Craftsman C950-52119-3 Owner's Manual

SWA/RS

owner's

manual

Model

S _ARS

CRAFTSMRN

DUAL STAGE

C950-52119-3

9-H.P. 27 inch

SNOW BLOWER

CAUTION: You must read and

understand this owner's manual before operating

unit.

Serial No.

F-O31020L SEARS CANADA INC., TORONTO, ONTARIO M5B 2B8 PrintedinU,S,A,

RULES FOR SAFE OPERATION

IMPORTANT

_hL ARNING: Always disconnect the spark plug wire and place it where it cannot make contact with _'_

spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your snow blower.

SAFE OPERATION PRACTICES FOR WALK-BEHIND SNOW BLOWER

DO NOT OPERATE THIS EQUIPMENT BEFORE READING THIS MANUAL

fuel tank indoors.

(d) Replace gasoline cap securely and wipe up spilled

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the State of California to cause cancer and birth defects or other repro-

ductive harm.

Battery posts, terminals and related accesso- ries contain lead and lead compounds, chemi-

cals known to the State of California to cause cancer and birth defects or other reproductive

harm. WASH HANDS AFTER HANDLING.

TRAINING

1. Read the operating and service instruction manual care- fully. Be thoroughly familiar with the controls and the

proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never al-

low adults to operate the equipment without proper in- struction.

3. Keep the area of operation clear of all persons, particu-

larly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

PREPARATION

t. Thoroughly inspect the area where the equipment is to

be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches before starting the engine.

3. Do not operate the equipment without wearing adequate

winter outer garments. Wear footwear that wilt improve

footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable.

(a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine.

F-031020L

fuel.

For all units with electric starting motors use electric starting extension cords certified CSA!UL. Use only with

a receptacle that has been installed in accordance with local inspection authorities.

Adjust the auger housing height to clear gravel or crushed rock surface.

Under no circumstances should any adjustments be made while the engine is running (except when specifi- cally recommended by manufacturer).

8. Let engine and machine adjust to outdoor temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields during opera-

tion or while performing an adjustment or repair to protect

eyes from foreign objects that may be thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden haz-

ards or traffic.

3. Never discharge snow onto public roads or near moving

traffic.

4. After striking a foreign objecL stop the engine, remove

the wire from the spark plug, thoroughly inspect snow

blower for any damage, and repair the damage before re- starting and operating the snow blower.

5. Ifthe unit should start to vibrate abnormally, stop the en- gine and check immediately for the cause. Vibration is generally a warning of trouble.

6. Stop the engine and remove spark plug wire whenever you leave the operating position, before unclogging the auger/Impeller housing or discharge chute and when

making any repairs, adjustments, or inspections.

7. When cleaning, repairing, or inspecting, make certain

the auger/Impeller and all moving parts have stopped

and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

RULES FOR SAFE OPERATION

8. Take all possible precautions when leaving the snow blower unattended. Disengage the auger/impeller, shift

to neutral, stop engine, and remove key.

9. Do not run the engine indoors, except when starting the engine and for transporting the snow blower in or out of

the building. Ensure the outside doors are open; exhaust fumes are dangerous.

10. Do not clear snow across the face of slopes. Exercise ex-

treme caution when changing direction on slopes. Do not

attempt to clear steep slopes.

11. Never operate the snow blower without proper guards, plates or other safety protective devices in place.

12. Never operate the snow blower near enclosures, auto- mobiles, window wells, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.

13. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

14. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when back- ing up.

15. Never direct discharge at bystanders or allow anyone in

front of the unit.

16. Disengage power to the collector/impeller when snow blower is transported or not in use.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe work- ing condition.

2. Never store the machine with fuel in the tank inside a building where ignition sources are present such as hot

water and space heaters, clothes dryers, and the like. Al- low the engine to cool before storing in any enclosure.

3. Always refer to operator's guide instructions for impor-

tant details if the snow blower is to be stored for an ex- tended period.

4. Maintain or replace safety and instruction labels, as nec- essary.

5. Run the machine 2 minutes with auger clutch lever en- gaged after blowing snow to prevent freeze-up of the au- ger/impeller.

WARNING: Do not

use hands to un- clog discharge

chute.

• Stop engine/motor before removing debris.

• Do not walk in front of running machine.

17. Use only attachments and accessories approved by the manufacturer of the snow blower (such as wheel weights, counterweights, cabs, and the like).

18. Never operate the snow blower without good visibility or light. Always be sure of your footing and keep a firm hold

on the handles.

19. Do not over-reach. Keep proper footing and balance at all times.

20. Do not attempt to use snow blower on a roof.

WARNING: Avoid

injury from rotating auger- keep hands,

feet, and clothing

away.

F-031020L 3

• Do not discharge at bystanders.

• Keep people and pets a safe distance from the

machine.

• Before leaving machine, shut off engine/motor

and remove key.

OWNER'S INFORMATION

DATE PURCHASED:

MODEL NO: SERIAL NO: STORE WHERE PURCHASED: ADDRESS: CITY: PROVINCE: TELEPHONE :

_Record this information about your unit so that you will

be able to provide it in case of loss or theft.

MAINTENANCE AGREEMENT

The Craftsman Warranty, plus a Maintenance Agree-

ment, provide maximum value for Sears products. Con-

tact your nearest Sears store for details.

Horse Power 9 HP

Gasoline Capacity 4 quarts (4 litre)

Oil Capacity (5W30) 26 oz. (.77 litre)

Spark Plug: (Gap .030 in.) Champion RJ19LM

Tire Pressure *

• See side of the tire for maximuminflation. Do not exceedthe maximum pressureon the tire wall.

CUSTOMER RESPONSIBILITIES Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your snow blower.

Follow the instructionsunder "Customer Responsibilities" and "Storage" sections of this owner's manual.

WHEELED SNOW BLOWER

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN SNOW BLOWER

For two (2) years from date of purchase, Sears Canada Inc. wilt repair or replace free of charge, at Sears option, parts which are defective as a result of material or workmanship.

COMMERCIAL OR RENTAL USE: Warranty on snow blower will be 90 days from date of purchase ifused for commercial or rental purposes.

THIS WARRANTY DOES NOT COVER:

1. Pre_lelivery set-up.

2. Expendable items which become worn during normal use, such as belts, spark plugs, filter, shear pins as well as

damages to the engine resulting from operating the snow blower with insufficient oil.

3. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or glass.

4. In home service.

Warranty service is available by returning the Craftsman snow blower to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does NOT exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do not allow limitations on how long an implied warranty will last so the above limitations may not apply to you.

SEARS CANADA INC., TORONTO, ONTARIO M5B 2B8

F-031020L 4

TABLE OF CONTENTS

RULES FOR SAFE OPERATION .................... 2

OWNER'S INFORMATION ......................... 4

ASSEMBLY ...................................... 6

TOOLS REQUIRED FOR ASSEMBLY ............. 6

CONTENTS OF SHIPPING CARTON .............. 6

PARTS BAGS CONTENTS: ...................... 6

UNPACKING ................................... 7

UPPER HANDLE AND CRANK ASSEMBLY ........ 8

CHECK THE CABLES ........................... 8

HOW TO SET THE LENGTH OF THE CABLES ..... 8

SPEED SELECT LEVER ......................... 9

SNOW CHUTE ASSEMBLY ..................... 10

HEADLIGHT ASSEMBLY ....................... 10

SERVICE RECOMMENDATIONS .................. 19

CUSTOMER RESPONSIBILITIES .................. 20

SNOW BLOWER .............................. 20

AS REQUIRED ................................ 20

LUBRICATION AT STORAGE ................... 20

LUBRICATION - EVERY 10 HOURS ............. 20

LUBRICATION - EVERY 25 HOURS ............. 21

ENGINE ...................................... 22

ADJUSTMENT/REPAIR .......................... 23

AUGER HOUSING HEIGHT ADJUSTMENT ....... 23

TO ADJUST SCRAPER BAR .................... 23

TO ADJUST SKID HEIGHT ..................... 23

BELT ADJUSTMENT ........................... 24

OPERATION .................................... 11

OPERATING CONTROLS ....................... 11

SNOW BLOWER OPERATION .................. 12

WHEEL LOCK OUT PIN ........................ 13

BEFORE STARTING ENGINE ................... 14

CHECK THE OIL .............................. 14

FILL GAS ..................................... 14

BEFORE STOPPING THE ENGINE .............. 14

TO START ENGINE ............................ 15

OPERATING TIPS ............................. 18

HOW TO REMOVE THE AUGER DRIVE BELT .... 25

HOWTO REMOVE THE TRACTION DRIVE BELT . 26

BELT GUIDE ADJUSTMENT .................... 27

HOW TO CHECK AND ADJUST THE CABLES .... 27

HOW TO ADJUST OR REPLACE

THE FRICTION WHEEL ...................... 29

AUGER SHEAR BOLT REPLACEMENT .......... 32

STORAGE ...................................... 33

TROUBLE SHOOTING CHART .................... 34

REPAIR PARTS .................................. 35

PARTS ORDERING SERVICE ..................... 62

F-031020L 5

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

1 - Knife 2 - 1/2" wrenches (or adjustable wrenches)

2 - 9/16" wrenches (or adjustable wrenches) 2 - 3/4" wrenches (or adjustable wrenches)

1 - 3/8" wrenche (or adjustable wrench) 1 - Pair pliers or screw driver (to spread cotter pin)

HOW TO MEASURE SCREW SIZE

LENGTH

DIAMETER

PARTS BAGS CONTENTS:

CONTENTS OF SHIPPING CARTON

1- Snow Blower 1- Container of Fuel Stabilizer

1- Snow Chute Assembly 1- Crank Assembly

1- Parts Bag

,_ WARNING: Always wear safety glasses or eye

shields while assembling snow blower.

1- Shifter Knob

* 2-1/4-20 x 1.75

*Non Assembly parts are found in toolbox located on top of belt cover.

F-031 O20L 6

* 2-Spacer

* 2 - Wrenches

* 2-1/4-20

Hex nut

ASSEMBLY

Figure 1 shows the snow blower in the shipping position.

Figure 2 shows the snow blower completely assembled.

Reference to right and left hand side of the snow blower is

from the operator's position at the handle.

UNPACKING

1. Locate the two tear tabs at the bottom of the carton.

2. Pull the tear tape no more than twelve inches (30.48cm.) at a time. Re-grasp tape next to the carton and pull

again. Repeat until all the tape is torn off.

3. After the tape has been completely removed from the carton, remove the carton from the base. Cut all four cor-

ners and fold the sides toward the center for easy dispos- al.

4. Remove the plastic bag that covers the unit.

5. Locate and remove the the parts bag.

NOTE: Set the fuel stabilizer aside until adding gasoline to the fuel tank. We recommend that fuel stabilizer is added to the fuel each time that gasoline

is added to the fuel tank.

6. For shipping purposes, the height adjust skids are at-

tached to the pallet. Remove the screw that secures

each height adjust skid to the pallet. (See Figure 2).

Auger Drive Clutch Lever

Headl

Assembly

Screw

Skid

Speed Selector

Lever

Drive

Cable

Figure 1

Traction Drive

Traction

Drive Cable

Crank

Snow Chute

Deflector

_rHousing

Figure 2

7. Roll the snow blower off the carton by pulling on the lower handle.

CAUTION: DO NOT back over cables.

8. Remove the packing material from the handle assembly.

9. Cut ties securing the clutch control cables to the lower handle.

NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in Figure 3.

F-031020L 7

Traction Drive Lever

Cable

Figure 3

ASSEMBLY

UPPER HANDLE AND CRANK ASSEMBLY

1. Loosen, but do not remove the screws, flatwashers, lock- washers and hex nuts in the upper holes of the lower han-

dle.

2. Remove the fasteners and the crank assembly eyebolt

from the lower holes of the lower handle.

3. Raise upper handle into operating position. Upper han- dle should be to the outside of the lower handle.

NOTE: Make sure the cables are not caught between

the upper and lower handle.

4. Install the fasteners and the crank assembly eyebolt that were removed in step 2. DO NOT tighten until all fasten- ers are in place.

5. Attach the crank rod to the universal joint assembly with

the hair pin (see Figure 5).

6. Tighten nut on eye bolt. Make sure eye bolt is properly aligned and the crank can freely rotate.

Eye Bolt

Adap_rBo_

Lockwasher

Locknut Nutt_

Flatwasher

_" Bolt

Flatwasher

Figure 4

7. Tighten all handle bolts.

NOTE: Make sure crank does not touch carburetor cove_

CHECK THE CABLES

1. If control cables have become unattached from motor mount frame, reconnect cables as shown in Figure 6.

2. For cable adjustments, see "How To Check And Adjust

The Cables" in the ADJUSTMENT/REPAIR section.

HOW TO SET THE LENGTH OF THE CABLES

The cables were adjusted at the factory and no adjustments

should be necessary. However, after the handles are put in

the operating position, the cables can be too tight or too

loose. If an adjustment is necessary, see "How To Check And Adjust The Cables" in the Service And Adjustment section.

Traction Drive Cable

Figure 5

Auger Drive Cable

F-031020L 8

Figure 6

ASSEMBLY

SPEED SELECT LEVER

1. Cut plastic tie securing speed select lever assembly to

the shifter bracket. (See Figure 7)

2. Remove locknut, washer, spring, and the bolt. (See Figure 9)

3. Position speed selector lever assembly as shown in Figure 8.

4. Reinstall bolt, spring, washer and locknut. (See Figure 9)

5. Tighten Iocknut until 1/8 to 3/16 inch of the bolt threads protrude past the locknut.

Shifter Bracket

Plastic Tie

Figure 7

Shift Lever

6. Thread the plastic knob as far as possible and ensure

that the knob points forward.

7. Tighten the 3/8-16" hexjam nut against the knob secure- ly.

of the spring. If shifter lever sticks in any of the notches, loosen locknut 1/2 turn at a time until shifter lever moves

more freely.

9. If adjustment of speed of snow blower is needed, refer to "Friction Wheel Adjustment" in the ADJUSTMENT/RE- PAIR section.

Control Panel

NOTE: View is from rightside of unit standing in operator's position.8. Move shifter through all speeds to ensure proper tension

Plastic Knob _8-16 Hex Jam Nut

Control Panel

(pointed forward)

Figure 8

Shift Lever

Locknut

1_to3/16inchof

Exposed Thread

F-031020L 9

i I Figure 9

ASSEMBLY

SNOW CHUTE ASSEMBLY HEADLIGHT ASSEMBLY

1. Position the snow chute onto the snow chute flange. Al- ign the three holes in the snow chute with holes in snow chute flange. (See Figure 10)

2. Place three 5/16-18 carriage bolts from inside of chute as shown in Figure 10.

3. Place three 5/16-18 flatwashers and three 5/16-18 nuts on outside of flange.

4. Tighten all carriage bolts securely.

NOTE: DO NOT overtigten carriage bolts.

Chute Extension

Snow Chute Deflector

The headlight is mounted on the right side of the upper handle. It is installed upside_lown for shipping purposes.

1. Remove the nut and lock washer from the carriage bolt.

2. Turn the headlight to the top side of the upper handle. En- sure external tooth lock washer and saddle washer are

in place as shown in Figure 11.

3. Install the nut and lock washer to secure the headlight to

the handle. The headlight should point toward the snow

clearing path.

External Toot

Lockwasher

Nut/ _ Carriage Bolts

Flatwasher Flange

Figure 10

CHECK THE TIRES

The tires were over inflated for shipment. Check the tire

pressure in the tires. See the sidewall of the tire for the proper inflation.

NOTE: This snow blower was shipped WITH OIL in the engine. See "Before Starting Engine" in-

structions in the Operation section of this manual before starting engine.

Hex Nut

Figure 11

IMPORTANT! BEFORE YOU START

OPERATING

Check the fasteners. Make sure all fasteners are

tight.

On electric start models, the unit was shipped with

the starter cord plugged into the engine. Before

operating, unplug the starter cord from the engine.

F-031020L 10

OPERATION

Get to know your snow blower and itscontrols. Be sure you (or any other operator) have read and understood the Operation Precautions listed on page 2 of this manual.

Carburetor

Cover

Choke \

Electric Start Button

Primer Button

Ignition Key

Oil Fill Cap/Dipstick

Throttle Control

Lever

Headlight

Assembly

Starter Handle

Auger Drive Clutch Lever

Clutch Lever

Speed

Select

Lever

Drive

Cable

Height

Adjust Skid

Traction Drive

Cable

Crank

Assembly

Deflector

Auger Housing

ENGINE AND SNOW BLOWER OPERATING CONTROLS

The engine operating controls and their functions are as

follows: Throttle Control Lever - This snow blower is equipped with

an engine mounted throttle control lever used to start a cold engine.

Choke Lever- Set choke lever to ON CHOKE position to start a cold engine.

Electric Start Button- Used to start the engine using the 120 volt electric starter.

Prime Button- Used to inject fuel directly into carburetor manifold to insure fast starts in cool weather.

Ignition Key- Must be inserted into ignition key slot to start engine. Pull out to stop. Do not turn ignition key.

Starter Handle- Starts the engine manually.

The snow blower operating controls and their functions

are as follows: Speed Select Lever- Allows the operator to use one of six

(6) forward and two (2) reverse speeds. To shift, move speed select lever to desired position.

F-031020L 11

Figure 12

NOTE: Do not move speed select lever while Traction Drive Clutch is engaged. This may result in severe damage to drive system.

Auger Drive Clutch Lever- Used to engage and disengage

the auger and impeller. To engage push down, to disengage release.

Traction Drive Clutch Lever- Used to propel snow blower forward or reverse. Push down to engage, release to disengage.

Snow Chute Deflector- Changes the direction the snow is blown.

Crank- Used to change direction of the snow discharge. Turn handle clockwise to turn chute to right. Turn handle

counter clockwise to turn chute to left. Height Adjust Skid- Used to adjust ground clearance of

auger housing (see To Adjust Skid Height in the Adjustment!Repair section ofthis manual).

Toolbox - Spare shear pins, shear bolt wrenches and spacers are located in toolbox.

OPERATION

_ The operation of any snow blower can result in foreign objects being thrown into the eyes,which can

result in severe eye damage. Always wear safety glasses or eye shields before beginning snow blower Operation. We recommend standard safety glasses or Wide Vision Safety Mask for over spectacles.

SNOW BLOWER OPERATION

WARNING: Read Owner's Manual before oper-

The most effective use of the snow blower wilt be established

by experience, taking into consideration the terrain, wind conditions and building location which will determine the

direction of the discharge chute.

NOTE: Do not blow snow towards a building as hidden objects could be blown with sufficient force to cause damage.

1. Start the engine as described in section "To Start Engine" (see Page NO TAG).

2. Adjust snow chute deflector. Loosen wing nut on the side of the snow chute and raise chute deflector for more dis-

tance. Tighten wing nut. (see Figure 14).

3. Using crank, position the discharge chute to discharge snow with the wind.

4. Select proper speed for snow conditions as outlined be- low and set speed select lever to desired position.

NOTE: Always release traction drive clutch lever before moving speed select lever.

Never operate the snow blower without all guards, cov- ers, and shields in place.

Never direct discharge towards windows or allow by- standers near machine while engine is running. Stop the engine whenever leaving the operating posi-

tion.

Disconnect spark plug before unclogging the impeller housing or the discharge chute and before making re- pairs or adjustments.

When leaving the machine, remove the ignition key. To reduce the risk of fire, keep the machine clean and

free from spilled gas, oil and debris.

ating machine. This machine can be dangerous

if used carelessly.

ENGINE WILL NOT

START UNLESS

IGNITION KEY IS INSERTED INTO IGNITION SLOT IN

CARBURETOR COVER.

DO NOT TURN IGNITION KEY.

Figure 13

Ground speed is determined by snow conditions. Select

the speed you desire by moving the speed selector into the appropriate area on the control panel.

1-2 Wet, Heavy, Slushy, Extra Deep 3 Moderate

4-5 Very Light

6 Transport Only NOTE: When clearing wet, heavy snow, it is

recommended that the ground speed of the unit be reduced, maintain full throttle and do not attempt to

clear the full width of the unit.

For additional operating instructions see "Operating

Tips" in this section of the manual.

5. Engage auger drive clutch lever (right hand-Figure 15).

IMPORTANT: Be sure front of unit is clear of

bystanders or obstacles before operating.

6. Engage traction drive clutch lever (left hand-Figure 15). As the snow blower starts to move, maintain a firm hold

on the handles and guide the snow blower along the cut-

ting path. Do not attempt to push the snow blower.

F-031020L 12

Disengaged____._

Engaged

Tee Knobs

Traction Drive

Clutch Lever

Figure 14

Auger Drive

Clutch Lever

Disengaged

/ Engaged

Figure 15

OPERATION

7. To stop forward motion, release traction drive clutch lever (left hand - Figure 15).

8. To stop the auger, release auger drive clutch lever (right hand - Figure 15).

9. To move the snow blower backwards, move speed select lever into first or second reverse and engage traction

drive clutch lever (left hand). To stop, release traction drive clutch lever.

WHEEL LOCK OUT PIN

1. The right wheel is secured to the axle with a klick pin. This unit was shipped with this klick pin in the locked position.

(Figure 16).

WARNING: Never run engine indoors or in an

enclosed, poor ventilated area. Engine exhaust contains CARBON MONOXIDE, an OR-

DERLESS and DEADLY GAS. Keep hands, feet, hair and loose clothing away from

any moving parts on engine and snow blower.

Temperature of muffler and nearby areas can exceed

150 + F (66 ° C). Avoid these areas. DO NOT allow children or young teenagers to operate

or be near snow blower while it is operating.

Locked

Position

Figure 16

2. For ease of maneuverability when lighter conditions pre- vail, remove klick pin from wheel locked position and in-

sert into single wheel drive (unlocked) position (Figure 17). Make sure that the klick pin is in the single wheel drive position of the axle only and not through the locked position.

Single Wheel

Drive Position

(Unlocked)

Figure 17

NOTE: Check tire pressure. See side of tire for maximum inflation. Do not exceed listed maximum pressure.

WARNING: Do not attempt to remove any item

that may become lodged in auger without tak-

ing the following precautions:

• Release auger and drive clutch levers.

• Move throttle lever to STOP position.

• Remove the ignition key.

• Disconnect the spark plug wire.

• Do not put your hands in the auger or

discharge chute. Use a pry bar.

F-031020L 13

OPERATION

BEFORE STARTING ENGINE

Check the oil NOTE: The engine was shipped from the factory filled

with oil. Check the level of the oil. Add oil as needed.

1. Make sure the unit is level.

2. Remove the oil fill cap/dipstick. Check the oil. NOTE: Do not check the level of the oil while the

engine runs.

3. If necessary, add oil until the oil reaches the FULL mark on the oil fill/cap dipstick (see Figure 18). Do not add too much oil.

NOTE: For extreme cold operating conditions of 0°F (-18 ° C) and below, use a synthetic 0W30 motor oil for

easier starting. NOTE: S.A.E. 5W30 motor oil may be used to make

starting easier in areas where the temperature is 20 ° F. (-7 ° C) to 0°F (-18 ° C).

NOTE: SEE CHART FOR OIL RECOMMENDATION

TEMPERATURE TYPE OF OIL

20 ° F. to 0°F

(-7 ° C) to (-18 ° C) S.A.E. 5W30

2. Check to make sure that spark plug istightened securely into engine and spark plug wire isattached to spark plug. If torque wrench is available, torque plug to 18-23 ft_bs.

WARNING: Gasoline is flammable. Always use

caution when handling or storing gasoline. Do

not add gasoline to the fuel tank while snow

blower is running, hot, or when snow blower is in an en- closed area. Keep away from open flame, electrical sparks and DO NOT SMOKE while filling the fuel tank.

Never fill the fuel tank completely; but fill the fuel tank

to within 1/4-1/2 inch (6.5-12.5 mm) from the top to pro- vide space for the expansion of the fuel. Always fill fuel

tank outdoors and use a funnel or spout to prevent spil-

ling. Make sure to wipe up any spilled fuel before start- ing the engine. Store gasoline in a clean, approved container, and keep

the cap in place on the container. Keep gasoline in a

cool well ventilated place; never in the house. Never buy more than a 30 day supply of gasoline to assure

volatility. Gasoline Is intended to be used as a fuel for

internal combustion engines; therefore, do not use gasoline for any other purpose. Since many children

like the smell of gasoline, keep it out of their reach be- cause the fumes are dangerous to inhale, as well as be-

ing explosive.

0OF

(-18 ° C) and below synthetic 0 W30

SAE VISCOSITY GRADES

°F 20 0 20 32 40

°C -30 -20 -10 0 10

, = , , ,

I • • I •

FILL GAS

1. Fill the fuel tank with fresh, clean, unleaded regular, un- leaded premium, or reformulated automotive gasoline a-

long with a fuel stabilizer (follow instructions on fuel stabilizer package). DO NOT use leaded gasoline. We

recommend that fuel stabilizer is added to the fuel each

time that gasoline is added to the fuel tank.

NOTE: Winter grade gasoline has higher volatility to improve starting. Be certain container is clean and

free from rust or other foreign particles. Never use

gasoline that may be stale from long periods of storage in the container.

CAUTION: DO NOT use gasoline containing any amount of alcohol as it can cause serious damage to

the engine or significantly reduce the performance.

F-031020L 14

Oil Fill

Figure 18

BEFORE STOPPING THE ENGINE

Run the engine for a few minutes to help dry off any moisture on the engine.

To help avoid possible freeze-up of the starter, proceed as follows:

Recoil Starter

With the engine running, pull the starter rope with a rapid continuous full arm stroke three or four times.

NOTE: The normal sound made by pulling the starter rope will not harm the engine or the starter.

Electric Starter

1. Connect the power cord to the switchbox and then to a walt outlet.

OPERATION

2. With the engine running, push the starter button and spin the starter for several seconds.

NOTE: The normal sound made by spinning the starter will not harm the engine or the starter.

3. Disconnect the power cord from the receptacle first and then from the switchbox.

TO START ENGINE Be sure that engine has sufficientoil.

The snow blower engine is equipped with a recoil starter.

Cap/Dipstick

Primer Button

Carburetor Cover

Starter Handle

Ignition Key

Throttle Control Lever Figure 19

COLD ENGINE START (RECOIL STARTER) (SEE FIGURE 19)

(Engine has not been run recently.)

1. Be sure auger drive clutch lever and traction drive clutch

lever are in the disengaged (RELEASED) position.

2. IN TEMPERATURES ABOVE 0°F (-18°C)

Move throttle control to"FAST" position. IN TEMPERATURES BELOW 0°F (-18°C)

Move throttle control to "1/2 THROTTLE" position. Be-

fore engaging auger drive clutch lever allow engine to

idle for five minutes to allow engine oil to warm. Failure

to allow engine oil to warm can cause damage to engine.

3. Insert key into ignitionslot. Make sure it snaps into place

(Figure 19). Do not turn key.

4. Rotate choke knob to the on position.

5. Push the primer button as follows:

Above 50 ° F (10° C), DO NOT PRIME. From 50° F (10° C) to 15°F (-10 ° C), PUSH TWO TIMES.

Below 15° F (-10 ° C), PUSH FOUR TIMES.

NOTE: Cover the vent hole when as you push the primer. Remove your finger from the primer vent hole between pushes.

6. Pull starter handle (Figure 19) rapidly, and allow to re-

wind slowly while maintaining firm grip on handle.

F-031020L 15

As engine warms up move choke lever to "1/2 choke" position. When engine does not run smoothly, move choke lever to the off position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below O°F (-18 ° C).

Run engine at or near top speed.

To stop engine, move throttle control lever to stop posi- tion. Remove key. Do not turn key.

WARM ENGINE START (RECOIL STARTER) (Engine still warm from recent running.)

Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged (RELEASED) position.

IN TEMPERATURES ABOVE 0°F (-18°C) Move throttle control to"FAST" position. IN TEMPERATURES BELOW 0°F (-18°C)

Move throttle control to "1/2 THROTTLE" position. Allow engine to idle at "1/2 Throttle" for five minutes to allow en- gine oil to warm before engaging auger drive clutch lever. Failure to allow engine oil to warm can cause damage to

engine.

Insert key into ignition slot. Make sure it snaps into place (Figure 19). Do not turn key.

CHOKE KNOB must be in the off position. Do not use primer button.

Pull starter handle (Figure 19) rapidly, and allow to re- wind slowly while maintaining firm grip on handle.

If engine fails to start after a reasonable number of start- ing attempts, rotate choke knob to the on position and re-

peat instruction number 5.

As engine warms up, move the choke lever to the "1/2 choke" position. When engine does not run smoothly, move choke lever to the off position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below O°F (-18 ° C).

Run engine at or near top speed.

To stop engine, move throttle control lever to stop posi- tion. Remove ignition key. Do not turn the ignition key.

To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal

job.

1. With engine running, pull starter rope hard with a continu- ous full arm stroke three or four times. Pulling of starter rope will produce a loud clattering sound. This is not harmful to the engine or starter.

2. With engine not running, wipe all snow and moisture from carburetor cover in area of control levers. Also move control levers backward and forward several times.

IMPORTANT: After each use of the snow blower, stop the engine, remove the ignition key, remove all accumulated snow from the snow blower and wipe clean. Store the snow blower in a protected area.

OPERATION

NOTE: Never cover snow blower while engine and exhaust area are still warm.

USE OF ELECTRIC STARTER On models so equipped

WARNING: The electric starter is equipped with

a three-wire power cord and plug designed to operate on 120 volt AC house hold current. The

power cord must be properly grounded at all times to

avoid the possibility of electric shock which can cause

injury to the operator. Follow all instructions carefully

as set forth below:

Make sure your house has a three-wire grounded sys-

tem. If you are not sure, ask a licensed electrician. If your house does not have a three-wire grounded sys- tem, do not use this electric starter under any condi-

tion.

If your house has a three-wire grounded system but a three hole receptacle is not available to connect the electric starter, have a three-hole receptacle installed

by a licensed electrician.

Starter Button

Power cord

Figure 21

COLD ENGINE START (ELECTRIC STARTER) (SEE FIGURE 20 AND FIGURE 21)

(Engine has not been run recently.)

,_ WARNING: To connect a 120 volt power cord,

always connect the power cord first to the switch box located on the engine and then plug

the other end into a three-hole grounded receptacle.

,_ WARNING: To disconnect the power cord, al-

ways unplug the end connected to the three-

hole grounded receptacle first.

Fill Cap/Dipstick

Primer Button

Carburetor Cover

Starter Handle

NOTE: When using the 120 volt electric starter, do not push the primer button.

Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged (RELEASED) position.

IN TEMPERATURES ABOVE 0°F (-18°C) Move throttle control to"FAST" position. IN TEMPERATURES BELOW 0°F (-18°C) Move throttle control to "1/2 THROTTLE" position. Allow engine to idle at "1/2 Throttle" for five minutes to allow en-

gine oil to warm before engaging auger drive clutch lever. Failure to allow engine oil to warm can cause damage to engine.

3. Insert key into ignition slot. Make sure it snaps into place (Figure 20). Do not turn key.

CHOKE KNOB must be in the off position.

Connect POWER CORD to SWITCH BOX (Figure 21).

Plug other end of POWER CORD into a three-hole, GROUNDED 120 VOLT, AC receptacle. (See WARNING at beginning of these instructions).

NOTE: Cover vent hole when pushing primer. Remove finger from primer vent hole between pushes.

Ignition Key Throttle Control Lever Figure 20

F-031020L 16

Push the primer button as follows: Above 50 ° F (10° C), DO NOT PRIME. From 50° F (10° C) to 15°F (-10 ° C), PUSH TWO TIMES.

Below 15° F (-10 ° C), PUSH FOUR TIMES.

8. START ENGINE:

OPERATION

a. Push STARTER BUTTON (Figure 21) to engage

starter motor and crank engine.

b. Rotate CHOKE KNOB to the on position while crank-

ing engine.

NOTE: The electric starter is thermally protected. If overheated, the electric starter will stop

automatically and can only be restarted when it has cooled to a safe temperature. A wait of approximately five to ten minutes is required.

c. When engine starts, release the STARTER BUT-

TON and rotate the CHOKE KNOB gradually to the

off position.

If engine falters, rotate the CHOKE KNOB immedi- ately to the on position and then gradually to the off position.

Disconnect the POWER CORD from receptacle first, and then from the SWITCH BOX.

9. When the engine starts, release the starter button and move choke lever to "1/2 choke" position. When engine

does not run smoothly, move choke lever to the off posi-

tion.

NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below

0OF.

10. Run engine at or near top speed.

11. To stop engine, move throttle control lever to stop posi-

tion. Remove key. Do not turn key.

If, after following the preceding instructions, your engine fails

to start, have it checked by an Authorized Sears Service

Outlet.

WARM ENGINE START (ELECTRIC STARTER) (Engine still warm from recent running.) Proceed with the

following instructions.

NOTE: Warm engine may start without choking.

1. Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged position, "RELEASED".

gine oil to warm before engaging auger drive clutch lever. Failure to allow engine oil to warm can cause damage to engine.

3. Insert key into ignitionslot. Make sure it snaps into place (Figure 17). Do not turn key.

4. CHOKE KNOB must be in the off position.

5. Connect the POWER CORD to the SWITCH BOX (Figure 21).

6. Plug other end of POWER CORD into a three hole, GROUNDED 120VOLT, AC receptacle (See "WARN-

ING" at beginning of these instructions).

7. START ENGINE: a. Push STARTER BUTTON (Figure 21) to engage

starter motor and crank engine.

b. While cranking, rotate the CHOKE KNOB on the en-

gine to the on position.

NOTE: The electric starter is thermally protected. If overheated, the electric starter will stop

automatically and can only be restarted when it has cooled to a safe temperature. A wait of approximately five to ten minutes is required.

c. When the engine starts, release the STARTER BUT-

TON and rotate the CHOKE KNOB gradually to the

off position.

d. If the engine falters, rotate CHOKE KNOB immedi-

ately to the on position and then gradually to the off position.

e. Disconnect the POWER CORD from the receptacle

first and then from the SWITCH BOX.

8. Run the engine at or near top speed.

9. To stop the engine, move the throttle control lever to the "Stop" position. Remove the ignition key. Do not turn key.

If after following the preceding instructions,your engine fails to start, have the engine checked by an Authorized Sears

Service Outlet.

NOTE: Do not lose the ignition key. Key the ignition key is a safe place. The engine will not start without the

ignition key.

F-031020L 17

OPERATION

OPERATING TIPS

1. For optimum snow blower efficiency, adjust ground speed, not the throttle. REMEMBER - if the wheels slip,

forward speed will be reduced. The engine is designed to deliver optimum performance at full throttle and must

be run at this power setting at all times.

2. Most efficient snowblowing is accomplished when snow is removed immediately after it falls.

3. For complete snow removal, slightly overlap each swath previously taken.

4. Snow should be discharged downwind whenever pos- sible.

5. For normal usage, set the skids one-eighth inch (3 mm) below the scraper bar. For extremely hard-packed snow

surfaces, the skids may be adjusted upward to insure cleaning efficiency.

6. On gravel or crushed rock surfaces, the skids should be set at 1-1/4 inch (32 mm) below the scraper bar (see To

Adjust Skid Height, in the Adjustment/Repair section in

this manual). Rocks and gravel must not be picked up

and thrown by the machine.

7. After the snowblowing job has been completed, allow the engine to idle for a few minutes, to melt snow and ice ac- cumulated on the engine.

8. Remove ice and snow accumulation from the entire s- now blower to prevent obstructions and possible dam-

age when snow blower is subsequently operated.

9. Before starting snow blower, always inspect augers and impeller for ice accumulation and/or debris, which could result in snow blower damage.

10. Check oil level before every start, fill to "SAFE" indication prior to operating snow blower.

To help avoid possible freeze-up of starter, proceed as follows:

Recoil Starter: With engine running, pull starter rope with a rapid continuous

full arm stroke three (3) or four (4) times. NOTE: The unusual sound made by pulling starter rope

will not harm the engine or the starter. Electric Starter:

1. Connect the "POWER CORD" to the "SWITCH BOX_'and

then to a 120 volt AC receptacle.

2. With engine running, push the "STARTER BUTTON" and spin the starter for several seconds.

NOTE: The unusual sound made by spinning the

starter rope will not harm the engine or the starter.

3. Disconnect the "POWER CORD" from the receptacle

first and then from the "SWITCH BOX".

F-031020L 18

SERVICE RECOMMENDATIONS

FIRST BEFORE EVERY EVERY EVERY BEGINNING

PROCEDURE HOUR USE OFTEN HOURS HOURS HOURS SEASON STORAGE

S Tighten all screws and nuts _/

N Check Traction Clutch

Cable Ad ustment _/

O (See Cabe Ad ustment)

Check Auger clutch Cable

B Ad ustment _/ L (See Cabe Ad ustment)

O Adjust Drive Belts _/ _/

E LubricateChainsand _ _/

Hex Shaft

Lubricate Auger Shaft (See Shear Bolt Replacement) _/ _/

N Oil, Check _/ _/ 4

N Oil, Change _/ _/ E

2 EACH 5 10 25 EACH BEFORE

The warranty on this snow blower does not cover items that

have been subjected to operator abuse or negligence. To re- ceive full value from the warranty, operator must maintain

snow blower as instructed in this manual. The following Ser- vice Recommendations is supplied to assist operator to properly maintain snow blower. This is a check list only. Ad-

justment referred to will be found in Adjustments/Repairs

section of this manual.

AFTER EACH USE

1. Check for any loose or damaged parts.

2. Tighten any loose fasteners.

3. Check and maintain the auger.

4. After each use, remove all snow and slush off the snow blower to prevent freezing of auger or controls.

5. Check controls to make sure they are functioning proper- ly.

6. If any parts are worn or damaged, replace immediately.

F-031020L 19

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