Craftsman EZ 917.270752 User Manual

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Owner's Manual
ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270752
Safety
Operation
Maintenance
Repair Parts
III I III from preV!oUslybuilt engines; Before You Start the engine; read
_ and underotandthla Owner s Manual
CAUTION:
Read andfollowall Safety Rules and Instructions
before operatingthis equipment.
! : .......... ...................... .....
For answers to your questions
about this product, Call:
1-800-659-5917
Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
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Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications .......................... 5
Assembly ............................................... 7
Operation ............................................ 10
Maintenance Schedule ....................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con- tained inthe owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATI'ERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting .................................. 28
Repair Parts ........................................ 32
Parts Ordering ....................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is
capable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructionscould result in
sedous injury or death.
GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the Influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes 3
require extra caution. If you cannot back up the slope or if you feel uneasy on it, do
not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do nottum on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area,
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Beforeandwhenbacking, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke. Never refuel the machine indoors.
Never store the machine or fuel
container inside where there isan open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, ifnecessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area isclear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchildren
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 =Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Ta//
grass can hide obstac/es.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do nottum on slopes unless necessary,
and then, turn slowly and gradually downhill, ifpossible.
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ALook for this symbol to point out important safety precautions. It means
CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED.
_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire
where it cannot contact spark plug.
ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED AND TYPE: REGULAR
OIL TYPE SAE 30 (ABOVE 32°F)
API-SF/SG/SH): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE INTAKE: .004"-.006"
CLEARANCE: EXHAUST: .004"-.006"
GROUND SPEED FORWARD:
(MPH): 1_ 1.2
2No 1.5 3RD 2.4
4TM 3.5
5TM 4,8 6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 16 AMPS@ 3600 RPM SYSTEM:
BAT-I'ERY: AMP/HR: 28
MIN. CCA: 230 CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase
of a new Tractor. It has been designed, engineered and manufactured to give you
the best possible dependability and performance.
ACAUTION: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
AWARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm. Should you experience any problem you
cannot easily remedy, please contact your nearest authorized service center/
department. We have competent, well-
trained technicians and the proper toolsto service or repair this tractor.
Please read and retain this manual. The instructionswillenable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
AWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered
or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester for
the muffler is available through your nearest authorized service center/
department (See REPAIR PARTS section of this manual).
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Steering
Wheel Insert
Steering Wheel
O
(1) Hex Bolt
3/8-16 x I
I_ (1) Large Flat Washer
@
(1) Hex Bolt 5/16-18 x 1-1/4
_ Steering Wheel
' I I , Adapter
17/32 x 1-3/16 x 12 Gauge
i_(1) Knob
Keys
(1) Locknut 5/16-18
Seat
(1) Washer
(1) Lockwasher 318
Steering Extension
Steering Shaft
Boot
(1) Shoulder
Bolt 5/16-18
Video Casseffe
(2) Keys
Slope Sheet
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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2" wrench (1) Utilityknife (1) Pliers (1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton.
Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or boxes and remove.
BEFORE REMOVING TRACTOR
washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center of
steering wheel.
Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples inskid that may puncture tires where tractor is to roll off skid.
Insert
/-_/3/8 HexBolt
y/3/8 Loekwasher
_ LargeRat
Wheel )__._Boot
Extension Tabs Shaft
v.,_..
_--_ Adapter
FROM SKID
ATTACH STEERING WHEEL
L5/loc6nut-_'_:__ 5/16Bo,t
ASSEMBLE EXTENSION SHAFTAND
BOOT
Slide extension shaft onto lower
steering shaft. Align mounting holes in extension and lower shafts and install 5/
16 hex bolt and Iocknut. Tighten
securely.
Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock
Lower , . -'---
Steering _ ' "" ' Tabs
Shaft __ Slots
_ lit
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
Liftseat pan to raised position and open battery box door.
If this battery is put into service after month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
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BatteryBox
Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the
cardboard packing. Remove the carboard packing and discard.
•Placa seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and fiat
washer loosely. Do not tighten.
Lower seat into operating positionand
sit on seat.
Slide seat until a comfortable position is
roached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving Its adjusted
position.
Raise seat and tighten adjustment knob securely.
Seat
SeatPan
Shoulder _ _ _._, _/
Bolt _ ,._
TO ROLL TRACTOR OFF SKID (See
Operetlon section for location and
function of controls)
Press liftlever plunger and raise attachment lift lever to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls)
_WARNING: Before starting, read, understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fillfuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
Place gear shift lever in neutral (N)
position.
Press lift lever plunger and raise
attachment lift lever to Its highest position.
Start the engine. After engine has
started, move thro_tlecontrol to idle
position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
Turn ignitionkey to "OFF" position.
Continue with the instructions that follow.
Adjus_tm_nt_Flat Washer
Knob
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
INSTALL MULCHER PLATE (If previously removed)
Raise and hold deflector shield in upright position.
Piece front of mulcher plate over front of
mower deck opening and slide Into place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
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_,CAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector Shield_('\ _ Mulcher
( t
Hoo_
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual, Verify that the belts
are routed correctly, CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
v' CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive
the best performance and satisfaction from this quality product.
Please review the following checklist: / All assembly instructionshave been
completed.
/ No remaining loose parts in carton.
,/Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important
items: 4 Engine oil isat proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
4"Be sure brake system is in safe operat-
ing condition.
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These symbols may appear on your tractor or in literature supplied withthe product,
Learn and understand their meaning,
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
REVERSE FORWARD FAST SLOW
LIGHTSONO%_MP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
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KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE
OPERATING YOUR TRACTOR Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththe locationsof
variouscontrolsandadjustments.Save thismanualforfuturereference,
Attachment Light
Ammeter Switch
Clutch Lever Ignition Switch
Choke Control
Throttle
Control
Clutch/ Brake Pedal
Lift Lever Plunger
Attachment Lift Lever
o
O
Height
Adjustment
Indicator
Parking Brake
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used for starting
and controlling engine speed, CHOKE CONTROL: Used when starting
a cold engine. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal into the brake position.
GEARSHIFT LEVER: Selects the speed and direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment liftlever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).
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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running,any attempt by the operator to
leave the seat without first setting the parking brake willshut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
Choke Control
Throttle _ Control
Clutch/Brak= Pedal "Drive'_
'Disengaged"
Position
STOPPING MOWER BLADES -
To stop mower blades, move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal intofull "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
AttachmentClutchLever
"Engaged"Position
_-_ //Ignition Key I-_ y. "Disengaged"
_ yPosition _,,,-_,, I ParkingB_ake
.". "_',__ / Engaged
Position
"Brake'
Position
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke tostopengine.
IMPORTANT: Leavingtheignitionswitch
inany positionotherthan"OFF" willcause thebatterytobe discharged,(dead).
NOTE: Under certainconditionswhen tractorisstandingidlewiththeengine
running,hotengineexhaustgases may cause "browning"ofgrass.To eliminate
thispossibility,always stopenginewhen
stopping tractor on grass areas. ACAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position;to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral
(N) position.
Move gearshift lever to desired posi-
tion.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shiftingor changing gears.
Failure to do so willshorten the useful life
of your transaxle.
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TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp liftlever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height
(See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropri-
ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
GaugeWheel .2_-_-_,_
Mounting\ _F f _
Bracket "'_ \ _i_ _
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Lever "Engaged"
Position Position
Attachment Uft Lever
High Position
Low
TO OPERATE ON HILLS
kCAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope, A slope guide at
the back of your manual is provided for your use.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake
position and engage parking brake.
Move gearshift lever to lst gear. Be sure you have allowed room for tractor to rollslightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
3/8 Washer __...E-_ ._ "J Shoulder
GaugeWheel_ _ Bolt
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TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER A'I-I'ACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. "liros can lose traction withthe ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULU' mark on dipstick is
roached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainten-
ance section of this manual).
To change engine oil, see the Mainten-
ance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tem-
peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure
good cold weather starting.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids duringstorage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
14
Page 15
TO START ENGINE When starting the engine for the firsttime
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignitionand turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F AND ABOVE)
When engine starts, slowly push choke
control in untilthe engine begins to run smoothly. If the engine starts to run
roughly, pull the choke controlout
slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the enginedoes not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50° F AND BELOW)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in speed and load, until the choke control
is fully in. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may require
the choke control be pulled out slightly.
NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine performance. See
"3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
15
Page 16
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See 'q'O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the machine.
This will result in a more even distribu- tion of clippingsand more uniform
cutting.
When mowing large areas, start by
turning to the rightso that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left
hand turns untilfinished
If grass is extremely tall, itshould be
mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the
attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash, Clean after each use.
The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best
recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow northto south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
Max 1/3
16
Page 17
FiLLINOATE
Check Brake Operation _
Check 13re Pressure
Check Operalor Presence and
T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_
A Sharpe,VRepfaceUowe,B,ades _,
T Lubrication Chart
0 Check Battery Level
R Clean Battery and Terminals I_
Check Transsxle Cooling Adjust Blade Belt(s) Tension Ks
Adjust Motion Ddve Belt(s) Tension V's
Check Engine Oil Level I1_ I## Change Engine Oil V_1.2,_
E Clean Air Filter 11_2
N Clean Air Screen V/2
G Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped) _,=
N Clean Engine Coo_ing Fins If z
Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'=
Replace Fuel Filter I1_
1 - Cha,_ge mo_e ellen when operating under a heaW kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system.
2 - Sefv_e more offBnwhen operating indirty or dust'/cor,ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - Ifequipped with c_lfilter, ¢henge oil even/50 hours, 7 - Tighten front aXlepivol boll to 35 rt.-Ibs, maxln_m,
4 - Replace b_adesmore often when mowing in man_ysoil, Donet overti_hten.
v'
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed in this
manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation,
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
- _Spinde
Zerk Zerk
@Front (_Front
Wheel Wheel Bearing -, Beadng
Zerk Zerk
@Engine
I
I
I
- - - ' - - - _ Pivots
OSAE 30 or 10w30 motor oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that willshorten the life of the self-lubricat-
ing bearings. Ifyou feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
f I
Page 18
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and
Adjustments section of this manual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rotand corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working propedy. If your tractor does not function as described
below, repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to allow
access to blades.
Remove hex bolt, look washer and flat
washer securing blade.
install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole isn blade must align with star
on mandrel assembly.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten boltsecurely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated. Trailinc Up MandrelAssembly
BladeCenter
Hole
Rat Washer
Lock
Washe_---...._. _Star
_:-Hex Bolt(Grade8)'
*AGrade8 heattreatedboltcan be identified
bysixlinesonthe bolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grindingwheel. Do not attempt to sharpen while it is on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructionssupplied with
balancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade onto an unthraaded portion
of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt _ or Pin ------------.__Y._,_'_.7" Blade
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. How- ever, periodic charging of the battery with
an automotive charger will extend its life.
18
Page 19
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
Open battery box door.
Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and
dry.
Clean terminals and battery cable ends
with wire brush untilbright.
Coat terminals with grease or petroleum
jelly.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manual).
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear. TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from runninglow on oil.
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight
(8) hours of operation. "nghtenoil fill cap/
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SF, SG or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace
oil drain plug and tighten securely.
Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is
tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.
Oil Drain
Oil Fill Cap/ Dipstsick
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING
AREAS To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds.
19
Page 20
Clean the cooling fins and external surfaces as necessary. Make sure the
cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating. AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner more often under dusty
conditions.
Remove knobs and cover.
TO SERVICE PRE-CLEANER
Wash it in liquid detergent and water.
Squeeze it dry ina clean cloth.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
If very dirty or damaged, replace pre-
cleaner.
TO SERVICE CARTRIDGE
Clean cartridge by tapping gently on flat
surface. Ifvery dirty or damaged,
replace cartridge.
Reinstall precleaner cartridge, cover and
secure with knobs.
IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean
the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge.
Do not usa pressurized air to clean or dry cartridge.
Cover_ Knobs
Foam _ Cartridge
Pre.-Cleana_
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is
used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS Replace spark plugs at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section
of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure- tor, replacement is required.
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel
line with arrow pointing towards carbu- retor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
_PFiltar
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automo- tive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
2O
Page 21
_CAUTION: Before performing any service or adjustments:
Depress clutch,_rake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the rightside of tractor.
Place attachment clutch in "DISEN-
GAGED" position.
Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift
clutch spring off pulley bolt.
Remove large retainer spring, slide
collar off and push housing guide out of bracket.
Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
Disconnect suspension arms from rear
deck brackets by removing retainer springs.
Disconnect front linksfrom deck by
removing retainer springs.
Small Retainer Spring
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than
the mower deck isto be mounted on the tractor, remove the front links and hook the
clutch spring onto square hole in frame.
TO INSTALL MOWER
Raise attachment lift lever to its highest
position.
Slide mower under tractor with dis- charge guard to right side of tractor.
Lower lift lever to its lowest position.
Install mower in reverse order of
removal instructions.
Retainer Spring
Anti-Sway Bar
Collar
Housing Guide
Large Retainer Spring
Clutch
Link
(Both Sides)
21
Page 22
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual). If tires are over or
underinflatad, you will not properly adjust
your mower. SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower.
measure height from bottom edge of mower to ground. Distance "A" on both
sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only,
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
BottomEdge _ __ BottomEdge ofMowertof-_ _ fT_of Mowerto
Ground\ I l_,uF4 _-_,_l }Ground
Before making any necessary adjust- ments, check that both front links are
equal in length. Both links should be approximately 10-3/8",
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts"F" against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E"on both front links an equal number of turns,
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
_ r,o
Both Front LinksShould be Equal in Length
Suspension
FRONT-TO-BACK ADJUSTMENT IMPORTANT=.Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance "D" directly in front and
behind the mandrel at bottom edge of mower housing as shown,
Front Links
TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on level surface. Engage parking brake,
BELT REMOVAL -
Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
Work belt off both mandrel pulleys and
idler pulleys.
Pull belt away from mower.
22
Page 23
BELT INSTALLATION -
Install new belt in reverse order of
removal,
Make sure belt is in all pulley grooves
and inside all belt guides.
Instatl mower in reverse order of
removal instructions,
Mandrel Idler Pulleys Pulley
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
rightside of the transaxle. Iftractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage
parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
If distance is other than 1-1/2", loosen
jam nut and turn nut "A" untildistance
becomes 1-1/2". Retighten jam nut
against nut "A".
Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service
centerldepartment.
With Parking Brake
"Engaged"
Nut "A"
/am Nut
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a belt installation guide decal on bottom
side of left footrest.
Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
Remove belt from stationary idlerand
clutching idler.
Pull belt slack toward rear of tractor. Remove belt upwards from transaxle
pulley by deflecting belt keepers.
Pull belt toward front of tractor and remove downwards from around engine
pulley.
Install new belt by reversing above
procedure.
Engine Pulley
Clutching
Idler
Stationary / Idler
Transaxle
.,._...
Pulley ___
TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at the factory; however, if adjustment is
needed, proceed as follows:
Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.
Loosen adjustment bolt in front of the
right rear wheel.
Position the gear shift lever in the
neutral (N) position.
Tighten adjustment bolt securely. NOTE: If additional clearance is needed
to get to adjustment bolt, move mower deck height to the lowest position.
D
_Operating Arm
23
Page 24
Gearshift Lever Neutral
Lock Gate
Adjustment
Bolt
TO ADJUST STEERING WHEEL ALIGNMENT
Ifsteering wheel crossbars are not
horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per
instructionsin the Assembly section of this
manual.
FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or camber, contact your nearest authorized
service center/department. TO REMOVE WHEEL FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and
washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.
Replace washers and snap retaining
ring securely in axle groove.
Replace axle cover. NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
TO START ENGINE WITH A WEAK BA'I-FERY
ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from batteries. Always wear eye protection
when around batteries. If your battery is too weak to start the
engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of
this manual).
If "jumper cables" are used for emergency
starting, followthis procedure:
IMPORTANT:. Your tractor Is equipped
with a 12 volt negative grounded system. The other vehicle must also be a 12 volt
negative grounded system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully
charged battery.
Connect the other end of the BLACK cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
Positive Terminal
Negative Terminal
Washers
Retaining Ring
Axle Cover
I
Square Key
(Rear Wheel Only)
PositiveTerminal
24
Ca_es
Cha_ed
Ba_e_
Negative Terminal
Page 25
REPLACING BA'FrERY
_CAUTION: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
Lift seat pan to raised position and open battery box door.
Disconnect BLACK battery cable first then RED battery cable and carefully
remove battery from tractor.
Install new battery with terminals in same position as old battery.
First connect RED battery cable to
positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.
Connect BLACK grounding cable to
negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
Close battery box door.
Batter Box Door
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the
backside of the grill.
Replace bulb in holder and push bulb holder securely back inlo the hole in the
backside of the gdll.
Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type
plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
Raise hood.
Unsnap headlight wire conneci.or.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
To replace, reverse above procedures.
x Bolt
Positive (Red) Negative (BLack) Cable Cable
od
Headlight
Wirenector
25
Page 26
ENGINE Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be
performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If adjustment is necessary, proceed as
follows:
With engine not running, move throttle
control lever to fast position.
Check that swivel is against stop. If it is
not, loosen cable clamp screw and pull cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjust- ment is necessary, proceed as follows:
With engine not running, move choke control (located on dash panel) to full choke position.
Loosen knob and remove cover assembly from air cleaner.
Choke should be closed. If it is not, loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
Replace air cleaner cover assembly and
tighten knob.
TO ADJUST CARBURETOR Your carburetor is not adjustable. Ifyour
engine does not operate properly due to suspected carburetor problems, take your
tractor to an authorized service center for
repair and/or adjustment. High speed stop is factory adjusted. Do
not adjust - damage may result. IMPORTANT: Never tamper with the
engine governor, which isfactory set for proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has
proper equipment and experience to make any necessary adjustments.
Stop
Swivel
Clamp Screw
Clamp Screw
26
Page 27
Immediately prepare your tractor for storage at the end of the season or if the
tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame
or spark. Allow the engine to cool before stonng in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a period of time, clean itthoroughly,
remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
Clean entire tractor (See "CLEANING"
in the Maintenance section of this manual).
Inspect and replace belts, if necessary
(See belt replacement instructionsin the Service and Adjustments section of
this manual).
Lubricate as shown in the Maintenance
section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint
surfaces; sand lightlybefore painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage,
battery may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see
"TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces. ENGINE FUEL SYSTEM
IMPORTANT: It is important to prevent
t_uUmdeposits from forming in essential
el system parts such as carburetor, fuel
filter, fuel hose, or tank duringstorage. Also, experience indicates that alcohol
blended fuels 9called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
Drain the fuel tank.
Start the engine and let it rununtilthe fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
Turn ignition key to "START" position
for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can ifyour can
starts to rust. Rust and/or dirt in your gasoline willcause problems.
If possible, store your tractor indoors and cover it to give protection from
dust and dirt.
Cover your tractor with a suitable protective cover that does not retain
moisture. Do not use plastic. Plastic cannot breathe which allows conden-
sation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
27
Page 28
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
CAUSE CORRECTION
Out of fuel.
Engine not"CHOKED" properly.
Engine flooded.
Fill fuel tank.
See '_O START ENGINE"
in Operation section.
Wait several minutes
before attempting to start.
Bad spark plug.
Dirty air filter.
Dirty fuel filter,
Water in fuel.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and
carburetor, refill tank with fresh gasoline and replace
fuel filter.
Loose or damaged wiring.
Carburetor out of adjustment
Check all wiring.
See To Adjust Carburetor"
in Service Adjustments section.
Enginevalvesoutof
adjustment.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Contact an
authorized service center/ department.
Clean/replace air filter.
Replace spark plug.
Recharge or replace
battery.
Dirty fuel filter.
Stale or dirty fuel.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Loose or damaged wiring.
Carburetor out of adjustment,
Check all wiring.
See "1"oAdjust Carburetor"
in Service Adjustments
section.
Engine valves out of
adjustment.
=, Contact an authorized
service center/department.
Engine will not turn over
Clutch/brake pedal not depressed.
Attachment clutch is
engaged.
Weak or dead battery.
Blown fuse. Corroded battery terminals.
Loose or damaged wiring. Faulty ignition switch.
Faulty solenoid or starter.
!1
Faulty operator presence
switch(es).
28
Depress clutch/brake
pedal.
Disengage attachment
clutch.
Recharge or replace
battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Page 29
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Engine clicks but Weak or dead battery. Recharge or replace battery.
will not start Corroded battery terminals. Clean battery terminals.
Loose or damaged wiring. Check all wiring.
Faulty solenoid or starter. Check/replace solenoid or starter.
Loss of power
Cutting too much grass/too
fast.
Throttle in "CHOKE"
position.
Build-up of grass, leaves
and trash under mower.
i Dirty air filter.
,• Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Waterin fuel.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of
adjustment.
Engine valves out of
adjustment.
Set in "Higher Cut" position/
reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carburs
tot, refilltank with fresh gasoline and replace fuel
filter.
Connect and tighten spark
plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments section.
Contact an authorized
service center/department.
Excessive
vibration
Engine continues to run
when operator leaves seat
with attachment clutch engaged
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
Faulty operator-safety
presence control system.
29
Replace blade.
Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and connections. If not
corrected, contact an autho
rized service center/
department.
Page 30
TROUBLESHOOTING CHART
PROBLEM Poor cut - uneven
Mower blades will not rotate
Poor grass discharge
CAUSE
Worn, bent or loose blade.
Mower deck not level,
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildupof grass, leaves, and trash
around mandrels.
Obstruction in clutch mechanism.
Worn/damaged mower
drive belt.
Frozen idler pulley.
Frozen blade mandrel.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves
and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of grass,
leaves, and trash around
mandrels.
CORRECTION
Replace blade, "13ghten
blade bolt.
Level mower deck.
Clean underside of mower
housing,
Replace blade mandrel.
Clean around mandrels to
open vent holes.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air
pressure.
Replace/sharpen blade.
"nghtenblade bolt.
Clean underside of mower housing.
Replace mower ddve belt.
Reinstall blades sharp edge
down.
Replace with blades listed in
this manual.
Clean around mandrels to
open vent holes.
Headllght(s) not worklng
(If so equlpped)
Battery will not
charge
Engine "backfires"
when turning engine "OFF"
Switch is "OFF".
Bulb(s) burned out.
Faulty lightswitch.
Loose or damaged wiring.
Blown fuse.
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped).
Faulty alternator.
Engine throttle control not
set at "SLOW" position for 30 seconds before
stopping engine.
3O
Turn switch "ON".
Replace bulb(s).
Check]replace light switch.
Check wiring and connections.
Replace fuse.
Replace battery.
Check/clean all connections,
Replace regulator.
I" Replace alternator.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine,
Page 31
SCHEMATIC
(OPTIONAL) '-_ -I _ACK
r AMMETER FUSE STARTER
TRACTOR - - MODEL NUMBER 917.270752
BATTERY
SOLENOID
"""_j ,O ' ,OHm [
_ ........ J
,i_w._;_:/ r r SEATSW,TDH
........!11 _ ,_d-T-b_,
CLUTCH / BRAKE
(PEDAL UP) WHITE
.... _ - - - _ (NOT OCCUPIED)IGNITION
WHITE I i ........ i
_
_111 (_ SPARK :
i I
FUEL SHUT-OFF
SOLENOID
(IFSO EQUIPPED)
BLACK IGNITION PLUG
uN,, oAP
BROWN
PLUGS ON
TWIN CYL ENGINES)
IGNITION SWITCH
POSITION i CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGH1 B+A1 A2+L
RUN B+A1 NONE
START 3+ S + A1 NONE
NON-REMOVABLE
CONNECTIONS HEADLIGHTS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
Page 32
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.270752
22
21
26
i
s t
t I
rI
i /
I
29
27 i
i
I
32
Page 33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.270752
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 BoltHax Hd 1/4-20unc x 3/4
8 156417 Case Battery 16 153664 Switch, Interlock
21 166182 HarnessAsm LightW/4152J 22 4152J Bulb Light#1156
24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red
26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric
28 4207J Cable Ground 6 Ga 12"black 29 121305X SwitchPlunger
30 163968 Switch Ign 33 140403 Key Ign
40 170217 Harness Ign 41 711104_8 BoltBIk, Fin Hex 1/4-20 Unc x 1/2
42 131563 Cover Terminal Red 43 145673 Solenoid
45 122822X Ammeter Rectangular 15 Amp 52 141940 ProtectionWire Loop
NOTE: All componentdimensions given In U.S. inches
1inch =25.4 mm
33
Page 34
TRACTOR - - MODEL NUMBER 917.270752
CHASSIS AND ENCLOSURES
28
58 12
31
208
6O
53
54
2O6
/
3
74
208
F
34
Page 35
TRACTOR - - MODEL NUMBER 917.270752
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 169830 Chassis
2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash 9 168337X013 Dash
10 STD533710 Bolt,Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H.
12 145660 ClipTInnerman Grille P/L 13 172107X010 Panel, Dash, R.H.
17 144983X558 Hood Assembly 18 126938X BumperHocd
25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut
28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle
30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support
37 17490508 ScrewThdrol 5/16-18 x 1/2 38 169834 Pivot BracketAssembly, Rear
51 73800400 NutLock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga.
53 145201 Bracket Grille PickoffLH 54 161464 Screw Hax Wshd 8-18 x 7/8
55 145202 Bracket Grille Plckoff RH
67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air
60 72140606 BoltRdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash LowerBTLT
74 STD541437 Nut Crownlock 3/8016 UNC
114 158112 Keeper Belt Rear Lh Stl P930 115 17060620 Screw 3/8-16 x 1-1/4
142 165867 Plate ReinforcementSTLT 143 154966 BracketBwaybar Chassis
144 154207 BracketPnt Footrest STLT 145 156524 Rod PivotChassis/Hood
206 170165 BoltShoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt
208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 NutHex Flange Lock
212 165919 InsertLensReflective
- - 5479,1 Plug, Button
NOTE:
Allcomponent dimensions given in U.S. Inches 1 inch = 25.4 mm
35
Page 36
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.270752
_66
51
7O
116
27 151
i
26 27
150
48
51
36
Page 37
TRACTOR -- MODEL NUMBER 917.270752
GROUNDDRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION
1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20x 4 Grade 5
2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof
4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.
6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga.
10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865
13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff
16 STD541431 Nut LockHx W/Ins 80 145090 Arm, Shift 18 STD523710 BoltFin Hex 650 20
19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga.
21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd,Broke 85 150360 Nut, Nylook
24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114
26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga.
28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, ParkingBrake 116 72110610 Bolt Rdhd Sqneck
30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5
34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing BellcrankGrd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161Dx 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount
38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange Shift Lt 39 74760644 Bolt 161 72140406 BoltRdhd Sqnk 1/4-20 x 3/4
40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc
42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 BoltHex Fin 47 127783 Pulley, Idler,V-Groove, Plastic 1/4-20Unc x 1Gr 5
48 154407 Bellcrank ClutchGrnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8
51 STD541437 Nut Crown Lock3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt
53 105710X Link,Clutch 170 173898 Keeper BeltTransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana
56 STD523712 BoltFin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner
59 169691 Keeper, Belt, CenterSpan 202 72110612 BoltCarr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5
62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: Allcomponent dimensions given In U. S.
Peerless 206-545C 65 STD551143 Washer
5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered
3/8-16UNC x I Gr.5 82 165711 Spring, Torsion
Inches 1 inch = 25.4 mm
37
Page 38
TRACTOR - - MODEL NUMBER 917.270752
STEERINGASSEMBLY
_'_ 36
,_..... _-...... i----I
_41
L
62 44
51_54
27
"-_ 22..... "_
i/, 11 4o "/
46
47
25
43
1S
/
/
/
r
38
Page 39
TRACTOR -- MODEL NUMBER 917.270752
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768 2 154427
3 169840 4 169839
5 6265H 6 121748X
7 19272016
8 12000029
9 3366R 10 169832 11 STD55 t 137
13 136518 15 145212 17 156546 18 57079
19 160395 22 165857 23 165851
25 1544O6 26 126847X 27 136874
28 19131416 29 17060612 30 STD561210 32 13O465
36 155099 37 152927 38 139769 39 19133812
40 STD541537 41 100711L 42 145054X428 43 121749X
44 153720 46 121232X
47 6855M 5! STD541431
54 74780520 62 167902 63 STD523710 65 160367 66 1544O4
67 72140618 68 169827 79 19132012 80 74950612
82 169835 85 133835
NOTE:
All component dimensionsgiven In U.S, Inches
1 Inch =25.4 mm
Steedng Wheel Axle Assembly STMP Dropped STL
Spindle Assembly, L.H. Splodle Assembly, R.H.
Beadng, Race,Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock
Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng
Washer, Thrust .515 x .750 x .033
Support,Shaft Screw, Hex Wsh Hd Ton(
Plttman Shaft Assembly Bracket,Steedng
Bushing,Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4 PinCotter
Rod,Tie Bushing,Steedng
Screw
Insert,Steedng Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Nut Lock Center 3/8-24 Unf
Adaptor, Steedng Wheel
Boot,Steedng Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
ExtensionShaft Steering LR.LT Cap, Spindle Fitting,Grease
Nut LockHexw/_ns. 5/16-18 UNC
BoltFin Hex 5/16-18 UNCx 1-1/4
KitSteedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle
Beadng Arm Plttman BoltRDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace
Washer 13/32 x 1-114 x 12 Ga. BoltHex Nylon3/8-16 x 3/4
Bracket Susp, Chassis Front Fastner ChdstmasTree
39
Page 40
ENGINE
_25 14
_"_ 26
TRACTOR - - MODEL NUMBER 917.270752
13
81
29
OPTIONAL EQUIPMENT
Spark Arrester
4O
Page 41
ENGINE
TRACTOR - - MODEL NUMBER 917.270752
KEY PART
NO. NO. DESCRIPTION
1
2 3
4 149723 5 160589
6 159955 8 150176
10 162797 13 165391 14 13280336 15 13200300
16 STD551237 17 17490624
23 169837 25 145996
26 73920600 29 137180 31 109202X
32 158990 33 123487X 37 137040
3 8 .......
40 124028X 44 17670412
45 17000612 46 19091416 62 10040500
72 71070512 81 73510400
NOTE:
162152 17720410
All component dimensionsgiven in U,S. inches
1 Inch =25.4 mm
Control,Throttle Screw Hex Thd Cut 1/4-20 x 5/8
Engine (See Breakdown) Bdggs Model407777-0121 -E5
Muffler,Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH
Pipe Exhaust Intak 20 LH Bolt 5/16-18 UNCx3/4
Shield BrowingB&S Intak II MufflerGasket
Nipple, Pipe Elbow,Standard 90°, 3/8-18 NPT
Washer, LockExt tooth 3/8
Screw Thdrol 5/8-16 x 1-1/2 Shield, BrowningK)ebdsGuard
ControlChoke Nut Kaps 3/8-24 UNF
Arrestar, Spark
Tank, Fuel
Cap, Fuel Clamp, Hose BIk Line, Fuel
Plug,Oil Drain (See Engine Breakdown) BushingSnap NylBIk Fuel Une
Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Washer Lock Hvy Hlol Spr 5/16
Screw Hex Hd Cap 5/16-18 x3/4 Nut Kaps Hex 1/4-20 Unc
41
Page 42
SEAT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.270752
KEY NO.
1
2
3
4 5
6 7 8 9
10 11 12
PART KEY PART NO. DESCRIPTION NO. NO. DESCRIPTION
140123 140551
71110616
19131610 145OO6
STD541437 124181X
17000616
19131614 155925 166369 121246X
Seat 13 121248X
Bracket Pnt Pivot Seat (blk) 14 72050412
BoltFin Hex 3/8-16unc X 1 15 134300 Washer 13/32 X 3/4 X I0 Ga 16 121250X Clip Push In Hinged 17 123976X Nut Hex Lock w/Ins 3/8-16 Uric 21 171852
Spdng Seat Cprsn 2 250 BIkZl 22 STD541431 Screw 3/6-16 X 1 24 19171912 Washer 13/32 X 1 X 14 Ga 25 127018X Pan Phi Seat (blk) KnobSeat AdjWlngnut Bracket Pnt MountingSwitch
NOTE: Allcomponent dimensions given in U,S.
inches 1/rich = 25.4 mm
BushingSnap BIk Ny150 Id
BoltRdhd Sht Nk 1/4-20x1-1/2 Spacer Split28 X 96 Zinc Bpdng Cprsn 127 BlkPnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc BoltShoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X12Ga, BoltShoulder 5/16-18 X 62
42
Page 43
DECALS
TRACTOR - - MODEL NUMBER 917.270752
9
21
KEY PART NO, NO,
1 156368
2 174321 3 171696
4 171697 5 167049
6 133644 7 138047 8 166887 g 163204
10 156439
13 6
8
14
4 2
KEY PART
DESCRIPTION NO. NO.
Decal,Oper. Instr. 12 146046 Decal, Replacement 13 167329 Decal, Hood, R.H. 14 160396 Decal, Hood, L.H. 20 149516
Decal, HP Engine 21 163207 Decal,Customer Malntenanea - - 138311 Decal,Battery - - 165800X428 Decal, Deck Mower EZ - - 165799X428 Decal,Fender, Craftsman - - 174801
Decal, Fender Danger - - 174802
13 10
2O
12
DESCRIPTION
Decal,V-BeltDriveSchematic Decal,DashPanel Decal,V-BaitSchematic
DecalBatteryDngr/PsnEng Decal,FenderSd.Wht Decal,LiftHandle
PadFootrestLHSTLT PadFootrestRHSTLT
Owner'sManual,English Owner'sManual,Spanish
WHEELS & TIRES
1 ,,.-_.,,__,,._._._
2 _ ;,8 7
KEY PART NO. NO.
1 59192
2 65139 3 106222X
4,10 5 106732X427
/ 6 278H
3,9 7 9040H
_/ 8 106108X427
4 59904
11 9 122082X
10 7152J 11 104757X
- - 144334
NOTE:All componentdimensionsgiven In U.S. inches
1Inch = 25.4 mm
43
DESCRIPTION Cap Value Tire
Stem Value Tlre FTs 15 X 6 0- 6 Ba_tce
Tube Inner Front#35060
Rim Asm 6"frontWhite Service
FittingGrease Baadng Range
Rim Asm 8"rearWhite Service Tire R "Is20 X 10-8 Service Tube Rear 9 5 X 8 Service
Cap Axle BIk 1 50 X 100 Sealant, Tire (10 oz. tube)
Page 44
LIFTASSEMBLY
TRACTOR - - MODEL NUMBER 917.270752
/'///'
5 !'/ i '1
13
13---o_
19
31 32
13
19
13
2O
I'll I'11_
20
15
44
Page 45
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917.270752
K]EY PART
NO. NO, DESCRIPTION
1 159460
2 159471 3 105767X
4 12000002 5 19211621
6 120183X 7 125631X 8 122365X
11 139865 12 139866 13 STD624008
15 173288 16 73350800
17 130171 18 73800800
19 139868 20 163552 31 169865 32 73540600
NOTE=
AllcomponentdimensionsgivenInU.S.Inches
1 inch=25.4mm
Washer Asm Inner Spdng W/Plunger Shaft Asm. Lift
PinGroove E Ring#5133-62
Washer 21/32 x 1 x 21 Ga. Beadng Nylong
Gdp Handle Fluted ButtonPlunger Read
LinkAsm Lift L.H. Link Asm lift R.H.
Retainer Spdng LinkFront
Nut Jam Hex 1/2-13 Unc TrunnionBIk Zinc
Nut Lock w/Wsh 1/2-13 Unc
Arm Suspension Mower
Retainer Sprtng Beadng, Pvt. Lift
Nut Crownlock 3/8-24
45
Page 46
MOWER DECK
TRACTOR - - MODEL NUMBER 917.270752
>21
!
16
I
10_
29
_18
18
13--
9_
27
46
Page 47
TRACTOR - - MODEL NUMBER 917.270752
MOWER DECK
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.
1 165892 Mower Deck Assembly, 42" 68 144959
2 STD533107 Bolt 92 STD541437
3 138017 Bracket Assembly,Sway Bar, 101 136420
4 165460 Bracket Sway Bar 38/42" Deck 103 19061216 5 STD624008 Retainer Spring 104 STD551110 6 130832 Arm, Suspension, Rear 105 160793 8 850857 Bolt,Hex 3/8-24 x 1.25 Gr. 8 106 2029J
9 STD551137 Washer, Lock 111 155197
10 140296 Washer, Hardened 112 155198
11 134149 Blade, Mulching 113 17060512
12 129895 Baadng, Ball 114 73510500
13 137645 Shaft Assembly, Mandrel, 115 72110504
14 128774 Housing, Mandrel,Vented 118 73930600
15 1t0485X Baadng, Ball,Mandrel 119 19121414
16 140329 Stdppar, Vented Mower Deck 121 143723
18 72140505 Bolt,Cardage 5/16-18 x 5/8 128 153390
19 132827 Bolt,Shoulder 129 19131312 20 159770 Baffle,Vortex 130 STD523710
21 STD541431 Nut Crownlock5/16-18 UNC 22 134753 Stiffaner Bracket 131 STD533710
23 131267 Bracket, Deflector 142 165890 24 105304X Cap, Sleeve 143 157109 25 123713X Spdng, Torsion, Deflector 144 158634
26 110452X Nut, Push 145 165888 27 130968X428 Shield, Deflector 146 165891
28 19111016 Washer 11/32 x5/8 x 16 Ga. 147 131335 29 131491 Rod, Hinge 148 169022
30 157722 Screw Thdrol Washer Head 149 165898 31 129963 Washer, Spacer 150 19091216
32 153535 Pulley, Mandrel 151 169670 33 137266 Nut,Toplock, Ranged 152 169676
34 STD533717 Bolt 153 169674 35 133835 Fastner, Christmas Tree 154 169675 36 131494 Pulley, Idler, Rat 155 169671
37 STD551037 Washer 13/32x13/16x16Ga. 156 169672 40 STD541437 Nut Crownlock 3/8-16 UNC 157 169669
44 140088 Guard, Mandrel, LH. 158 17720410 45 STD624003 Retainer
46 137729 Screw, Thd. Roll 1/4-20 x 5/8 159 72140614 48 133944 Washer, Hardened - - 130794
49 155066 RollerAssembly, Cam Follower 50 131340 Bolt,Shoulder #10-24 Grade 5
51 STD5414f0 Locknut - - 169583 52 139888 Bolt,Shoulder 5/16-18 UNC 53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened 55 155046 Arm, Idler 56 165723 Spacer, Retainer
59 141043 Guard, TUV Idler
67 149846 Knob Custom Oval
Front 102 71161010
Vented (includes Key 116 4898H Number 12) 117 165746
NOTE: Allcomponent dimensions given in U.S.
Inches 1 Inch = 25.4 mm
DESCRIPTION
V-Belt Nut
MulcherCover
Screw Washer #10 Washer, Lock
LatchAssembly, Bagger
Nut, Weld
Bracket Gauge Wheel I.h Bracket Gauge Wheel Rh
Screw 5/16-18 x3/4
Nut Keps 5/16-18 Unc
BoltCarr 5/16.Unc x 1/2 BoltShoulder Wheel Gauge Std
Nut Centerlock 3/8-16 Unc Washer 3/8 x 7/8 x 4 Ga.
Bracket Extruded Gauge Wheel Washer Felt
Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 UNC x 1
Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC xl
Arm Spring Brake Mower Bracket Arm Idler42"
Keeper Belt 42" ClutchCable Pulley Idler Flat BoltCarriage Idler Spring Extension
Spring Return Idler
Retainer Spring YellowZinc Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable Clutch42 In Washer Flat 3/8" Type B Spring Retainer
Spring Retention Lever Spacer
Rod Clutch Screw HaxThd Cut 1/4-20 x 5/
8 BoltRdhd Sqn 3/8-16 Unc x 3/4 Mandrel Assembly (Includes
Key Numbers 8-10, 12-15, 31
and 32)
Mower Deck, Comp(ete (Standard Deck,Order Separataly Mulcher Plate and Gauge Wheel Components,
Key Nos. 101-106 and 111-
121)
47
Page 48
TRACTOR - - MODEL NUMBER 917.270752
PEERLESSTRANSAXLE- - MODELNUMBER206-545C
35A
157
13
157
48
Page 49
TRACTOR - - MODEL NUMBER 917.270752
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
KEY PART KEY PART NO. NO, DESCRIPTION NO. NO.
DESCRIPTION
41A 790079
1 772147 Transaxle Cover 42 792073A
2 780086A Needle Bearing 5/8" 42A 792085A 3 770128 Transaxle Case 43 792075
4 776395 Countershaft 44 790025 5 776409 Output Shaft 45 786066
6 778364 Spur Gear (38 teeth) 46 786086 6A 778369 Spur Gear (15 teeth) 47 774690 7 778330 Spur Gear (11 teeth) 48 774691
8 792180 ShiftKey 49 778356 8A 792047 Woodruff Key #9 50 778338
9 784352 Shift Collar 51 778354
10 784378 Shift Rod & Fork 52 778352
11 778334 Bevel Gear (30 teeth) 53 778350 12 778309 InputBevel Pinion (13 teeth) 54 778346
13 778368 Bevel Gear (13 teeth) 56 778355
(Include. 14) 57 778337
14 778368 Bevel Pinion (13 teeth) 58 778353
(include. 13) 69 778351
15 778370 Ring Gear (43 teeth) 60 778349 17 786188 Drive Pin 61 778345
18 786102 Spacer 1.130 X.695 65 780189 20 792077A Ball 5/16 _dia 66 776422
21 792078 Set Screw 3/8 - 16 x 3/8" 67 776396 22 792079 Spring .310 OD x .625 L 69 792170
25 792073A Screw 1/4 - 20 x 1-1/4" 70 786187
25A 792177 Screw 1/4-20 x 1-3/8" 71 788069 26 792125 Retaining Ring (pkg of 2) 71B 788092
27 792035 Retaining Ring 76 780090 28 788040 Retaining Ring 77 788078A
29 780072 ThrustWasher .627 ID x 79 792144 29A 780160 ThrustWasher .762 ID x
29B 780051 ThrustWasher .762 ID x 85 792154 29C 780199 Anti-Rotation Washer .632 150 788093A
30 780108 Cup Washer 1.127 ID x 157 788088A 31 780001 Flat Washer .750 ID x .056W 900 794712
31A 780195 Fiat Washer .750 ID x .062W 32 788083 Oil Seal 5/8"
34 780194 Bushing .563 35 780193 Flanged Bushing 5 / 8" ID
35A 780197 Flanged Bushing .751 36 790075 Brake Disk
37 790007 Brake Pad Plate 38 799021 Brake Pad (pkg of 2)
39 786026 Dowel Pin 40 792076A Fiat Washer .312 ID x ,059W
031W 82 778333 .031W 83 778338 .031W 87 788089A
.032W 180 730229A (Use As Needed)
NOTE: All component dimensions given in U.S,
inches 1 inch = 25.4 mm
Brake Lever Screw 1/4 - 20 x 1-1/4 _
Screw 1/4 -20x2 1/4" Locknut 5 / 16 - 24
Brake Pad Holder Spacer .2625 x 1.0
Brake Lever Bracket Axle (11-15 / 16" Long)
Axle (16 - 1/2" long)
Spur Gear (29 teeth) Spur Gear (27 teeth)
Spur Gear (23 teeth) Spur Gear (19 teeth)
Spur Gear (16 teeth) Spur Gear (15 teeth)
Spur Gear (11 teeth) Spur Gear (13 teeth)
Spur Gear (17 teeth)
Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth)
Flat Washer ,563 ID x .062W
Input Shaft Shifter & Brake Shaft
Retaining Ring Spacer .890
Square Cut Ring "O" Ring
Fiat Washer 1.128 ID x .058W
Inverted Retaining Ring Spring .430 OD x .5000 L
Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth)
Oil Fill Plug Oil Seal 9 / 16"
Liquid Gasket RTV Silicone Oil Seal 3/4"
Gear Oil 80W90 Replacement MST - 206-
545C Transaxle
49
Page 50
TRACTOR - - MODEL NUMBER 917.270752
BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5
029 t 11_
267
216 1R8_:_'
222
REQUIRES SPECIALTOOLS 265r_
TO INSTALL SEE REPAIR _ 718
INSTRUC_ON MANUAL 267
8471523
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41 lo17_
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552_ 89 691
B65B_
447A ¢P
447
447A
122
51A_
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54 _ 654 o
1027D 551
1033 VALVE OVERHAUL KIT
7_ 51_ 883 _q_/
153
868 _(_
50
Page 51
TRACTOR - - MODEL NUMBER 917.270752
BRIGGSENGINE-MODELNUMBER407777,TYPENUMBER0121-E5
08&
35_,
023 11022 _ 13j_ _....o 211 _ ho23AI _1_11
_,o REQUIRESSPECIALTOOLS
_..J_ ] 240 _ _ l J _" INSTRUCTIONMANUAL. [ _6011 _ 385_._'_ 788 _,_ 125[ 1169 |
TO,NSTAL'.SOOREPA,R
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9180 _ 415_' I-_11"%_ I
141 I 2311 672 _ I _i 11 '°u_ I
e121CARBURETOR KIT I _, o I "J_" ' t "1 1'
,_, .... 108(_ I _ , _ 13095,
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51A o_o_ 11421 11_RI[TI II 552 _ 51A_ 105 I [-" _'_ i --I
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51
Page 52
TRACTOR -- MODEL NUMBER 917.270752
BRIGGS ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0121-E5
74T
1005
75 _)
332 _
934_ 11191'
3631_ 1006 8
720_'
573_
635_
197
_16.__ 334Y
1851 _ I
-k 355 GASKET SET 40
697
52
Page 53
TRACTOR - - MODEL NUMBER 917.270752
BRIGGSENGINE-MODELNUMBER407777,TYPENUMBER0121-E5
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 690231
2 499585 3 391086
4 690069 5 499587
5A 499595 7 690962 8 499601
9 690937
10 690960 11 690942
12 690945 13 690360 15 690946 16 691046
20 690947 22 690308 23 691053
24 222698 25 499588
499589 499590
499591
26 499604
499605 499606
499607
27 690975 28 499582
29 499583 32 690976 33 499596 34 499597
35 690963 36 690963 40 690964
42 499586 45 690977 45 690978 48 693893
50 690948 51 90949
51A 690950 53 690951 54 690953 73 691055
74 691057 75 691056 89 690283 95 690718
98 499802
104 690984 105 690985
108 690986 117 690232
690989
BCylinderAssembly
* Seal-Oil
*-_- Gasket-CylinderHead
* Gasket-Breather
,* Gasket-Crankcase
* Seal-Oil (PTO Side)
*e_ Gasket-Intake ,ke• Gasket-Intake
Pin-Float Hinge
Valve-Float Needle
O Jet-Main (Standard)
ushing-Cylinder
Sump-Engine Head-CylinderNo. 1 Head-CylinderNo.2
BreatherAssembly Screw(BreatherAssy.)
Tube-Breather
ScrewICylinder Head) Plug-OdDrain Crankshaft
Screw(Engine Sump) Flywheel
Key-Flywheel PistonAssembl _d_ O.S.)
PistonAssembl; PistonAssembl; .020 O.S.)
PistonAssembl; .030 O.S.)
Ring Set-Piston' _td.) Ring Set-Piston 010 O.S.)
Ring Set-Piston 020 O,S,) RingS•t-Piston 030 O,S.)
Lock-PistonPin Pin-Piston
Rod-Connecting Screw(Connecting Rod)
Valve-Exhaust Valve-Intake
Spring-Valve(Intake) Spring-Valve(Exhaust)
Retainer-Valve Keeper-Valve
Valve Tappet
Cam Shaft ShortBlock
Manifold-Intake
Stud (Carburetor) Screw(Intake Manifold) Screen-Rotating
Screw(Rotating Screen)
Washer (Flywheel)
Plug-Oil Screw('ThrottleValve)
IdleSpeed Kit
Valve-Choke Jet-Main (HighAltitude)
121 499811 CarburetorOverhaulKit 122 690952 Spacer-Carburetor
125 499804 Carburetor 130 690993 Valve-Throttle
131 499805 ThrottleShaftKit 133 499806 Float-Carburetor
135 499803 Fuel TransferTube 137 690994 •• Gasket-FloatBow! 141 499807 Choke Shaft Kit
142 499808 Nozzle-Carburetor 146 94388 Key-'Nming
150 690995 •• Gasket-Nozzle 160 690996 Retainer-Solenoid
163 691001 *_ Gasket-AirCleaner 187 691050 Line-Fuel(Cut to Required
187A 691049 Line-Fuel 188 690960 Screw (ControlBrecket)
192 690083 Adjuster-RockerArm 197 690960 Screw (Back Plate)
209 691018 Spring-Governor 211 691019 Spring-GovernodIdle
212 691020 Link-Throttle 213 691021 Brecket-ChokeControl 216 691022 Link-Choke
219 394346 Gear-Governor 220 690412 Washer (_GovemorLever)
222 691023 Bracket-Control 227 691048 ControlLever-Governor
231 690716 Screw (Choke Valve) 240 691035 Filter-Fuel
250 690957 Retainer-Breather 252 690956 Element-Breather
265 691024 Clamp-Casing 267 695134 Screw (Casing Clamp) 276 690997 ,k•<_ SealingWasher 278 690097 Washer (Gov. ControlLever)
287 690960 Screw (DipstickTube) 304 691004 Housing-Blower 305 691005 Screw_Blower Housing)
309 691262 Motor-Starter 310 691263 Bolt-StarterMotor
311 497608 BrushSet 332 691059 Nut (Flywheel)
333 691060 Armature-Magneto 334 691061 Screw (MagnetoArmature)
337 691043 Spark Plug 358 499889 Gasket Set
363 691062 Flywheel Puller
Included in Engine GasketSet, Raf. No. 358
Includedin CarburetorOverhaulK_t,Ref, No.
121
IncludedinCarburetorGasket Set. Ref. No.
977 IncludedinValveOverhaul Kit, Ref. No. 1033
Length)
NOTE: All componentdimensionsgiven in U.S.
inches 1 inch= 25.4 mm
53
Page 54
TRACTOR -- MODEL NUMBER 917.270752
BRIGGSENGINE-MODELNUMBER407777, TYPE NUMBER 0121-E5
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION
383 690966 385 690960
387 608656 404 690442 418 690999 445 499486
447 691003 447A 690960 462 691261
467 691008 474 691064 501 691185 505 691029
510 497606 513 692024 523 691036 524 691032 525 691037
526 690960 544
552 690552 552A 690553
562 690311 573 691009 579 691029
601 691038 615 690317 616 691045 628 690960 633 690998
635 66538 654 690958
668 691215 672 690234 691 690657 697 690372
703 691010 718 690959 726 499612 729 694123
741 690980 742 690328 750 691033 783 693058
788 691039 789 695050 797 693167 798 690967
801 691283 802 691286
8O3 842 691031
847 499602 851 591234
Wrench-Spark Plug 855 691011 Adapter-Air
Screw(Fuel Pump) 865 691012 Cover-AirGuide Pump-Fuel 865A 691014 Cover-AirGuide
Washer (GovernorCrank) 865B 691015 Cover-AirGuide
Plata-Cover 868 690968 ,/r_ Seal-Valve Filtar-AirCleaner Cartridge 871 690969 Bushing-Guide
Screw(Air GuideCover) 877 399916 AlternatorConnector/Wire Screw(Air GuideCover) 883 690970 * _: Gasket-Exhaust
Washer (Starter Cable) 914 690960 Screw(Rocker Cover)
Knob-AirCleaner 918 694000 Hose-Vacuum Altamator 929 691003 Screw (Choke Control Regulator Bracket)
Nut (Gov. ControlLever) 934 691056 Screw (Fan Retainer) Drive-Starter 943 690589 * O-Ring Seal (Oil Pump
Clutch-Drive Cover) Dipstick 947 499809
DipstickTube Seal 965 499613 Oil PumpCover DipstickTube 967 273638 Filter-Pre-Cleaner
Screw (Regulator) 968 499786 Cover-AirCleaner Armature-Starter(Service 975 499810 Bowl-Float with691262 StarterMotor) 977 499812 Gasket Set-Carburetor
Bushing-GovernorCrank 987 691000 Oe Seal-ThrottleShaft Bushing-GovernorCrank 1005 691243 Fan-Flywheel Bolt(Gov.ControlLever) 1006 691247 Retainer-Fan Plata-Back 1013 690954 Nipple-OilFilter
Nut (Starter Cable) 1017 690770 Oi/Pump Screen Clamp-Hose 1019 690103 Label Kit
Retainer-GovernorShaft 1022 690971 *,_ Gasket-RockerCover Crank-Govsmor 1023 499599 Cover-Rocker(Cyl. No. 1)
Screw (Fuel Pump Bracket) 1023A 499600 Cover-Rocker(Cyl. No. 2)
<_ Seal-Choke Shaft 1024 499054
Boot-SparkPlug 1026 690981 Rod-Push (Steel) Nut (Carburetor) 1026A690982 Rod-Push (Aluminum) Spacer 1027 492932 Filter-Oil
v Gasket-CarburetorPlate 1029 690972 RockerArm
Governor ShaftSeal 1033 499890 Valve OverhaulKit Screw(Drive Cap) 1035 691042 Shaft-Pump
Clip 1036 695104 EmissionsLabel Ptn-Looating 1051 691265 Ring-Retaining
Gear-Ring 1058 274277 Wire Clip 1090 691293 Retainer-Brush Gear-Timing 1100 690973 RockerArm Pivot
E-Ring Retainer 1119 691153 Screw (Alternator) Screw _Qil Pumpcover) 1123 690987 •€ O-Ring Seal (Solenoid
Gear-Pinion Retainer) Harness-Wiring Tube
Screw(Brush Retainer) 1126 690991 Screw(Fuel TransferTubs Screw_RockerArm) 1127 690992 Screw (FloatBowl)
Cap-Drive 1128 690990 Screw (CarburetorNozzle) Cap-End 1169 690990 Screw (CarburetorCover Housing_Sewicewith Plate)
691262 StarterMotor) --- 445777-0027-E2 ReplacementEngine
Dipstick/l'ubeSeal RPM Settings: Low Speed: 1900-2100 Dipstick/r'ubeAssembly HighSpeed: 3000-3200
TsrminaI-Sparkplug
* IncludedinEngineGasketSet, Ref. No. 358
IncludedinCarburetorOverhaulKit, Ref. No.
121
<_ IncludedinCarburetorGasket Set, Ref. No.
977
Includedin ValveOverhaul Kit, Rsf. No. 1033
Solenoid-Fuel
Pump-Oil
Owner's Manual
O-Ring Seal-Fuel TransferFuel PumpBracket 1124 690988 •e
NOTE: Allcomponentdimensionsgivenin U.S.
inches 1 inch= 25.4 mm
54
Page 55
55
Page 56
56
Page 57
57
Page 58
58
Page 59
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
SIGHTING
NOT ACROSS HILL
_ Operate your Tractor up and down the face of slopes (not I
greater than 15 ), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme
I
I
Page 60
For repair of major brand appliances in your own home...
iiiii ii i i iti_!
.......... 4 MY HOME s" Anytime dayornight ........................ 1 800 ........
.............. (1 800 469--4663) ......
....... www, sears.com .....
no matter who made it, no matter who sold it! ..............
. m m m
L
To bring in products such as vacuums, .......
lawn equipment and electronics for repair, call for ....
iil
the location of your nearest Sears Parts & Repair Center.
ii'iiii!i_!:!!i;
))))))i)il))) www.sears.com
....... call Sears PartsDirectSM! .......
.......... that you need to do it yourself ...........
1-800-488-1222 Aoytirne,dayof night
I
......... 1 800 366 PART 6a 11proCST,
(1.... Boo 366 727_) 7' mdays' -- a we_k" m [.........(' [
........ _.... sears com/partsdirect .........
_iilil
...... ;)
To purchase or inquire about a Sears Service Agreement: ......
1-800-827-6655
........ 7 a.m.- .m. n.- Sat,
Para pedir servicio de reparacibn a domicilio, Au Canada pour service en fran_ais:
y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s.
5 p CST, MO
....... 1-888-su-.oGARo" (1-._-_3-.9_)
(1-888-784-6427)
{ l_,_/C_e _t _11s.
© Sears, Roebuck and Co,
174801 05.05.00 RH Printed in U.S.A.
® Registered Trademark / TM Trademark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de F_orica de Sears, Roebuck and Co,
Page 61
Owner's Manual
ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.270752
Safety
Operation
Maintenance
Repair Parts
III I III from preV!oUslybuilt engines; Before You Start the engine; read
_ and underotandthla Owner s Manual
CAUTION:
Read and followall Safety Rules and Instructions
before operatingthis equipment.
! : .......... ...................... .....
For answers to your questions
about this product, Call:
1-800-659-5917
Sear,= Craftsman Help Line 5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Page 62
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications .......................... 5
Assembly ............................................... 7
Operation ............................................ 10
Maintenance Schedule ....................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con- tained inthe owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATI'ERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting .................................. 28
Repair Parts ........................................ 32
Parts Ordering ....................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
Page 63
IMPORTANT: This cutting machine is
capable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructionscould result in
sedous injury or death.
GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the Influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes 3
require extra caution. If you cannot back up the slope or if you feel uneasy on it, do
not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do nottum on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area,
Page 64
Beforeandwhen backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke. Never refuel the machine indoors.
Never store the machine or fuel
container inside where there isan open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, ifnecessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area isclear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchildren
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 =Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Ta//
grass can hide obstac/es.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do nottum on slopes unless necessary,
and then, turn slowly and gradually downhill, ifpossible.
4
Page 65
ALook for this symbol to point out important safety precautions. It means
CAUTIONIII BECOME AWAREIII YOUR SAFETY IS INVOLVED.
_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire
where it cannot contact spark plug.
ACAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED AND TYPE: REGULAR
OIL TYPE SAE 30 (ABOVE 32°F)
API-SF/SG/SH): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE INTAKE: .004"-.006"
CLEARANCE: EXHAUST: .004"-.006"
GROUND SPEED FORWARD:
(MPH): 1_ 1.2
2No 1.5 3RD 2.4
4TM 3.5
5TM 4,8 6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 16 AMPS@ 3600 RPM SYSTEM:
BAT-I'ERY: AMP/HR: 28
MIN. CCA: 230 CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase
of a new Tractor. It has been designed, engineered and manufactured to give you
the best possible dependability and performance.
ACAUTION: Tow only the attachments that are recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
AWARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm. Should you experience any problem you
cannot easily remedy, please contact your nearest authorized service center/
department. We have competent, well-
trained technicians and the proper toolsto service or repair this tractor.
Please read and retain this manual. The instructionswillenable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
AWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered
or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester for
the muffler is available through your nearest authorized service center/
department (See REPAIR PARTS section of this manual).
5
Page 66
Steering
Wheel Insert
Steering Wheel
O
(1) Hex Bolt
3/8-16 x I
I_ (1) Large Flat Washer
@
(1) Hex Bolt 5/16-18 x 1-1/4
_ Steering Wheel
' I I , Adapter
17/32 x 1-3/16 x 12 Gauge
i_(1) Knob
Keys
(1) Locknut 5/16-18
Seat
(1) Washer
(1) Lockwasher 318
Steering Extension
Steering Shaft
Boot
(1) Shoulder
Bolt 5/16-18
Video Casseffe
(2) Keys
Slope Sheet
6
Page 67
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set willmake assembly easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2" wrench (1) Utilityknife (1) Pliers (1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton.
Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or boxes and remove.
BEFORE REMOVING TRACTOR
washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center of
steering wheel.
Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples inskid that may puncture tires where tractor is to roll off skid.
Insert
/-_/3/8 HexBolt
y/3/8 Loekwasher
_ LargeRat
Wheel )__._Boot
Extension Tabs Shaft
v.,_..
_--_ Adapter
FROM SKID
ATTACH STEERING WHEEL
L5/loc6nut-_'_:__ 5/16Bo,t
ASSEMBLE EXTENSION SHAFTAND
BOOT
Slide extension shaft onto lower
steering shaft. Align mounting holes in extension and lower shafts and install 5/
16 hex bolt and Iocknut. Tighten
securely.
Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock
Lower , . -'---
Steering _ ' "" ' Tabs
Shaft __ Slots
_ lit
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
Liftseat pan to raised position and open battery box door.
If this battery is put into service after month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
7
Page 68
BatteryBox
Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the
cardboard packing. Remove the carboard packing and discard.
•Placa seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and fiat
washer loosely. Do not tighten.
Lower seat into operating positionand
sit on seat.
Slide seat until a comfortable position is
roached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving Its adjusted
position.
Raise seat and tighten adjustment knob securely.
Seat
SeatPan
Shoulder _ _ _._, _/
Bolt _ ,._
TO ROLL TRACTOR OFF SKID (See
Operetlon section for location and
function of controls)
Press liftlever plunger and raise attachment lift lever to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls)
_WARNING: Before starting, read, understand and follow all instructionsin
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fillfuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
Place gear shift lever in neutral (N)
position.
Press lift lever plunger and raise
attachment lift lever to Its highest position.
Start the engine. After engine has
started, move thro_tlecontrol to idle
position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
Turn ignitionkey to "OFF" position.
Continue with the instructions that follow.
Adjus_tm_nt_Flat Washer
Knob
NOTE: You may now rollor drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
INSTALL MULCHER PLATE (If previously removed)
Raise and hold deflector shield in upright position.
Piece front of mulcher plate over front of
mower deck opening and slide Into place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
8
Page 69
_,CAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector Shield_('\ _ Mulcher
( t
Hoo_
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual, Verify that the belts
are routed correctly, CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
v' CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive
the best performance and satisfaction from this quality product.
Please review the following checklist: / All assembly instructionshave been
completed.
/ No remaining loose parts in carton.
,/Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important
items: 4 Engine oil isat proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
4"Be sure brake system is in safe operat-
ing condition.
9
Page 70
These symbols may appear on your tractor or in literature supplied withthe product,
Learn and understand their meaning,
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE
REVERSE FORWARD FAST SLOW
LIGHTSONO%_MP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
A'N'ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
A37"ACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
10
Page 71
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE
OPERATING YOUR TRACTOR Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththe locationsof
variouscontrolsandadjustments.Save thismanualforfuturereference,
Attachment Light
Ammeter Switch
Clutch Lever Ignition Switch
Choke Control
Throttle
Control
Clutch/ Brake Pedal
Lift Lever Plunger
Attachment Lift Lever
o
O
Height
Adjustment
Indicator
Parking Brake
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used for starting
and controlling engine speed, CHOKE CONTROL: Used when starting
a cold engine. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal into the brake position.
GEARSHIFT LEVER: Selects the speed and direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment liftlever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).
11
Page 72
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running,any attempt by the operator to
leave the seat without first setting the parking brake willshut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
Choke Control
Throttle _ Control
Clutch/Brak= Pedal "Drive'_
'Disengaged"
Position
STOPPING MOWER BLADES -
To stop mower blades, move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal intofull "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
AttachmentClutchLever
"Engaged"Position
_-_ //Ignition Key I-_ y. "Disengaged"
_ yPosition _,,,-_,, I ParkingB_ake
.". "_',__ / Engaged
Position
"Brake'
Position
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke tostopengine.
IMPORTANT: Leavingtheignitionswitch
inany positionotherthan"OFF" willcause thebatterytobe discharged,(dead).
NOTE: Under certainconditionswhen tractorisstandingidlewiththeengine
running,hotengineexhaustgases may cause "browning"ofgrass.To eliminate
thispossibility,always stopenginewhen
stopping tractor on grass areas. ACAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position;to empty grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral
(N) position.
Move gearshift lever to desired posi-
tion.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shiftingor changing gears.
Failure to do so willshorten the useful life
of your transaxle.
12
Page 73
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp liftlever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height
(See 'TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropri-
ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
GaugeWheel .2_-_-_,_
Mounting\ _F f _
Bracket "'_ \ _i_ _
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
ACAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Lever "Engaged"
Position Position
Attachment Uft Lever
High Position
Low
TO OPERATE ON HILLS
kCAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope, A slope guide at
the back of your manual is provided for your use.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake
position and engage parking brake.
Move gearshift lever to lst gear. Be sure you have allowed room for tractor to rollslightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
3/8 Washer __...E-_ ._ "J Shoulder
GaugeWheel_ _ Bolt
13
Page 74
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER A'I-I'ACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. "liros can lose traction withthe ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULU' mark on dipstick is
roached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainten-
ance section of this manual).
To change engine oil, see the Mainten-
ance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tem-
peraturos below 32°F(0°C), use fresh, clean winter grade gasoline to help insure
good cold weather starting.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and formation of acids duringstorage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
14
Page 75
TO START ENGINE When starting the engine for the firsttime
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignitionand turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F AND ABOVE)
When engine starts, slowly push choke
control in untilthe engine begins to run smoothly. If the engine starts to run
roughly, pull the choke controlout
slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the enginedoes not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50° F AND BELOW)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in speed and load, until the choke control
is fully in. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then continue to push the control in slowly.
This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may require
the choke control be pulled out slightly.
NOTE" A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine performance. See
"3"0 ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
15
Page 76
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See 'q'O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the machine.
This will result in a more even distribu- tion of clippingsand more uniform
cutting.
When mowing large areas, start by
turning to the rightso that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left
hand turns untilfinished
If grass is extremely tall, itshould be
mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the
attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash, Clean after each use.
The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best
recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow northto south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
Max 1/3
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Page 77
FiLLINOATE
Check Brake Operation _
Check 13re Pressure
Check Operalor Presence and
T Intedock Systems ll_ R Check for Loose Fi_steners V / I_z I_
A Sharpe,VRepfaceUowe,B,ades _,
T Lubrication Chart
0 Check Battery Level
R Clean Battery and Terminals I_
Check Transsxle Cooling Adjust Blade Belt(s) Tension Ks
Adjust Motion Ddve Belt(s) Tension V's
Check Engine Oil Level I1_ I## Change Engine Oil V_1.2,_
E Clean Air Filter 11_2
N Clean Air Screen V/2
G Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped) _,=
N Clean Engine Coo_ing Fins If z
Replace Spark Plug _ If Replace Air Filter Paper Cartridge V'=
Replace Fuel Filter I1_
1 - Cha,_ge mo_e ellen when operating under a heaW kind or In h,_h ambient lemperahJres 5 - t/equipped with adjustable system.
2 - Sefv_e more offBnwhen operating indirty or dust'/cor,ditlo_s, 5 - Not _qulred I/Qquipped with malntBnanc_-free batter 4. 3 - Ifequipped with c_lfilter, ¢henge oil even/50 hours, 7 - Tighten front aXlepivol boll to 35 rt.-Ibs, maxln_m,
4 - Replace b_adesmore often when mowing in man_ysoil, Do net overti_hten.
v'
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed in this
manual. Some adjustments will need to be made
periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation,
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
- _Spinde
Zerk Zerk
@Front (_Front
Wheel Wheel Bearing -, Beadng
Zerk Zerk
@Engine
I
I
I
- - - ' - - - _ Pivots
OSAE 30 or 10w30 motor oil @General Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that willshorten the life of the self-lubricat-
ing bearings. Ifyou feel they must be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
f I
Page 78
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and
Adjustments section of this manual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rotand corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working propedy. If your tractor does not function as described
below, repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to allow
access to blades.
Remove hex bolt, look washer and flat
washer securing blade.
install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly, center hole isn blade must align with star
on mandrel assembly.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten boltsecurely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated. Trailinc Up MandrelAssembly
BladeCenter
Hole
Rat Washer
Lock
Washe_---...._. _Star
_:-Hex Bolt(Grade8)'
*AGrade8 heattreatedboltcan be identified
bysixlinesonthe bolt head.
TO SHARPEN BLADE NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grindingwheel. Do not attempt to sharpen while it is on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructionssupplied with
balancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade onto an unthraaded portion
of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt _ or Pin ------------.__Y._,_'_.7" Blade
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. How- ever, periodic charging of the battery with
an automotive charger will extend its life.
18
Page 79
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
Open battery box door.
Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and
dry.
Clean terminals and battery cable ends
with wire brush untilbright.
Coat terminals with grease or petroleum
jelly.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manual).
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear. TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION Only use high quality detergent oil rated
with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from runninglow on oil.
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight
(8) hours of operation. "nghtenoil fill cap/
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SF, SG or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace
oil drain plug and tighten securely.
Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is
tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.
Oil Drain
Oil Fill Cap/ Dipstsick
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING
AREAS To insure proper cooling, make sure the
grass screen, cooling fins, and other external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds.
19
Page 80
Clean the cooling fins and external surfaces as necessary. Make sure the
cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating. AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first. Service air cleaner more often under dusty
conditions.
Remove knobs and cover.
TO SERVICE PRE-CLEANER
Wash it in liquid detergent and water.
Squeeze it dry ina clean cloth.
Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
If very dirty or damaged, replace pre-
cleaner.
TO SERVICE CARTRIDGE
Clean cartridge by tapping gently on flat
surface. Ifvery dirty or damaged,
replace cartridge.
Reinstall precleaner cartridge, cover and
secure with knobs.
IMPORTANT; Petroleum solvents, such as kerosene, are not to be used to clean
the cartridge. They may cause deteriora- tion of the cartridge. Do not oil cartridge.
Do not usa pressurized air to clean or dry cartridge.
Cover_ Knobs
Foam _ Cartridge
Pre.-Cleana_
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is
used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS Replace spark plugs at the beginning of
each mowing season or after every 100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section
of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure- tor, replacement is required.
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel
line with arrow pointing towards carbu- retor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
_PFiltar
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automo- tive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
2O
Page 81
_CAUTION: Before performing any service or adjustments:
Depress clutch,_rake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the rightside of tractor.
Place attachment clutch in "DISEN-
GAGED" position.
Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift
clutch spring off pulley bolt.
Remove large retainer spring, slide
collar off and push housing guide out of bracket.
Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
Disconnect suspension arms from rear
deck brackets by removing retainer springs.
Disconnect front linksfrom deck by
removing retainer springs.
Small Retainer Spring
Raise lift lever to raise suspension arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than
the mower deck isto be mounted on the tractor, remove the front links and hook the
clutch spring onto square hole in frame.
TO INSTALL MOWER
Raise attachment lift lever to its highest
position.
Slide mower under tractor with dis- charge guard to right side of tractor.
Lower lift lever to its lowest position.
Install mower in reverse order of
removal instructions.
Retainer Spring
Anti-Sway Bar
Collar
Housing Guide
Large Retainer Spring
Clutch
Link
(Both Sides)
21
Page 82
TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked
on level ground or driveway. Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual). If tires are over or
underinflatad, you will not properly adjust
your mower. SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower.
measure height from bottom edge of mower to ground. Distance "A" on both
sides of mower should be the same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only,
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 1/8".
Recheck measurements after adjusting.
BottomEdge _ __ BottomEdge ofMowertof-_ _ fT_of Mowerto
Ground\ I l_,uF4 _-_,_l }Ground
Before making any necessary adjust- ments, check that both front links are
equal in length. Both links should be approximately 10-3/8",
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts"F" against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E"on both front links an equal number of turns,
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
Mandrel
_ r,o
Both Front LinksShould be Equal in Length
Suspension
FRONT-TO-BACK ADJUSTMENT IMPORTANT=.Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance "D" directly in front and
behind the mandrel at bottom edge of mower housing as shown,
Front Links
TO REPLACE MOWER BLADE DRIVE BELT (See Illustration Next Page)
The mower blade drive belt may be
replaced without tools. Park the tractor on level surface. Engage parking brake,
BELT REMOVAL -
Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
this manual).
Work belt off both mandrel pulleys and
idler pulleys.
Pull belt away from mower.
22
Page 83
BELT INSTALLATION -
Install new belt in reverse order of
removal,
Make sure belt is in all pulley grooves
and inside all belt guides.
Instatl mower in reverse order of
removal instructions,
Mandrel Idler Pulleys Pulley
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
rightside of the transaxle. Iftractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage
parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
If distance is other than 1-1/2", loosen
jam nut and turn nut "A" untildistance
becomes 1-1/2". Retighten jam nut
against nut "A".
Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service
centerldepartment.
With Parking Brake
"Engaged"
Nut "A"
/am Nut
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a belt installation guide decal on bottom
side of left footrest.
Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
Remove belt from stationary idlerand
clutching idler.
Pull belt slack toward rear of tractor. Remove belt upwards from transaxle
pulley by deflecting belt keepers.
Pull belt toward front of tractor and remove downwards from around engine
pulley.
Install new belt by reversing above
procedure.
Engine Pulley
Clutching
Idler
Stationary / Idler
Transaxle
.,._...
Pulley ___
TRANSAXLE GEAR SHIFT LEVER ADJUSTMENT
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at the factory; however, if adjustment is
needed, proceed as follows:
Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.
Loosen adjustment bolt in front of the
right rear wheel.
Position the gear shift lever in the
neutral (N) position.
Tighten adjustment bolt securely. NOTE: If additional clearance is needed
to get to adjustment bolt, move mower deck height to the lowest position.
D
_Operating Arm
23
Page 84
Gearshift Lever Neutral
Lock Gate
Adjustment
Bolt
TO ADJUST STEERING WHEEL ALIGNMENT
Ifsteering wheel crossbars are not
horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per
instructionsin the Assembly section of this
manual.
FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or camber, contact your nearest authorized
service center/department. TO REMOVE WHEEL FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and
washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.
Replace washers and snap retaining
ring securely in axle groove.
Replace axle cover. NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
TO START ENGINE WITH A WEAK BA'I-FERY
ACAUTION: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from batteries. Always wear eye protection
when around batteries. If your battery is too weak to start the
engine, it should be recharged. (See "BATTERY" in the MAINTANCE section of
this manual).
If "jumper cables" are used for emergency
starting, followthis procedure:
IMPORTANT:. Your tractor Is equipped
with a 12 volt negative grounded system. The other vehicle must also be a 12 volt
negative grounded system. Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully
charged battery.
Connect the other end of the BLACK cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
Positive Terminal
Negative Terminal
Washers
Retaining Ring
Axle Cover
I
Square Key
(Rear Wheel Only)
PositiveTerminal
24
Ca_es
Cha_ed
Ba_e_
Negative Terminal
Page 85
REPLACING BA'FrERY
_CAUTION: Do not short battery terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
Lift seat pan to raised position and open battery box door.
Disconnect BLACK battery cable first then RED battery cable and carefully
remove battery from tractor.
Install new battery with terminals in same position as old battery.
First connect RED battery cable to
positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.
Connect BLACK grounding cable to
negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.
Close battery box door.
Batter Box Door
TO REPLACE HEADLIGHT BULB
Raise hood.
Pull bulb holder out of the hole in the
backside of the grill.
Replace bulb in holder and push bulb holder securely back inlo the hole in the
backside of the gdll.
Close hood.
INTERLOCKS AND RELAYS Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section. TO REPLACE FUSE Replace with 15 amp automotive-type
plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
Raise hood.
Unsnap headlight wire conneci.or.
Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
To replace, reverse above procedures.
x Bolt
Positive (Red) Negative (BLack) Cable Cable
od
Headlight
Wirenector
25
Page 86
ENGINE Maintenance, repair, or replacement of the
emission control devices and systems,
which are being done at the customers
expense, may be performed by any non- road engine repair establishment or individual. Warranty repairs must be
performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If adjustment is necessary, proceed as
follows:
With engine not running, move throttle
control lever to fast position.
Check that swivel is against stop. If it is
not, loosen cable clamp screw and pull cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL The choke control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjust- ment is necessary, proceed as follows:
With engine not running, move choke control (located on dash panel) to full choke position.
Loosen knob and remove cover assembly from air cleaner.
Choke should be closed. If it is not, loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
Replace air cleaner cover assembly and
tighten knob.
TO ADJUST CARBURETOR Your carburetor is not adjustable. Ifyour
engine does not operate properly due to suspected carburetor problems, take your
tractor to an authorized service center for
repair and/or adjustment. High speed stop is factory adjusted. Do
not adjust - damage may result. IMPORTANT: Never tamper with the
engine governor, which isfactory set for proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has
proper equipment and experience to make any necessary adjustments.
Stop
Swivel
Clamp Screw
Clamp Screw
26
Page 87
Immediately prepare your tractor for storage at the end of the season or if the
tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor
with gasoline in the tank inside a building where fumes may reach an open flame
or spark. Allow the engine to cool before stonng in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a period of time, clean itthoroughly,
remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
Clean entire tractor (See "CLEANING"
in the Maintenance section of this manual).
Inspect and replace belts, if necessary
(See belt replacement instructionsin the Service and Adjustments section of
this manual).
Lubricate as shown in the Maintenance
section of this manual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving
parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint
surfaces; sand lightlybefore painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage,
battery may require recharging.
To help prevent corrosion and power
leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see
"TO CLEAN BATI'ERY AND TERMI- NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces. ENGINE FUEL SYSTEM
IMPORTANT: It is important to prevent
t_uUmdeposits from forming in essential
el system parts such as carburetor, fuel
filter, fuel hose, or tank duringstorage. Also, experience indicates that alcohol
blended fuels 9called gasohol or using
ethanol or methanol) can attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
Drain the fuel tank.
Start the engine and let it rununtilthe fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
Turn ignition key to "START" position
for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can ifyour can
starts to rust. Rust and/or dirt in your gasoline willcause problems.
If possible, store your tractor indoors and cover it to give protection from
dust and dirt.
Cover your tractor with a suitable protective cover that does not retain
moisture. Do not use plastic. Plastic cannot breathe which allows conden-
sation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
27
Page 88
TROUBLESHOOTING CHART
PROBLEM
Will not start
Hard to start
CAUSE CORRECTION
Out of fuel.
Engine not"CHOKED" properly.
Engine flooded.
Fill fuel tank.
See '_O START ENGINE"
in Operation section.
Wait several minutes
before attempting to start.
Bad spark plug.
Dirty air filter.
Dirty fuel filter,
Water in fuel.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and
carburetor, refill tank with fresh gasoline and replace
fuel filter.
Loose or damaged wiring.
Carburetor out of adjustment
Check all wiring.
See To Adjust Carburetor"
in Service Adjustments section.
Enginevalvesoutof
adjustment.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Contact an
authorized service center/ department.
Clean/replace air filter.
Replace spark plug.
Recharge or replace
battery.
Dirty fuel filter.
Stale or dirty fuel.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Loose or damaged wiring.
Carburetor out of adjustment,
Check all wiring.
See "1"oAdjust Carburetor"
in Service Adjustments
section.
Engine valves out of
adjustment.
=, Contact an authorized
service center/department.
Engine will not turn over
Clutch/brake pedal not depressed.
Attachment clutch is
engaged.
Weak or dead battery.
Blown fuse. Corroded battery terminals.
Loose or damaged wiring. Faulty ignition switch.
Faulty solenoid or starter.
!1
Faulty operator presence
switch(es).
28
Depress clutch/brake
pedal.
Disengage attachment
clutch.
Recharge or replace
battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
Page 89
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Engine clicks but Weak or dead battery. Recharge or replace battery.
will not start Corroded battery terminals. Clean battery terminals.
Loose or damaged wiring. Check all wiring.
Faulty solenoid or starter. Check/replace solenoid or starter.
Loss of power
Cutting too much grass/too
fast.
Throttle in "CHOKE"
position.
Build-up of grass, leaves
and trash under mower.
i Dirty air filter.
,• Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Waterin fuel.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of
adjustment.
Engine valves out of
adjustment.
Set in "Higher Cut" position/
reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carburs
tot, refilltank with fresh gasoline and replace fuel
filter.
Connect and tighten spark
plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments section.
Contact an authorized
service center/department.
Excessive
vibration
Engine continues to run
when operator leaves seat
with attachment clutch engaged
Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).
Faulty operator-safety
presence control system.
29
Replace blade.
Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and connections. If not
corrected, contact an autho
rized service center/
department.
Page 90
TROUBLESHOOTING CHART
PROBLEM Poor cut - uneven
Mower blades will not rotate
Poor grass discharge
CAUSE
Worn, bent or loose blade.
Mower deck not level,
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildupof grass, leaves, and trash
around mandrels.
Obstruction in clutch mechanism.
Worn/damaged mower
drive belt.
Frozen idler pulley.
Frozen blade mandrel.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves
and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of grass,
leaves, and trash around
mandrels.
CORRECTION
Replace blade, "13ghten
blade bolt.
Level mower deck.
Clean underside of mower
housing,
Replace blade mandrel.
Clean around mandrels to
open vent holes.
Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air
pressure.
Replace/sharpen blade.
"nghtenblade bolt.
Clean underside of mower housing.
Replace mower ddve belt.
Reinstall blades sharp edge
down.
Replace with blades listed in
this manual.
Clean around mandrels to
open vent holes.
Headllght(s) not worklng
(If so equlpped)
Battery will not
charge
Engine "backfires"
when turning engine "OFF"
Switch is "OFF".
Bulb(s) burned out.
Faulty lightswitch.
Loose or damaged wiring.
Blown fuse.
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped).
Faulty alternator.
Engine throttle control not
set at "SLOW" position for 30 seconds before
stopping engine.
3O
Turn switch "ON".
Replace bulb(s).
Check]replace light switch.
Check wiring and connections.
Replace fuse.
Replace battery.
Check/clean all connections,
Replace regulator.
I" Replace alternator.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine,
Page 91
SCHEMATIC
(OPTIONAL) '-_ -I _ACK
r AMMETER FUSE STARTER
TRACTOR - - MODEL NUMBER 917.270752
BATTERY
SOLENOID
"""_j ,O ' ,OHm [
_ ........ J
,i_w._;_:/ r r SEATSW,TDH
........!11 _ ,_d-T-b_,
CLUTCH / BRAKE
(PEDAL UP) WHITE
.... _ - - - _ (NOT OCCUPIED)IGNITION
WHITE I i ........ i
_
_111 (_ SPARK :
i I
FUEL SHUT-OFF
SOLENOID
(IFSO EQUIPPED)
BLACK IGNITION PLUG
uN,, oAP
BROWN
PLUGS ON
TWIN CYL ENGINES)
IGNITION SWITCH
POSITION i CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGH1 B+A1 A2+L
RUN B+A1 NONE
START 3+ S + A1 NONE
NON-REMOVABLE
CONNECTIONS HEADLIGHTS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
Page 92
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.270752
22
21
26
i
s t
t I
rI
i /
I
29
27 i
i
I
32
Page 93
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.270752
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 BoltHax Hd 1/4-20unc x 3/4
8 156417 Case Battery 16 153664 Switch, Interlock
21 166182 HarnessAsm LightW/4152J 22 4152J Bulb Light#1156
24 4799.1 Cable Battery 6 Ga 11' red 25 146147 Cable Battery 6 Ga w/16 wire red
26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Uric
28 4207J Cable Ground 6 Ga 12"black 29 121305X SwitchPlunger
30 163968 Switch Ign 33 140403 Key Ign
40 170217 Harness Ign 41 711104_8 Bolt BIk, Fin Hex 1/4-20 Unc x 1/2
42 131563 Cover Terminal Red 43 145673 Solenoid
45 122822X Ammeter Rectangular 15 Amp 52 141940 ProtectionWire Loop
NOTE: All componentdimensions given In U.S. inches
1inch =25.4 mm
33
Page 94
TRACTOR - - MODEL NUMBER 917.270752
CHASSIS AND ENCLOSURES
28
58 12
31
208
6O
53
54
2O6
/
3
74
208
F
34
Page 95
TRACTOR - - MODEL NUMBER 917.270752
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 169830 Chassis
2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash 9 168337X013 Dash
10 STD533710 Bolt,Carriage 3/8-16 x 3/4 11 155927 Panel, Dash, L.H.
12 145660 Clip TInnerman Grille P/L 13 172107X010 Panel, Dash, R.H.
17 144983X558 Hood Assembly 18 126938X Bumper Hocd
25 19131312 Washer 13/32 x 13/16 x 12 Gauge 26 STD541437 Nut
28 156725X558 Gdlle w/Lens 29 155217X59g Lens, Gdlle
30 164918X558 Feod/Ftrest 31 139976 Bracket, Fender Support
37 17490508 ScrewThdrol 5/16-18 x 1/2 38 169834 Pivot BracketAssembly, Rear
51 73800400 Nut Lock w/Insert 1/4-20 UNC 52 19091416 Washer 9/32 x 7/8 x 16 Ga.
53 145201 Bracket Grille PickoffLH 54 161464 Screw Hax Wshd 8-18 x 7/8
55 145202 Bracket Grille Plckoff RH
67 STD522507 Bolt, Fin Hax 1/4-20 UNC x .75 58 162266 Duct intake Air
60 72140606 BoltRdhd Sqnk 3/8-16 UNC x 3/4 64 154798 Dash LowerBTLT
74 STD541437 Nut Crownlock 3/8016 UNC
114 158112 Keeper Belt Rear LhStl P930 115 17060620 Screw 3/8-16 x 1-1/4
142 165867 Plate Reinforcement STLT 143 154966 Bracket Bwaybar Chassis
144 154207 Bracket Pnt FootrestSTLT 145 156524 Rod PivotChassis/Hood
206 170165 BoltShoulder 5/16-18 TT 207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt
208 17670608 Screw Thdrol 3/8-16 x 1/2 211 145212 Nut Hex Flange Lock
212 165919 Insert LensReflective
- - 5479,1 Plug, Button
NOTE:
Allcomponent dimensions given in U.S. Inches 1 inch = 25.4 mm
35
Page 96
GROUND DRIVE
TRACTOR - - MODEL NUMBER 917.270752
_66
51
7O
116
27 151
i
26 27
150
48
51
36
Page 97
TRACTOR -- MODEL NUMBER 917.270752
GROUNDDRIVE
KEY PART KEY PART NO. NO. DESCRIPTION NO. NO, DESCRIPTION
1 ........ Transaxle (Bee Breakdown) 64 71170764 Bolt, Hex 7116-20x 4 Grade 5
2 146682 Spring, Return, Brake 66 154778 Keeper, Belt, Engine, Fool 3 123666X Pulley, Transexle Proof
4 12000028 Ring, Retainer 70 134683 Guide, Mower Ddve Belt, R.H. 5 121520X Strap, Torque 72 19132012 Washer 13/32 x 1-1/4 x 12 Ga.
6 17060512 Screw 5/16-18 x 3/4 74 137057 Spacer, Axle 8 165866 Rod Shifter Fender STLT 75 121749X Washer 25/32 x 1-1/4 x 16 Ga.
10 STD561210 Pin, Cotter 76 STD581075 E-Ring 11 105701X Washer, Shltt Plate 77 123583X Key, Square 2.0 x .1845/1865
13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 78 121748X Washer 25/32 x 1-5/8 x 16 Ga 14 10040400 Washer Lock Hvy Helical 79 STD580025 Key Woodruff
16 STD541431 Nut LockHx W/Ins 80 145090 Arm, Shift 18 STD523710 BoltFin Hex 650 20
19 STD541437 Nut 83 19171216 Washer 17/32x3/4x16Ga.
21 106933X Knob 84 166231 Link Transaxle 22 130804 ROd,Broke 85 150360 Nut, Nylook
24 STD541237 Nut 89 158391X428 Console, Shift, STLT 25 106888X Spdng, Brake Red 90 124346X Nut, Self-Thdlng, Wsh Hd 114
26 STD551037 Washer 96 STD624003 Retainer Spdng 1" 27 STD561210 Pin 112 19091210 Washer 9/32x3/4x 10Ga.
28 145294 Red, Parking Brake 113 127285X Strap Torque 90 Degrees 29 71673 Cap, Parking Brake 116 72110610 Bolt RdhdSqneck
30 169592 Bracket, Transexle 3/8-16 x 1.25 32 STD533107 Bolt 145 74490540 Bolt, Hex FIghd 5/16-18 Gr. 5
34 155071 Shaft Assembly, Foot Pedal 150 165850 Bushing BellcrankGrd. Ddve 35 120183X Beadng, Nylon 151 19133210 Washer 13/32x2x 10 Ga. 36 STD551062 Washer 156 166002 Washer Srrted 5/161Dx 1.125 37 STD571610 Roll Pin 158 165589 Bracket Shift Mount
38 131494 Pulley, Idler, Flat 159 165494 Hub Tapered Flange ShiftLt 39 74760644 Bolt 161 72140406 BoltRdhd Sqnk 1/4-20 x 3/4
40 4470,1 Spacer, Split .395 x .59 Gr.5 41 165838 Keeper, Belt, Idler 162 73680400 Nut Crownlock 1/4-20 Unc
42 19131312 Washer 13/32 x 13/16 x 12Ga. 163 74780416 BoltHex Fin 47 127783 Pulley, Idler,V-Groove, Plastic 1/4-20Unc x 1Gr 5
48 154407 Bellcrank ClutchGrnd Drv SU 164 19091010 Washer 5/8 x .281 x 10 Ga 49 123205X Retainer, Belt 165 165623 Bracket Pivot Lever 50 STD523715 Bolt 166 166880 Screw 5/16-18 x 5/8
51 STD541437 Nut Crown Lock3/8-16 UNC 168 165492 Bolt Shoulder 5/16-18 x .561 52 STD541431 Nut Crown Locks/16-18 UNC 169 165580 Plate Fastening Lt
53 105710X Link,Clutch 170 173898 Keeper BeltTransayJe 55 105709X Spdng, Clutch Retum Pmst/Dana
56 STD523712 BoltFin Hex 3/8-16 x 1-1/4 197 169613 Nyliner Snap-In 57 130801 V-Belt, Ground Ddve 198 169593 Washer Nyliner
59 169691 Keeper, Belt, CenterSpan 202 72110612 BoltCarr. SH 61 17060612 Screw 3/8-16 x 3/4 3/8-16 x 1-1/2 Gr. 5
62 8883R Cover, Pedal 63 140186 Pulley, Engine NOTE: Allcomponent dimensions given In U. S.
Peerless 206-545C 65 STD551143 Washer
5/16-18 x Gr.5 81 165592 Shaft Asm Cross Tapered
3/8-16UNC x I Gr.5 82 165711 Spring, Torsion
Inches 1 inch = 25.4 mm
37
Page 98
TRACTOR - - MODEL NUMBER 917.270752
STEERINGASSEMBLY
_'_ 36
,_..... _-...... i----I
_41
L
62 44
51_54
27
"-_ 22..... "_
i/, 11 4o "/
46
47
25
43
1S
/
/
/
r
38
Page 99
TRACTOR -- MODEL NUMBER 917.270752
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768 2 154427
3 169840 4 169839
5 6265H 6 121748X
7 19272016
8 12000029
9 3366R 10 169832 11 STD55 t 137
13 136518 15 145212 17 156546 18 57079
19 160395 22 165857 23 165851
25 1544O6 26 126847X 27 136874
28 19131416 29 17060612 30 STD561210 32 13O465
36 155099 37 152927 38 139769 39 19133812
40 STD541537 41 100711L 42 145054X428 43 121749X
44 153720 46 121232X
47 6855M 5! STD541431
54 74780520 62 167902 63 STD523710 65 160367 66 1544O4
67 72140618 68 169827 79 19132012 80 74950612
82 169835 85 133835
NOTE:
All component dimensionsgiven In U.S, Inches
1 Inch =25.4 mm
Steedng Wheel Axle Assembly STMP Dropped STL
Spindle Assembly, L.H. Splodle Assembly, R.H.
Beadng, Race,Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge Ring, Kilp Beadng, Steedng Column Dragllnk Washer, Lock
Spacer Beadng Axle Front Nut, Hex Flange Lock Shaft Assembly, Steedng
Washer, Thrust .515 x .750 x .033
Support,Shaft Screw, Hex Wsh Hd Ton(
Plttman Shaft Assembly Bracket,Steedng
Bushing,Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4 PinCotter
Rod,Tie Bushing,Steedng
Screw
Insert,Steedng Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Nut Lock Center 3/8-24 Unf
Adaptor, Steedng Wheel
Boot,Steedng Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
ExtensionShaft Steering LR.LT Cap, Spindle Fitting,Grease
Nut LockHexw/_ns. 5/16-18 UNC
BoltFin Hex 5/16-18 UNCx 1-1/4
KitSteedng Asm Service Bolt, Rn Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle
Beadng Arm Plttman BoltRDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace
Washer 13/32 x 1-114 x 12 Ga. BoltHex Nylon3/8-16 x 3/4
Bracket Susp, Chassis Front Fastner ChdstmasTree
39
Page 100
ENGINE
_25 14
_"_ 26
TRACTOR - - MODEL NUMBER 917.270752
13
81
29
OPTIONAL EQUIPMENT
Spark Arrester
4O
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