Craftsman LTS 1500 User Manual

Operator's Manual

LAWN TRACTOR

17.5 HR*42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.28903

n the USA.,

o EspaSol, p. 33

This product has a low emission engine which operates

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

IMPORTANT: Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website.www searscom/craftsman 'As raled by lhe engine manufaclurer

For answers to your questions about

this product, Call:

t=800-659=5917

Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat

Warranty ........................................................... 2

Safety Rules .........................................................3

Product Specifications ....................................6

AssemblylPre-Operation ............................. 8

Operation ...................................................... 1t

Maintenance Schedule ...................................t7

CRAFTSMAN LIMITED WARRANTY

TWO YEARS ON TRACTOR When operated and maintained according to all supplied instructions, if this tractor fails

due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

During the first year of purchase, there will be no charge for warranty service in your home.. For your convenience, in-home warranty service will still be available after the first year

of purchase, but a trip charge will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop-off location. For the nearest authorized location,

call 1-800-4-MY-HOME®. 90 DAYS ON BATTERY

For ninety (90) days from date of purchase, if the battery included with this tractor is

defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home..

This warranty covers ONLY defects in material and workmanship, Sears will NOT pay for:

. Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance°

. Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that bend the flame or crankshaft, or over-speeding the engine..

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade

and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's

manual.

• Engine (fuel system) cleaning or repairs caused by fueldetermined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date°

• Normal deterioration and wear of the exterior finishes, or product label replacement,.

Maintenance .....................................................17

Service and Adjustments .......................... 22

Storage .............................................................27

Troubleshooting ..............................................28

Sears Service ....................................Back Cover

All tractor and battery warranty coverage is void if this product is ever used for

commercial or rental purposes. This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

DANGER: This cutting machine is capable of amputating hands and feetand throwing objects, Failure to observe the following safety instructions could result in serious injury or death,

_,WARNING: Inorderto prevent accidental

starting when setting up, transporting, ad-

justing ormaking repairs, always disconnect

spark plug wire and ptace wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hilt in

neutral, you may lose control of the tractor..

_WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor_ _WARNING: Engine exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to the State of California to cause cancer and birth defects

or other reproductive harm, _WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm Wash hands

after handling.

I. GENERAL OPERATION . Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

. Do not put hands or feet near rotating

parts or under the machine.. Keep clear of the discharge opening at all times..

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up

and thrown by the blades.

• Be sure the area is clear of bystanders

before operating.. Stop machine if anyone

enters the area

, Never carry passengers_

. Do not mow in reverse unless absolutely

necessary, Always look down and behind before and while backing.

. Never direct discharged material toward

anyone, Avoid discharging material against a wall or obstruction. Material may

ricochet back toward the operator. Stop the

blades when crossing gravel surfaces_

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working,

• Slow down before turning., . Never leave a running machine unat-

tended. Always turn off blades, set park- ing brake, stop engine, and remove keys

before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the

machine, removing the grass catcher, or unclogging the discharge guard,

° Operate machine only in daylight or good

artificial light,

• Do not operate the machine while under the influence of alcohol or drugs,

• Watch for traffic when operating near or crossing roadways,,

• Use extra care when loading or unloading the machine into a trailer or truck.

. Always weareye protection when operat-

ing machine

. Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related inju-

ries, These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter- weights,

• Keep machine free of grass, leaves or other debris build-up which can touch hot

exhaust t engine parts and burn. Do not

allow the mower deck to plow leaves or other debris which can cause build-up to

occur. Clean any oil or fuel spillage before operating or storing the machine,, Allow machine to cool before storage,

II. SLOPE OPERATION Slopes are a major factor related to loss of

control and tip-over accidents, which can result in severe injury or death° Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy

on it, do not mow it.

• Mow up and down slopes, not across . Watch for holes, ruts, bumps, rocks, or

otherhidden objects. Uneven terrain could

overturn the machine. Tail grass can hide obstacles.

• Choose a low ground speed so that you wilt not have to stop or shift while on the slope.

• Do not mow on wet grass, Tires may lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill..

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage

the blades and proceed slowly straight down the slope

• Keep all movementon the s!opes s!owand

gradual. Do not make sudden changes

in speed or direction, which could cause

the machine to roll over.

• Use extra care while operating machine

with grass catchers or other attachments; they can affect the stability of the machine.

Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground°

• Do not mow near drop-offs, ditches, or

embankments.. The machine could sud- denly roll over if a wheel is over the edge

or if the edge caves ino

ii!, CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children°

Children are often attracted to the machine and the mowing activity. Never assume

that children will remain where you last saw them..

• Keep children outofthe mowing area and in the watchful care of a responsible adult

other than the operator.

• Be alert and turn machine off if a child enters the area.

. Beforeandwhile backing, Iookbehind and

down for small children.

, Nevercarrychildren,evenwiththeblades

shut off They may fall off and be seriously injured or interfere with safe machine

operation, Children who have been given rides in the past may suddenly appear in

the mowing area for another ride and be run over or backed over by the machine.

. Never allow chifdren to operate the ma-

chine

o Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child

IV, TOWING

. Tow only with a machine that has a hitch

designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommenda- tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on towed equipment,

• On slopes, the weightofthe towed equip- ment may cause loss of traction and loss

of control,

• Travel slowly and allow extra distance to stop

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive.

° Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container..

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

, Never fuel the machine indoors..

• Never store the machine or fuel container where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

° Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner..

Always place containers on the ground

away from your vehicle when filling.

• Removegas-poweredequipmentfromthe truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather

than from a gasoline dispenser nozzle.

, Keep the nozzle in contact with the rim

of the fuel tank or container opening at all times until fueling is complete.. Do not use a nozzle lock-open device,

• lffuel is spilled on clothing, change clothing immediately..

• Never overfill fuel tank. Replace gas cap and tighten securely

GENERAL SERVICE o Never operate machine in a closed area_

, Keep all nuts and bolts tight to be sure the

equipment is in safe working condition,

• Never tamper with safety devices, Check their proper operation regularly,

• Keep machine free of grass, leaves, or otherdebris build-up. Clean oil orfuelspill-

age and remove any fuel-soaked debris,

Allow machine to cool before storing

• If you strike a foreign object, stop and

inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running

• Check grass catcher components and the discharge guard frequently and replace

with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade

orwear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain or replace safety and instruction

labels, as necessary.

• Be sure the area is clear of bystanders before operating Stop machine if anyone

enters the area.

• Never carry passengers..

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing,.

, Nevercarrychildren, even with the btades

shut off. They may fail offand be seriously injured or interfere with safe machine

operation. Children who have been given rides in the past may suddenly appear in

the mowing area for another ride and be

run over or backed over by the machine.

• Keep children outofthe mowing area and in the watchful care of a responsible adult

other than the operator.

. Be alert and turn machine off if a child

enters the area.

, Before andwhile backing, Iookbehind and

down for small children,

. Mow up and down slopes (15 ° Max), not

across.

, Choose alowgroundspeedsothatyouwill

not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage

the blades and proceed slowly straight down the slope,

• If machine stops while going uphill, disen- gage blades, shift into reverse and back

down slowly

o Do not turn on slopes unless necessary,

and then, turn slowly and gradually down- hill, if possible,

PRODUCT SPECiFiCATIONS

Gasoline Capacity !25 Unleaded and Type: Regular

Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter 56 oz..

WtO Filter 48 oz.

Spark Plug. Champion RC12YC

(Gap: ,030")

Ground Speed (MPH):

Charging System: 3 Amps Battery

Battery: AmpiHr: 28

Blade Bolt Torque: 45-55 Ft. Lbs..

CONGRATULATIONS on your purchase of a

new tractor° It has been designed, engineered and manufactured to give you the best possible dependability and performance, Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center,, We have

competent, well-trained representatives and the proper tools to service or repair

this tractor° Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES . Read and observe the safety rules.

. Follow a regular schedule in maintaining,

caring for and using your tractor,

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_IbWARNING: This tractor is equipped with

an internal combustion engine and should not be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine's exhaust system is

equipped with a spark arrester meeting ap-

plicable local or state laws (if any). If a spark

arrester is used, it should be maintained in effective working order by the operator.

Forward:

t st 1.1

2nd 1..4 3rd 22

4th 3,4

5th 4,3 6th 5.5

Reverse: 1,7

5 Amps Headlights

Min.. CCA: 230 Case Size: U 1R

In the state of California the above is required by law (Section 4442 of the California Public

Resources Code),. Other states may have similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is availablethrough your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS Congratulations on making a smart purchase.

Your new Craftsman® product is designed and manufactured for years of dependable

operation,. But like all products, it may require repair from time to time That's when having

a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseff from unexpected hassle and expense

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists,.

. Unlimited service and no charge forparts

and labor on all covered repairs,

, Product replacement if your covered

product can't be fixed.

' Discount of I0% from regular price of ser-

vice and service-related parts not covered by the agreement, also, 10% off regular price of preventive maintenance check.

• Fast help by phone - phone support

from a Sears representative on products requiring in-home repair, plus convenient

repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime

day or night, or schedule a service appoint- ment online.

Sears has over I2,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories, That's the kind of professionalism you can count on

to help prolong the life of your new purchase for years to come.. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call

1-800-827-6655.

SEARS INSTALLATION SERVlCE For Sears professional insta!lation of home

appliances, garage door openers, water heaters, and other major home items, in the

USA. call t-80O-4-MY.HOr_E®

Steering Wheel

Steering

Wheel Insert

(I) Hex Bolt

5116-18 x 4

__-'_ Steering Wheel

t!t1!f1111, Adapter

I t

Seat

(1) Large Flat Washer

(1) 5/16 Lock Washer

Steering

Boot

(1) Washer

Steering

Extension

Sllafi

Keys

(2) Keys

_(1) Knob

(I) Seat

(1) Oil Drain Tube

For Future Use

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes,, To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely Use the correct tools as

necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier, Standard wrench sizes you need

are listed below, (I) 3/4"wrench (1) Pliers

(1) 1/2"wrench (1) Utility knife (1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means when you are in the operating position (seated behind the steer- ing wheel),

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1, Remove all accessible loose parts and

parts boxes from carton°

2, Cut along dashed lines on all four panels

of carton.. Remove end panels and lay side panels flat,,

3,, Check for any additional loose parts or

cartons and remove,

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

t. Slide extension shaft onto lower steer-

ing shaft.

2. Place tabs of steering boot over tab slots in dash and push down to secure,

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward,,

4. Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

5, Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter,

6, Assemble large flat washer, 5t16 lock

washer, 5t16 hex bolt and tighten se- curely.

7, Snap steering wheel insert into center

of steering wheel,

8. Remove protective materials from trac- tor hood and grill,

Insert

.K ,,*-!_ _-----_ \

Steering Wheel

IMPORTANT: Check for and remove any staples in skid that may puncture tires where

tractor is to roll off skid, INSTALL SEAT

Adjust seat before tightening adjustment

knob,

t_ Removeadjustmentknoband flatwasher

securing seat to cardboard packing and set aside for assembly of seat to trac- tor.

2, Pivot seat upward and remove from the

cardboard packing,, Remove the card-

board packing and discard,

3. Place seat on seatpan so head ofshoul- der bolt is positioned over large slotted

hole in pan°

4, Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of tractor,

5_ Pivotseatand pan forward and assemble

adjustment knob and flat washer Ioosely_ Do not tighten,

/_-.,., 5116 Hex Bolt

Washer

. /16 Lock

Large Flat Washer

6. Lower seat into operating position and sit in seat.

7, Slide seat until a comfortable position

is reached which allows you to press

clutchlbrake pedal all the way down.

8. Get off seat without moving its adjusted position.

9.. Raise seat and tighten adjustment knob securely

d"-,-. _ Seat

Seat Pa ....

'"a, 4_' S h o

"_X"',-..,,_"M" _nl_

ulder

Flat Wa_..h_

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction below to remove the tractor from the skid

,_ WARNING: Before starting, read, un- derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects. TO ROLL TRACTOR OFF SKID

(See Operation section for location and function of controls)

I. Press lift lever plunger and raise attach-

ment lift lever to its highest position.

2_ Release pa[king brake by depressing

clutchlbrake pedal°

3. Place gearshift lever in neutral (N) po- sition.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Adjl Knob

CHECK BATTERY

I, Lift seat pan to raised position.

NOTE: tfthis battery is put into service after

month and year indicated on label (label

located between terminals) charge battery

for minimum of one hour at 6-t0 amps, (See "BATTERY" in Maintenance section of this

manual for charging instructions).

Seat

Label

Terminal

CHECK TIRE PRESSURE The tires on your tractorwere overinflated at

the factory for shipping purposes Correct tire pressure is important for best cutting

performance. . Reduce tire pressure to PSI shown on

tires_

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION

OF ALL BELTS See the figures that are shown for replac-

ing motion and mower blade drive belts in the Service and Adjustments section of this

manual° Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is operating properly. See "TO CHECK BRAKE" in the

Service and Adjustments section of this manual°

_"CHECKLIS T

Before you operate and enjoy your new tractor, we wish to assure that you receive

the best performance and satisfaction from this Quality Product.. Please review the following checklist:

v/All assembly instructions have been corn-

pleted.

•/'No remaining loose parts in carton,, v/Battery is properly prepared and

charged.

•/'Seat is adjusted comfortably and tightened securely

•,/All tires are properly inflated (For ship- ping purposes, the tires were overinflated

at the factory)

V/Be sure mower deck is properly leveled

side4o-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling)_

'v/Check mower and drive belts Be sure

they are routed properly around pulleys and inside all belt keepers.

v/Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay

extra attention to the following important items:

v/Engine oil is at proper level.

•/'Fuel tank is filled with fresh, clean, regular unleaded gasoline

v/Become familiar with all controls - their

location and function. Operatethem before you start the engine_

.i/Be sure brake system is in safe operating

condition..

V/Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual)_

These symbols may appear on your tractor or in literature supplied with the product

Learn and understand their meaning,

R H L IXR @ @

REVERSE HIGH LOW CHOKE FAST SLOW

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

NEUTRAL

OPERATION

SYSTEM{ROS)

IGNITION SWITCH

MOWER LIFT

LIGHTS ON FUEL, BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHtBRAKE

PEDAL

®@@@@

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

DANGER indicates a hazard which, if not avoided_ will result in death or' serious injury.

WARNING indicates a hazard which, if not avoided

FREE WHEEL

{Automatic Models only I

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury.

KEEP AREA CLEAR SLOPE HAZARDS

[SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or death, The safety alert symbol

is used to identify safety inform- ation about hazards which can

result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor andlor engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage°

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments, Save this manual for future reference°

Light Switch

Clutch/Brake Pedal

Attachment Clutch Lever Ignition Switch

ThrottlelChoke X- - _. Control .. -" \_.___ "" -

-.\

"ON" Position

Lift Lever Plunger

Attachment Lift Lever

o Height

Adjustment

Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the applicable safety standards of the

American National Standards Institute°

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attach-

ments mounted to your tractor.

ATTACHMENT LIFT LEVER _Used to raise,

lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for de-

clutching and braking the tractor and starting the engine.,

GEARSHIFT LEVER - Selects the speed

and direction of tractor.,

IGNITION SWITCH - Used for starting and

stopping the engine.

0,2#_'9

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position,, LIGHT SWITCH - Turns the headlights on

and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake positiom THROTTLE/CHOKE CONTROL- Used for

starting and controlling engine speed. REVERSE OPERATION SYSTEM (ROS)

"ON" POSITION -Allows operation of mower deck or other powered attachment

while in reverse.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over spectacles or standard safety glasses,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt bythe operator to leave the seat without first setting the parking brake

will shut off the engine°

I. Depress clutch/brake pedal all the way

down and hold.

2, Pull parking brake lever Lip and release

pressure from clutch!brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor se-

cure.

Throttle/ Attachment Clutch Lever Choke Position

Control \\ Key

laged" "Brake" Position Position

Clutch/Brake Pedal

STOPPING MOWER BLADES-

. To stop mower blades, move attachment

clutch lever to disengaged position,

GROUND DRIVE-

• To stop ground drive, depress clutch/brake

pedal all the way down..

• Move gearshift lever to neutral (N) po-

sition_

"Disengaged" Lever Position

Parking Brake

"Engaged"

Position

Gearshift

ENGINE -

• Move throttle control between halfand full

speed (fast) position,

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire", . Turn ignition key to"STOP" position and re-

move key. Always remove key when leav-

ing tractor to prevent unauthorized use

. Never use choke to stop engine°

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead,

NOTE: Undercertain conditions when tractor is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass, To eliminate this possibility, always stop engine when stopping tractor

on grass areas, _CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position,

TO USE THROTTLE CONTROL Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engine's operating effi- ciency

• Full speed (fast) offers the best mower performance

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever_

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

(N) position.

2 Move gearshift lever to desired po-

sition.

3., Slowly release clutchtbrake pedal to start movemenL

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle, TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height. . Grasp lift lever.

• Press plungerwith thumb and move lever

to desired position.

The cutting height range is approximately

1-1/2 to 4" The heights are measured from

the ground to the blade tip with the engine not running These heights are approximate

and may vary depending upon soil condi- tions, height of grass and types of grass

being mowed,

• The average lawn should be cut to ap- proximately 2-I/2 inches during the cool

season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth..

. For best cutting performance, grass over

6 inches in height should be mowed twice

Make the first cut relatively high; the sec- ond to desired height.

TO OPERATE MOWER "four tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills_

1. Select desired height of cut.

2. Start mower blades by engaging at- tachment clutch control_

TO STOP MOWER BLADES - disengage attachment clutch control..

,_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.,

t Lift

Lever High Position

Attachment Clutch Lever

"Engaged

"Disen, Position _

Shield

OPERATING IN REVERSE

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc-

tion with the attachment clutch engaged will shut offthe engine unless the ignition key is

placed in the ROS "ON" position.

,_WARNING: Backing up with the at- tachment clutch engaged while mowing is

strong ly discouraged,. Turn ing the ROS "ON", to allow reverse operation with the attach- ment clutch engaged, should only be done

when the operator decides it is necessary to

reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1. Depress clutchtbrake pedal alt the way down and hold.

2, With engine running, turn ignition key

counterclockwise to ROS "ON" posi- tion..

3 Look down and behind before and wMle

backing up

4. Move gear shift lever to reverse (R) position and slowly release clutchfbrake

pedal to start movement.

5_ When use ofthe ROS is no longer needed,

turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

TO OPERATE ON HILLS _!_WARNING: Do not drive up or down

hills with slopes greater than 15° and do not

drive across any slope. Use the slope guide at the back of this manual.

• Choosetheslowestspeed before starting up or down hills.

, Avoid stopping or changing speed on

hills.

, If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and engage parking brake.

. Move gearshift lever to 1st gear. Be sure

you have allowed room for tractor to roll

slightly as you restart movement.

. To restart movement, slowly release park-

ing brake and clutch/brake pedal.

o Make all turns slowly. TO TRANSPORT

. Raise attachment lift to highest position

with attachment lift control..

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posF

tion..

. Do not push or tow tractor at more than

five (5) MPH

NOTE: To protect hood from darnage when transporting yourtractor on atruck ora trailer,

be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to

tractor (rope, cord, etc.)°

Engine "ON" Position (Normal Operating)

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous Tires

can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine inyour tractor has been shipped, from the factory, already filled with summer weight oil.

t Check engine oil with tractor on level

ground.,

2o Remove oil fill captdipstick and wipe

clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULL' mark on dipstick is reached.. Do

not overfill.

• For cold weather operation you should change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

, To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill.. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane.. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oilwith

gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel

freshness_

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temper-

atures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting

CAUTION. Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage.. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer Drain the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh fuel next season.. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fueltank or permanent damage rnay occur,

TO START ENGINE When starting the engine for the first time or

if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine..

I. Siton seat in operating position, depress

clutch/brake pedal and set parking brake.

2 Place gearshift lever in neutral (N) posi-

tion,

3 Move attachment clutch to disengaged

position.

4. Move throttle controi to choke position. NOTE: Before starting, read the warm and

cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts, Do not run

starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a

few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above_

COLD WEATHER STARTING ( 50 ° F and below)

6, When engine starts, leave throttle control

in choke position until engine warms up and begins to run roughly, Once rough

running begins, immediately move the

throttle controlto the fast position_ Engine

warm-up may take from several seconds to several minutes (the colder the tem- perature, the longer the warm-up),

o The attachments can also be used during

the engine warm-up period,

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TOADJUSTCARBURETOR"in the Service and Adjustments section of this manual)°

MOWING TIPS

• Mowershoutd be properly leveled forbest mowing performance See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual

o The left hand side of mower should be

used for trimming.

• Drive so thatclippings are discharged onto the area that has already been cut, Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting

. When mowing large areas, start by turning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc After one or two rounds, mow in the opposite direction making left hand turns

until finished.

................

00272

• If grass is extremely tall, it should be mowed twice to reduce toad and possible fire hazard from dried clippings. Make

first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir-

able clumps. Allow grass to dry before mowing..

, Always operate engine at full throttle

when mowing to assure better mow- ing performance and proper discharge

of material Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the quaIity of cut desired.

, When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE eEFo.E EVE.Y EVE.Y EVE.'r EVERY EVERY SEFO.E

SCHEDULE EACH . =5 50 loo SEASO. STO.AGE

Cl_eckBrakeOperation _ _

USE HOURS HOU}3S HOURS HOUriS

TCheckTireProsoure...................................... .................

A Check lor Loose Fasteners _ _

C ChecldReplace Mower Blades T LubdcatioR Chart _

0 Check BaHery Level

R C,ean Battery and Termina,e ...... ,/ .......... "_ ................... ......_

Check 7_nsax!e Coo!i!'_g i_ ............ _ :

Check Mower Levelness Check V-Belts

Cl)eck_E_;_ine Oil Level _ 6f

C,h,ange Engine Oil (with oil filter) _ii_ ........

Change En,g!ne 0i! (Without oil filter 6/'h2 , _ .

E Clean Air Filter .................

G Clean Air Screen ...................................................

| Inspect MuffledSpark Arresler _#'

N Replace OH Filler (l! eguip#ed)

E Clean Engine €00 ng F:{]s ....... _" _ , , _

Replace SPa[.!_....P!ug _ , _

Replace Air Filter Paper Cartridge ................. 6_1'_....................... €,

,R....eplaceFuel Filler 6/ _

! - Change more ellen when operating under a heavy Send or

tn high ambien! temperatures

2 - Service more oiten when operating in dirty or dusty condiHons

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made pe-

riodically to properly maintain your tractor At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments section of this manual.

H '1 II!11_1 I '_l'/'J'" "1

3 _RepIace blades more often when mowing in sandy soil 4 -Not requbed if equipped wilh maildenance-free baltery

LUBRICATION CHART

Spindle

Zerk ,,

(_Front Wheel ,-

Bearing Zerk

(_Engine

Zerk

Front Wheel

g Zerk

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear, A new spark plug and clean air filter assure

proper air-fuel mixture and help your en-

gine run better and last longer

BEFORE EACH USE

1, Check engine oil level.,

2 Check brake operation 3, Check tire pressure,, 4, Check operator presence and

ROS systems for proper operation

5 Check for loose fasteners,

1, SAE 30 or 10w30 Motor Oil

2, General Purpose Grease 3 Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings, Ifyou feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly,,

TRACTOR Alwaysobservesafetyruleswhenperforming

anymaintenance BRAKEOPERATION

Iftractor requiresmorethanfive(5)feetto stopat highestspeedin highestgearon a level,dry concreteorpavedsurface,then

brakemustbecheckedandadjusted,(See "TO CHECK BRAKE"in the Serviceand

Adjustmentssectionof thismanual)°

TIRES . Maintainproper air pressurein all tires

(Seesides oftirefor properPSI)..

• Keeptires free of gasoline,oil, or insect

controlchemicalswhichcanharmrubber.

• Avoid stumps,stones,deep ruts,sharp

objectsandotherhazardsthatmaycause

tiredamage,,

NOTE:To sealtire puncturesandprevent

flattiresdueto slowleaks,tiresealantmay

bepurchasedfromyour localpartsdealer,

Tire sealantalso preventstire dry rotand corrosion°

OPERATORPRESENCESYSTEMAND

REVERSEOPERATIONSYSTEM(ROS) Be sure operator presence and reverse

operationsystemsareworkingproperly.If yourtractordoesnotfunctionasdescribed,

repairthe problemimmediately_

• The engine shouldnotstart unlessthe brake pedal is fully depressed,and the attachmentclutchcontrolisin thedisen-

gagedposition.

CHECK OPERATOR PRESENCE SYSTEM

• Whentheengineisrunning,anyattempt bytheoperatorto leavetheseatwithout

firstsettingtheparkingbrakeshouldshut offtheengine.

. Whenthe engineis runningandtheat.-

tachmentclutchisengaged,anyattempt bythe operatorto leavetheseatshould

shutofftheengine

• Theattachmentclutchshouldneveroper- ateunlesstheoperatoris inthe seat,

CHECK REVERSEOPERATION(ROS) SYSTEM

. Whentheengineisrunningwiththeignition

switchintheengine"ON"positionandthe attachmentclutchisengaged,anyattempt

bythe operatorto gointoreverseshould shutofftheengine

ROS "ON" Position

. When the engine is running with the ignition

switch in the ROS "ON" position and the attachment clutch is engaged, any attempt

by the operator to shift into reverse should NOT shut off the engine,

BLADE CARE For best results mower blades must be kept

arp, Replace bent or damaged blades,

CAUTION: Use only a replacement

blade approved by the manufacturer of your tractor, Using a blade not approved by the

manufacturer of your tractor is hazardous, could damage your tractor and void your warranty,

BLADE REMOVAL

!. Raise mower to highest position to allow

access to blades

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2, Remove blade bolt by turning counter-

clockwise

3. Install new blade with stamped "THIS SIDE UP" facing deck and mandrel

assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly_

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque),,

Center Hole /_,".,

IMPORTANT. Special blade bolt is heat treated

Engine "ON" Position (Normal Operating)

Mandrel Assembly

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However,

periodic charging of the battery with an au-

tomotive charger will extend its life.

, Keep battery and terminals clean,, , Keep battery bolts tight.

• Keep small vent holes open, , Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free,, Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and termi- nals can cause the battery to "leak" power,

I. Disconnect BLACK battery cable first

then RED battery cable and remove battery from tractor:,

2, Rinse the battery with plain water and

dry,,

3., Clean terminals and battery cable ends with wire brush until bright,,

4. Coat terminals with grease or petroleum jelly,,

5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and

chaff which can restrict cooling,

Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not adjustable, Replace

belts if they begin to slip from wear_

ENGINE

LUBRICATION Only use high quality detergent oil rated with

API service classification SG-SL. Select the

oil's SAE viscosity grade according to your

expected operating temperature.

[ SAtvtscosrrvGnAOr_.S

_-2,J.. o 3o ._-_ _u _ . _,_

NOTE: Although multi-viscosity oils (5W30,

10W30 etco) improve starting in cold weather, the oils wi!l result in increased oil consumption when used above 32°F. Check yourengine

oil level more frequently to avoid possible engine damage from running low on oil..

Change the oil after every 50 hours of opera- tion or at least once a year if the tractor is

not used for 50 hours in one year. 19

Check the crankcase oil level before starting the engine and after each eight (8) hours of

operation, Tighten oil fill captdipstick se- curely each time you check the oil level,

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change° All oil must meet API service classification SG-SL.

Be sure tractor is on level surface,,

Oil will drain more freely when warm,_

Catch oil in a suitable container,,

Remove oil fill capldipstick Be careful not to allow dirt to enter the engine when

changing oil.,

Remove yellow cap from end of drain

valve and install the drain tube onto the fitting.

Oil Drain "Valve

Closed and Locked

Posil

Yellow

_Drain

Cap

Tube

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and

lock the drain valve by pushing inward

and turning clockwise until the pin is in the locked position as shown.

6, Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube, Pour slowly Do not overfill_ For approximate capacity see "PRODUCT

S PEClFtCATIONS"section ofthismanual

8 Use gauge on oil fill capfclipstick for

checking level, For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick Keep oil

at "FULE' line on dipstick, Tighten cap

onto the tube securely when finished, ENGINE OIL. FILTER Replace the engine oil filter every season

or' every other' oil change if the tractor is used more than 100 hours in one year_

IN-LINE FUEL FILTER

The fuel filtershould be replaced once each season° If fuel filter becomes clogged, ob-

structing fuel flow to carburetor, replacement

is required

1.. With engine cool, remove fiiter and plug fuel line sections.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3, Be sure there are no fuel line leaks and

clamps are properly positioned..

4. Immediately wipe up any spilled gasoline,

CLEANING

• Clean engine, battery, seat, finish, etc of all foreign matter..

• Keep finished surfaces and wheels free of all gasoline, oil, etc

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor

unless the engine and transmission are covered to keep water out, Water in engine

or transmission will shorten the useful life of your tractor, Use compressed air or a leaf

blower to remove grass, leaves and trash from tractor and mower.

I Filter

AIR FILTER Yourengine will not run properly using a dirty

air filter° Replace pre-cleaner after every 25 hours of operation or every season. Service

papercartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty

conditions,

1. Pull up on airfilter cover handle and rotate towards engine.

2 Remove cover.

3. Carefully remove air filter cartridge and pre-cleaner from base.

4. Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace

cartridge

5. Place new pre-cleaner and cartridge firmly in base.

6. Align tabs on cover with slots in blower housing and replace cover..

7. Hook handle on cover and push down

on handle to close.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as itcould create a fire hazard and/or damage..

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every I00 hours of operation, whichever occurs first°

Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section

of this manual, CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers,

ENGINE COOLING SYSTEM Debris may clog the engine's air cooling

system, Remove blower housing and clean area shown to prevent overheating and

engine damage.

Air Screen

Clean out chaff and debris

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of the cartridge, Do not oil cartridge. Do not use pressurized air to clean cartridge.

_ Handle

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Craftsman LTS 1500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual