Craftsman C944.411372 Instruction Manual

Instruction Manual

ICRAFTSMAN°I

2.2 cu.in./36cc 2-Cycle

GASOLINE CHAIN SAW

Model No.

0944.411372 - 16 in. Bar

• Safety

• Assembly

• Operation

• Maintenance

• Parts List

• Fran£ais

A

9

For Occasional Use Only ¢_/

WARNING:

Read and follow all Safety Rules and Operating
Instructions before first use of this product.

For answers to your questions about this product:
Call 7 am-7 pm, Mon-Sat; Sun, 10 am-7 pm

1-800-235-5878

Sears Canada, Inc., Toronto, Ontario M5B 2B8

530163297 9/9/02

Warranty Statement 2 Storage 19
Identification of Symbols 2 Troubleshooting Table 20

Safety Rules 3 Emissions Statement 22
Assembly 7 Parts List 24

Operation 8 French 26
Maintenance 14 Parts & Ordering Back Cover
Service and Adjustments 17

LIMITED ONE (1) YEAR WARRANTY FOR CRAFTSMAN _; GAS CHAIN SAW
For one (1) year from tile date of purchase Sears Canada, Inc., will repair or

replace free of charge at Sears option parts which are defective as a result of
materials or workmanship.

COMMERCIAL OR RENTAL USE:

If this Gas Chain Saw is used for commercial application the warranty is void.

This warranty does NOT cover:

1. Expendable items which become worn during normal use, such as chain,
chain bar, starter rope, spark plugs, and filter.

2. Pre-delivery setup, installation of guide bar and chain.

3. Customer neglect; operating Chain Saw without proper fuel mixture or operat-
ing Chain Saw without lubrication.

Warranty service is available by returning the Gas Chain Saw to the nearest
Sears Service Centre/Department in Canada. This warranty applies only while
this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit
legal rights you may have but shall run concurrently with applicable provincial
legislation. Furthermore, some provinces do NOT allow limitation on how long an

implied warranty will last so the above limitations may not apply to you.

Sears Canada, Inc., Toronto, Ontario MSB 2B8

WARNING! This chain

saw can be dangerous! Care-
less or improper use can cause

serious or even fatal injury.

Always wear appropriate
ear protection, eye protec-

tion and head protection.

I

m

m

Read and understand the
instruction manual before

using the chain saw.

Measured maximum kick-
back value without chain

brake for the bar and chain
combination on the label

Always use two hands when operating the chain saw.

WARNING! Contacting the guide bar tip with any object
should be avoided; tip contact may cause the guide bar to

move suddenly upward and backward, which may cause se-
rious injury.

A

dli WARNING: Always disconnect
spark plug wire when making repairs ex-
cept for carburetor adjustments. Be-
cause a chain saw is a high-speed
woodcutting tool, special safety precau-

tions must be observed to reduce risk of
accidents. Careless or improper use of

this tool can cause serious injury.

PLAN AHEAD

• Restrict the use of your saw to adult

users who understand and can follow
the safety rules, precautions, and op-

erating instructions found in this
manual.

• Wear protective gear. Always use

steel-toed safety footwear with non-
slip soles; snug-fitting clothing;
heavy-duty, non-slip gloves; eye pro-
tection such as non-fogging, vented

goggles or face screen; an approved
safety hard hat; and sound barriers
(ear plugs or mufflers) to protect your
hearing. Regular users should have
hearing checked regularly as chain

saw noise can damage hearing.

Headng A _ Safety Hat

Protection _.. _ Eye
Snug _- i qm,eI"_ Protection
Pitting _ Heavy Duty

CIothh_g Gloves

Safety Safety Chaps
Shoes

• Secure hair above shoulder length.
Do not wear loose clothing or jewel-
ry; they can get caught in moving
parts.

• Keep all parts of your body away
from the chain when the engine is

running.

• Keep children, bystanders, and ani-
mals at least 30 feet (10 meters)

away from the work area when start-
ing and using the saw.

• Do not handle or operate a chain
saw when you are fatigued, ill, or up-
set, or if you have taken alcohol,
drugs, or medication. You must be in
good physical condition and mentally
alert. If you have any condition that

might be aggravated by strenuous

work, check with doctor before oper-
ating.

• Do not start cutting until you have a
clear work area, secure footing, and
especially if you are felling a tree, a

retreat path.

OPERATE YOUR SAW SAFELY

• Do not operate with one band. Seri-
ous injury to the operator, helpers, or

bystanders may result from one-
handed operation. A chain saw is in-

tended for two-handed use.

• Operate the chain saw only in a well-
ventilated outdoor area.

• Do not operate saw from a ladder or

in a tree.

• Make sure the chain will not make
contact with any object while starting

the engine. Never try to start the saw
when the guide bar is in a cut.

• Do not put pressure on the saw, es-

pecially at the end of the cut. Doing
so can cause you to lose control
when the cut is completed.

• Stop engine before setting saw down.

• Hand carry saw only when engine is
stopped. Carry with muffler away
from body; guide bar & chain project-

ing behind you; guide bar preferably

covered with a scabbard.

• Do not operate a chain saw that is
damaged, improperly adjusted, or not
completely and securely assembled.
Always replace bar, chain, hand
guard, chain brake, or other parts im-

mediately if they become damaged,
broken, or are otherwise removed.

MAINTAIN YOUR SAW IN GOOD

WORKING ORDER

• Have all chain saw service per-
formed by a qualified service dealer
except the items listed in the MAINTE-

NANCE section of this manual.

• Make certain the saw chain stops

moving when the throttle trigger is
released. For correction, refer to

CARBURETOR ADJUSTMENTS.

• Keep the handles dry, clean, and
free from oil or fuel mixture.

• Keep caps and fasteners securely
tightened.

• Nonconforming replacement compo-

nents or the removal of safety devices
may cause damage to the unit and

possible injury to the operator or by-

3

standers.UseonlyCraftsmanacces-
soriesandreplacementpartsasrec-
ommended.Nevermodifyyoursaw.

• Maintainchainsawwithcare.

• Keepunitsharpandcleanforbetter
andsaferperformance.

• Followinstructionsforlubricatingand
changingaccessories.

• Checkfordamagedparts.Beforefur-
theruseofthechainsaw,aguardor
otherpartthatisdamagedshouldbe
carefullycheckedtodeterminethatit

willoperateproperlyandperformits
intendedfunction.Checkforalignment
ofmovingparts,bindingofmoving
parts,breakageofparts,mountingand
anyotherconditionsthatmayaffectits
operation.Aguardorotherpartthatis
damagedshouldbeproperlyrepaired
orreplacedbyaSearsServiceCentre

unlessotherwiseindicatedelsewhere
intheinstructionmanual.

• Whennotinuse,chainsawsshould
bestoredinadry,highorlocked-up

placeoutofthereachofchildren.

• Whenstoringsaw,useascabbardor
carryingcase.

HANDLE FUEL WITH CAUTION

• Do not smoke while handling fuel or
while operating the saw.

• Eliminate all sources of sparks or
flame in areas where fuel is mixed or

poured.

• Mix and pour fuel in an outdoor area
and use an approved, marked con-
tainer for all fuel purposes. Wipe up
all fuel spills before starting saw.

• Move at least 10 feet (3 meters) from
fueling site before starting.

• Turn the engine off and let saw cool
in a non-combustible area, not on

dry leaves, straw, paper, etc. Slowly
remove fuel cap and refuel unit.

• Store the unit and fuel in a cool, dry
well ventilated space where fuel va-
pors cannot reach sparks or open

flames from water heaters, electric
motors or switches, furnaces, etc.

GUARD AGAINST KICKBACK

Follow all safety rules to help avoid

kickback and other forces which can
result in serious injury.

"_7_._ _ Kickback Path

\ __ _.!,_ Avoid Obstructions

Clear The Working Area

A

WARNING: Avoid kickback which

can result in serious injury. Kickback
is the backward, upward or sudden for-

ward motion of the guide bar occurring
when the saw chain near the upper tip

of the guide bar contacts any object
such as a log or branch, or when the

wood closes in and pinches the saw

chain in the cut. Contacting a foreign
object in the wood can also result in

loss of chain saw control.

• Rotational Kickback can occur
when the moving chain contacts an

object at the upper tip of the guide

bar. This contact can cause the

chain to dig into the object, which
stops the chain for an instant. The

result is a lightning fast, reverse
reaction which kicks the guide bar up

and back toward the operator.

• Pinch-Kickback can occur when the
the wood closes in and pinches the

moving saw chain in the cut along
the top of the guide bar and the saw
chain is suddenly stopped. This sud-
den stopping of the chain results in a

reversal of the chain force used to
cut wood and causes the saw to

move in the opposite direction of the
chain rotation. The saw is driven

straight back toward the operator.

• Pull-In can occur when the moving
chain contacts a foreign object in the
wood in the cut along the bottom of

the guide bar and the saw chain is
suddenly stopped. This sudden stop-

ping pulls the saw forward and away
from the operator and could easily
cause the operator to lose control of

the saw=

REDUCE THE CHANCE OF
KICKBACK

• Recognize that kickback can happen.
With a basic understanding of kick-

back, you can reduce the element of

surprise which contributes to acci-
dents.

• Never let the moving chain contact
any object at the tip of the guide bar.

• Keepworkingareafreefromobstruc-
tionssuchasothertrees,branches,

rocks,fences,stumps,etc.Eliminate
oravoidanyobstructionthatyour

sawchaincouldhitwhilecutting.

• Whencuttingabranch,donotletthe
guidebarcontactanotherbranchor

otherobjectsaroundit.

• Keepsawchainsharpandproperly

tensioned.Alooseordullchaincan
increasethechanceofkickback.

Followmanufacturer'schainsharp-
eningandmaintenanceinstructions.

Checktensionatregularintervals,
butneverwithenginerunning.Make

surechainbrakenutsaresecurely
tightened.

• Beginandcontinuecuttingatfull
speed.Ifthechainismovingata

slowerspeed,thereisgreater
chanceofkickbackoccurring.

• Useextremecautionwhenreenter-
ingacut.

• Donotattemptcutsstartingwiththe
tipofthebar(plungecuts).

• Watchforshiftinglogsorotherforces
thatcouldcloseacutandpinchor

fallintochain.

• UsethespecifiedReduced-Kickback

GuideBarandLow-KickbackChain.

Avoid Pinch-Kickback:

• Be extremely aware of situations or
obstructions that can cause material

to pinch the top of or otherwise stop
the chain.

• Do not cut more than one log at a
time.

• Do not twist saw as bar is withdrawn
from an undercut when bucking.

Avoid Pull-In:

• Always begin cutting with the engine
at full speed and the saw housing

against wood.

• Use wedges made of plastic or
wood. Never use metal to hold the

cut open.

MAINTAIN CONTROL

Stand to the left ofthe saw

Thumb on _!

underside !

Etbow
locked

Never reverse hand positions

• A good, firm grip on the saw with
both hands will help you maintain

control. Don't let go. Grip the rear

handle with your right hand whether
you are right or left handed. Wrap the
fingers of your left hand over and

around the front handlebar, and your

left thumb under the front handlebar.

Keep your left arm straight with the
elbow locked.

• Position your left hand on the front
handlebar so it is in a straight line

with your right hand on the rear han-
dle when making bucking cuts.

Stand slightly to the left side of the

saw to keep your body from being in
a direct line with the cutting chain.

• Stand with your weight evenly bal-

anced on both feet.

• Do not overreach. You could be

drawn or thrown off balance and lose
control.

• Do not cut above shoulder height. It
is difficult to maintain control of saw

above shoulder height.

KICKBACK SAFETY FEATURES

_IL WARNING: The following fea-
tures are included on your saw to help

reduce hazard of kickback; however,
such features will not totally eliminate

this danger. Do not rely only on safety

devices. Follow all safety rules to help
avoid kickback and other forces which

can result in serious injury.

• Front Hand Guard: designed to re-

duce the chance of your left hand
contacting the chain if your hand
slips off the front handlebar.

• Position of front and rear handlebars:

designed with distance between han-
dles and "in-line" with each other. The

spread and "in-line" position of the

hands provided by this design work

together to give balance and resis-
tance in controlling the pivot of the

saw back toward the operator if kick-

back occurs.

• Reduced-Kickback Guide Bar: de-

signed with a small radius tip which

reduces the size of the kickback

danger zone. This type bar has been
demonstrated to significantly reduce

the number and seriousness of kick-

backs=

_ Small Radius

Tip Guide Bar

aroeRad,us L _2"

Tip Guide Bar | ._

• Low-KickbackChain:hasmetkick-
backperformancerequirementswhen

testedonarepresentativesampleof

chainsawsbelow3.8cubicinchdis-
placement.

Low-KickbackChain

ContouredDepthGauge

_-4_ longatedGuardLink

deflectskickback
forceandallows

woodtogradually

rideintoCutter

CHAIN BRAKE & CKA ANGLE

• Chain Brake: designed to stop the
chain in the event of kickback.

II_WARNING: WE DO NOT REP-

RESENT AND YOU SHOULD NOT AS-

SUME THAT THE CHAIN BRAKE WILL

PROTECT YOU IN THE EVENT OF A KICK-
BACK. Kickback is a lightning fast action

which throws the bar and rotating chain
back and up toward the operator. Kick-

back can be caused by allowing contact
ofthe bar tip in the danger zone with any

hard object. Kickback can also be
caused by pinching the saw chain along
the top ofthe guide bar. This action may

push the guide bar rapidly back toward
the operator. Either ofthese events may
cause you to lose control of the saw

which could result in serious injury or
even death. DO NOT RELY UPON ANY OF

THE DEVICES BUILT INTO YOUR SAW.
YOU SHOULD USE THE SAW PROPERLY
AND CAREFULLY TO AVOID KICKBACK.

Reduced-kickback guide bars and low-

kickback saw chains reduce the chance
and magnitude of kickback and are rec-

ommended. Your saw has a low kick-
back chain and bar as original equip-

ment. Repairs on a chain brake should
be made by an authorized Sears Service

Computed kickback angle (CKA) Table

BAR

MODEL P/N Lenqth

C944.411372 71-36596 16"

SAFETY NOTICE: Exposure to vibra-
tions through prolonged use of gasoline
powered hand tools could cause blood

vessel or nerve damage in the fingers,
hands, and joints of people prone to

circulation disorders or abnormal swell-
ing. Prolonged use in cold weather has
been linked to blood vessel damage in

otherwise healthy people. If symptoms
occur such as numbness, pain, loss of

Centre. Take your unit to the place of pur-
chase or to your nearest Sears Service

Centre.

• Tip contact in some cases may cause
a lightning fast reverse REACTION,

kicking guide bar up and back toward

operator.

• Pinching the saw chain along the top
of the guide bar may push the guide

bar rapidly back toward the operator.

• Either of these reactions may cause
you to lose control of the saw which
could result in serious injury. Do not

rely exclusively upon safety devices
built into your saw.

WARNING: Computed kickback

angle (CKA) listed on your saw and
listed in the CKA table below represents
angle of kickback your bar and chain

combinations will have when tested in
accordance with CSA (Canadian Stan-

dards Association) standards. When
purchasing replacement bar and chain,
considerations should be given to the

lower CKA values. Lower CKA values
represent safer angles to the user, high-

er values indicate more angle and high-
er kick energies. Computed angle repre-

sented indicates total energy and angle
associated without activation of the

chain brake during kickback. In all cases
lower CKA values represent a safer op-
erating environment for the user.

The following guide bar and chain com-

binations meet kickback requirements
of CSA Z62.1 & Z62.3 when used on

saws listed in this manual. Use of bar

and chain combinations other than

those listed is not recommended and

may not meet the CKA requirements per
standard.

CKA without

CHAIN P/N chain brake

71-3629 19°
strength, change in skin color or texture,

or loss of feeling in the fingers, hands, or

joints, discontinue the use of this tool

and seek medical attention. An anti-vi-
bration system does not guarantee the

avoidance of these problems. Users

who operate power tools on a continual

and regular basis must closely monitor

their physical condition and the condition

of this tool.

SPARK ARRESTING SCREEN: Your
saw is equipped with a temperature

limiting muffler and spark arresting
screen which meets the requirements

of California Codes 4442 and 4443. All

U.S. forest land and the states of Cali-

fornia, Idaho, Maine, Minnesota, New
Jersey, Oregon, and Washington re-
quire by law that many internal com-
bustion engines be equipped with a
spark arresting screen. If you operate

a chain saw in a state or locale where

CARTON CONTENTS

such regulations exist, you are legally
responsible for maintaining the operat-
ing condition of these parts. Failure to

do so is a violation of the law. Refer to
CUSTOMER RESPONSIBILITIES TABLE

in the MAINTENANCE section.

STANDARDS

CSA Z62.1-1995 "Chain Saws - Oc-
cupational Health and Safety"
CSA Z62.3-1996 "Chain Saw Kick-

back Occupational Health and Safety"

Check carton contents against the fol-
lowing list.

Model C944.411372

• Chain Saw (fully assembled)

• Bar tool

• 2-cycle engine oil (bar oil not included)

• Extra chain

• Carrying case

• Log carrier
Examine parts for damage. Do not use

damaged parts.

If you need assistance or find that parts

are missing or damaged, please call

1-800-235-5878.

NOTE: It is normal to hear the fuel filter
rattle in an empty fuel tank.

Your unit has been factory tested and
the carburetor precisely adjusted. As a

result you may smell gasoline or find a
drop of oil/fuel residue on the muffler

when you unpack the unit.

ASSEMBLY

Your saw is fully assembled; no

assembly is necessary.

KNOWYOURSAW
READTHISINSTRUCTIONMANUALANDSAFETYRULESBEFOREOPERATINGYOUR

CHAINSAW.Comparetheillustrationswithyourunittofamiliarizeyourselfwiththe
locationofthevariouscontrolsandadjustments.Savethismanualforfutureref-

erence.

Chain FrontHandle

AdjustmentTool HandGuard'----_t-,,,_,,_ StarterRope

lt,I

_iP _ r/_ _f,,_ _/_,,_ switch

Cha,n _ __""A,_ Primer

Housing Fuel Mix Fill Cap

_Adjusting _ Chain

Screw Direction

\ i _lk °f Travel

Bar

Chain Brake / _ \ _ -

,, . / _ _procKet
i_uts Guide Bar "_ Hole

Bar Oil FillCap

Cylinder Cover

Throttle ._

Lockout _/I /

Rear \ f _7,_,_;;_'_0.

Throttle Choke Chain
Trigger Knob Brake Chain Catcher

ON/STOP SWITCH
The ON/STOP SWITCH is used to stop
the engine.

THROTTLE TRIGGER
The THRO'I-I-LE TRIGGER controls en-

gine speed.
THROTTLE LOCK-OUT

The THRO'i-I-LE LOCK-OUT must be
pressed before you can squeeze the

throttle trigger. This feature prevents
you from accidentally squeezing the

trigger.
CHOKE!FAST IDLE LEVER

The choke and fast idle are set by pull-
ing the CHOKE/FAST IDLE LEVER out

fully for cold or refueled starting. The
choke provides additional fuel to the
engine during cold starting.

PRIMER BULB

The PRIMER BULB circulates fuel to the
carburetor to provide quicker starting.

CHAIN BRAKE

The CHAIN BRAKE is a device de-
signed to stop the chain if kickback oc-

curs. The chain brake activates auto-
matically in the event of kickback. The

chain brake activates manually if the
front hand guard is pushed forward.
The chain brake is disengaged by pull-

ing the front hand guard back toward
the front handle as far as possible.

CHAIN TENSION

It is normal for a new chain to stretch

during first 30 minutes of operation. You

should check your chain tension fre-

quently. See CHAIN TENSION under the

SERVICEAND ADJUSTMENTS section.
_WARNING: Muffler is very hot

during and after use. Do not touch the

muffler or allow combustible material
such as dry grass or fuel to do so.

BEFORE STARTING ENGINE

_ WARNING: Be sure to read the
fuel handling information in the safety

rules section of this manual before you
begin. If you do not understand the
fuel handling information do not at-
tempt to fuel your unit. Seek help from

someone that does understand the in-
formation or call the customer assis-

tance help line at 1-800-235-5878.
GUIDE BAR AND CHAIN OIL

The chain oiler provides continuous lu-
brication to the chain and guide bar. Be
sure to fill the bar oil tank when you fill
the fuel tank (Capacity = 6.8 ft. oz.).

For maximum guide bar and chain life,
we recommend you use Craftsman
chain saw bar oil. If Craftsman bar oil is

not available, you may use a good
grade SAE 30 oil until you are able to
obtain Craftsman brand. The oil output is
automatically metered during operation.

Your saw will use approximately one
tank of bar oil for every tank of fuel mix.
Always fill the bar oil tank when you fill

the fuel tank=

FUELING ENGINE
_,WARNING: Remove fuel cap

slowly when refueling.
This engine is certified to operate on

unleaded gasoline. Before operation,
gasoline must be mixed with a good
quality synthetic 2-cycle air-cooled en-

gine oil= We recommend Craftsman
brand synthetic oil. Mix gasoline and

oil at a ratio of 40:1. A 40:1 ratio is ob-
tained by mixing 95 ml of oil with 4

litres of unleaded gasoline= Included
with this saw is a 95 ml container of

Craftsman brand oil. Pour the entire
contents of this container into 4 litres of

gasoline to achieve the proper fuel
mixture. DO NOT USE automotive oil or

boat oil. These oils will cause engine
damage. When mixing fuel follow the

instructions printed on the container.
Once oil is added to the gasoline,
shake container momentarily to assure
that the fuel is thoroughly mixed. Al-
ways read and follow the safety rules

relating to fuel before fueling your unit=
IMPORTANT

Experience indicates that alcohol
blended fuels (called gasohol or using

ethanol or methanol) can attract mois-
ture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage.
To avoid engine problems, the fuel
system should be emptied before stor-

age for 30 days or longer. Drain the

gas tank, start the engine and let it run

until the fuel lines and carburetor are

empty. Use fresh fuel next season.

See STORAGE instructions for addition-

al information.

Never use engine or carburetor clean-

er products in the fuel tank or perma-

nent damage may occur.

See the STORAGE section for addition-

al information.

CHAIN BRAKE

Ensure chain brake is disengaged by

pulling the front hand guard back to-
ward the front handle as far as pos-

sible. The chain brake must be disen-

gaged before cutting with the saw.
_I, WARNING: The chain must not

move when the engine runs at idle

speed. If the chain moves at idle
speed refer to CARBURETOR ADJUST-

MENT within this manual. Avoid con-
tact with the muffler. A hot muffler can

cause serious burns.

STOPPING YOUR ENGINE

• Move ON/STOP switch to the STOP
position.

ON/STOP SWITCH

oN @

STARTING YOUR ENGINE

• To start the engine, hold the saw

firmly on the ground as illustrated.

Make sure the chain is free to turn

without contacting any object.

Starter Rope Handle

Right'Foot Through Rear Handle

Important points to remember

When pulling the starter rope, do not

use the full extent of the rope as this
can cause the rope to break. Do not
let starter rope snap back. Hold the

handle and let the rope rewind slowly.

9

Forcoldweatherstarting,starttheunit
atFULLCHOKE;allowtheengineto
warmupbeforesqueezingthethrottle
trigger.

NOTE:DONOTcutmaterialwiththe
choke/fastidleleverattheFULL

CHOKEposition.

STARTING A COLD ENGINE (or a
warm engine after running out of
fuel)

NOTE: In tile following steps, when

the choke/fast idle lever is pulled out to
the full extent, the correct throttle set-

ting for starting is set automatically.

1. Move ON/STOP switch to ON posi-
tion.

2. Pull choke/fast idle lever out to the
full extent.

3. Slowly press primer bulb 6 times.

4. Pull the starter rope quickly with
your right hand 5 times. Then, pro-

ceed to the next step.

NOTE: If the engine sounds as if it is

trying to start before the 5th pull, stop
pulling and immediately proceed to the

next step.

5. Push the choke/fast idle lever in

completely (to the OFF CHOKE
position).

6. Pull the starter rope quickly with your

right hand until the engine starts.

7. Allow the engine to run for approxi-

mately 5 seconds. Then, squeeze
and release throttle trigger to allow

engine to return to idle speed.

ON/STOP .._Z_!

Sw,toh _%/_

Choke/Fast Idle

Lever

CHOKE/FAST IDLE LEVER

_ (SIDEVIEW)

_#

Choke It
Fast Idle Lever OFF FULL

STARTING A WARM ENGINE

1. Move ON/STOP switch to ON posi-
tion.

2. Pull the choke/fast idle lever out to
the full extent, then push the lever

back in completely (to the OFF
CHOKE position).

3. Slowly press primer bulb 6 times.

4. Pull the starter rope quickly with
your right hand until the engine

starts.

5. Squeeze and release throttle trig-
ger, allowing engine to idle.

DIFFICULT STARTING (or starting a

flooded engine)

The engine may be flooded if it has not

started after 10 pulls.
Flooded engines can be cleared of ex-

cess fuel by following the warm engine
starting procedure listed above, insure

the ON/STOP switch is in the ON position.

Starting could require many pulls de-

pending on how badly the unit is
flooded. If engine still fails to start, refer
to the TROUBLESHOOTING TABLE or call

1-800-235-5878.

CHAIN BRAKE
.'_WARNING: If tile brake band is

worn too thin it may break when the

chain brake is triggered. With a broken

brake band, the chain brake will not stop
the chain. The chain brake must be re-

placed if any part is worn to less than

0.020 inch (0.5 mm) thick. Repairs on a

chain brake should be made by your

Sears Service Centre. Take your unit to
the place of purchase or to the nearest

Sears Service Centre.

• This saw is equipped with a chain
brake. The brake is designed to stop

the chain if kickback occurs.

• The inertia-activated chain brake is

activated if the front hand guard is

pushed forward, either manually (by
hand) or automatically (by sudden
movement).

• If the brake is already activated, it is

disengaged by pulling the front hand
guard back toward the front handle as
far as possible.

• When cutting with the saw, the chain
brake must be disengaged.

Disengaged

Braking function control
CAUTION: The chain brake must be

checked several times daily. The engine
must be running when performing this

procedure. This is the only instance

when the saw should be placed on the

ground with the engine running.
Place the saw on firm ground. Grip the

rear handle with your right hand and the

10

fronthandlewithyourlefthand.Apply
fullthrottlebyfullydepressingthethrottle

trigger.Activatethechainbrakebyturn-
ingyourleftwristagainstthehandguard

withoutreleasingyourgriparoundthe
fronthandle.Thechainshouldstopim-
mediately.

Inertiaactivating function control

_ WARNING: When performing the
following procedure, the engine must

be turned off.
Grip the rear handle with your right hand

and the front handle with your left hand.

Hold the chain saw approximately 14

inches (35 cm) above a stump or other
wooden surface. Release your grip on
the front handle and use the weight of

the saw to let the tip of the guide bar
fall forward and contact the stump.
When the tip of the bar hits the stump,

the brake should activate.
OPERATING TIPS

• Check chain tension before first use
and after 1 minute of operation. See

CHAIN TENSION in the MAINTENANCE
section.

• Cut wood only. Do not cut metal,
plastics, masonry, non-wood building
materials, etc.

• Stop the saw if the chain strikes a
foreign object. Inspect the saw and
repair parts as necessary.

• Keep the chain out of dirt and sand.
Even a small amount of dirt will

quickly dull a chain and increase the
possibility of kickback.

• Practice cutting a few small logs us-
ing the following steps. This will help

you get the "feel" of using your saw
before you begin a major sawing op-

eration.

• Squeeze the throttle trigger and al-

low the engine to reach full speed
before cutting.

• Begin cutting with the saw frame

against the log.

• Keep the engine at full speed the

entire time you are cutting.

• Allow the chain to cut for you. Exert

only light downward pressure.

• Release the throttle trigger as soon

as the cut is completed, allowing

the engine to idle. If you run the

saw at full throttle without a cutting
load, unnecessary wear can occur.

• To avoid losing control when cut is
complete, do not put pressure on

saw at end of cut.

• Stop engine before setting saw down.

TREE FELLING TECHNIQUES
_IL WARNING: Check for broken or

dead branches which can fall while
cutting causing serious injury. Do not

cut near buildings or electrical wires if
you do not know the direction of tree
fall, nor cut at night since you will not

be able to see well, nor during bad
weather such as rain, snow, or strong
winds, etc.

• Carefully plan your sawing operation
in advance.

• Clear the work area. You need a

clear area all around the tree so you
can have secure footing.

• The chain saw operator should keep

on the uphill side of the terrain as the
tree is likely to roll or slide downhill

after it is felled.

• Study the natural conditions that can

cause the tree to fall in a particular
direction. These conditions include:

• The wind direction and speed.

• The lean of the tree. The lean of a

tree might not be apparent due to
uneven or sloping terrain. Use a
plumb or level to determine the di-

rection of tree lean.

• Weight and branches on one side.

• Surrounding trees and obstacles.

• Look for decay and rot. If the trunk is
rotted, it can snap and fall toward the

operator.

• Make sure there is enough room for

the tree to fall. Maintain a distance of
2-1/2 tree lengths from the nearest

person or other objects. Engine
noise can drown out a warning call.

• Remove dirt, stones, loose bark,
nails, staples, and wire from the tree

where cuts are to be made.

&'o Plan a clear retreat path

( _--_- Direction of Fall

t

45_ /_

y"_x6¢"

11

FELLINGLARGETREES
(6inchesindiameterorlarger)

Thenotchmethodisusedtofelllarge

trees.Anotchiscutonthesideofthe
treeinthedesireddirectionoffall.After

afellingcutismadeontheopposite
sideoftree,thetreewilltendtofallin
thedirectionofthenotch.

NOTE:Iftreehaslargebuttressroots,

removethembeforemakingthenotch.

Ifusingsawtoremovebuttressroots,

keepsawchainfromcontacting
groundtopreventdullingofthechain.

NOTCHCUTAND FELLING TREE

• Make notch cut by cutting the top of
the notch first. Cut through 113of the
diameter of the tree. Next complete
the notch by cutting the bottom. See

illustration. Once the notch is cut, re-
move the wedge of wood from tree.

Felling cut here

Firstcut ) z" j

Seoo,_cl out_) \_'_" _ge

• After removing the wood, make the
felling cut on the opposite side of the

notch. This is done by making a cut
about two inches higher than the

Centre of the notch. This will leave
enough uncut wood between the fell-

ing cut and the notch to form a hinge.
This hinge will help prevent the tree
from falling in the wrong direction.

Hinge holds tree on
stump and helps
control fall

Closing
of notch

felling cut

• As tree starts to fall, stop saw, put it
down, and get away quickly on your

planned retreat path.

• DO NOT use your saw to cut down a

partially fallen tree. Be extremely
cautious with partially fallen trees
that may be poorly supported. When

a tree doesn't fall completely, set the
saw aside and pull down the tree
with a cable winch, block and tackle,

or tractor.

CUTTING A FALLEN TREE
(BUCKING)

Bucking is the term used for cutting a

fallen tree to the desired log size.
_WARNING: Do not stand on the

log being cut. Any portion can roll
causing loss of footing and control. Do
not stand downhill of the log being cut.

IMPORTANT POINTS

• Cut only one log at a time.

• Cut shattered wood very carefully;
sharp pieces of wood could be flung
toward operator.

• Use a sawhorse to cut small logs.

Never allow another person to hold
the log while cutting and never hold
the log with your leg or foot.

• Do not cut in an area where logs,
limbs, and roots are tangled. Drag logs
into a clear area before cutting them.

BUCKING TECHNIQUES

_ WARNING: If saw becomes

pinched or hung in a log, don't try to

force it out. You can lose control of the

saw resulting in injury and/or damage

to the saw. Stop the saw, drive a
wedge of plastic or wood into the cut

until the saw can be removed easily.
Restart saw and carefully reenter the
cut. Do not use a metal wedge. Do not
attempt to restart your saw when it is

pinched or hung in a log.

Use a wedge to remove pinched saw

NOTE: Before felling cut is complete,

use wedges to open the cut when
necessary to control the direction of

fall. To avoid kickback and chain
damage, use wood or plastic wedges,

but never steel or iron wedges.

• Be alert to signs that the tree is
ready to fall: cracking sounds, widen-
ing of the felling cut, or movement in

the upper branches.

Turn saw OFF and use a plastic or
wooden wedge to force cut open.

Overcutting begins on the top side of

the log with the bottom of the saw

against the log. When overcutting use
light downward pressure.

12

Overcutting Undercutting

Undercutting involves cutting on the

underside of the log with top of saw
against tile log. When undercutting
use light upward pressure. Hold saw
firmly and maintain control. The saw
will tend to push back toward you.

,_ WARNING: Never turn saw up-
side down to undercut. The saw can-

not be controlled in this position.
Always make your first cut on the

compression side of the log. The com-
pression side of the log is where tile
pressure of the log's weight is concen-

trated.

Firstcut on compression side of log

Second cut

#

First cut on compression side of log

BUCKING WITHOUT A SUPPORT

• Overcut through 1/3of the diameter
of the log.

• Roll tile log over and finish with a
second overcut.

• Watch for logs with a compresion
side. See illustrations for cutting logs
with a compression side.

BUCKING USING A LOG OR

SUPPORT STAND

• Remember your first cut is always on
tile compression side of the log. (Re-
fer to the illustrations below for your
first and second cut).

• Your first cut should extend 1/3 of tile
diameter of the log.

• Finish with your second cut.

Using a log for support

2 nd Cut

1st Cut

LIMBING AND PRUNING

WARNING: Be alert for and

guard against kickback. Do not allow

the moving chain to contact any other

branches or objects at tile nose of tile
guide bar when limbing or pruning. Al-
lowing such contact can result in seri-

ous injury.

,i_ WARNING: Never climb into a
tree to limb or prune. Do not stand on

ladders, platforms, a log, or in any po-
sition which can cause you to lose

your balance or control of the saw.

IMPORTANT POINTS

• Watch out for springpoles.
Springpoles are small size limbs

which can whip toward you, or pull
you off balance. Use extreme cau-
tion when cutting small size limbs.

• Be alert for springback. Watch out for
branches that are bent or under

pressure. Avoid being struck by the
branch or tile saw when the tension

in the wood fibers is released.

• Frequently clear branches out of the

way to avoid tripping over them.

LIMBING

• Limb a tree only after it is cut down.

• Leave tile larger limbs underneath

tile felled tree to support the tree as
you work.

• Start at tile base of the felled tree

and work toward tile top, cutting

branches and limbs. Remove small
limbs with one cut.

13

• Keepthetreebetweenyouandthe
chain.

• Removelarger,supportingbranches
withthecuttingtechniquesdescribed

inBUCKINGWITHOUTASUPPORT,

• Alwaysuseanovercuttocutsmall
andfreelyhanginglimbs.Undercut-

tingcouldcauselimbstofalland
pinchthesaw.

PRUNING

_,WARNING: Limit pruning to limbs
shoulder height or below. Do not cut if

branches are higher than your shoul-
der. Get a professional to do the job.

• Make your first cut 1/3 of the way
through the bottom of the limb. This
cut will make the limb sag so that it

falls easily on the second cut.

• Next make a second cut an overcut
all the way through the limb.

• Finish the pruning operation by using
an overcut so that the stump of the

limb protrudes 1 to 2 inches from the

trunk of the tree.

lSecond First cut

cut

1/3 of way

_ 3rdcut 1 to2in.from trunk of tree

CUSTOMER RESPONSIBILITIES

AO&WARNING: Disconnect tile spark plug before performing maintenance

except for carburetor adjustments.

Fill in dates as you complete Before After Ever Every Service

regular service Use Use 5 hrs. 25 hrs. Yearly Dates
Check for damaged/worn parts _.,
Check for loose fasteners/parts _"

Check chain tension _"
Check chain sharpness _"

Check guide bar _"
Check fuel mixture level _"

Check guide bar and chain oil _"

Inspect and clean unit & decals _"

Check chain brake _"

Clean guide bar groove _"
Clean air filter _"

Clean/inspect muffler and spark _.,
arresting screen

Replace spark plug and fuel filter _"

GENERAL RECOMMENDATIONS

The warranty on this unit does not cov-
er items that have been subjected to

operator abuse or negligence. To re-
ceive full value from the warranty, the
operator must maintain unit as instruct-
ed in this manual. Various adjustments
will need to be made periodically to

properly maintain your unit.

• Once a year, replace the spark plug,
air filter element, and check guide bar
and chain for wear. A new spark plug
and air filter element assures proper
air-fuel mixture and helps your engine

run better and last longer.

14

CHECKFORDAMAGEDOR
WORNPARTS

ContactSearsServiceCentreforre-
placementofdamagedorwornparts.

NOTE:Itisnormalforasmallamount

ofoiltoappearunderthesawafteren-

gine stops. Do not confuse this with a
leaking oil tank.

• ON/STOP Switch - Ensure ON/STOP
switch functions properly by moving

the switch to the STOP position.
Make sure engine stops; then restart

engine and continue.

• Fuel Tank - Do not use saw if fuel
tank shows signs of damage or leaks.

• Oil Tank - Do not use saw if oil tank
shows signs of damage or leaks.

CHECK FOR LOOSE

FASTENERS AND PARTS

• Chain Brake Nuts

• Chain

• Muffler

• Cylinder Shield

• Air Filter

• Handle Screws

• Vibration Mounts

• Starter Housing

• Front Hand Guard

CHECK CHAIN TENSION

WARNING: Wear protective

gloves when handling chain. The
chain is sharp and can cut you even
when it is not moving.
Chain tension is very important.
Chains stretch during use. This is es-
pecially true during the first few times
you use your saw. Always check
chain tension each time you use and
refuel your saw.

1. Use the screwdriver end of the
chain adjustment tool (bar tool) to

move chain around guide bar to
ensure kinks do not exist. The

chain should rotate freely.

Chain Brake
Nuts

Chain Adjustment

Adjusting Tool

Screw (Bar Tool)

2. Loosen chain brake nuts until they
are finger tight against the chain

brake.

3. Turn adjusting screw clockwise un-
til chain solidly contacts bottom of

guide bar rail.

4. Using bar tool, roll chain around
guide bar to ensure all links are in

bar groove.

5. Lift up tip of guide bar to check for
sag. Release tip of guide bar, then

turn adjusting screw until sag does
not exist.

6. While lifting tip of guide bar, tighten
chain brake nuts securely with the

bar tool.

_ NChut:nBrake,_bb. _..

7. Use the screwdriver end of the bar
tool to move chain around guide bar.

8. If chain does not rotate, it is too tight.
Slightly loosen chain brake nuts and

loosen chain by turning the adjusting
screw counterclockwise. Retighten

chain brake nuts.

9. If chain is too loose, it will sag be-
low the guide bar. DO NOT operate

the saw if the chain is loose.

_L, WARNING: If the saw is operated
with a loose chain, the chain could

jump offthe guide bar and result in se-

rious injury.
CHECK CHAIN SHARPNESS

A sharp chain makes wood chips. A

dull chain makes a sawdust powder
and cuts slowly. See CHAIN SHARP-

ENING in the SERVICE AND ADJUST-
MENTS section.

CHECK GUIDE BAR
Conditions which require guide bar

maintenance:

• Saw cuts to one side or at an angle.

• Saw has to be forced through the cut.

• Inadequate supply of oil to bar/chain.
Check the condition of guide bar each

time chain is sharpened. A worn guide

bar will damage the chain and make
cutting difficult.

15

Aftereachuse,ensureON/STOP
switchisintheSTOPposition,then
cleanallsawdustfromtheguidebar
andsprockethole.
Tomaintainguidebar:

• MoveON/STOPswitchtoSTOP,

• Loosenandremovechainbrake
nutsandchainbrake.Removebar
andchainfromsaw.

• Cleantheoilholesandbargroove
aftereach5hoursofoperation.

Remove Sawdust From _( j_i_

Guide Bar _ov__"

Oil Holes ,,

• Burring of guide bar rails is a normal
process of rail wear. Remove these

burrs with a flat file.

• When rail top is uneven, use a flat file
to restore square edges and sides.

_"_ File Rail Edges_ N [7

and Sides I U I

square I I

Worn Groove Correct Groove

Replace guide bar when the groove is

worn, the guide bar is bent or cracked,
or when excess heating or burring of the
rails occurs. If replacement is necessary,
use only the guide bar specified for your
saw in the repair parts list or on the de-

cal located on the chain saw.

CHECK FUEL MIXTURE LEVEL

• See FUELING ENGINE under the OP-
ERATION section.

LUBRICATION

• See GUIDE BAR AND CHAIN OIL un-
der the OPERATION section.

INSPECT AND CLEAN UNIT
AND DECALS

• After each use, inspect complete unit
for loose or damaged parts. Clean
the unit and decals using a damp
cloth with a mild detergent.

• Wipe off unit with a clean dry cloth.

CHECK CHAIN BRAKE

• See CHAIN BRAKE in the OPERATION
section.

CLEAN AIR FILTER

A dirty air filter decreases the life and

performance of the engine and in-
creases fuel consumption and harmful
emissions. Always clean your air filter

after 15 tanks of fuel or 5 hours of op-
eration, whichever comes first. Clean
more frequently in dusty conditions. A
used air filter can never be completely
cleaned. It is advisable to replace your
air filter with a new one after every 50

hours of operation, or annually, which-
ever comes first. To clean filter:

1. Loosen 3 screws on cylinder cover.

2. Remove cylinder cover.

3. Remove air filter.

4. Clean the air filter using hot soapy
water. Rinse with clean cool water.

Air dry completely before reinstalling.

5. Lightly oil air filter before installing
to improve the efficiency of air filter.

Use 2-cycle engine oil or motor oil

(SAE 30). Squeeze excess oil from

filter.

6. Reinstall air filter.

7. Reinstall cylinder cover and 3
screws. Tighten securely.

4 _ - Cylinder Cover

Air Filter Screws

_1__yli_v I_der

INSPECT MUFFLER AND SPARK

ARRESTING SCREEN

As the unit is used, carbon deposits

build up on the muffler and spark ar-
resting screen, and must be removed

to avoid creating a fire hazard or af-
fecting engine performance.

Replace the spark arresting screen if
breaks occur.

1.-._ Muffler

////_,_ Diffuser

•f//,/'_J_ / Spark

4/_// Y I / Arresting

[l_jl y Screen

" ' . ,W /Mo ,erCover

,,,.,4J!lT_.:.._%,_¢,.v/ Screws

- .

Body

16

CLEANINGTHE SPARK

ARRESTING SCREEN

Cleaning is required every 25 hours of
operation or annually, whichever

comes first.

1. Loosen and remove the 2 muffler
cover screws.

2. Remove the muffler cover (cover
snaps off muffler body).

3. Remove muffler diffuser and spark
arresting screen assembly. Notice

the orientation of parts for reas-

sembling.

4. Clean the spark arresting screen

with a wire brush. Replace screen

if breaks are found.

5. Replace any broken or cracked
muffler parts.

6. Reinstall diffuser and spark arrest-
ing screen assembly with round

holes facing up.

7. Reinstall muffler cover and 2

screws (7-8 ft-lbs).

REPLACE SPARK PLUG

The spark plug should be replaced
each year to ensure the engine starts
easier and runs better. Ignition timing

is fixed and nonadjustable.

1. Loosen 3 screws on cylinder cover.

2. Remove the cylinder cover.

3. Pull offthe spark plug boot.

4. Remove spark plug from cylinder
and discard.

5. Replace with Champion CJ-7Y
spark plug and tighten securely
with a 3/4 inch socket wrench.

Spark plug gap should be 0.025
inch.

6. Reinstall the spark plug boot.

7. Reinstall the cylinder cover and 3
screws. Tighten securely.

Cylinder

Cover

Spark

Plug Boot

Spark

Plug

REPLACE FUEL FILTER

To replace the fuel filter, drain your unit

by running it dry of fuel. Remove fuel
cap and its connected retainer from

tank. Pull filter from tank and remove
from line. Replace and reassemble.

A(_ WARNING: Disconnect the spark
plug before performing maintenance,

service, or adjustments except for car-
buretor adjustments.

CHAIN SHARPENING
Chain sharpening requires special
tools. You can purchase sharpening
tools at Sears or go to a professional
chain sharpener.

CHAIN REPLACEMENT

_i WARNING: Wear protective
gloves when handling chain. The

chain is sharp and can cut you even
when it is not moving.

It is normal for a new chain to stretch

during the first 15 minutes of operation.
You should recheck your chain tension
frequently and adjust the chain tension

as required. See CHAIN TENSION sec-
tion.

Replace the old chain when it be-

comes worn or damaged. Use only the

Low-Kickback replacement chain spe-

cified in the repair parts list. The cor-
rect replacement bar and chain is also

specified on a decal located on the
chain saw.

See your Sears Service Centre to re-
place and sharpen individual cutters
on your chain.

TO REPLACE CHAIN:

1. Move ON/STOP switch to tile STOP
position.

2. Remove chain brake nuts.

3. Remove chain brake.

4. Turn adjusting screw on bar coun-
terclockwise to move the tension-

ing rack as far as it will go toward
the front of the bar.

17

o

Tensioning R_ac_kk X

5= Slide guide bar behind clutch drum

until guide bar stops against clutch
drum sprocket.

6. Remove the old chain.
7= Carefully remove new chain from

package. Hold chain with the drive
links as shown.

Cutters Depth Gauge

Drive Links

8= Place chain over and behind

clutch, fitting the drive links into the
clutch drum sprocket.

9= Fit bottom of drive links between

the teeth in the sprocket in the

nose of the guide bar.

10. Fit chain drive links into bar
groove.

11=Pull guide bar forward until chain is

snug in the guide bar groove. En-
sure all drive links are in the bar

groove.

12. Install the chain brake.

13=Install chain brake nuts; finger

tighten only. Do not tighten any fur-
ther at this point. Proceed to CHAIN

ADJUSTMENT

CHAIN ADJUSTMENT

See CHAIN TENSION in MAINTENANCE
section.

CARBURETOR ADJUSTMENT

_ WARNING: The chain will be

moving during most of this procedure.

Wear your protective equipment and

observe all safety precautions. The
chain must not move at idle speed.

The carburetor has been carefully set

at the factory. Adjustments may be
necessary if you notice any of the fol-
lowing conditions:

• Chain moves at idle. See IDLE
SPEED-T adjusting procedure.

• Saw will not idle. See IDLE SPEED-T
adjusting procedure.

Idle Speed-T

Allow engine to idle. If the chain

moves, idle is too fast. If the engine
stalls, idle is too slow. Adjust speed
until engine runs without chain move-
ment (idle too fast) or stalling (idle too

slow). The idle speed screw is located
in the area above the primer bulb and

is labeled T.

• Turn idle screw (T) clockwise to in-
crease engine speed.

• Turn idle screw (T) counterclockwise
to decrease engine speed.

If you require further assistance or are
unsure about performing this proce-
dure, contact your Sears Service Cen-

ter or call our customer assistance

help line at 1-800-235-5878.

18

WARNING:Performthefollowing

stepsaftereachuse:

• Allowtheenginetocool,andsecure
theunitbeforestoringortransport-
ing.

• Storechainsawandfuelinawell
ventilatedareawherefuelvapors

cannotreachsparksoropenflames
fromwaterheaters,electric motors or

switches, furnaces, etc.

• Store chain saw with all guards in
place and position chain saw so that

any sharp object cannot accidentally
cause injury.

• Store chain saw well out of the reach
of children.

SEASONAL STORAGE

Prepare your unit for storage at the

end of the season or if it will not be
used for 30 days or more.

If your chain saw is to be stored for a

period of time:

• Clean saw thoroughly before stor-
age.

• Store in a clean dry area.

• Lightly oil external metal surfaces
and guide bar.

• Oil the chain and wrap it in heavy pa-
per or cloth.

FUEL SYSTEM

Under FUELING ENGINE in the OPERA-
TION section of this manual, see mes-
sage labeled IMPORTANT regarding

the use of gasohol in your chain saw.

Fuel stabilizer is an acceptable alter-
native in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to the gasoline in the fuel

tank or fuel storage container. Follow
the mix instructions found on stabilizer

containers. Run engine at least 5 min-
utes after adding stabilizer.

Craftsman 40:1,2-cycle engine oil (air
cooled) is especially blended with fuel

stabilizer. If you do not use this Sears

oil, you can add a fuel stabilizer to your

fuel tank.

ENGINE

• Remove spark plug and pour 1 tea-
spoon of 40:1,2-cycle engine oil (air

cooled) through the spark plug open-

ing. Slowly pull the starter rope 8 to
10 times to distribute oil.

• Replace spark plug with new one of

recommended type and heat range.

• Clean air filter.

• Check entire unit for loose screws,

nuts, and bolts. Replace any dam-

aged, broken, or worn parts.

• At the beginning of the next season,

use only fresh fuel having the proper

gasoline to oil ratio.

OTHER

• Do not store gasoline from one sea-
son to another.

• Replace your gasoline can if it starts
to rust.

19

TROUBLESHOOTING TABLE

_, WARNING: Always stop unit and disconnect spark plug before perform-

ing all of the recommended remedies below except remedies that require

operation of the unit.

TROUBLE CAUSE REMEDY

1. ON/STOP switch in 1. Move ON/STOP switch to ON.Engine will not

start or will run
only a few

seconds after
starting.

Engine will
not idle

properly.

Engine will not
accelerate,
lacks power.

or dies under
a load.

Engine
smokes

excessively.

Engine runs
hot.

STOP position.

2. Engine flooded. 2.

3. Fuel tank empty. 3.

4. Spark ptug not firing. 4.

5. Fuel not reaching 5.
carburetor.

6. Carburetor requires 6.
adjustment.

See "Difficult Starting" in the
Operation Section.

Fill tank with correct fuel mixture.

Instalt new spark plug.
Check for dirty fuel filter; replace.
Check for kinked or split fuel line;

repair or replace.
Contact Sears Service (see back cover).

7. None of the above.

1. Idle speed set too high
or too low.

2. Low Speed Mixture

requires adjustment.

3. Crankshaft seals worn.

4. Compression low.

5. None of the above.

1. Air filter dirty.

2. Spark plug fouled.

3. Carburetor requires
adjustment.

4. Exhaust ports or muf-
tier outlets plugged.

5. Compression low.

6. Chain brake engaged.

7. None of the above.

1. Choke partially on.

2. Fuel mixture incorrect.

3. Air filter dirty.

4. High Speed Mixture
requires adjustment.

5. Crankcase leak.

1. Fuel mixture incorrect.

2. Spark plug incorrect.

3. High Speed Mixture
set too tean.

4. Exhaust ports or muf-
tier outlets plugged.

5. Carbon build-up on
spark arresting screen.

6. Starter housing dirty

7. None of the above.

7. Contact Sears Service (see back cover).

1. See "Carburetor Adjustment" in the
Service and Adjustments Section.

2. Contact Sears Service (see back cover).

3. Contact Sears Service (see back cover).

4. Contact Sears Service (see back cover).

5. Contact Sears Service (see back cover).

1. Clean or replace air filter.

2. Ctean or reptace plug and regap.

3. Contact Sears Service (see back cover).

4. Contact Sears Service (see back cover).

5. Contact Sears Service (see back cover).

6. Disengage chain brake.

7. Contact Sears Service (see back cover).

1. Adjust choke.

2. Empty fuel tank and refill with
correct fuel mixture.

3. Clean or replace air filter.

4. Contact Sears Service (see back cover).

5. Contact Sears Service (see back cover).

1. See "Fueling Engine" in the Operation
section.

2. Reptace with correct plug.

3. Contact Sears Service (see back cover).

4. Contact Sears Service (see back cover).

5. Clean spark arresting screen.

6. Clean starter housing area.

7. Contact Sears Service (see back cover).

20

TROUBLESHOOTING TABLE - Continued

TROUBLE CAUSE REMEDY

Oil h_adequate 1. Oil tank empty. . Fill oil tank.
for bar and 2. Oil pump or oil filter 2. Contact Sears Service (see back cover).

chain clogged.
lubrication. 3. Guide bar oil hole 3. Remove bar and clean.

blocked.

Chain moves at
idle speed.

Chain does not
move when en-

gine is acceler-
ated.

Chain clatters
or cuts roughly.

Chain stops
within the cut.

1. Idle speed requires
adjustment.

2. Clutch requires repair.

1. Chain tension too
tight.

2. Carburetor requires
adjustment.

3. Guide bar rails

pinched.

4. Clutch slipping.

5. Chain brake engaged.

1. Chain tension incorrect.

2. Cutters damaged.

3. Chain worn.

4. Cutters dull, improperly

sharpened, or depth
gauges too high.

5. Sprocket worn.

6. Chain installed

backwards.

1. Chain cutter tops not
filed flat.

2. Guide bar burred or
bent; rails uneven.

3. Clutch slipping.

. See "Carburetor Adjustment" in the

Service and Adjustments Section.

2. Contact Sears Service (see back cover).
. See "Check Chain Tension" in the

Maintenance Section.

2. Contact Sears Service (see back cover).

3. Repair or replace.

4. Contact Sears Service (see back cover).

5. Disengage chain brake.
. See "Check Chain Tension" in the

Maintenance Section.

2. Contact Sears Service (see back cover).

3. Resharpen or repIace chain.

4. See "Chain Sharpening" in the
Service and Adjustments Section.

5. Contact Sears Service (see back cover).

6. Instali chain in right direction.

. See "Chain Sharpening" in the

Service and Adjustments Section.

2. Repair or replace guide bar.

3. Contact Sears Service (see back cover).

Chain cuts at 1. Cutters damaged on . See "Chain Sharpening" in the
an angle, one side. Service and Adjustments Section.

2. Chain dull on one side. 2. See "Chain Sharpening" in the
Service and Adjustments Section.

3. Guide bar bent or worn. 3. Replace guide bar.

If situations occur which are not covered in this manual, use care and good

judgement. If you need assistance, contact Sears Service or the CUSTOMER
ASSISTANCE HELPLINE at 1-800-235-5878.

21

YOURWARRANTY RIGHTS AND

OBLIGATIONS: The U. S. Environ-
mental Protection Agency/Environ-

ment Canada and Sears Canada, inc.,
are pleased to explain the emissions

control system warranty on your year
2001-2004 small off-road engine.

Sears Canada must warrant the emis-
sion control system on your small off-

road engine for the periods of time listed
below provided there has been no

abuse, neglect, or improper mainte-
nance of your small off-road engine.
Your emission control system includes
parts such as the carburetor and the
ignition system. Where a warrantable

condition exists, Sears Canada will re-
pair your small off-road engine at no
cost to you. Expenses covered under
warranty include diagnosis, parts and

labor. MANUFACTURER'S WARRAN-
TY COVERAGE: If any emissions re-

lated part on your engine (as listed un-
der Emissions Control Warranty Parts

List) is defective or a defect in the mate-

rials or workmanship of the engine
causes the failure of such an emission

related part, the part will be repaired or
replaced by Sears Canada. OWNER'S

WARRANTY RESPONSIBILITIES: As
the small off-road engine owner, you

are responsible for the performance of
the required maintenance listed in your

instruction manual. Sears Canada rec-
ommends that you retain all receipts

covering maintenance on your small off-
road engine, but Sears Canada cannot
deny warranty solely for the lack of re-
ceipts or for your failure to ensure the
performance of all scheduled mainte-
nance. As the small off-road engine
owner, you should be aware that Sears

Canada may deny you warranty cover-
age if your small off-road engine or a
part of it has failed due to abuse, ne-
glect, improper maintenance, unap-
proved modifications, or the use of parts
not made or approved by the original

equipment manufacturer. You are re-
sponsible for presenting your small off-
road engine to a Sears Canada autho-
rized repair center as soon as a problem
exists. Warranty repairs should be com-
pleted in a reasonable amount of time,

not to exceed 30 days. Ifyou have any

questions regarding your warranty rights
and responsibilities, you should contact

your nearest authorized service center

or call Sears Canada at
1-800-665-4455. WARRANTY COM-

MENCEMENT DATE: The warranty pe-
riod begins on the date the small off-
road engine is purchased. LENGTH OF
COVERAGE: This warranty shall be for
a period of two years from the initial date

of purchase. WHAT IS COVERED: RE-
PAIR OR REPLACEMENT OF PARTS.

Repair or replacement of any warranted
part will be performed at no charge to

the owner at an approved Sears Cana-

da servicing center. If you have any
questions regarding your warranty rights

and responsibilities, you should contact

your nearest authorized service center

or call Sears Canada at
1-800-665-4455. WARRANTY PE-

RIOD: Any warranted part which is not

scheduled for replacement as required

maintenance, or which is scheduled only

for regular inspection to the effect of "re-

pair or replace as necessary" shall be

warranted for 2 years. Any warranted

part which is scheduled for replacement
as required maintenance shall be war-
ranted for the period of time up to the

first scheduled replacement point for that

part. DIAGNOSIS: The owner shall not
be charged for diagnostic labor which

leads to the determination that a war-
ranted part is defective if the diagnostic

work is performed at an approved Sears

Canada servicing center. CONSE-
QUENTIAL DAMAGES: Sears Canada

may be liable for damages to other en-
gine components caused by the failure
of a warranted part still under warranty.

WHAT IS NOT COVERED: All failures

caused by abuse, neglect, or improper
maintenance are not covered. ADD-ON

OR MODIFIED PARTS: The use of
add-on or modified parts can be

grounds for disallowing a warranty claim.
Sears Canada is not liable to cover fail-

ures of warranted parts caused by the
use of add-on or modified parts. HOW

TO FILE A CLAIM: If you have any

questions regarding your warranty rights
and responsibilities, you should contact

your nearest authorized service center

or call Sears Canada at

22

1-800-665-4455.WHERE TO GET

WARRANTY SERVICE: Warranty ser-
vices or repairs shall be provided at all

Sears Canada service centers. Call

1-800-665-4455. MAINTENANCE,
REPLACEMENT AND REPAIR OF

EMISSION RELATED PARTS: Any

Sears Canada approved replacement
part used in the performance of any

warranty maintenance or repair on emis-

sion related parts will be provided with-
out charge to the owner if the part is un-
der warranty. EMISSION CONTROL

WARRANTY PARTS LIST: Carburetor,

Ignition System: Spark Plug (covered up

to maintenance schedule), Ignition Mod-

ule. MAINTENANCE STATEMENT:

The owner is responsible for the perfor-

mance of all required maintenance as
defined in the instruction manual.

The information on the product label indicates which standard your engine is certified,

Example: (Year) EPA Phase 1 or Phase 2 and/or CALIFORNIA.

This engine is certified to be emissions compliant for the following use:
[] Moderate (50 hours)

[] Intermediate (125 hours)
[] Extended (300 hours)

23