shock.
Attempting to use the unit when it has been damaged, or when it is not func­tioning normally could result in fire or electrocution.
Removal of guarding could expose electrically charged components and result in electrocution.
4 — ENG
ALWAYS operate generator a minimum of six feet from any conductive surface.
Read the load rating chart and in­structions in the Wattage Calcula­tion section. Make sure that the summation of electrical loads for all attachments does not exceed the load rating of the generator.
Do not operate generator with me­chanical or electrical problem. Have unit repaired by an Authorized Ser­vice Center.
Do not operate generator with pro­tective guarding removed.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF FIRE
HAZARD
Attempting to fill the fuel tank while the engine is running.
Sparks, fire, hot objects
Improper storage of fuel
Inadequate ventilation for genera­tor
Tampering with factory set engine speed settings.
Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler, engine exhaust gases, or from an electrical spark.
Cigarettes, sparks, fires, or other hot objects can cause gasoline or gaso­line vapors to ignite.
Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 104° F. ambient (such as storage rooms or garages) can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings.
Engine speed has been factory set to provide safe operation. Tampering with the engine speed adjustment could result in overheating of attach­ments and could cause a fire.
HOW TO PREVENT ITWHAT COULD HAPPEN
Turn engine off and allow it to cool before adding fuel to the tank. Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires.
Add fuel to tank in well ventilated area. Make sure there are no sources of ignition near the generator.
Store fuel in a OSHA approved container designed to hold gaso­line. Store container in secure location to prevent use by others.
Operate generator in a clean, dry, well ventilated area a minimum of four feet from any building, object or wall. DO NOT OPERATE UNIT
INDOORS OR IN ANY CON­FINED AREA.
Never attempt to “speed-up” the engine to obtain more perfor­mance. Both the output voltage and frequency will be thrown out of standard by this practice, endangering attachments and the user.
Overfilling the fuel tank – fuel spillage.
Spilled fuel and its vapors can be­come ignited from hot surfaces or sparks.
5 — ENG
Use care in filling the tank to avoid spilling fuel. Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine. Move generator away from refueling area or any spillage before starting engine. Allow for fuel expansion. Keep maximum fuel level ¼ inch below the tip of the fuel tank. Never refuel with the engine running.
MGP-670070
READ AND UNDERSTAND ALL WARNINGS BEFORE
Risk of Injury and Property Damage When
Transporting Generator
HAZARD
Fire, Inhalation, Damage to Vehicle Surfaces
WHAT COULD HAPPEN
Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
HOW TO PREVENT IT
If generator is equipped with a fuel shut-off valve, turn the valve to the off position before transporting to avoid fuel leaks. If generator is not equipped with a fuel shut-off valve, drain the fuel from tank before transporting. Transport fuel only in an OSHA approved container. Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks. Remove generator from vehicle immedi­ately upon arrival at your destina­tion
RISK OF BREATHING - INHALATION HAZARD
HAZARD
Gasoline engines produce toxic carbon monoxide exhaust fumes.
MGP-670070
WHAT COULD HAPPEN
Breathing exhaust fumes will cause serious injury or death.
6 — ENG
HOW TO PREVENT IT
Operate generator in clean, dry, well ventilated area. Never operate unit in enclosed areas such as garages, basements, storage, sheds, or in any location occupied by humans or animals. Keep children, pets and others away from area of operating unit.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF UNSAFE OPERATION
HAZARD
Operation of generator in careless manner.
Operation of voltage sensitive appli­ances without a voltage surge pro­tector.
WHAT COULD HAPPEN
All sources of energy include the potential for injury. Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others.
Any gasoline operated household generator will incur voltage variations causing damage to voltage sensitive appliances or could result in fire.
HOW TO PREVENT IT
Review and understand all of the operating instructions and warnings in this manual.
Become familiar with the operation and controls of the generator. Know how to shut it off quickly.
Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires.
Keep children or others away from the generator at all times.
Always use a U.L. listed voltage sensitive surge protector to connect voltage sensitive appli­ances such as TV, computer, or stereo equipment. Failure to use
a U.L. listed voltage surge protector will void the warranty on your generator. Notice: A multiple outlet strip is
not a surge protector make sure you use a U.L. listed voltage surge protector.
Raising or suspending generators equipped with lift rings improperly
Operating generator while suspended Never operate generator while
Generator could fall causing serious in­jury or death to you or others.
Improper raising or suspending can cause damage to the generator.
Generator will not operate properly and will cause damage to the genera­tor and could cause serious injury or death to you or others.
7 — ENG
Always use proper connecting procedures as described in this manual when connecting cables, chains, or straps for raising or suspending generators equipped with lift rings.
Always use cables, chains, or straps rated at 2000 lbs working load or more to raise or suspend generator.
suspended or in an unlevel posi­tion. Always operate generate on a flat, level surface.
MGP-670070
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF HOT SURFACES
HAZARD
Contact with hot engine and generator components.
HAZARD
Contact with moving parts can result in serious injury.
Contact with hot surfaces, such as engines exhaust components, could result in serious burns.
RISK OF MOVING PARTS
The generator contains parts which rotate at high speed during operation. These parts are covered by guarding to prevent injury.
HOW TO PREVENT ITWHAT COULD HAPPEN
During operation, touch only the control surfaces of the generator. Keep children away from the generator at all times. They may not be able to recognize the hazards of this product.
HOW TO PREVENT ITWHAT COULD HAPPEN
Never operate generator with guarding or cover plates removed. Avoid wearing loose fitting clothing or jewelry which could be caught by moving parts.
HAZARD
Lifting a very heavy object.
MGP-670070
RISK FROM LIFTING
Serious injury can result from at­tempting to lift too heavy an object.
8 — ENG
HOW TO PREVENT ITWHAT COULD HAPPEN
The generator is too heavy to be lifted by one person. Obtain assistance from others before you try to move it.
ASSEMBLY
CARTON CONTENTS
1 - Generator
Parts and Parts Box for Wheel Kit Assembly
2 - Axle Spacers
2 - Wheels
1 - Parts Bag
*1 - Twistlock Plug L5-30P
1 - Owner's Manual
*1 - Twistlock Plug L14-30P
* To be installed and/or used in accordance with appropriate local electrical codes
and regulations. Refer to enclosed instructions for proper installation.
1 - Cotter Pin
1 - Axle End Cap
1 - Flat Washer
3/4 OD x 11/16 ID
2 - Bracket
2 - Handle Assemblies
NOTE: The axle is stored in one handle assembly for shipping purposes
Parts Bag for Battery Installation
1 - 5/16-18 x 3.4 "
Cap Screws
1 - Star Washer
1 - "L" Battery Bracket
3 - 5/16-18 x 3/4 "
Cap Screws
1 - Axle
7 - 5/16-18
Lock Nuts
1 - Louvered Heat
Deflector
1 - 5/16-18
Lock Nuts
4 - 5/16-18 x 1 3/4 "
Cap Screws
4- Screws, HH #8-32
2 - Wing Nuts
2 - Battery Bolt Hold Down
1 - Red Positive Battery Cable (red) with battery boots
9 — ENG
1 - Black Negative Battery Cable (black)
MGP-670070
Read owner’s manual. Do not attempt to operate equipment until you have read Owner’s Manual for Safety, Assembly, Operation, Maintenance, Storage Instructions.
TOOLS NEEDED FOR ASSEMBLY
1 - Box Cutter or Knife 2 - 1/2" Wrenches 1 - Pair Wire Pliers 1 - Hammer 1 - 1/2" Socket and Socket Wrench 1 - 1/4" Socket and Socket Wrench 1 - 1" thick x 1' square piece of wood
REMOVE GENERATOR FROM CARTON
Open carton from top.
Cut carton along dotted lines.
Remove generator through opening in carton.
Remove parts box containing wheel kit parts.
Cut wire tie securing handle assembly to top frame.
Cut wire ties securing handle assembly to side frame. This handle assembly stores the axle during shipping. Remove the base end cap and slide the axle from handle assembly. Replace base end cap with washer.
Remove all packaging material from handle assemblies and oil filter on engine.
Place handle assemblies aside to be used when assembling the wheel kit.
Using a 1/2 inch socket remove shipping block from under the generator head. Unscrew the bolt and remove the wood block. NOTE: It is very important that this is removed before starting your generator.
IMPORTANT: Before any attempt to start your genera­tor be sure to check engine oil (See Adding Engine Oil paragraph in the Operation section on page 15 of this manual.)
Base End Cap
Parts Box containing Wheel Kit parts
Handle Assembly secured to top frame
Axle is stored in Handle Assembly secured to side frame
Make sure packaging material is removed from oil filter on engine
MGP-670070
10 — ENG
INSTALLATION OF BATTERY
Recommended Battery for Electric Start: 12V - 45 A H. or 210 CCA (Cold Cranking Amps)
Purchase battery and battery hardware separately, not included with unit.
Place battery in rack with terminals facing towards generator head.
Place battery bracket (A) over battery as shown (opposite battery terminals).
Place "L" bolt (B) through top and bottom brack­ets and secure with wing nut (C).
Locate the solenoid on the left side of the unit.
Nut
Attach one end of the negative (black) cable to the negative (-) terminal on the battery.
Attach the other end of the negative (black) cable to the frame as shown. Install the star washer between the cable and the frame.
(-) Negative Battery
Cable Connection
Negative
(-) Battery
Cable
Star
Washer
(-) Negative Battery Cable Connection
GROUNDING THE GENERATOR
A grounding lug is supplied with the generator for use when required by local electrical ordinances. Refer to article 250 of the National Electrical Code to clarify any needed grounding information. Your local electric company or a certified electrician should be able to help you with this information.
NOTE: Your engine is already grounded to the frame by a grounding strap.
Solenoid
To Prevent sparks connect
the red (positive) cable to the positive (+) terminal before connecting the black negative cable.
Remove the nut from the solenoid post and place one end of the positive (red) battery cable onto the post. Reassemble nut and tighten securely.
Attach the other end of the positive (red) battery cable to the positive (+) terminal on the battery.
NOTE: Make sure red battery boots cover positive battery cable terminals at battery and solenoid
11 — ENG
Grounding Lug
MGP-670070
INSTALLING WHEEL KIT
The Craftsman Wheel Kit was designed to greatly improve the portability of your generator.
Drain gas and oil before
assembling the portability kit. Failure to do so will cause damage to the engine.
Place generator on level ground; drain all gas and oil from the engine (see engine manual for correct procedure).
Place a 1” thick x 1’ square piece of wood on the ground in front of the engine. With the help of another person, tilt the generator and rest the recoil starter on the wood. NOTE: This will support the gasoline engine during assembly and make assembly easier.
Using two screws (8) and two lock nuts (9) install the wheel bracket (5) on the bottom right side of the engine support.
a. Remove the locknut on the bottom of the
isolator.
b. Position wheel bracket onto the existing
screw, lining up holes in bracket with holes in frame. Secure with the removed locknut.
c. Place screw (8) into second hole and secure
with locknut (9).
Tap the axle cap (6) on the end of the axle (2), without the hole, using a hammer.
Slide one wheel (1) onto the axle with the ex­tended hub pointed away from axle cap.
Slide one axle spacer (3) down against the wheel (1).
Slide the axle (2) through the holes in the wheel brackets (5).
Install the second axle spacer (3) then the second wheel (1) with the extended hub facing inward.
Place the flat washer (7) against the wheel bushing and slide the cotter pin (4) through the drilled hole of the axle (2). Bend the cotter pin (4) to secure in place.
Tighten lock nuts on wheel brackets.
Line up the handle brackets with the holes in the frame near the receptacle end of the generator.
Install hex screws (10) and lock nuts (9). Tighten with a ½” wrench.
With another person helping, carefully tilt the generator to operating position.
Install louvered heat deflector to the muffler using four #8-32 HH screws. Orient heat deflector so the vent openings are pointing toward the rear of the engine.
IMPORTANT: To prevent damage or possible hazards, do not orient deflector in any other position.
The portability kit is now ready for use.
14
14
13
10
10
11 & 12
6
1
4
ENGINE
SUPPORT
7
1
13
10
9
9
10
9
8
11 & 12
8
5
9
5
3
2
9
9
3
MGP-670070
12 — ENG
OPERATION
KNOW YOUR GENERATOR
Read this Owner’s Manual and Safety Rules before operation of your Generator. Compare this illustra-
tion with your generator to familiarize yourself with the location of various controls and adjustments. Save the manual for future references.
FUEL TANK
120 VOLT GFCI
RECEPTACLE
120 VOLT 3-PRONG
TWISTLOCK
RECEPTACLE
240 VOLT 4-PRONG
TWISTLOCK
RECEPTACLE
CIRCUIT
BREAKERS
FUEL CAP
FUEL SHUT
OFF VALVE
(not shown)
CHOKE
CONTROL
MUFFLER
ON/RUN/START
SWITCH
FUEL TANK- Capacity of 7 US gallons/26.5 Liters. CHOKE CONTROL- Used to start cold engine. ENGINE OFF/RUN/START SWITCH- Used to start
and stop engine. FUEL VALVE LEVER (located on engine) - Used to
shut off the flow of fuel to the engine.
ENGINE OIL FILL- Check and fill engine with oil. AIR CLEANER- Includes filter element cartridge and
foam pre-cleaner that limits the amount of dirt that enters the engine.
CIRCUIT BREAKER- Each receptacle has a circuit breaker to protect the generator from overloading.
GFCI (Ground Fault Circuit Interrupter) 120 VOLT RECEPTACLE- GFCI receptacles reduce the chance
of electrical shock by tripping it's built in circuit breaker when it senses an imbalance in current. This receptacle is protected by 30 amp circuit breaker.
3- PRONG 120 VOLT RECEPTACLE- Used to supply 3500 watts of electrical power and is protected by 30 amp circuit breaker.
4-PRONG 240 VOLT TWISTLOCK RECEPTACLE ­Used to supply 7000 watts of electrical power and is protected by 30 amp circuit breaker.
13 — ENG
MGP-670070
RECEPTACLES
Your generator is equipped with:
one 120 volt GFCI duplex receptacle protected by a 15 amp circuit breaker
one 120 volt 3-prong twistlock receptacle pro­tected by a 30 amp circuit breakers
one 240 volt 4-prong twistlock receptacle pro­tected by two 30 amp circuit breakers
The circuit breakers are provided to protect the generator against electrical overload. If the circuit breaker trips, unplug electrical load from receptacle. Let circuit breaker cool down and then push circuit breaker button to reset.
240V
120V
30
MONTHLY
RESET
RESET
15A
TEST
SEE
INSTRUCTIONS
RESET
REMETTRE
15
TEST
120V
TEST
120V
NEMA L14-30NEMA L5-30
30
RESET
REMETTRE
NOTE: Some inductive appliances and tools will list on the motor name plate, the starting and running voltage and amperage requirements. Use the following formula to convert voltage and amperage to wattage:
(Volts X Amp = Watts)
Always start your largest electric motor first, and then plug in other items, one at a time.
NOTE: On 120-volt loads the maximum starting watt­age should NOT exceed one half of the rated generator wattage. Example: a 7000 rated wattage generator = 3500 maximum starting wattage.
The guide is provided to assist you in determining the appliances and tools that can be ran with the wattage capacity of your generator.
LOW OIL SHUTDOWN
Your Craftsman generator engine is equipped with Low Oil Shutdown. Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase is low.
If while the engine is running, the oil gets low, it will automatically shut itself down and will not restart until the oil is added. If the oil is low before start-up, the generator will not start until oil is added.
NOTE: The Low Oil Shutdown mechanism is very sensitive. You must fill the engine to the full mark on the dipstick to inactivate this safety device.
GENERATOR CAPACITY
Exceeding the rated capacity of your generator can result in serious damage to your generator and connected electrical devices. You should observe the following to prevent overloading the unit:
Starting and running wattage requirements should always be calculated when matching a generators wattage capacity to the appliance or tool.
There are two types of electrical appliances that can be powered by your generator:
A. Items such as radios, light bulbs, television
sets, and microwaves have a "resistive load". Starting wattage and running wattage are the same.
B. Items such as refrigerators, air compressors,
washer, dryer, and hand tools that use an electrical motor have an "inductive load". Inductive load appliances and tools require approximately 2 to 4 times the listed wattage for starting the equipment. This initial load only lasts for a few seconds on start-up but is very important when figuring your total
MGP-670070
wattage to be used.
14 — ENG
OBTAINING ELECTRICITY FROM GENERATOR
There are basically two ways to obtain electricity form a generator:
Use of extension cords directly from the generator to the appliance, lights, tools, etc.
Use of a double-throw transfer switch installed directly to the main electrical supply outside of the house.
Extension Cord
When using an appliance or tool at a considerable distance from the generator, a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot recep­tacle that accepts the tool's plug MUST be used in order to reduce the risk of electrical shock. A cord of adequate size must be used. A minimum of 12 gauge wire size with at least a 20 amp draw can be used. When amperage exceeds 20 amps a 10 gauge wire size should be used.
An extension cord that is hot
FULL
to the touch is overloaded. Repair or replace damaged extension cords immediately.
Connecting Generator To Main Electrical Supply
Potential hazards exist when a electrical generator is connected to the main electrical supply coming into the house. It is at that point that the generator could feed back into the utility company’s system causing possible electrocution of workers who are repairing electrical lines. To avoid back feeding of electricity into utility systems, a double-throw transfer switch should be installed between the generator and utility power. This device should be installed by a licensed electrician and in compliance with all local electrical codes.
NOTE: When installing a Double-Throw Transfer Switch, a minimum of 10 gauge wiring must be used.
BEFORE STARTING ENGINE
Always check engine oil level
before every start. Running engine low of oil or out of oil could result in serious damage to the engine.
Full
Replace dipstick firmly. NOTE: When adding oil to the engine crankcase, use
a high quality detergent oil classified “For Service SF,SG,SH,SJ” rated SAE 30 weight. Use no special additives. Select the oil’s viscosity grade according to your expected operating temperatures.
SAE Viscosity Grades
**
*
-20 0 20 40 60 80 100
F
-30 -20 -10 0 10 20 30 40
C
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
32
Gasoline
To add gasoline:
Remove gas cap.
Adding Engine Oil
Your generator has been shipped without oil in the engine. Begin by removing the oil dipstick and plug. Start pouring the oil in slowly.
The engine will hold approximately 48 ounces/1.4 liters of oil.
To check oil:
Place engine in a level position. Clean around oil fill and dipstick.
Remove dipstick and wipe clean with cloth.
Push dipstick back in and remove to check oil. Keep oil level at FULL line on dipstick.
To add oil:
Remove oil fill cap.
Pour oil slowly and fill to FULL line on dipstick. Do not overfill.
Add unleaded gasoline, slowly, to fuel tank. Use clean, fresh, regular unleaded gasoline with a
minimum of 85 octane. Use unleaded fuel only. Do not use gasoline which contains Methanol. Never mix oil with gasoline.
Never fill fuel tank com-
pletely. Fill tank to 1/2" below the bottom of the filler neck to provide space for fuel expansion. Wipe any fuel spillage from engine and equip­ment before starting engine.
Do not overfill.
Replace gas cap.
Never fill fuel tank indoors.
Never fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.
Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.
15 — ENG
MGP-670070
To Start Your Generator
Never run engine indoors or
in enclosed, poor ventilated areas. Engine exhaust contains carbon monoxide, an ordorless and deadly gas.
IMPORTANT: Make sure the battery is properly
serviced, fully charged, and assembled before starting.
Open the fuel shut-off valve.
Pull choke control out to CHOKE position.
For recoil start:
Place OFF/RUN/START switch in the RUN posi­tion.
RUN
START
OFF
ARRÊT
MARCHE DÉMARRAR
Grasp handle on rope starter and pull slowly until resistance is felt. Let the rope rewind slowly. Pull rope with a rapid full arm stroke. Let rope rewind slowly. Repeat if necessary.
NOTE: IF ENGINE OIL LEVEL IS TOO LOW, EN­GINE WILL NOT START. CHECK OIL LEVEL AND ADD IF NECESSARY.
When engine warms up, gradually push choke control in to the NO CHOKE position.
NOTE: No choke is required on warm engines. Push choke control in to start a warm engine.
You MUST unplug any load
from the generator before starting to prevent permanent damage to any appliances.
For electric start:
Place OFF/RUN/START switch in the START position.
NOTE: When the engine starts the switch will remain in the RUN position.
IMPORTANT: Allow generator to run at no load
for 5 minutes upon each initial start-up to allow engine and generator to stabilize.
STOPPING ENGINE
Disconnect all electrical loads.
Turn OFF/RUN/START switch to "OFF" position.
RUN
START
OFF
ARRÊT
MARCHE DÉMARRAR
Close fuel shut-off valve.
IMPORTANT: Never store engine with fuel in tank, indoors, or in enclosed, poorly ventilated areas or where fuel fumes may reach an open flame.
MGP-670070
OFF
ARRÊT
START
RUN
MARCHE DÉMARRAR
16 — ENG
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