Craftsman C944.514360 Instruction Manual

Instruction Manual

25cc / 1.5 cu.in. 2-Cycle

16 Inch Cutting Path / 0.080 In. Line

GASOLINE WEEDWACKER ®

Model No.

0944.514360

• Safety

• Assembly

• Operation

• Maintenance

• Parts List

/'/

//

A

For Occasional Use Only

WARNING:
Read and follow all Safety Rules and Operating

Instructions before first use of this product.

Sears Canada, Inc., Toronto, Ontario M5B 2B8

530164826 3/12/04

Warranty Statement 2 Storage 11
Safety Rules 2 Troubleshooting Chart 12

Assembly 4

Emissions Statement 13

Operation 5

Maintenance 9 Parts List Center Section

Service & Adjustments 10 Parts and Ordering Back Cover

LIMITED TWO (2.) YEAR WARRANTY ON CRAFTSMAN ® GAS POWERED

WEEDWACKER ® LINE TRIMMER

For two (2) years from the date of purchase, Sears Canada, Inc,, will repair or replace

free of charge at Sears option parts which are defective as a result of material or
workmanship.

COMMERCIAL OR RENTAL USE:

Warranty on Gas Weedwacker will be 90 days from the date of purchase if used for
commercial or rental purposes.This warranty does not cover:

1. Spark plugs, filter, line, spool, starter rope, and blade.

2. Damages to the motor of the unit when operated without the proper fuel
mixture (see manual).

Warranty service is available by returning the Weedwacker to the nearest Sears Ser-
vice Centre/Department in Canada. This warranty applies only while this product is in

use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit

legal rights you may have but shall run concurrently with applicable provincial
legislation. Furthermore, some provinces do NOT allow limitations on how long an

implied warranty will last, so the above limitations may not apply to you.

Sears Canada, Inc., Toronto, Ontario M5B 2B8

x'l _

llWARNING: When using gar-

dening appliances, basic safety pre-
cautions must always be followed to

reduce the risk of fire and serious
injury. Read and follow all instructions.

This power unit can be dangerous! Op-

erator is responsible for following

instructions and warnings on unit and in
manual. Read entire instruction manual

before using unit! Be thoroughly familiar
with the controls and the proper use of
the unit. Restrict the use of this unit to

persons who have read, understand,

and will follow the instructions and
warnings on the unit and in the manual.

Never allow children to operate this unit.

INSTRUCTION SAFETY INFORMATION
MANUAL ON THE UNiT

DANGER: Never use blades or

flailing devices. This unit is designed
for line trimmer use only. Use of any

other accessories or attachments will
increase the risk of injury.

@©©

if_- WARNING: Trimmer line throws
objects violently. You and others can be

blinded/injured. Wear eye and leg
protection. Keep body paris clear of ro-

tating line.

Eye Protection

Keep children, bystanders, and animals
50 feet (15 meters) away. Stop unit im-

mediately if approached.

2

Ifsituationsoccurwhicharenotcov-
eredinthismanual,usecareand
goodjudgment.Ifyouneedassis-

tance,contactyourSearsService

Centre.

OPERATOR SAFETY

• Dress properly. Always wear safety

glasses or similar eye protection
when operating, or performing main-

tenance, on your unit (safety
glasses are available). Eye protec-
tion should be marked Z87.

• Always wear face or dust mask if op-
eration is dusty.

• Always wear heavy, long pants, long
sleeves, boots, and gloves. Wear-

ing safety leg guards is recom-
mended.

• Always wear foot protection. Do not
go barefoot or wear sandals. Stay

clear of spinning line.

• Secure hair above shoulder length.

Secure or remove loose clothing or

clothing with loosely hanging ties,
straps, tassels, etc. They can be
caught in moving parts.

• Being fully covered also helps pro-
tect you from debris and pieces of
toxic plants thrown by spinning line.

• Stay Alert. Do not operate this unit
when you are tired, ill, upset or un-
der the influence of alcohol, drugs,

or medication. Watch what you are
doing; use common sense.

• Wear hearing protection.

• Never start or run inside a closed

room or building. Breathing exhaust

fumes can kill.

• Keep handles free of oil and fuel.

UNIT / MAINTENANCE SAFETY

• Disconnect the spark plug before

performing maintenance except car-
buretor adjustments.

• Look for and replace damaged or

loose parts before each use. Look

for and repair fuel leaks before use.

Keep in good working condition.

• Replace trimmer head parts that are
chipped, cracked, broken, or dam-

aged in any other way before using
the unit.

• Maintain unit according to recom-

mended procedures. Keep cuffing
line at proper length.

• Use only 0.080 inch (2 mm) diame-
ter Craftsman® brand line. Never

use wire, rope, string, etc.

• install required shield properly before

using the unit. Use only specified

trimmer head; make sure it is properly

installed and securely fastened.

• Make sure unit is assembled cor-
rectly as shown in this manual.

• Make carburetor adjustments with
lower end supported to prevent line

from contacting any object.

• Keep others away when making car-
buretor adjustments.

• Use only recommended Craftsman®

accessories and replacement parts.

• Have all maintenance and service
not explained in this manual per-

formed by a Sears Service Centre.

FUEL SAFETY

• Mix and pour fuel outdoors.

• Keep away from sparks or flames.

• Use a container approved for fuel.

• Do not smoke or allow smoking near

fuel or the unit.

• Avoid spilling fuel or oil. Wipe up all

fuel spills.

• Move at least 10 feet (3 meters)

away from fueling site before start-

ing engine.

• Stop engine and allow to cool before
removing fuel cap.

• Always store gasoline in a container

approved for flammable liquids.

CUTTING SAFETY
A(_-WARNING: inspect the area be-

fore each use. Remove objects

(rocks, broken glass, nails, wire, etc.)
which can be thrown by or become
entangled in line. Hard objects can

damage the trimmer head and be
thrown causing serious injury.

• Use only for trimming, scalping, mow-
ing, edging and sweeping. Do not use

for pruning or hedge trimming.

• Keep firm footing and balance. Do
not overreach.

• Keep all parts of your body away

from muffler and spinning line. Keep
engine below waist level. A hot muf-

fler can cause serious burns.

• Cut only from your right to your left.

Cutting on left side of the shield will
throw debris away from the operator.

• Use only in daylight or good artificial
light.

• Use only for jobs explained in this
manual.

TRANSPORTING AND STORAGE

• Allow engine to cool; secure unit be-

fore storing or transporting in vehicle.

• Empty the fuel tank before storing or

transporting the unit. Use up fuel left

in the carburetor by starting the en-

gine and letting it run until it stops,

3

• Store unit and fuel in area where
fuel vapors cannot reach sparks or
open flames from water heaters,

electric motors or switches, fur-

naces, etc.

• Store unit so line limiter blade can-

not accidentally cause injury. The
unit can be hung by the shaft.

• Store unit out of reach of children.

SAFETY NOTICE: Exposure to vibra-

tions through prolonged use of gaso-

line powered hand tools could cause
blood vessel or nerve damage in the

fingers, hands, and joints of people

prone to circulation disorders or ab-
normal swellings. Prolonged use in

cold weather has been linked to blood
vessel damage in otherwise healthy

people. If symptoms occur such as
numbness, pain, loss of strength,

change in skin color or texture, or loss
of feeling in the fingers, hands, or
joints, discontinue the use of this tool

and seek medical attention. An anti-
vibration system does not guarantee
the avoidance of these problems.

Users who operate power tools on a
continual and regular basis must mon-

itor closely their physical condition and
the condition of this tool.

SPECIAL NOTICE: This unit is
equipped with a temperature limiting

muffler and spark arresting screen
which meets the requirements of Cali-

fornia Codes 4442 and 4443. All U.S.
forest land and the states of California,
Idaho, Maine, Minnesota, New Jersey,

Oregon, and Washington require by
law that many internal combustion en-

gines be equipped with a spark arrest-
ing screen. If you operate in a locale
where such regulations exist, you are

legally responsible for maintaining the
operating condition of these parts.

Failure to do so is a violation of the
law. For normal homeowner use, the
muffler and spark arresting screen will

not require any service. After 50 hours
of use, we recommend that your muf-

fler be serviced or replaced by your
Sears Service Centre.

CARTON CONTENTS

Check carton contents against the fol-

lowing list.

Model C944.514360

• Trimmer

• Shield

• Wing Nut (screwed onto shield)

• Container of Oil

Examine parts for damage. Do not

use damaged parts.

NOTE: If you need assistance or find

parts missing or damaged, contact
your Sears Service Centre.

It is normal for the fuel filter to rattts in
the empty fuel tank.

Finding fuel or oil residue on muffÊer is

normal due to carburetor adjustments

and testing done by the manufacturer,

ASSEMBLY

A(_-WARNING: If received as-

sembled, repeat all steps to ensure
your unit is properly assembled and all

fasteners are secure.

ADJUSTING THE ASSIST HANDLE

A(_-WARNING: When adjusting the

assist handle, be sure it remains

above the safety label and below the

mark or arrow on the shaft.

1. Loosen wing nut on handle.

2. Rotate the handle on the shaft to an
upright position; retighten wing nut.

ATTACHING SHIELD
A(_-WARNING: The shield must be

properly installed. The shield provides
partial protection from the risk of thrown

objects to the operator and others and

is equipped with a line limiter blade
which cuts excess line to the proper

length. The line limiter blade (on under-
side of shield) is sharp and can cut you.

For proper orientation of shield, see
KNOW YOUR TRIMMER illustration in OP-

ERATION section.

1. Remove wing nut from shield.

2. Insert bracket into slot as shown.

3. Pivot shield until bolt passes
through hole in bracket.

4. Securely tighten wing nut onto bolt.

Shield % _Iot

,_--_r_ Bracket

/"

PIVOT Blade _2. ) NWiL_g

4

KNOW YOUR TRIMMER

READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
UNIT Compare the illustrations with your unit to familiarize yourseff with the location of

the various controls and adjustments. Save this manual for future reference.

Assist Handle Muffler

Shaft Mark

Shaft or Arrow

Safety Label

Spark Plug _ Primer

Bulb Trigger

Trimmer

STOP

Head Shield Switch _

Fuel Mix Fill Cap

Line Limiter \
Blade Starter Handle

STOP SWITCH

The STOP switch is used to stop the en-
gine. To stop the engine, push and hold
the switch in the STOP position until the

engine stops.

PRIMER BULB

The PRIMER BULB removes air from
the carburetor and fuel lines and fills
them with fuel. This allows you to start
the engine with fewer pulls on the

starter rope. Activate the primer bulb
by pressing it and allowing it to return

to its original form.

CHOKE

The CHOKE helps to supply fuel to the
engine to aid in cotd starting. Activate

the choke by moving the choke lever to
the FULL CHOKE position. After the en-

gine attempts to start, move the choke
lever to the HALF CHOKE position. Once
engine has started, move the choke le-

ver to the RUN position.

BEFORE STARTING ENGINE

A(_-WARNING: Be sure to read

the fuel information in the safety rules

before you begin. If you do not
understand the safety rules, do not

attempt to fuel your unit. Contact your
Sears Service Centre.

FUELING ENGINE

,_WARNING: Remove fuel cap

slowly when refueling.

This engine is certified to operate on

unleaded gasoline. Before operation,

gasoline must be mixed with a good
quality synthetic 2-cycle air-cooled
engine oil.

We recommend Craftsman brand
synthetic oil. Mix gasoline and oil at a

ratio of 40:1. A 40:1 ratio is obtained by
mixing 3.2 ounces (95 ml) of oil with 1

gallon (4 litres) of unleaded gasoline.
included with this trimmer is a 3.2

ounce (95 ml) container of oil. Poor the
entire contents of this container into 1

gallon (4 litres) of gasoline to achieve
the proper fuel mixture. DO NOT USE
automotive oil or marine oil. These oils

will cause engine damage. When
mixing fuel, follow instructions printed on

container. Once oil is added to gasoline,
shake container momentarily to assure

that the fuel is thoroughly mixed. Always
read and follow the safety rules relating
to fuel before fueling your unit.

5

IMPORTANT
Experienceindicatesthatalcohol

blendedfuels(calledgasoholorusing
ethanolormethanol)canattractmois-
turewhichleadstoseparationand

formationofacidsduringstorage.Acidic
gascandamagethefuelsystemofan
enginewhileinstorage.Toavoiden-

gine problems, empty the fuel system

before storage for 30 days or longer.

Drain the gas tank, start the engine and

let it run until the fuel lines and carbure-
tor are empty. Use fresh fuel next sea-

son. Never use engine or carburetor
cleaner products in the fuel tank or per-

manent damage may occur.

See the STORAGE section for additional

informatien.

HOW TO STOP YOUR UNIT

• To stop the engine, push and hold
the STOP switch in the STOP position

until the engine stops.

• If engine does not stop, move choke
to the FULL CHOKE position.

HOW TO START YOUR UNIT

_WARNING: The trimmer head

will turn while starting the engine.
Avoid any contact with the muffler. A

hot muffler can cause serious burns.

STARTING A COLD ENGINE (or a

warm engine after running out of

fuel)

1. Set unit on a flat surface.

2. Slowly press the primer bulb 6

times.

3. Move choke lever to the FULL
CHOKE position.

4. Squeeze the throttle trigger fully and
hold through all remaining steps.

Primer Bulb

\ Choke

Lever

Starter Handle

5, Pull starter rope handle sharply until

engine sounds as if it is trying to
start, but do not pull rope more than

6 times,

6, AS soon as engine sounds as if it is

trying to start, move choke lever to
HALF CHOKE position.

7. Pull starter rope sharply until engine
runs, but no more than 6 pulls.

NOTE: If the engine doesn't start
after 6 pulls (at the HALF CHOKE
position), move the choke lever to

the FULL CHOKE position and
press the primer bulb 6 times.
Squeeze and hold the throttle trig-

ger and pull the starter rope 2
more times. Move the choke lever

to the HALF CHOKE position and
pull the starter rope until the en-

gine runs, but no more than 6
pulls. If the engine still doesn't

start, it is probably flooded. Pro-
ceed to STARTING A FLOODED EN-

GINE.

8. Once the engine starts, allow it to
run 10 seconds, then move the

choke lever to the RUN position. Al-
low the unit to run for 30 more se-

conds at RUN before releasing the
throttle trigger.

NOTE: If engine dies with the
choke lever in the RUN position,
move the choke lever to the HALF

CHOKE position and pull the rope
until engine runs, but no more than

6 pulls.

6

STARTING A WARM ENGINE

1. Move the choke lever to the HALF
CHOKE position.

2. Squeeze and hold the throttle trig-
ger. Keep throttle trigger fully

squeezed until the engine runs
smoothly.

3. Pull starter rope sharply until engine
runs, but no more than 6 pulls.

4. Allow engine to run 15 seconds,
then move the choke lever to RUN.

NOTE: if engine has not started, pull
starter rope 5 more pulls. If engine still

does not run, it is probably flooded.

STARTING A FLOODED ENGINE
Flooded engines can be staded by

placing the choke lever in the RUN
position; then, pull the rope to clear

the engine of excess fuel. This could

require pulling the starter handle many

times depending on how badly the

unit is flooded. If the unit still doesn't
stad, refer to the TROUBLESHOOTING

TABLE or contact your Sears Service

Centre.
OPERATING POSITION

ALWAYS WEAR.' _- Eye protection

Long pants ,

Hoovyo.oosi

Cut from your right to your left,

A(_-WARNING: Always wear eye

protection. Never lean over the trimmer
head. Rocks or debris can ricochet or

be thrown into eyes and face and

cause blindness or other serious injury.
When operating unit, stand as shown

and check for the following:

• Wear eye protection and heavy
clothing.

• Hold trigger handle with right hand
and assist handle with left hand.

Keep unit below waist level.

• Cut only from your right to your left to
ensure debds is thrown away from

you. Without bending over, keep line

near and parallel to the ground and
not crowded into material being cut.

Do not run the engine at a higher
speed than necessary. The cutting

line will cut efficiently when the engine
is run at less than full throttle. At lower

speeds, there is less engine noise and
vibration. The cutting line will last

longer and will be less likely to '_veld"
onto the spool.

Always release the throttle trigger and
allow the engine to return to idle

speed when not cutting.
To stop engine:

• Release the throttle trigger.

• Push and hold the STOP switch in the
STOP position until the engine stops.

TRIMMER LINE ADVANCE
The trimmer line will advance approxi-

mately 2 inches (5 cm) each time the
bottom of the trimmer head is tapped

on the ground with the engine running
at full throttle.

The most efficient line length is the
maximum length allowed by the line

limiter.
Always keep the shield in place when

the tool is being operated.
To advance line:

• Operate the engine at full throttle.

• Hold the trimmer head parallel to

and above the grassy area.

• Tap the bottom of the trimmer head
lightly on the ground one time. Ap-

proximately 2 inches (5 cm) of line

will be advanced with each tap.

Always tap the trimmer head on a
grassy area. Tapping on surfaces such
as concrete or asphalt can cause ex-

cessive wear to the trimmer head.
If the line is worn down to 2 inches (5

cm) or less, more than one tap will be
required to obtain the most efficient

line length.
A(_-WARNING: Use only O.O8Oinch

(2 ram) diameter line, Other sizes of line
wiltnot advance properly and will result

in improper cutting head function or can
cause serious injury. Do not use other

materials such as wire, string, rope, etc.
Wire can break off during cutting and
become a dangerous missile that can

cause serious injury.

CUTTING METHODS

_WARNING: Use minimum

speed and do not crowd the line when
cuffing around hard objects (rock,

gravel, fence posts, etc.), which can
damage the trimmer head, become

entangled in the line, or be thrown
causing a serious hazard.

7

•Thetipofthelinedoesthecutting.
Youwillachievethebestperform-

anceandminimumlinewearbynot
crowdingthelineintothecutting
area.Therightandwrongwaysare
shownbelow.

TipoftheLine LineCrowdedInto
DoesTheCuttingWorkArea

"_'_:'_JWrong _ _"Right

• The line will easily remove grass
and weeds from around walls,
fences, trees and flower beds, but it
also can cut the tender bark of trees

or shrubs and scar fences. To help
avoid damage especially to delicate
vegetation or trees with tender bark,

shorten line to 4-5 inches (10-13
cm) and use at less than full throttle.

• For trimming or scalping, use less
than full throttle to increase line life

and decrease head wear, especially:

• During light duty cutting.

• Near objects around which the line
can wrap such as small posts,
trees or fence wire.

• For mowing or sweeping, use full
throttle for a good clean job.

TRIMMING - Hold the bottom of the
trimmer head about 3 inches (8 cm)

above the ground and at an angle. Al-
low only the tip of the line to make

contact. Do not force trimmer line into
work area.

Trimming / . • o

3 incnes (8 cm) _,""_\
above ground _ " :_TL_'.

SCALPING - The scalping technique
removes unwanted vegetation down

to the ground. Hold the bottom of the
trimmer head about 3 inches (8 cm)
above the ground and at an angle. A1-

low the tip of the line to strike the
ground around trees, posts, monu-
ments, etc. This technique increases
line wear.

Scalping __-_ ....

MOWING - Your trimmer is ideal for
mowing in places conventional lawn

mowers cannot reach. In the mowing
position, keep the line parallel to the

ground. Avoid pressing the head into
the ground as this can scalp the
ground and damage the tooL

Mowin_

SWEEPING - The fanning action of
the rotating line can be used for a

quick and easy clean up. Keep the
line parallel to and above the surfaces

being swept and move the tool from
side to side.

8

MAINTENANCE SCHEDULE

,_WARNING: Disconnect the spark plug before performing maintenance

except for carburetor adjustments,

CARE & MAINTENANCE TASK

Check for loose fasteners and parts
Check for damaged or worn parts
Inspect and clean unit and labels
Clean air filter

Inspect muffler and spark arresting screen
Replace spark plug

WHEN TO PERFORM

Before each use
Before each use

After each use

Every 5 hours of operation
Every 50 hours of operation

Yearly

GENERAL RECOMMENDATIONS

The warranty on this unit does not
cover items that have been subjected

to operator abuse or negligence. To

receive full value from the warranty,

the operator must maintain unit as

instructed in this manual. Various ad-
justments will need to be made peri-
odically to properly maintain your unit.

CHECK FOR LOOSE

FASTENERS AND PARTS

• Spark Plug Boot

• Air Filter

• Housing Screws

• Assist Handle Screws

• Debris Shield

CHECK FOR DAMAGED OR
WORN PARTS

Contact your Sears Service Centre for

replacement of damaged or worn

parts,

• STOP Switch - Ensure STOP switch
functions properly by pushing and

holding the switch in the STOP posi-
tion. Make sure engine stops. Re-
start engine and continue.

• Fuel Tank - Discontinue use of unit
fffuel tank shows signs of damage

or leaks.

• Debris Shield - Discontinue use of
unit if debris shield is damaged.

INSPECT AND CLEAN UNIT AND

LABELS

• After each use, inspect complete
unit for loose or damaged parts.

Clean the unit and labels using a
damp cloth with a mild detergent.

• Wipe off unit with a clean dry cloth.

CLEAN AIR FILTER

A dirty air filter decreases engine per-
formance and increases fuel con-

sumption and harmful emissions. Al-

ways clean after every 5 hours of
operation.

1. Clean the cover and the area
around it to keep did from falling into

the carburetor chamber when the
cover is removed.

2. Open air filter cover by pushing
button (see illustration). Remove

air filter.

NOTE: To avoid creating a fire hazard
or producing harmful evaporative

emissions, do not clean filter in gaso-
line or other flammable solvent.

3. Wash the filter in soap and water.

4. Allow filter to dry.

5. Replace air filter and close cover.

Button

Air Filter

Air Filter Cover

REPLACE SPARK PLUG

Replace the spark plug each year to
ensure the engine starts easier and

runs better. Set spark plug gap at

0.025 inch (0.6 mm). Ignition timing is

fixed and nonadjustable.

1. Twist, then pull off spark plug boot.

2. Remove spark plug from cylinder
and discard.

3. Replace with Champion RCJ-6Y
spark plug and tighten securely with
a 3/4 inch (19 mm) socket wrench.

4. Reinstall the spark plug boot.

9

LINE REPLACEMENT

1. Remove spoot by firmly pulling on
tap button.

2. Clean entire surface of hub and
spool

3. Replace with a pre-wound spool, or
cut two lengths of 12-1/2 feet (3.8

meters) of 0.080" (2 mm) diameter
Craftsman _ brand line.

A(_-WARNING: Never use wire,
rope, string, etc., which can break off

and become a dangerous missi{e.

4. thserf ends of the Ithes about 1/2
inch (1 cm) into the small holes on

the inside of spool.

Spool

//

Line exit holes Une in Notch

\

\

\

Une in Notch

• Hub

CARBURETOR ADJUSTMENT

A(_-WARNING: Keep others away
when making idle speed adjustments,

The trimmer head will be spinning dur-
ing this procedure, Wear your protec-

tive equipment and observe all safety
precautions,
The carburetor has been carefully set
at the factory, Ad ustments may be

necessary if you not ce any of the fo -
lowing conditions:

• Engine will not idle when the throttle is
released.

Make adjustments with the unit sup-
ported so the cutting attachment is off

the ground and will not make contact
with any object, Hold the unit by hand

while running and making adjustments.
Keep all parts of your body away from
the cutting attachment and muffler,

Idle Speed Adjustment
Allow engine to idle, Adjust speed until
engine runs without stalling (idle

speed too slow).

• Turn idle speed screw clockwise to
increase engine speed if engine

stalls or dies.

• Turn idle speed screw counterclock-

wise to decrease engine speed.

Idle Speed Screw

5. Wind the line evenly and tightly
onto the spool. Wind in the direc-

tion of the arrows found on the
spool.

6. Push the lines into the notches,
leaving 3 to 5 inches (7 - 12 cm)

unwound.

7. Inserf the lines into the the exit
holes in the hub as shown in the

illustration.

8. Align the notches with the line exit
holes.

9. Push spool into hub until it snaps
into place,

10. Pull the lines extending outside of
the hub to release the lines from

the notches,

Air Filter Cover

If you require further assistance or are
unsure about performing this proce-

dure, contact your Sears Service
Centre,

10

4BI,WARNING: Perform the follow-
ing steps after each use:

• Allow engine to cool, and secure the

unit before storing or transpoding.

• Store unit and fuel in a well venti-

lated area where fuel vapors cannot
reach sparks or open flames from

water heaters, electric motors or
switches, furnaces, etc.

• Store unit with all guards in place.

Position unit so that any sharp ob-

ject cannot accidentally cause injury.

• Store unit and fuel well out of the

reach of children.

SEASONAL STORAGE

Prepare unit for storage at end of sea-
son or ff it will not be used for 30 days

or more.

If your unit is to be stored for a period

of time:

• Clean the entire unit before lengthy

storage.

• Store in a clean dry area.

• Lightly oil external metal surfaces.

FUEL SYSTEM

Under FUELING ENGINE in the OPERA-

TION section of this manual, see mes-

sage labeled IMPORTANT regarding

the use of gasohol in your engine.

Fuel stabilizer is an acceptable alter-
native in minimizing the formation of

fuel gum deposits during storage. Add
stabilizer to the gasoline in the fuel

tank or fuel storage container. Follow
the mix instructions found on stabilizer

container. Run engine at least 5 min-
utes after adding stabilizer.
Craftsman 40:1,2-cycle engine oil (air

cooled) is already blended with fuel
stabilizer. If you do not use this Sears
oil, you can add a fuel stabilizer to

your fuel tank.
INTERNAL ENGINE

• Remove spark plug and pour 1 tea-
spoon of 40:1, 2-cycle engine oil (air

cooled) through the spark plug
opening. Slowly pull the starter rope
8 to 10 times to distribute oil.

• Replace spark plug with new one of

recommended type and heat range.

• Clean air filter.

• Check entire unit for loose screws,

nuts, and bolts. Replace any dam-

aged, broken, or worn pads.

• At the beginning of the next season,

use only fresh fuel having the proper

gasoline to oil ratio.

OTHER

• Do not store gasoline from one sea-
son to another.

• Replace your gasoline can if it starts
to rust.

11

TROUBLESHOOTING TABLE

,J_.WARNING: Always stop unit and disconnect spark plug before perform-

ing all of the recommended remedies below except remedies that require
operation of the unit.

]*ROUBLE CAUSE REMEDY
Engine will not t. Engine flooded. 1. See "Starting a Flooded Engine" in

start. Operation Section.

2. Fueltank empty. 2. Fill tank with correct fuai mixture.

3. Spark plug not firing. 3. install new spark plug.

4. Fuel not reaching 4. Check for dirty fuel filter; replace.
carburetor. Check for kinked or split fuel line;

repair or replace.

5. Carburetor requires 5. Contact Sears Service (see back
adjustment, cover).

Engine will t. Carburetor requires t. See "Carburetor Adjustment" in
not idle adjustment. Service and Adjustments Section.
properly. 2. Crankshaft seals worn. 2. Contact Sears Service {see back

3. Compression low. cover).

3. Contact Sears Service {see back
cover).

Engine will not t. Air filter dirty. 1. Clean or replace air filter.
accelerate, 2. Spark plug fouled. 2. Clean or replace plug

lacks power, and regap.
or dies under 3. Carburetor requires 3. Contact Sears Service (see back

i load. adjustment, cover).

4. Carbon build-up on 4. Contact Sears Service (see back
muffler outlet screen, cover).

5. Compression low. 5. Contact Sears Service (see back

cover).

Engine t. Fuel mixture incorrect, t. Empty fuel tank and refill with
smokes correct fuel mixture.

excessively. 2. Air filter dirty. 2. Clean or replace air filter.

3. Carburetor requires 3. Contact Sears Service {see back
adjustment, cover).

Engine runs t. Fuel mixture incorrect. 1. See "Fueling Engine" in Operation
hot. section.

2. Spark plug incorrect. 2. Replace with correct spark plug.

3. Carburetor requires 3. Contact Sears Service (see back
adjustment, cover).

4. Carbon build-up on 4. Contact Sears Service (see back
muffler outlet screen, cover).

12

YOUR WARRANTY RIGHTS AND

OBLIGATIONS: The U. S. Environ-
mental Protection Agency/Environ-

ment Canada and Sears Canada,
Inc., are pleased to explain the emis-
sions control system warranty on your

year 2002-2004 small off-read engine.

Sears Canada must warrant the emis-
sion control system on your small off-

road engine for the periods of time listed
below provided there has been no

abuse, neglect, or improper mainte-
nance of your small off-read engine.

Your emission control system includes

parts such as the carburetor and the
ignition system. Where a warrantable

condition exists, Sears Canada will re-

pair your small off-toed engine at no

cost to you. Expenses covered under
warranty include diagnosis, parts and

labor, MANUFACTURER'S WARRAN-

TY COVERAGE: If any emissions re-

lated part on your engine (as listed un-

der Emissions Control Warranty Parts

List) is defective or a defect in the mata-
rials or workmanship of the engine

causes the failure of such an emission

related part, the part will be repaired or
replaced by Sears Canada. OWNER'S

WARRANTY RESPONSIBILITIES: AS
the small off-read engine owner, you

are responsible for the performance of

the required maintenance listed in your

instruction manual. Sears Canada rec-

ommends that you retain all receipts
covering maintenance on your small

off-toed engine, but Sears Canada
cannot deny warranty solely for the lack

of receipts or for your failure to ensure
the performance of aU scheduled main-
tenance. As the small off-read engine

owner, you should be aware that Sears

Canada may deny you warranty cover-
age ifyour small off-toed engine or a
part of it has failed due to abuse, ne-

glect, improper maintenance, unap-

proved modifications, or the use of parts
not made or approved by the original

equipment manufacturer. You are re-

sponsible for presenting your small off-
road engine to a Sears Canada autho-

rized repair centre as soon as a
problem exists. Warranty repairs should

be completed in a reasonable amount

of time, notfe exceed 30 days. ffyou

have any questions regarding your war-
ranty dghts and responsibilities, you

should contact your nearest authorized
service centre or call Sears Canada at
1-800-469-4663. WARRANTY COM-

MENCEMENT DATE: The warranty pe-
riod begins on the date the small off-

road engine is purchased. LENGTH
OF COVERAGE: This warranty shall be

for a period of two years from the initial
date of purchase. WHAT IS COV-

ERED: REPAIR OR REPLACEMENT
OF PARTS. Repair or replacement of

any warranted part will be performed at
no charge to the owner at an approved
Sears Canada servicing centre. If you

have any questions regarding your war-
ranty rights and responsibilities, you

should contact your nearest authorized
service centre or call Sears Canada at
1-800-469-4663. WARRANTY PE-

RIOD: Any warranted part which is not
scheduled for replacement as required

maintenance, or which is scheduled
only for regular inspection to the effect

of "repair or replace as necessary" shall
be warranted for 2 years. Any war-
ranted part which is scheduled for re-

placement as required maintenance
shall be warranted for the period of time
up to the first scheduled replacement

point for that part. DIAGNOSIS: The
owner shall not be charged for diagnos-

tic labor which leads to the determina-
tion that a warranted part is defective if

the diagnostic work is performed at an
approved Sears Canada servicing

centre. CONSEQUENTIAL DAMAGES:
Sears Canada may be liable for dam-

ages to other engine components
caused by the failure of a warranted

part still under warranty. WHAT IS NOT
COVERED: All failures caused by

abuse, neglect, or improper mainte-
nance are not covered. ADD-ON OR

MODIFIED PARTS: The use of add-on
or modified parts can be grounds for

disallowing a warranty claim. Sears
Canada is not liable to cover failures of

warranted parts caused by the use of
add-on or modified parts. ROW TO

FILE A CLAIM: If you have any ques-
tions regarding your warranty rights and

responsibilities, you should contact your
nearest authorized service centre or call

Sears Canada at 1-800-469-4663.

WHERE TO GET WARRANTY SER-

VICE: Warranty services or repairs shall
be provided at all Sears Canada service

13

centres.Call1-800-469-4663.MAIN-

TENANCE, REPLACEMENT AND RE-

PAIR OF EMISSION RELATED
PARTS: Any Sears Canada approved

replacement part used in the perfor-
mance of any warranty maintenance or

repair on emission related parts will be
provided without charge to the owner if

the part is under warrenty.

EMISSION CONTROL WARRANTY
PARTS LIST: Carburetor, Ignition Sys-

tem: Spark Plug (covered up to mainte-
nance schedule), Ignition Module.

MAINTENANCE STATEMENT: The
owner is responsible for the perfor-

mance of all required maintenance as
defined in the instruction manual.

The informationon the productlabel indicateswhich standard your engine is certified.
Example: (Year) EPA Phase t or Phase 2 and/or CALIFORNIA.

This engine is certified to be emissions compliant for the following use:

[] Moderate (50 hours)
[] Intermediate (125 hours)

[] Extended (300 hours)

14