Craftsman C944.511463 Instruction Manual

Instruction Manual

ICRRFTSMRN°J

25cc/1.5 cu.in. 2-Cycle

17 Inch Cutting Path / 0.080 In. Line

GASOLINE WEEDWACKER ®

Model No.

C944.511463

• Safety

• Assembly

• Operation

• Maintenance

• Parts List

• Fran(_ais

WARNING:

Read and follow all Safety Rules and Operating
Instructions before first use of this product.

For answers to your questions about this product:
Call 7 am-7 pm, Mon.-Sat., or 10 am-7 pm, Sun.

1-800-235-5878 l,ours listed are Centra, T,me)

Sears Canada, Inc., Toronto, Ontario M5B 2B8

530163453 10/9/02

Warranty Statement 2 Storage 10
Safety Rules 2 Troubleshooting Chart 11

Assembly 4 Emissions Statement 12
Operation 5 Parts List 14

Maintenance 8 French 16

Service & Adjustments 9 Parts and Ordering Back Cover

LIMITED TWO (2} YEAR WARRANTY ON CRAFTSMAN ®GAS POWERED

WEEDWACKER _ LINE TRIMMER

For two (2) years from the date of purchase, Sears Canada, Inc., will repair or
replace free of charge at Sears option parts which are defective as a result of
material or workmanship.
COMMERCIAL OR RENTAL USE:

Warranty on Gas Weedwacker will be 90 days from the date of purchase if used
for commercial or rental purposes.This warranty does not cover:

1. Spark plugs, filter, line, spool, starter rope, and blade.

2. Damages to the motor of the unit when operated without the proper fuel

mixture (see manual).

Warranty service is available by returning the Weedwacker to the nearest Sears Ser-
vice Centre/Department in Canada. This warranty applies only while this product is in

use in Canada.
This warranty is in addition to any statutory warranty and does not exclude or limit

legal rights you may have but shall run concurrently with applicable provincial

legislation. Furthermore, some provinces do NOT allow limitations on how long an

implied warranty will last, so the above limitations may not apply to you.
Sears Canada, Inc,, Toronto, Ontario MSB 2B8

_Ib,WARNING: When using gar-
dening appliances, basic safety pre-

cautions must always be followed to
reduce the risk of fire and serious

injury. Read and follow all instructions.

This power unit can be dangerous! Op-
erator is responsible for following

instructions and warnings on unit and in
manual. Read entire instruction manual

before using unit! Be thoroughly familiar
with the controls and the proper use of

the unit. Restrict the use of this unit to

persons who have read, understand,
and will follow the instructions and

warnings on the unit and in the manual.

Never allow children to operate this unit.

J

INSTRUCTION SAFETY INFORMATION

MANUAL ON THE UNIT

DANGER: Never use blades or

flailing devices. This unit is designed
for line trimmer use only. Use of any

other accessories or attachments will

increase the risk of injury.

@@O

_bWARNING: Trimmer line throws
objects violently. You and others can be

blinded/injured. Wear eye and leg
protection. Keep body parts clear of ro-

tating line,

Eye Protection

2

Keep children, bystanders, and animals
50 feet (15 meters) away, Stop unit im-
mediately if approached,

If situations occur which are not cov-
ered in this manual, use care and

good judgment. If you need assis-
tance, contact your Sears Service

Centre or call 1-800-235-5878.
OPERATOR SAFETY

• Dress properly. Always wear safety

glasses or similar eye protection when
operating, or performing maintenance,
on your unit (safety glasses are avail-
able). Eye protection should be

marked Z87.

• Always wear face or dust mask ifop-

eration is dusty.

• Always wear heavy, long pants, long

sleeves, boots, and gloves. Wearing
safety leg guards is recommended.

• Always wear foot protection. Do not

go barefoot or wear sandals. Stay
clear of spinning line.

• Secure hair above shoulder length.

Secure or remove loose clothing or
clothing with loosely hanging ties,
straps, tassels, etc. They can be
caught in moving parts.

• Being fully covered also helps protect

you from debris and pieces of toxic

plants thrown by spinning line.

• Stay Alert. Do not operate this unit

when you are tired, ill, upset or under
the influence of alcohol, drugs, or

medication. Watch what you are do-
ing; use common sense.

• Wear hearing protection.

• Never start or run inside a closed

room or building. Breathing exhaust

fumes can kill.

• Keep handles free of oil and fuel.

UNIT / MAINTENANCE SAFETY

• Disconnect the spark plug before per-

forming maintenance except carbure-
tor adjustments.

• Look for and replace damaged or

loose parts before each use. Look for
and repair fuel leaks before use. Keep
in good working condition.

• Replace trimmer head parts that are

chipped, cracked, broken, or dam-
aged in any other way before using

the unit.

• Maintain unit according to recom-

mended procedures. Keep cutting
line at proper length.

• Use only 0.080 in.(2 mm) diameter

Craftsman@ brand line. Never use

wire, rope, string, etc.

• Install required shield properly before

using the unit. Use only specified

trimmer head; make sure it is properly
installed and securely fastened.

• Make sure unit is assembled correctly
as shown in this manual.

• Make carburetor adjustments with
lower end supported to prevent line

from contacting any object.

• Keep others away when making car-
buretor adjustments.

• Use only recommended Craftsman
accessories and replacement parts.

• Have all maintenance and service not
explained in this manual performed by

a Sears Service Centre.

FUEL SAFETY

• Mix and pour fuel outdoors,

• Keep away from sparks or flames.

• Use a container approved for fuel.

• Do not smoke or allow smoking near

fuel or the unit.

• Avoid spilling fuel or oil. Wipe up all

fuel spills.

• Move at least 10 feet (3 meters) away

from fueling site before starting em

gine.

• Stop engine and allow to cool before
removing fuel cap.

• Always store gasoline in a container
approved for flammable liquids.

CUTTING SAFETY

II_ WARNING: Inspect the area be-
fore each use. Remove objects

(rocks, broken glass, nails, wire, etc.)

which can be thrown by or become
entangled in line. Hard objects can
damage the trimmer head and be
thrown causing serious injury.

• Use only for trimming, scalping, mow-
ing and sweeping. Do not use for edg-
ing, pruning or hedge trimming.

• Keep firm footing and balance. Do not
overreach.

• Keep all parts of your body away from
muffler and spinning line. Keep engine
below waist level. A hot muffler can

cause serious burns.

• Cut only from your right to your left.
Cutting on left side of the shield will
throw debris away from the operator.

• Use only in daylight or good artificial
light.

• Use only for jobs explained in this
manual.

TRANSPORTING AND STORAGE

• Allow engine to cool; secure unit be-

fore storing or transporting in vehicle.

• Empty the fuel tank before storing or
transporting the unit. Use up fuel left
in the carburetor by starting the en-
gine and letting it run until it stops.

3

• Store unit and fuel in area where fuel
vapors cannot reach sparks or open

flames from water heaters, electric

motors or switches, furnaces, etc.

• Store unit so line limiter blade cannot
accidentally cause injury. The unit can

be hung by the tube.

• Store unit out of reach of children.

SAFETY NOTICE: Exposure to vibra-
tions through prolonged use of gaso-

line powered hand tools could cause
blood vessel or nerve damage in the

fingers, hands, and joints of people

prone to circulation disorders or ab-
normal swellings. Prolonged use in

cold weather has been linked to blood
vessel damage in otherwise healthy

people. If symptoms occur such as

numbness, pain, loss of strength,
change in skin color or texture, or loss
of feeling in the fingers, hands, or
joints, discontinue the use of this tool

and seek medical attention. An anti-
vibration system does not guarantee

the avoidance of these problems. Us-
ers who operate power tools on a con-
tinual and regular basis must monitor
closely their physical condition and

the condition of this tool.

SPECIAL NOTICE: This unit is not

equipped with a temperature limiting

muffler and spark arresting screen

which meets the requirements of Cali-
fornia Codes 4442 and 4443. All U.S.

forest land and the states of California,

Idaho, Maine, Minnesota, New Jersey,
Oregon, and Washington require by
law that many internal combustion em

gines be equipped with a spark arres-
tor screen. If you operate in a locale

where such regulations exist, you are

legally responsible for installing and

maintaining the operating condition of
these parts. Failure to do so is a viola-
tion of the law. If a spark arresting
screen is required in your area, con-
tact your Sears Service Centre for the

correct kit.

CARTON CONTENTS
Check carton contents against the fol-

lowing list.
Model C944,511463

• Trimmer

• Shield

• Wing Nut (screwed onto shield)

• Container of Oil
Examine parts for damage. Do not

use damaged parts.

NOTE: If you need assistance or find
parts missing or damaged, call

1-800-235-5878.
It is normal for the fuel filter to rattle in

the empty fuel tank.

Finding fuel or oil residue on muffler is
normal due to carburetor adjustments

and testing done by the manufacturer.

ASSEMBLY

delbWARNING: If received as-
sembled, repeat all steps to ensure

your unit is properly assembled and all
fasteners are secure.

ADJUSTING THE HANDLE

E_IbWARNING: When adjusting the

handle, be sure it remains between

the trigger and the safety label.

1. Loosen wing nut on handle.

2. Rotate the handle on the tube to an
upright position; retighten wing nut.

ATTACHING SHIELD

_WARNING: The shield must be

properly installed. The shield provides
partial protection from the risk of thrown

objects to the operator and others and

is equipped with a line limiter blade

which cuts excess line to the proper

length. The line limiter blade (on under-

side of shield) is sharp and can cut you.

For proper orientation of shield, see
KNOWYOURTRIMMER illustration in OP-

ERATIONsection.
1, Remove wing nut from shield.

2, Insert bracket into slot as shown.

3. Pivot shield until bolt passes
through hole in bracket.

4. Securely tighten wing nut onto bolt.

Slot

Shield /

X__" Bracket

Li__'_ NWi?g

4

KNOW YOUR TRIMMER

READ THiS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
UNIT. Compare the illustrations with your unit to familiarize yourself with the loca-

tion of the various controls and adjustments. Save this manual for future refer-
ence.

Assist Handle

Tube

Muffler _ Throttle

ON/STOP Trigger
Switch \ _- Spark Plug

Starter f _;_'z/_ /

Fit_l_aMpX

Shield

Trimmer
Head

Line
Limiter
Blade

ON/STOP SWITCH
The ON/STOPswitch is used to stop en-
gine. Press and hold switch to stop the

engine.

PRIMER BULB

The PRIMER BULB removes air from
the carburetor and fuel lines and fills
them with fuel. This allows you to start

the engine with fewer pulls on the
starter rope. Activate the primer bulb

by pressing it and allowing it to return

to its original form.

CHOKE

The CHOKE helps to supply fuel to the
engine to aid in cold starting. Activate
the choke by moving the choke lever to
the FULLCHOKE position. After the en-

gine attempts to start, move the choke

lever to the HALF CHOKE position. Once
engine has started, move the choke le-
ver to the OFF CHOKE position.

BEFORE STARTING ENGINE

_h_WARNING: Be sure to read
the fuel information in the safety rules

before you begin, If you de net

understand the safety rules, de not
attempt to fuel your unit. Call

1-800-235-5878.
FUELING ENGINE

_k WARNING: Remove fuel cap
slowly when refueling.
This engine is certified to operate on

unleaded gasoline. Before operation,
gasoline must be mixed with a good
quality synthetic 2-cycle air-cooled
engine oil We recommend Craftsman

brand synthetic oil. Mix gasoline and

oil at a ratio of 40:1, A 40:1 ratio is
obtained by mixing 95 ml ofoil with 4

litres of unleaded gasoline. Included

with this trimmer is a 95 ml container
of oil. Pour the entire contents of this

container into 4 litres of gasoline to
achieve the proper fuel mixture. DO

NOT USE automotive oil or boat oil.
These oils will cause engine damage.

When mixing fuel, follow instructions

printed on container.

Once oil is added to gasoline, shake
container momentarily to assure that
the fuel is thoroughly mixed. Always

read and follow the safety rules

relating to fuel before fueling your unit.

IMPORTANT

Experience indicates that alcohol

blended fuels (called gasohol or using
ethanol or methanol) can attract mois-
ture which leads to separation and
formation of acids during storage.
Acidic gas can damage the fuel sys-
tem of an engine while in storage.

5

To avoid engine problems, empty the
fuel system before storage for 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh

fuel next season.

Never use engine or carburetor clean-

er products in the fuel tank or perma-

nent damage may occur.

See the STORAGE section for addition-
al information.

HOW TO STOP YOUR UNIT

• To stop the engine, press and hold
the ON/STOP switch in the STOP

position.

• If engine does not stop, move choke
to the FULL CHOKE position.

Choke Lever

Engine
ON/STOP

HOW TO START YOUR UNIT

_JbWARNING: The trimmer head
will turn while starting the engine.

Avoid any contact with the muffler. A

hot muffler can cause serious burns.

STARTING A COLD ENGINE (or a
warm engine after running out of

fuel)

1. Set unit on a flat surface.

2. Slowly press the primer bulb 6

times.

3. Move choke lever to FULL CHOKE

position.

4. Squeeze the throttle trigger fully and

hold through all remaining steps.

Starter Handle

Choke

" Lever

Muffler

Primer Bulb

5. Pull starter rope handle sharply until
engine sounds as it if is trying to
start, but do not pull rope more than

6 times.

6. As soon as engine sounds as if it is
trying to start, move choke lever to
the HALF CHOKE position.

7. Pull starter rope sharply until engine
runs, but no more than 6 pulls.
NOTE: If the engine doesn't start
after 6 pulls (at the HALF CHOKE
position), move the choke lever to
the FULL CHOKE position and
press the primer bulb 6 times.
Squeeze and hold the throttle trig-
ger and pull the starter rope 2

more times. Move the choke lever
to the HALF CHOKE position and

pull the starter rope until the en-
gine runs, but no more than 6
pulls. If the engine still doesn't
start, it is probably flooded. Pro-

ceed to STARTING A FLOODED EN-
GINE.

8. Once the engine starts, allow it to
run 10 seconds, then move the
choke lever to the OFF CHOKE

position. Allow the unit to run for
30 more seconds at OFF CHOKE

before releasing the throttle trigger.
NOTE: If engine dies with the

choke lever in the OFF CHOKE
position, move the choke lever to

the HALF CHOKE position and pull
the rope until engine runs, but no
more than 6 pulls.

STARTING A WARM ENGINE

1. Move the choke lever to the HALF
CHOKEposition,

2. Squeeze and hold the throttle trig-
ger, Keep throttle trigger fully
squeezed until the engine runs
smoothly.

3. Pull starter rope sharply until engine
runs, but no more than 5 pulls.

4. Allow engine to run 15 seconds,
then move the choke lever to the

OFF CHOKE position.

NOTE: If engine has not started, pull
starter rope 5 more pulls, If engine still
does not run, it is probably flooded.

STARTING A FLOODED ENGINE

Flooded engines can be started by

placing the choke lever in the OFF
CHOKE position; then, pull the rope to
clear the engine of excess fuel, This
could require pulling the starter handle

many times depending on how badly
the unit is flooded.

If the unit still doesn't start, refer to
TROUBLESHOOTING TABLE or call

1-800-235-5878.

6

OPERATING INSTRUCTIONS
OPERATING POSITION

ALWAYS WEAR:

Long Pants

Heavy Shoes

Cut from your right to your left.

_!k WARNING: Always wear eye

protection, Never lean over the trim-

mer head, Rocks or debris can rico-
chet or be thrown into eyes and face

and cause blindness or other serious

injury.

When operating unit, stand as shown
and check for the following:

• Wear eye protection and heavy
clothing,

• Hold trigger handle with right hand
and assist handle with left hand.

• Keep unit below waist level.

• Cut only from your right to your left

to ensure debris is thrown away
from you, Without bending over,

keep line near and parallel to the
ground and not crowded into materi-
al being cut,

Do not run the engine at a higher

speed than necessary. The cutting

line will cut efficiently when the engine
is run at less than full throttle. At lower

speeds, there is less engine noise and
vibration. The cutting line will last

longer and will be less likely to "weld"

onto the spool.
Always release the throttle trigger and

allow the engine to return to idle
speed when not cutting.

To stop engine:

• Release the throttle trigger,

• Press and hold the ON/STOP switch
in the STOP position until the engine

has completely stopped,

TRIMMER LINE ADVANCE
The trimmer line will advance approxi-

mately 2 in, (5 cm) each time the bot-
tom of the trimmer head is tapped on
the ground with the engine running at

full throttle.The most efficient line

length is the maximum length allowed

by the line limiter.
Always keep the shield in place when
the tool is being operated.

To advance line:

• Operate the engine at full throttle.

• Hold the trimmer head parallel to
and above the grassy area.

• Tap the bottom of the trimmer head
lightly on the ground one time. Ap-
proximately 2 in. (5 cm) of line will
be advanced with each tap.

Toadvance line, tap bottom of trimmer
head on ground one time.

_lrnp/i_e_t_uts I_ to_, /

Always tap the trimmer head on a
grassy area. Tapping on surfaces such
as concrete or asphalt can cause ex-

cessive wear to the trimmer head,

If the line is worn down to 2 in. (5 cm or
less, more than one tap will be requ red

to obtain the most efficient line length.
_IkWARNING: Use only 0.080"

(2 mm) diameter line. Other sizes of
line will not advance properly and can

cause serious injury. Do not use other

materials such as wire, string, rope,

etc. Wire can break off during cutting
and become a dangerous missile that

can cause senous mjury.

CUTTING METHODS

_I_WARNING: Use minimum
speed and do not crowd the line when

cutting around hard objects (rock,
gravel, fence posts, etc.), which can

damage the trimmer head, become
entangled in the line, or be thrown
causing a serious hazard.

• The tip of the line does the cutting.
You will achieve the best perform*

ance and minimum line wear by not
crowding the line into the cutting
area. The right and wrong ways are

shown below.

Tip of the Line
Does The Cutting

Ri ht _ ,,

Line Crowded Into
Work Area

7

• The line will easily remove grass
and weeds from around walls,

fences, trees and flower beds, but it

also can cut the tender bark of trees

orshrubsandscarfences.Tohelp
avoiddamageespeciallytodelicate
vegetationortreeswithtenderbark,
shortenlineto4-5in.(10-13cm)

anduseatlessthanfullthrottle.

• Fortrimmingorscalping,useless
thanfullthrottletoincreaselinelife

anddecreaseheadwear,especially:

• Duringlightdutycutting.

• Nearobjectsaroundwhichtheline
canwrapsuchassmallposts,

treesorfencewire.

• Formowingorsweeping,usefull
throttleforagoodcleanob.

TRMMNG- Hodthebottomofthe
trimmerheadabout3in.(8cm)above

thegroundandatanangle.Allowonly
thetipofthelinetomakecontact.Do

notforcetrimmerlineintoworkarea.

Trmm ng /,i' -

3 in. (8 cm) A'"_',,_\

Above Ground _ "* _._t

SCALPING - The scalping technique
removes unwanted vegetation down
to the ground. Hold the bottom of the
trimmer head about 3 in. (8 cm) above
the ground and at an angle. Allow the
tip of the line to strike the ground

around trees, posts, monuments, etc.
This technique increases line wear.

Scalping ....... ,

MOWING - Your trimmer is ideal for
mowing in places conventional lawn

mowers cannot reach. In the mowing

position, keep the line parallel to the
ground. Avoid pressing the head into
the ground as this can scalp the
ground and damage the tool.

Mowing I1

'!L'

h_

SWEEPING - The fanning action of
the rotating line can be used for a

quick and easy clean up. Keep the

line parallel to and above the surfaces

being swept and move the tool from
side to side.

Sweeping

CUSTOMER RESPONSIBILITIES

WARNING: Disconnect the spark plug before performing maintenance
except for carburetor adjustments.

CARE & MAINTENANCE TASK

Check for loose fasteners and parts
Check for damaged or worn parts

Inspect and clean unit and labels
Clean air filter

Replace spark plug

WHEN TO PERFORM

Before each use
Before each use
After each use

Every 5 hours of operation
Yearly

GEN ERAL RECOMMEN DATIONS

The warranty on this unit does not
cover items that have been subjected
to operator abuse or negligence, To
receive full value from the warranty,
the operator must maintain unit as

instructed in this manual, Various ad-

justments will need to be made peri-
odically to properly maintain your unit.

CHECK FOR LOOSE

FASTENERS AND PARTS

• Spark Plug Boot

• Air Filter

• Housing Screws

• Assist Handle Screws

• Debris Shield

8

CHECK FOR DAMAGED OR
WORN PARTS

Contact Sears Service Centre for re-

placement of damaged or worn parts.

• ON/STOP Switch - Ensure ON/STOP
switch functions properly by press-

ing the switch to the STOP position.
Make sure engine stops; then restart
engine and continue.

• Fuel Tank - Discontinue use of unit
if fuel tank shows signs of damage

or leaks.

• Debris Shield - Discontinue use of
unit if debris shield is damaged.

INSPECT AND CLEAN UNIT AND
LABELS

• After each use, inspect complete
unit for loose or damaged parts.
Clean the unit and labels using a
damp cloth with a mild detergent.

• Wipe off unit with a clean dry cloth.

CLEAN AIR FILTER
A dirty air filter decreases engine per-

formance and increases fuel con-
sumption and harmful emissions. Al-

ways clean after every 5 hours of
operation.

1. Clean the cover and the area
around it to keep dirt from falling into

the carburetor chamber when the

cover is removed.

2. Remove parts as illustrated.

NOTE: To avoid creating a fire hazard
or producing harmful evaporative
emissions, do not clean filter in gaso-

line or other flammable solvent.

3. Wash the filter in soap and water.

4. Allow filter to dry.

5. Add a few drops of oil to the filter;
squeeze the filter to distribute oil.

6. Replace parts.

_S_Filter

Cover

REPLACE SPARK PLUG
Replace the spark plug each year to

ensure the engine starts easier and

runs better. Set spark plug gap at

0.025 inch. Ignition timing is fixed and
nonadjustable.

1. Twist, then pull off spark plug boot.

2. Remove spark plug from cylinder

and discard.

3. Replace with Champion RCJ-6Y

spark plug and tighten securely with
a 3/4 inch socket wrench.

4. Reinstall the spark plug boot.

REPLACING THE LINE

1. Remove the spool by firmly pulling
on the tap button.

2. Clean entire surface of hub and
spool.

3. Replace with a pre-wound spool, or
cut two lengths of 12-1/2 feet of

0.080" (2 mm) diameter Craftsman
brand line.

_lk WARNING: Never use wire,
rope, string, etc., which can break off

and become a dangerous missile.

4. Insert ends of line about 112inch (1
cm) into the small holes inside
spool.

5. Wind the line evenly and tightly onto
the spool. Wind in the direction of

the arrows found on the spool.

6. Push the line into the notches, leav-
ing 3 to 5 inches (7 - 12 cm) um

wound.

7. Insert the line into the exit holes in
the hub as shown in the illustration.

Line exit holes Line in Notch

Hub _ Line in Notch

8. Align notches with the line exit hole.

9. Push the spool intothe hub until it
snaps into place.

10. Pull the line extending outside of the
hub to release it from the notch.

9

CARBURETOR ADJUSTMENT

_WARNING: Keep ethers away

when making idle speed adjustments.
The trimmer head will be spinning dur-

ing this procedure. Wear your protec-

tive equipment and observe all safety

precautions.
The carburetor has been carefully set
at the factory. Adjustments may be

necessary if you notice any of the fol-

lowing conditions:

• Engine will not idle when the throttle is

released.

Make adjustments with the unit sup-

ported so the cutting attachment is off
the ground and will not make contact
with any object. Hold the unit by hand
while running and making adjust-
ments. Keep all parts of your body
away from the cutting attachment and

muffler.

Idle Speed Adjustment

Allow engine to idle. Adjust speed until
engine runs without stalling (idle
speed too slow).

• Turn idle speed screw clockwise to
increase engine speed if engine

stalls or dies.

• Turn idle speed screw counterclock-
wise to decrease engine speed.

__d I_Speed

Air Filter
Cover

If you require further assistance or are
unsure about performing this proce-

dure, contact your Sears Service Cen-
ter or call our customer assistance

help line at 1-800-235-5878.

d_I_WARNING: Perform the follow-

ing steps after each use:

• Allow engine to cool, and secure the
unit before storing or transporting.

• Store unit and fuel in a well venti-
lated area where fuel vapors cannot

reach sparks or open flames from

water heaters, electric motors or

switches, furnaces, etc.

• Store unit with all guards in place.
Position unit so that any sharp ob-

ject cannot accidentally cause injury.

• Store unit and fuel well out of the
reach of children.

SEASONAL STORAGE

Prepare unit for storage at end of sea_

son or if it will not be used for 30 days
or more.

If your unit is to be stored for a period

of time:

• Clean the entire unit before lengthy
storage.

• Store in a clean dry area.

• Lightly oil external metal surfaces.

FUEL SYSTEM
Under FUELING ENGINE in the OPERA-

TION section of this manual, see mes-
sage labeled IMPORTANT regarding
the use of gasohol in your engine.

Fuel stabilizer is an acceptable alter-
native in minimizing the formation of

fuel gum deposits during storage. Add
stabilizer to the gasoline in the fuel
tank or fuel storage container. Follow

the mix instructions found on stabilizer
container. Run engine at least 5 min-

utes after adding stabilizer.

Craftsman 40:1, 2-cycle engine oil (air
cooled) is already blended with fuel
stabilizer. If you do not use this Sears
oil, you can add a fuel stabilizer to
your fuel tank.

ENGINE

• Remove spark plug and pour 1 tea-
spoon of 40:1, 2-cycle engine oil (air

cooled) through the spark plug
opening. Slowly pull the starter rope

8 to 10 times to distribute oil.

• Replace spark plug with new one of
recommended type and heat range.

• Clean air filter.

• Check entire unit for loose screws,
nuts, and bolts. Replace any dam-

aged, broken, or worn parts.

• At the beginning of the next season,
use only fresh fuel having the proper
gasoline to oil ratio.

OTHER

• Do not store gasoline from one sea-
son to another.

• Replace your gasoline can if it starts
to rust.

10

TROUBLESHOOTING TABLE

WARNING: Always stop unit and disconnect spark plug before perform-
ing all of the recommended remedies below except remedies that require

operation of the unit.

TROUBLE CAUSE REMEDY
Engine will not 1. Engine flooded. 1. See "Starting a Flooded Engine" in

start. Operation Section.

2. Fuel tank empty. 2. Fill tank with correct fuel mixture.

3. Spark plug not firing. 3. Install new spark plug.

4. Fuel not reaching 4. Check for dirty fuel filter; replace.
carburetor. Check for kinked or split fuel line;

repair or replace.

5. Carburetor requires 5. Contact Sears Service (see back cover)
adjustment.

Engine will 1. Carburetor requires 1. See "Carburetor Adjustment" in
not idle adjustment. Service and Adjustments Section.

properly. 2. Crankshaft seals worn. 2. Contact Sears Service (see back cover)

3. Compression low. 3. Contact Sears Service (see back cover)

Engine will not 1. Air filter dirty. 1. Clean or replace air filter.
accelerate, 2. Spark plug fouled. 2. Clean or replace plug

lacks power, and regap.
or dies under 3. Carburetor requires 3. Contact Sears Service (see back cover)

a load. adjustment.

4. Carbon build-up on 4. Contact Sears Service (see back cover)
muffler outlet screen.

5. Compression low. 5. Contact Sears Service (see back cover)

Engine 1. Choke partially on. 1. Adjust choke.
_mokes 2. Fuel mixture incorrect. 2. Empty fuel tank and refill with

_=xcessively. correct fuel mixture.

3. Air filter dirty. 3. Clean or replace air filter.

4. Carburetor requires 4. Contact Sears Service (see back cover)
adjustment.

Engine runs 1. Fuel mixture incorrect. 1. See "Fueling Engine" in Operation
hot. section.

2. Spark plug incorrect. 2. Replace with correct spark plug.

3. Carburetor requires 3. Contact Sears Service (see back cover).
adjustment.

4. Carbon build-up on 4. Contact Sears Service (see back cover).
muffler outlet screen.

11

YOUR WARRANTY RIGHTS AND
OBLIGATIONS: The U. S. Environ-

mental Protection Agency/Environ-
ment Canada and Sears Canada,

Inc., are pleased to explain the emis-
sions control system warranty on your
year 2001-2004 small off-road engine.

Sears Canada must warrant the emis-
sion control system on your small off-

road engine for the periods of time listed

below provided there has been no
abuse, neglect, or improper mainte-

nance of your small off-road engine,
Your emission control system includes

parts such as the carburetor and the

ignition system. Where a warrantable
condition exists, Sears Canada will re-

pair your small off-road engine at no
cost to you. Expenses covered under
warranty include diagnosis, parts and

labor, MANUFACTURER'S WARRAN-
TY COVERAGE: If any emissions re-

lated part on your engine (as listed un-
der Emissions Control Warranty Parts

List) is defective or a defect in the mate-
rials or workmanship of the engine

causes the failure of such an emission
related part, the part will be repaired or
replaced by Sears Canada. OWNER'S

WARRANTY RESPONSIBILITIES: As
the small off-road engine owner, you

are responsible for the performance of
the required maintenance listed inyour

instruction manual. Sears Canada rec-
ommends that you retain all receipts

covering maintenance on your small
off-road engine, but Sears Canada

cannot deny warranty solely for the lack
of receipts or for your failure to ensure
the performance of all scheduled main-
tenance. As the small off-road engine
owner, you should be aware that Sears

Canada may deny you warranty cover-
age if your small off-road engine or a

part of it has failed due to abuse, ne-
glect, improper maintenance, unap-

proved modifications, or the use of parts

not made or approved by the original
equipment manufacturer. You are re-

sponsible for presenting your small off-
road engine to a Sears Canada autho-
rized repair center as soon as a

problem exists. Warranty repairs should

be completed in a reasonable amount
of time, not to exceed 30 days. If you

have any questions regarding your war-
ranty rights and responsibilities, you

should contact your nearest authorized
service center or call Sears Canada at

1-800-665-4455, WARRANTY COM-
MENCEMENT DATE: The warranty pe-

riod begins on the date the small off-
road engine is purchased. LENGTH
OF COVERAGE: This warranty shall be

for a period of two years from the initial
date of purchase. WHAT IS COV-

ERED: REPAIR OR REPLACEMENT
OF PARTS. Repair or replacement of

any warranted part will be performed at

no charge to the owner at an approved

Sears Canada servicing center. If you

have any questions regarding your war-
ranty rights and responsibilities, you

should contact your nearest authorized
service center or call Sears Canada at

1-800-665-4455. WARRANTY PE-
RIOD: Any warranted part which is not

scheduled for replacement as required

maintenance, or which is scheduled

only for regular inspection to the effect
of "repair or replace as necessary" shall

be warranted for 2 years. Any war-
ranted part which is scheduled for re-

placement as required maintenance

shall be warranted for the period of time

up to the first scheduled replacement
point for that part. DIAGNOSIS: The

owner shall not be charged for diagnos-
tic labor which leads to the determina-

tion that a warranted part is defective if
the diagnostic work is performed at an
approved Sears Canada servicing cen-

ter. CONSEQUENTIAL DAMAGES:
Sears Canada may be liable for dam-
ages to other engine components

caused by the failure of a warranted

part still under warranty. WHAT IS NOT
COVERED: All failures caused by

abuse, neglect, or improper mainte-

nance are not severed. ADD-ON OR

MODIFIED PARTS: The use of add-on
or modified parts can be grounds for
disallowing a warranty claim. Sears

Canada is not liable to cover failures of
warranted parts caused by the use of

add-on or modified parts. HOW TO

FILE A CLAIM: If you have any ques-
tions regarding your warranty rights and

responsibilities, you should contact your

nearest authorized service center or call
Sears Canada at 1-800-665-4455.

WHERE TO GET WARRANTY SER-
VICE: Warranty services or repairs shall

be provided at all Sears Canada service

12

centers.Call1-800-665-4455.MAIN-

TENANCE, REPLACEMENT AND RE-

PAIR OF EMISSION RELATED
PARTS: Any Sears Canada approved

replacement part used in the perfor-
mance of any warranty maintenance or

repair on emission related parts will be

provided without charge to the owner if

the part is under warranty. EMISSION

CONTROL WARRANTY PARTS LIST:

Carburetor, Ignition System: Spark Plug

(covered up to maintenance schedule),

Ignition Module. MAINTENANCE

STATEMENT: The owner is responsible
for the performance of all required main-

tenance as defined in the instruction

manual.

The information on the product label indicates which standard your engine is certified.
Example: (Year) EPA Phase 1 or Phase 2 and/or CALIFORNIA.

This engine is certified to be emissions compliant for the following use:

[] Moderate (50 hours)
[] Intermediate (125 hours)

[] Extended (300 hours)

13