Craftsman C950-52005-0, 536886450 Owner’s Manual

SWARS

owner's

manual

Model

DUAL STAG

C950-52005-0

5-H.P. 22 inch

SNOW BLOWER

CAUTION:

You must read and understand this owner's

manual before operating unit.

Serial No.

F-001145J SEARS CANADA INC., TORONTO, ONTARIO M5B 2B8 PrintedinU.S.A.

RULES FOR SAFE OPERATION

IMPORTANT

,_ WARNING: Always disconnect the spark plug wire and place it where it cannot make contact with

spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your snow blower.

SAFE OPERATION PRACTICES FOR WALK-BEHIND SNOW BLOWER

DO NOT OPERATE THIS EQUIPMENT BEFORE READING THIS MANUAL

(d) Replace gasoline cap securely and wipe up spilled

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the State of California to cause cancer and birth defects or other repro-

ductive harm.

Battery posts, terminals and related accesso- ries contain lead and lead compounds, chemi- cals known to the State of California to cause

cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.

TRAINING

1. Read the operating and service instructionmanual care- fully. Be thoroughly familiar with the controls and the

proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never al-

low adults to operate the equipment without proper in- struction.

3. Keep the area of operation clear of all persons, particu-

larly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to

be used and remove ait doormats, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches before starting the engine.

3. Do not operate the equipment without wearing adequate

winter outer garments. Wear footwear that will improve

footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable.

(a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine.

F-001145J

fuel.

5. For all units with electric starting motors use electric starting extension cords certified CSA/UL. Use only with

a receptacle that has been installed in accordance with local inspection authorities.

6. Adjust the auger housing height to clear gravel or crushed rock surface.

7. Under no circumstances should any adjustments be made while the engine is running (except when specifi- cally recommended by manufacturer).

8. Let engine and machine adjust to outdoor temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields during opera- tion or while performing an adjustment or repair to protect

eyes from foreign objects that may be thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden haz-

ards or traffic.

3. Never discharge snow onto public roads or near moving traffic.

4. After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect snow blower for any damage, and repair the damage before re- starting and operating the snow blower.

5. If the unit should start to vibrate abnormally, stop the en- gine and check immediately for the cause. Vibration is generally a warning of trouble.

6. Stop the engine and remove spark plug wire whenever you leave the operating position, before unclogging the augedlmpeller housing or discharge chute and when

making any repairs, adjustments, or inspections.

7. When cleaning, repairing, or inspecting, make certain the auger/Impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

RULES FOR SAFE OPERATION

8. Take all possible precautions when leaving the snow blower unattended. Disengage the auger/impeller, shift to neutral, stop engine, and remove key.

9. Do not run the engine indoors, except when starting the engine and for transporting the snow blower in or out of the building. Ensure the outside doors are open; exhaust

fumes are dangerous.

10. Do not clear snow across the face of slopes. Exercise ex- treme caution when changing direction on slopes. Do not attempt to clear steep slopes.

11. Never operate the snow blower without proper guards, plates or other safety protective devices in place.

12. Never operate the snow blower near enclosures, auto- mobiles, window wells, drop-offs, and the like without

proper adjustment of the snow discharge angle. Keep children and pets away.

13. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

14. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when back-

ing up.

15. Never direct discharge at bystanders or allow anyone in

front of the unit.

16. Disengage power to the collector/impeller when snow blower is transported or not in use.

MAINTENANCE AND STORAGE

1. Check shear bolts and other bolts at frequent intervals for

proper tightness to be sure the equipment is insafe work- ing condition.

2. Never store the machine with fuel in the tank inside a building where ignition sources are present such as hot

water and space heaters, clothes dryers, and the like. Al- low the engine to cool before storing in any enclosure.

3. Always refer to operator's guide instructions for impor- tant details if the snow blower is to be stored for an ex-

tended period.

4. Maintain or replace safety and instruction labels, as nec- essary.

5. Run the machine 2 minutes with auger clutch lever en- gaged after blowing snow to prevent freeze-up of the au- ger/impeller.

WARNING: Do not

use hands to un-

clog discharge _% chute.

• Stop engine/motor before removing debris.

• Do not walk in front of running machine.

17. Use only attachments and accessories approved by the manufacturer of the snow blower (such as wheel weights, counterweights, cabs, and the like).

18. Never operate the snow blower without good visibility or light. Always be sure of your footing and keep a firm hold

on the handles.

19. Do not over-reach. Keep proper footing and balance at all times.

20. Do not attempt to use snow blower on a roof.

WARNING: Avoid injury from rotating

auger- keep hands, feet, and clothing away.

F-001145J 3

• Do not discharge at bystanders.

• Keep people and pets a safe distance from the

machine.

• Before leaving machine, shut off engine/motor

and remove key.

OWNER'S INFORMATION

DATE PURCHASED:

MODEL NO: SERIAL NO: STORE WHERE PURCHASED: ADDRESS: CITY: PROVINCE: TELEPHONE : _Record this information about your unit so that you will

be able to provide it in case of loss or theft.

MAINTENANCE AGREEMENT

The Craftsman Warranty, plus a Maintenance Agreement, provide maximum value for Sears

products. Contact your nearest Sears store for de-

tails.

Horse Power 5 HP

Gasoline Capacity 2 quarts (2 litre)

Oil Capacity (5W30) 21 oz. (630 ml)

Spark Plug: (Gap .030 in.) Champion RJ19LM

Tire Pressure 24 PSI (1,687 kg/cm 2)

See side of the tire for maximum inflation. Do not exceed the maximum pressure on the tire wail.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and

using your snow blower.

Follow the instructions under "Customer Responsibilities"

and "Storage" sections of this owner's manual.

WHEELED SNOW BLOWER

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN SNOW BLOWER

For two (2) years from date of purchase, Sears Canada Inc. will repair or replace free of charge, at Sears option, parts which are defective as a result of material or workmanship.

COMMERCIAL OR RENTAL USE: Warranty on snow blower will be 90 days from date of purchase if used for commercial or rental purposes.

THIS WARRANTY DOES NOT COVER:

1. Pre-detivery set-up.

2. Expendable items which become worn during normal use, such as belts, spark plugs, filter, shear pins as well as dam-

ages to the engine resulting from operating the snow blower with insufficient oil.

3. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or glass.

4. In home service.

Warranty service is available by returning the Craftsman snow blower to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does NOT exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do not allow limitations on how Ion an implied warranty wilt last so the above limitations may not apply to you.

SEARS CANADA INC., TORONTO, ONTARIO MhB 2B8

F-001145J 4

TABLE OF CONTENTS

RULES FOR SAFE OPERATION .................... 2

OWNER'S INFORMATION .......................... 4

ASSEMBLY ....................................... 6

TOOLS REQUIRED FOR ASSEMBLY .............. 6

CONTENTS OF SHIPPING CARTON .............. 6

PARTS BAGS CONTENTS: ....................... 6

UNPACKING .................................... 7

UPPER HANDLE AND CRANK ASSEMBLY ......... 8

CONNECT CONTROL CABLE SPRINGS ........... 8

SPEED SELECT LEVER ......................... 8

SHIFTER LEVER KNOB ASSEMBLY ............... 9

OPERATION ..................................... 10

ENGINE AND SNOW BLOWER OPERATING

CONTROLS ................................. 10

AS REQUIRED ................................. 17

LUBRICATION AT STORAGE .................... 17

LUBRICATION - EVERY 25 HOURS .............. 18

ENGINE ....................................... 19

ADJUSTMENT/REPAIR ........................... 20

AUGER HOUSING HEIGHT ADJUSTMENT ....... 20

TO ADJUST SCRAPER BAR ..................... 20

TO ADJUST SKID HEIGHT ...................... 20

BELT ADJUSTMENT ............................ 21

TRACTION DRIVE BELT ........................ 21

AUGER DRIVE BELT ........................... 21

BELT REPLACEMENT .......................... 21

AUGER DRIVE BELT ........................... 21

SNOW BLOWER OPERATION ................... 11

WHEEL LOCK OUT PIN ......................... 12

BEFORE STARTING ENGINE .................... 13

CHECK THE OIL ............................... 13

FILL GAS ...................................... 13

BEFORE STOPPING THE ENGINE ............... 13

TO START ENGINE ............................. 13

OPERATING TIPS .............................. 15

SERVICE RECOMMENDATIONS ................. 16

CUSTOMER RESPONSIBILITIES .................. 17

SNOW BLOWER ............................... 17

TRACTION DRIVE BELT ........................ 21

BELT GUIDE ADJUSTMENT ..................... 22

CABLE ADJUSTMENT .......................... 22

FRICTION WHEEL ADJUSTMENT ............... 23

FRICTION WHEEL REPLACEMENT .............. 24

AUGER SHEAR BOLT REPLACEMENT ........... 25

STORAGE ....................................... 26

TROUBLE SHOOTING CHART ..................... 27

REPAIR PARTS .................................. 28

PARTS ORDERING SERVICE ...................... 46

ORDER REPAIR PARTS ........................... 47

F-001145J 5

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

1-Knife

2 1/2" wrenches (or adjustable wrenches) 2-9/16" wrenches (or adjustable wrenches) 2-3/4" wrenches (or adjustable wrenches) 1- Pair pliers or screw driver (to spread cotter pin)

HOW TO MEASURE SCREW SIZE

LENGTH

DIAMETER

PARTS BAGS CONTENTS:

1- 5/16-18 X 2.00 Bolt

1- 5/16-18 Lockwasher

CONTENTS OF SHIPPING CARTON

1- Snow Blower 1- Bottle of Fuel Stabilizer

1- Crank Assembly 1- Parts Bag

WARNING: Always wear safety glasses or eye

shields while assembling snow blower.

1- 5/16-18 1- 5/16-18

Washer, Flat Nut

1- Shifter Knob

1- 1/2-13 Hex Jam Nut

©/q E©

* 2-1/4-20 x 1.75

F-001145J 6

* 2-Spacer * 2-1/4-20

*Non Assembly parts are found in toolbox located on top of belt cover.

Hex nut

ASSEMBLY

Figure 1 shows the snow blower in the shipping position.

Figure 2 shows the snow blower completely assembled.

Reference to right and left hand side of the snow blower is

from the operator's position at the handle.

UNPACKING

Figure 1

1. Locate and remove the fuel stabilizer and the parts bag.

NOTE: Place fuel stabilizer in a safe place until needed for storage.

2. Cut all four corners of the carton from top to bottom and lay the panels flat.

3. Locate all parts packed separately and remove from car- ton.

4. Remove and discard the packing material from around the snow blower.

5. For shipping purposes, the height adjust skids are at- tached to the pallet. Remove the screw that secures each height adjust skid to the pallet.

6. Roll the snow blower off the carton by pulling on the lower handle.

Auger Drive

Cable

Scow

Height Adjust

Skid 7

Clutch Lever

Traction

Cable

Crank Assembly

Snow Chute

Denector

Figure 2

CAUTION: DO NOT back over cables.

7. Remove the packing material from the handle assembly.

8. Cut ties securing the clutch control cables to the lower handle.

NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in Figure 3.

F-001145J 7

Traction Drive Lever

Figure 3

ASSEMBLY

UPPER HANDLE AND CRANK ASSEMBLY 5.

1. Loosen, but do not remove the screws, flatwashers, lock- washers and hex nuts in the upper holes of the lower han-

dle.

2. Raise upper handle into operating position. Upper han- dle should be to the outside of the lower handle.

NOTE: Make sure the cables are not caught between the upper and lower handle.

Install hardware supplied inthe parts bag (bolt, flatwash- er, lockwasher, and hex nut) into right lower hole of upper handle (See Figure 5). Do not tighten until all bolts are in place.

Install hardware supplied inthe parts bag (bolt, flatwash- er, Iockwasher and hex nut) into right lower hole of upper handle (See Figure 4). Do not tighten until all bolts are in

place.

_, 5/16-18x2"

6. Install the eye bolt through the lower hole on the left hand

7. Install the eye bolt through the lower hole on the left hand

8. Install the 3/8" flatwasher and the 3/8" nylon Iocknut.

9. Carefully remove cotter pin, clevis pin, and universal joint

Locate crank assembly removed from carton earlier and remove the 3/8" nylon Iocknut and flatwasher from the eye bolt assembly.

side of the handle. (See Figure 4).

side of the handle. (See Figure 5).

pin from yoke end of crank rod assembly. (Figure 6)

10. Place universal joint into end of worm gear lining up large holes. Insert the universal joint pin. Make sure the open- ing in pin is in line with small openings in universal joint.

11.

Place yoke end of crank rod around universal joint lining up openings. Insert clevis pin through assembly and se- cure with cotter pin. Spread ends of cotter pin to lock in place.

Eye Bolt

Crank

Eye Bolt

11/32 "Flat_asher

Flatwasher

""_o 5/16-18x2"

_ 3/8" Nylon

t //Locknut

Flatwasher Figure 5

Lockwasher ':El 1_

5/16-18" 1 tt

11/32 "Flatwasher

12. Tighten nut on eye bolt, keeping eye in line with the rod while tightening the inside securely.

13. Tighten all handle bolts.

NOTE: Make sure crank does not touch carburetor cover.

Figure 4

Cotter Pin

I ///_ Clevis Pin

Universal Joint

Bolt

Crank Rod

Assembly

Drilled Pin

Figure 6

CONNECT CONTROL CABLE SPRINGS

1. If control cable springs have become unattached from motor mount frame, reconnect cables as shown in

Figure 7.

2. For cable adjustments, see "Cable Adjustment" in the ADJUSTMENT/REPAIR section.

F-001145J

HOW TO SET THE LENGTH OF THE CABLES

The cables were adjusted at the factory and no adjustments should be necessary. However, after the handles are put in the operating position, the cables can be too tight or too loose. If an adjustment is necessary, see "How To Check And Adjust The Cables" in the Service And Adjustment section.

ASSEMBLY

Figure 7

SHIFTER LEVER KNOB ASSEMBLY

1. Thread the hex nut found in the parts bag onto shifter le-

ver. (See Figure 8)

2. Thread the shifter lever knob onto the threaded end of the shifter lever until it is snug against the hex nut and the

lip is pointed away from the engine.

3. Tighten hex nut against the bottom of the shifter lever knob.

Hex Nut

Shifter Lever

Figure 8

NOTE: This snow blower was shipped WITH OIL in the engine. See "Before Starting Engine" in- structions in the Operation section of this manual before starting engine.

F-OO1145J 9

OPERATION

Get to know your snow blower and its controls. Be sure you (or any other operator) have read and understood the Operation Precautions listed on page 2 of this manual.

Carburetor

Choke \

Primer Button

Ignition Key

Oil Fill Cap/Dipstick

Throttle Control

Lever

Starter Handle

Height

Adjust Skid

Auger Drive Clutch Lever

Traction Drive

Clutch Lever _

_ Tracti°_leDrive

Cable _'

Speed

Lever

Toolbox

A,°sre%y

Snow Chute

Deflector

Auger Housing

ENGINE AND SNOW BLOWER OPERATING CONTROLS

The engine operating controls and their functions are as follows:

Throttle Control Lever - This snow blower isequipped with

an engine mounted throttle control lever used to start a cold engine.

Choke Lever- Set choke lever to ON CHOKE position to start a cold engine.

Prime Button- Used to inject fuel directly into carburetor manifold to insure fast starts in cool weather.

Ignition Key- Must be inserted into ignition key slot to start engine. Pull out to stop. Do not turn ignition key.

Starter Handle- Starts the engine manually. The snow blower operating controls and their functions

are as follows: Speed Select Lever- Allows the operator to use one of six

(6) forward and two (2) reverse speeds. To shift, move speed select lever to desired position.

F-001145J 10

Figure 9

NOTE: Do not move speed select lever while Traction Drive Clutch is engaged. This may result in severe

damage to drive system. Auger Drive Clutch Lever- Used to engage and disengage

the auger and impeller. To engage push down, to disengage release.

Traction Drive Clutch Lever- Used to propel snow blower forward or reverse. Push down to engage, release to disengage.

Snow Chute Deflector- Changes the direction the snow is blown.

Crank- Used to change direction of the snow discharge. Turn handle clockwise to turn chute to right. Turn handle

counter clockwise to turn chute to left. Height Adjust Skid- Used to adjust ground clearance of

auger housing (see To Adjust Skid Height in the Adjustment/Repair section of this manual).

Toolbox - Spare shear pins and spacers are located in toolbox.

OPERATION

The operation of any snow blower can result in foreign objects being thrown into the eyes,which can

result in severe eye damage. Always wear safety glasses or eye shields before beginning snow blower Operation. We recommend standard safety glasses or Wide Vision Safety Mask for over spectacles.

SNOW BLOWER OPERATION

The most effective use of the snow blower will be established by experience, taking into consideration the terrain, wind conditions and building location which will determine the

direction of the discharge chute.

NOTE: Do not blow snow towards a building as hidden objects could be blown with sufficient force to cause damage.

1. Start the engine as described insection "To Start Engine"

(see Figure 12).

2. Adjust snow chute deflector. Loosen wing nut on the side of the snow chute and raise chute deflector for more dis-

tance. Tighten wing nut. (see Figure 11).

3. Using crank, position the discharge chute to discharge snow with the wind.

4. Select proper speed for snow conditions as outlined be- low and set speed select lever to desired position.

NOTE: Always release traction drive clutch lever before moving speed select lever,

Ground speed is determined by snow conditions. Select the speed you desire by moving the speed selector into the appropriate colored area on the control panel.

Red Wet, Heavy, Slushy, Extra Deep Amber Moderate

White Very Light Green Transport Only NOTE: When clearing wet, heavy snow, it is

recommended that the ground speed of the unit be reduced, maintain full throttle and do not attempt to

clear the full width of the unit.

For additional operating instructions see "Operating Tips" in this section of the manual.

5. Engage auger drive clutch lever (right hand-Figure 12).

IMPORTANT: Be sure front of unit is clear of bystanders or obstacles before operating.

6. Engage traction drive clutchlever (left hand-Figura 12). As the snow blower starts to move, maintain a firm hold

on the handles and guide the snow blower along the cut- ting path. Do net attempt to push the snow blower.

,_ WARNING: Read Owner's Manual before oper-

ating machine. This machine can be dangerous

if used carelessly. Never operate the snow blower without all guards, cov- ers, and shields in place. Never direct discharge towards windows or allow by-

standers near machine while engine is running. Stop the engine whenever leaving the operating posi-

tion. Disconnect spark plug before unclogging the impeller

housing or the discharge chute and before making re- pairs or adjustments. When leaving the machine, remove the ignition key. To reduce the risk of fire, keep the machine clean and

free from spilled gas, oil and debris.

ENGINE WILL NOT START UNLESS

IGNITION KEY IS INSERTED INTO

IGNITION SLOT IN

CARBURETOR COVER. DO NOT TURN

IGNITION KEY.

Figure 10

Tee Knobs

Figure 11

F-001145J 11

OPERATION

Traction Drive Auger Drive

Clutch Lever Clutch Lever

Dise ng aged/___,_,--_--._,_ Disengaged

Engaged _ _/ Engaged

Figure 12

7. To stop forward motion, release traction drive clutch lever (left hand - Figure 12).

8. To stop auger, release auger drive clutch lever (right hand - Figure 12).

9. To move the snow blower backwards, move speed select lever into first or second reverse and engage traction

drive clutch lever (left hand). To stop, release traction drive clutch lever.

,_ WARNING: Never run engine indoors or in an

enclosed, poor ventilated area. Engine exhaust contains CARBON MONOXIDE, an OR-

DERLESS and DEADLY GAS. Keep hands, feet, hair and loose clothing away from

any moving parts on engine and snow blower. Temperature of muffler and nearby areas can exceed

150 ° F (66 ° C). Avoid these areas. DO NOT allow children or young teenagers to operate

or be near snow blower while it is operating.

,_ WARNING: Do not attempt to remove any item

that may become lodged in auger without tak-

ing the following precautions:

• Release auger and drive clutch levers.

• Move throttle lever to STOP position.

• Remove the ignition key.

• Disconnect the spark plug wire.

• Do not put your hands in the auger or discharge chute. Use a pry bar.

Decal (Optional)

Locked

Position

Figure 13

Decal (Optional)

WHEEL LOCK OUT PIN

1. The left hand wheel is secured to the axle with a klick pin.

This unit was shipped with this ktick pin in the locked posi- tion. (Figure 13).

2. For ease of maneuverability when lighter conditions pre- vail, remove klick pin from wheel locked position and in-

sert into single wheel drive (unlocked) position (Figure 14). Make sure that the klick pin is in the single wheel drive position of the axle only and not through the

locked position.

NOTE: Check tire pressure (24 pounds). See side of tire

for maximum inflation. Do not exceed listed maximum pressure.

F-001145J 12

Single Wheel

Drive Position

(Unlocked)

Figure 14

OPERATION

BEFORE STARTING ENGINE Check the oil

NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.

1. Make sure the unit is level.

2. Remove the oil fitl cap/dipstick. Check the oil. NOTE: Do not check the level of the oil while the

engine runs.

3. If necessary, add oil until the oil reaches the FULL mark on the oil fill/cap dipstick (see Figure 15). Do not add too

much oil.

NOTE: For extreme cold operating conditions of O°F (-18 ° C) and below, use a synthetic OW3O motor oil for

easier starting. NOTE: S.A.E. 5W30 motor oil may be used to make

starting easier in areas where the temperature is 20 ° F.

(-7 ° C) to O°F (-18 ° C).

NOTE: SEE CHART FOR OIL RECOMMENDATION

TEMPERATURE TYPE OF OIL

20 ° F. to 0°F

(-7 ° C) to (-18 ° C) S.A.E. 5W30

O°F

(-18 ° C) and below synthetic OW3O

,_ WARNING: Gasoline is flammable. Always use

blower is running, hot, or when snow blower is in an en- closed area. Keep away from open flame, electrical sparks and DO NOT SMOKE while filling the fuel tank.

Never fill the fuel tank completely; but fill the fuel tank to within 1/4-1/2 inch (6.5-12.5 mm) from the top to pro- vide space for the expansion of the fuel. Always fill fuel tank outdoors and use a funnel or spout to prevent spil- ling. Make sure to wipe up any spilled fuel before start- ing the engine.

Store gasoline in a clean, approved container, and keep the cap in place on the container. Keep gasoline in a cool well ventilated place; never in the house. Never

buy more than a 30 day supply of gasoline to assure volatility. Gasoline Is intended to be used as a fuel for internal combustion engines; therefore, do not use gasoline for any other purpose. Since many children

like the smell of gasoline, keep it out of their reach be- cause the fumes are dangerous to inhale, as well as be- ing explosive.

caution when handling or storing gasoline. Do not add gasoline to the fuel tank while snow

Oil Fill

SAE VISCOSITY GRADES

=l[I}vAv_tll

°F 20 0 20 32 40

I I I I I

°C -30 -20 -1_) 0 10

• • I

FILL GAS

1. Fill the fuel tank with a fresh, clean, unleaded regular, un-

leaded premium, or reformulated automotive gasoline only. DO NOT use leaded gasoline.

NOTE: Winter grade gasoline has higher volatility to improve starting. Be certain container is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.

CAUTION: DO NOT use gasoline containing any amount of alcohol as it can cause serious damage to the engine or significantly reduce the performance.

2. Check to make sure that spark plug istightened securely into engine and spark plug wire isattached to spark plug.

If torque wrench is available, torque plug to 18-23 ft_bs.

F-001145J 13

Figure 15

BEFORE STOPPING THE ENGINE Run the engine for a few minutes to help dry off any moisture

on the engine. To help avoid possible freeze-up of the starter, proceed as

follows:

Recoil Starter With the engine running, pull the starter rope with a rapid

continuous full arm stroke three or four times. NOTE: The normal sound made by pulling the starter

rope will not harm the engine or the starter. TO START ENGINE

Be sure that engine has sufficient oil. The snow blower engine is equipped with a recoil starter.

OPERATION

Cap/Dipstick

Primer Button

Carburetor Cover

Starter Handle

Ignition Key

Throttle Control Lever

Figure 16

COLD ENGINE START (RECOIL STARTER) (SEE FIGURE 16)

(Engine has not been run recently.)

1. Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged (RELEASED) position.

IN TEMPERATURES ABOVE 0°F (-18°C) Move throttle control to'FAST" position.

IN TEMPERATURES BELOW 0°F (-18°C) Move throttle control to "1/2 THROTTLE" position. Be-

fore engaging auger drive clutch lever allow engine to

idle for five minutes to allow engine oil to warm. Failure to allow engine oil to warm can cause damage to engine.

3. Insert key into ignition slot. Make sure it snaps into place (Figure 16). Do not turn key.

4. Rotate choke knob to the on position.

5. Push the primer button as follows: Above 50° F (10 ° C), DO NOT PRIME.

From 50°F (10° C) to 15°F (-10 ° C), PUSH TWO TIMES. Below 15° F (-10 ° C), PUSH FOUR TIMES.

NOTE: Cover the vent hole when as you push the primer. Remove your finger from the primer vent

hole between pushes.

6. Pull starter handle (Figure 16) rapidly, and allow to re- wind slowly while maintaining firm grip on handle.

7. As engine warms up move choke lever to "1/2 choke" position. When engine does not run smoothly, move

choke lever to the off position.

NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°F (-18 ° C).

8. Run engine at or near top speed.

9. To stop engine, move throttle control lever to stop posi- tion. Remove key. Do not turn key.

WARM ENGINE START (RECOIL STARTER) (Engine still warm from recent running.)

1. Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged (RELEASED) position.

IN TEMPERATURES ABOVE 0°F (-18°C) Move throttle control to"FAST" position. IN TEMPERATURES BELOW 0°F (-18°C)

Move throttle control to "1/2 THROTTLE" position. Allow engine to idle at "1/2 Throttle" for five minutes to allow en- gine oil to warm before engaging auger drive clutch lever. Failure to allow engine oil to warm can cause damage to

engine.

Insert key into ignition slot. Make sure it snaps into place (Figure 16). Do not turn key.

CHOKE KNOB must be in the off position. Do not use primer button.

Pull starter handle (Figure 16) rapidly, and allow to re- wind slowly while maintaining firm grip on handle.

If engine fails to start after a reasonable number of start- ing attempts, rotate choke knob to the on position and re-

peat instruction number 5.

As engine warms up, move the choke lever to the "1/2 choke" position. When engine does not run smoothly,

move choke lever to the off position.

NOTE: Allow the engine to warm up for several minutes before blowing snow intemperatures below 0°F (-18 ° C).

Run engine at or near top speed.

To stop engine, move throttle control lever to stop posi- tion. Remove ignition key. Do not turn the ignition key.

To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal

job.

With engine running,pull starter rope hard with a continu- ous full arm stroke three or four times. Pulling of starter

rope wilt produce a loud clattering sound. This is not harmful to the engine or starter.

2. With engine not running, wipe all snow and moisture from carburetor cover in area of control levers. Also move

control levers backward and forward several times.

IMPORTANT: After each use of the snow blower, stop the engine, remove the ignition key, remove all accumulated snow from the snow blower and wipe clean. Store the snow blower in a protected area.

NOTE: Never cover snow blower while engine and exhaust area are still warm.

F-001145J 14

OPERATION

OPERATING TIPS 7.

1. For optimum snow blower efficiency, adjust ground

speed, not the throttle. REMEMBER - if the wheels slip,

forward speed will be reduced. The engine is designed

to deliver optimum performance at full throttle and must be run at this power setting at all times.

2. Most efficient snowblowing is accomplished when snow is removed immediately after it falls.

3. For complete snow removal, slightly overlap each swath previously taken.

4. Snow should be discharged downwind whenever pos- sible.

5. For normal usage, set the skids one-eighth inch (3 mm) below the scraper bar. For extremely hard-packed snow surfaces, the skids may be adjusted upward to insure cleaning efficiency.

6. On gravel or crushed rock surfaces, the skids should be set at 1-1/4 inch (32 mm) below the scraper bar (see To

Adjust Skid Height, in the Adjustment/Repair section in this manual). Rocks and gravel must not be picked up and thrown by the machine.

To help avoid possible freeze-up of starter, proceed as follows:

Recoil Starter:

With engine running, pull starter rope with a rapid continuous full arm stroke three (3) or four (4) times.

NOTE: The unusual sound made by pulling starter rope will not harm the engine or the starter.

After the snowblowing job has been completed, allow the engine to idle for a few minutes, to melt snow and ice ac- cumulated on the engine.

Remove ice and snow accumulation from the entire s- now blower to prevent obstructions and possible dam-

age when snow blower is subsequently operated. Before starting snow blower, always inspect augers and

impeller for ice accumulation and/or debris, which could result in snow blower damage.

10.

Check oil level before every start, fill to "SAFE" indication prior to operating snow blower.

F-001145J 15

SERVICE RECOMMENDATIONS

FIRST BEFORE EVERY EVERY EVERY BEGINNING

PROCEDURE HOUR USE OFTEN HOURS HOURS HOURS SEASON STORAGE

S Tightenall screws and nuts _ _ _/ N

Check Traction Clutch

W Cable Adjustment _ _/

B (See Cable Adjustment) L

Check Auger clutch Cable

O Adjustment q _/

W (See Cable Adjustment)

E R Lubricate Chains and _/ _/

Hex Shaft

E N Oit, Check 4 _/ _/

N Oit, Change q _/ _/ E

2 EACH 5 10 25 EACH BEFORE

The warranty on this snow blower does not cover items that have been subjected to operator abuse or negligence. Tore-

ceive full value from the warranty, operator must maintain snow blower as instructed in this manual. The following Ser-

vice Recommendations is supplied to assist operator to propedy maintain snow blower. This is a check list only. Ad-

justment referred to will be found in Adjustments/Repairs

section of this manual.

AFTER EACH USE

1. Check for any loose or damaged parts.

2. Tighten any loose fasteners.

3. Check and maintain the auger.

4. After each use, remove all snow and slush off the snow blower to prevent freezing of auger or controls.

5. Check controls to make sure they are functioning proper- ly.

6. If any parts are worn or damaged, replace immediately.

F-001145J 16

CUSTOMER RESPONSIBILITIES

Some adjustments will need to be made periodically to properly maintain your snow blower.

All adjustments in ADJUSTMENTS/REPAIRS section of this manual should be checked at least once each season.

SNOW BLOWER

Auger and Traction Drive Belts should be adjusted after the

first 2 to 4 hours of use, again about mid-season and twice

each season thereafter (See To Adjust Belts paragraph in the Adjustment/Repair section).

AS REQUIRED

Auger Gear Box The auger gear box islubricated at the factory and should not

require additional lubrication. Iffor some reason the lubricant should leak out, or if the auger

gear box has been serviced, add Lubriplate GR132 Grease or equivalent. Maximum 3-1/4 ounces, (92 grams) shouldbe

used.

Remove filler plug (Figure 17), once a year. If grease is visible, do not add. If grease is not visible, use a piece of fine

wire, like a dipstick to check if there is grease in the gear box. Mobilux EP1 and Shell Aldania EP1 are suitable equivalents.

Filler

Plug

Figure 17

LUBRICATION AT STORAGE Bearings and bushings

All bearings and bushings are lifetime lubricated and require no maintenance.

Hex shaft and chains For storage hex shaft should be wiped with a cloth lightly

moistened with motor oil to prevent rusting (see Figure 19). For storage chains should be lubricated with a chain type

lube. (see Figure 19).

NOTE: Any greasing or oiling of the above mentioned components can cause contamination of the rubber friction wheel. If the disc drive plate or friction wheel come in contact with grease or oil damage to rubber

friction wheel will result.

Should grease or oil come in contact with the disc drive plate or friction wheel be sure to clean plate and wheel thoroughly

with a alcohol base solvent.

F-001145J 17

CUSTOMER RESPONSIBILITIES

LUBRICATION - EVERY 25 HOURS

Disc Drive Plate

Lubricate Disc Drive Plate every twenty-five (25) hours and at the end of the season and/or before storage.

To Lubricate:

1. Position speed selector lever in first (1) forward gear.

2. Stand the snow blower up on the auger housing end.

NOTE: When the crank case if filled with oil, do not leave the snow blower standing up on the the auger

housing for an extended period of time.

3. Remove the bottom panel.

4. Turn disc drive plate clockwise by hand until grease zerk is clearly visible at front center (see Figure 18).

5. Place a coin or (a shim of equal thickness) between the rubber friction wheel and disc drive plate to prevent rub- ber friction wheel contacting the drive disc (see

Figure 18).

6. To grease zerk, use a hand grease gun, lubricate with a Hi Temp EP Moly grease. See inset of Figure 18. DO

NOT over fill or allow grease to come in contact with the disc drive plate or friction wheel or damage will result. Fill zerk only until grease becomes visible below bearing as- sembly located under grease zerk.

7. Remove coin used in step 5. Make sure that a gap exists between the friction wheel and the disc drive plate.

NOTE: Clean all excess grease or oil found on the friction disc hub.

CAUTION: Do not allow grease or oil to contact the rubber friction wheel or the disc drive plate.

Plate

Friction

Wheel

Assembly which

' should be

i! e BearingPointat

Shim placed in gap

Wheel and Disc Drive

Plate Between Friction

Grease Zerk Figure 18

visible

Hexshaft- wipe with 5W30 motor oil before

storage and at the beginning of each season

Chains-Lubricate chains with a chain type iube be-

fore storage and at the beginning of each sea-

son.

F-001145J 18

WARNING: If the disc ddve

plate or friction wheel

come in contact with grease or oil damage to

rubber friction wheel will result.

If grease or eil come in con- tact with the disc drive plate or friction wheel, make sure to clean the plate and wheel thoroughly with a alcohol

base solvent,

Use a HI Temp EP Moly grease to lubricate grease zerk on disc drive plate every 25 hours.

Figure 19

CUSTOMER RESPONSIBILITIES

ENGINE

Check Crankcase Oil Level before starting engine and after

each 5 hours of continuous use (see Figure 20). Add proper motor oil as required.

NOTE: Overfilling the engine can affect performance. Tighten the oil fill cap securely to prevent leakage.

Change Oil every 25 hours of operation or at least once a

year, even if the snow blower is not used for twenty-five hours. Use a clean, high quality detergent oil. Fill the crank

case to FULL line on dipstick (see Figure 20). Be sure original container is marked: A.P.I. service "SF" or higher. Do not use SAE 10W40 oil (as it may not provide proper lubrication). See

Chart for oil recommendations.

To Drain Oil - Position snow blower so that the oil drain plug is lowest point on engine. Remove oil drain plug and oil fill cap

and drain oil into a suitable container (Figure 21).

NOTE: Oil will drain more freely when warm.

NOTE: Oil level must be between

full and add mark.

Figure 20

Replace oil drain plug and tighten securely. Refill crank case with proper motor oil or as indicated in the preceding

paragraphs of this section.

SAE VISCOSITY GRADES

=lB}VAv_tll

°F 20 0 20 32 40

I I • I I I

°C -30 -20 -10 0 10

• • I

OIl Drain Plug =--4_

Figure 21

F-001145J 19

ADJUSTMENT/REPAIR

,_ WARNING: Always turn unit off, remove igni-

AUGER HOUSING HEIGHT ADJUSTMENT TO ADJUST SCRAPER BAR

After considerable use, the metal scraper bar will have a definite wear pattern. The scraper bar in conjunction with the skids should always be adjusted to allow one-eighth of an inch (3 mm) between the scraper bar and the sidewalk or

area to be cleaned. To adjust the scraper bar, proceed as follows:

1. Position the snow blower on a level surface.

2. Loosen the carriage bolts and nuts securing the scraper

3. Adjust the scraper bar to the proper position. Tighten the

4. For extended operation, the scraper bar may be re-

TO ADJUST SKID HEIGHT

This snow blower is equipped with two height adjust skids, secured to the outside of the auger housing. These elevate

the front of the snow blower. When removing snow from a hard surface area such as a

paved driveway or walk, adjust the skids up to bring the front of the snow blower down.

When removing snow from rock or uneven construction, raise the front of the snow blower by moving the skids down. This will help to prevent rocks and other debris from being picked up and thrown by the augers.

tion key and disconnect the spark plug wire be- fore making any repairs or adjustments.

bar to the auger housing.

carriage bolts and nuts, insuring that the scraper bar is parallel with the working surface.

versed. If the scraper bar must be replaced because of wear, remove the carriage bolts and nuts and install a

new scraper bar.

To adjust skids, proceed as follows:

1. Place a block (equal to height from ground desired) un- der scraper bar near but not under skid.

2. Loosen skid mounting nuts (Figure 22) and push the skid down until it touches the ground. Retighten mounting

nuts.

3. Set skid on other side at same height.

NOTE: Make sure that snow blower is set at same height on both sides.

,_ WARNING: Be certain to maintain proper

debris, if struck by the impeller, may be thrown with sufficient force to cause personal injury, property dam- age or damage to the snow blower.

ground clearance for your particular area to be cleared. Objects such as gravel, rocks or other

Height Adjust Skid

Skid Mounting Nuts

Figure 22

F-001145J 20

ADJUSTMENT/REPAIR

BELT ADJUSTMENT

Traction Drive Belt Traction drive belt has constant spring pressure and does not

require adjustment. Replace the belt if it is slipping (See Belt Replacement in this

section of the manual).

Auger Drive Belt

If your snow blower will not discharge snow, check the control

cable adjustment. If it is correct, then check the condition of the auger drive belt. If it is damaged or loose, replace it (see Belt Replacement in this section of the manual).

BELT REPLACEMENT How To Remove The Auger Drive Belt (see Figure 23)

1. Disconnect spark plug wire.

2. Remove belt cover.

3. Loosen belt guide and pull away from auger drive pulley (see Figure 23).

4. Loosen the nut on the auger idler pulley. Pull the auger idler pulley away from the auger drive belt.

5. Remove belt from auger drive pulley.

6. Remove belt from impeller pulley.

7. Position new belt onto impeller pulley.

8. Position new belt onto auger drive pulley.

9. Adjust belt guides. (See "Belt Guide Adjustment").

10. Reinstall belt cover.

11. Reconnect spark plug wire.

How To Remove The Traction Drive Belt (see Figure 23) Traction drive belt has constant spring pressure and does not

require adjustment. Ifthe snow thrower wilt not move forward, check the traction drive belt for wear or damage, if the traction drive belt is worn or damaged, replace the belt as follows.

1. Disconnect spark plug wire.

2. Remove the auger drive belt. See "How To Remove The Auger Drive Belt".

3. Pull traction drive belt idler pulley away from traction drive belt.

4. Remove traction drive belt.

5. Position new traction drive belt onto traction pulley.

6. Pull idler pulley away from belt, allowing belt to be posi- tioned onto auger pulley.

7. Release idler pulley. Ensure idler pulley is properly en- gaged with belt.

8. Reinstall auger drive belt.

9. install and adjust the auger drive belt. See "How To Re- move The Auger Drive Belt".

10. Adjust belt guide (see "Belt Guide Adjustment").

11. Reinstall bett cover.

12. Check the adjustment of the cables. See "How To Check And Adjust The Cables" in the Maintenance section.

13. Reconnect the spark plug wire.

Traction Drive Belt

Traction

Idler

Pull_

Auger

idler

Pulley

Figure 23

F-001145J 21

BELT GUIDE ADJUSTMENT

1. Remove spark plug wire.

ADJUSTMENT/REPAIR

2. Have someone engage auger drive.

3. Measure the distance between the belt guide and belt. The distance should be 1/8 inch (3.175 mm) for guide.

See Figure 24.

4. If adjustment is necessary, loosen belt guide mounting bolt. Move belt guide to the correct position. Tighten

mounting bolt.

5. Reinstall belt cover.

6. Reconnect spark plug wire.

CABLE ADJUSTMENT - TRACTION DRIVE AND AUGER DRIVE

The cables are adjusted at the factory and no adjustment should be necessary, if the cables have become stretched or are sagging adjustment will be necessary.

Whenever belts are adjusted or replaced, the cables will need to be adjusted.

To check for correct adjustment, unhook "Z" fitting at clutch lever (see Figure 25).

-" j_ Belt Guide

l -'_( .,r" 1/SInch (3 175

Auger idler .__ t....,,._ ' . mm)

Pulley Engaged L__

"Z" Fitting Control lever

Figure 24

forward position (just contacting plastic bumper) when checking cable length.

must be in full

1. Move clutch lever to the full forward position (just con- tacting plastic bumper). Holding cable tight, note posi-

tion of fitting to hole in clutch lever.

2. The center of the "Z" fitting should be between the centre and top of the hole in the clutch lever.

If Adjustment is Necessary (see Figure 26)

,_ WARNING: Drain the gasoline outdoors, awayfrom fire or flame.

1. Remove gas from gas tank.

2. Stand blower on end.

3. Push cable through spring to expose the threaded por- tion of the cable.

4. Hold square end of threaded portion with pliers and ad-

just Iocknut in or out until correct adjustment is reached.

Pull cable back through spring and connect cable.

F-001145J 22

Plastic Bumper

Figure 25

Squa_

Cable Spdng

Locknut

Figure 26

ADJUSTMENT/REPAIR

FRICTION WHEEL ADJUSTMENT

1. Remove bottom panels (Figure 27).

2. Position gear select lever in 1st forward gear.

3. Note position of friction wheel on disc drive plate. Proper position from the right outer side of disc drive plate to the

centre of friction wheel must be 3" (76 mm) (see Figure 28).

If adjustment is required, proceed as follows:

4. Loosen bolts in speed selector lever. (Figure 29).

5. Move friction wheel to proper position as indicated instep

6. Replace bolts in speed selector lever.

7. Reinstall bottom panels.

Remove Bolts

Loosen BoIt_ _

Figure 27

Disc Ddve Plate

F-001145J 23

Speed _elector

Loosen Bolts

Figure 28

Figure 29

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