Craftsman 987.799601 User Manual

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Page 1

OWNER’S

ANUAL

jI^L I H IwM

MODEL NO.

987.799601

CRAFTSMAN^

5 Horsepower

CHIPPERA/AC

A Caution:

Read and Follow All Safety Rul 0S and Instructions

Before Operating This Equipment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

with Wheel Adjusters

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustment

• Repair Parts

FORM 1902963(11/94)

Page 2

SAFETY RULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN NOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP,

TRANSPORTING, ADJUSTING, OR MAKING REPAIRS.

IMPORTANT

YOUR UNIT IS EQUIPPED WITH A SAFETY INTERLOCK SYSTEM TO MINIMIZE INJURY. DO NOT ATTEMPT TO

DEFEAT THIS SYSTEM UNDER ANY CIRCUMSTANCES.

TRAINING:

» Read this Owner’s Manual carefully before operating

this equipment Be thoroughly familiar with the controls and the proper use of this equipment

Do not wear loose-fitting clothing or jewelry that can get drawn into the vacuum inlet or chipper chute, or that can get caught by moving parts.

* Never allow children or urttrained adults to operate this

equipment

* Keep the area of operation clear of all persons, particu

larly small children, and pets. Keep bystanders at least 25 feet away from the area of operation.

* Familiarize yourself with all of the safety and operating

decals on this equipment and on any of its attachments or accessories.

* Do not run engine in an enclosed area. Engine exhaust

contains carbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless. Do not operate this equipment near buildings, windows, or air conditioners

* Do not allow hands or any other part of the body or

clothing inside the vacuum inlet, chipper chute, dis charge opening, blower deflector, or near any moving part. Cutting Wades begin to rotate when engine starts and slow down gradually after engine is shut off.

* Before inspecting or servicing any part of the equip

ment, stop the engine and make sure that all moving parts have come to a complete stop. Disconnect the spark plug wire and secure it away from the spark plug. Be aware that rotating blades slow down gradually after engine Is shut off.

* Do not operate this equipment if you are under the influ

ence of alcohol, medication, or when tired or ill

PREPARATION:

• Always wear approved safety goggles (provided) when operating this equipment. The operation of

any powered machine can result in foreign objects being thrown by high-speed rotating parts.

Do not operate this equipment unless the collection bag or blower deflector is installed.

Do not process material through chipper chute when equipment is on uneven ground,

Before starting engine, check that all screws, nuts, bolts, and other fasteners are properly secured. Replace any damaged or unreadable warning and oper ating decals.

Wear work gloves, sturdy footwear, and hearing protec tion when operating this equipment.

Use extra.care when handling gasoline and other fuels. Gasoline and its vapors are highly flammable and explosive. To help prevent a fire or explosion;

a. Use an approved fuel container. b. Never add fuel to a running or a hot engine c. Keep matches, smoking materials, open flames, and

sparks away from the fuel tank and fuel container.

d. Fill the fuel tank outdoors and with extreme care.

Never fiil fuel tank indoors,

e. Replace the caps on the fuel tank and fuel container

and dean up spilled fuel before starting engine. Gas cap shall never be removed or fuel added while engine is running.

Leave 1/2 Inch air space at top of fuel tank to allow for expansion of fuel.

Do not store the machine or fuel container where there is an open flame or spark, or where Ignition sources such as hot water and space heaters, furnaces, clothes dryers, stoves, or eiectric motors are present.

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS-ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

Page 3

OPERATION:

• Before starting this equipment, make certain that the chipper chute, vacuum inlet, discharge opening, and blower deflector are empty, Disconnect spark plug vi/ire before making these checks.

• Never carry passengers on this equipment, They could fail off and be seriously injured, or they couid interfere with safe operation.

• Do not allow hands or any other part of the body or

clothing inside the vacuum inlet, chipper chute, dis charge opening, blower deflector, or near any moving

part,

• Before vacuuming. Inspect the area where the equip

ment is to be used and remove al! metal, bottles, cans, or other foreign objects.

• Do not vacuum any burning or smoldering materials

such as cigars, cigarettes, ashes, or cinders

• When vacuuming or chipping, be extremely careful that

pieces of metal, rocks, bottles, cans, or other foreign objects are not included.

• Do not use vacuum or blower on areas that have been

recently treated with fertilizers, pesticides, or herbicides. Follow chemical manufacturer's safety instructions regarding contact with treated areas ,

• Do not vacuum flammable liquids such as gasoline,

kerosene, diesel fuel, paint thinner, etc.

• If equipment strikes any foreign object or starts making

an unusual noise or vibration, immediately shut off engine and allow all moving parts to come to a com plete stop. Disconnect the spark plug wire and secure it away from the spark plug Then take the following steps: a. inspect for damage. b. Replace or repair any damaged parts.,

c. Check for and tighten any loose parts

• If equipment jams or becomes dogged, immediately shut off the engine and allow all moving parts to come to a complete stop. Disconnect the spark plug wire and secure it away from the spark plug. Use only a wooden stick to dear away debris.

• Before adding or changing any attachments or before

switching between vacuum and blower operation stop the engine and allow all moving parts to come to a com

plete stop, Disconnect the spark plug wire and secure it

' away from the spark plug, ■" ■

• Keep ai! guards, covers, and shields in place and in

good working condition

• Always stand dear of discharge area when operating

equipment with blower deflector installed. Materia! exits at a high speed from the blower deflector.

• Do not operate the chipper with the blower deflector

installed.

•

...............

• Do not operate the chipper if the chipper chute flap is damaged or missing

• Keep your face and body safely away from the chipper chute When chipping, stand on either side of chute and keep arms perpendicular (at a 90° angle) to chute

inlet.

• Do not overreach when feeding materia! into the chip per chute. Keep proper balance and looting at all times.

• Check collection bag frequently for deterioration or wear and replace worn bags. Use only original equipment

replacement bags. Bags manufactured by others could present a safety hazard

• Before removing and installing collection bag, stop the

engine and allow ail moving parts to come to a com plete stop Disconnect the spark plug wire and secure it away from the spark plug

• Empty the collection bag after each use, Decomposing

debris couid generate enough heat to catch fire

• Exercise extreme caution on slopes and avoid exces

sively steep slopes.

• Never operate this equipment on a slippery surface

• Look behind and use care when operating in reverse.

» Do not allow any part of the engine, especially around

the cooling fins and muffler to become clogged with leaves, oil, grease, or any other combustible materiat.

• Watch for traffic when operating near, or when crossing

roadways,

• Never leave the equipment unattended when the engine is running. Stop the engine, disconnect spark plug wire, and secure it away from the spark plug before leaving the equipment

• Use only attachments and accessories that are approved for use with this equipment.

• Operate equipment only in daylight or in good artificial

light.

• Do not tamper with the engine governor settings The

governor controls the maximum safe operating speed

and protects the engine and ail moving parts from dam

age caused by excessive speed. Request help at the nearest Sears service location If a problem exists.

• equipment is provided with a safety interlock sys

tem which prevents the engine from starting unless the coliection bag or biower deflector is installed. The sys tem is also designed to shut off the engine if the opera tor attempts to remove the collection bag or blower deflector while the engine is running. Never attempt to disconnect or otherwise defeat the purpose of this sys tem If the interlock fails to operate properly, shut off the engine and do not operate this equipment until the

system is repaired and is functioning properly,

Page 4

MAINTENANCE AND STORAGE:

• When equipment is stopped for servicing, inspection, storage, or to change an attachment or accessory, make sure the spark plug wire is disconnected from the spark plug. Allow the engine to coo! before making any inspections, adjustments, etc.

• Maintain equipment and aii attachments and acces sories in safe working condition.

• Never perform any maintenance while engine is running or when spark plug wire is connected to spark plug, except where specifically instructed to do so,

• Never store this equipment with fue! in the fuel tank inside a buiiding where fumes may reach an open flame or spark, or where ignition sources are present such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.

• Allow engine to cool before storing in any enclosure,

• Store gasoline in a coo!, well~ventilated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely out of the reach of children,

Store this equipment where children will not have access. Always disconnect the spark plug wire from the spark plug to prevent accidenta! starting.

Check coitection bag frequentiy for deterioration or wear and replace worn bags. Use only original equipment replacement bags. Bags manufactured by others could present a safety hazard.

Refer to ’’Off Season Storage” in this Manual for impor tant storage instructions if equipment is to be stored for an extended period.

SAFETY DECALS:

• Make certain that all safety decals on this equipment are kept clean and in good condition. The decals are shown on Page 35 of this Manual

« Use only original equipment replacement parts. Parts

manufactured by others could present a safety hazard

even though they may fit on this equipment

Page 5

CONGRATULATIONS on your purchase of a Sears Craftsman ChipperA^ac. It has been designed, engineered and manufactured to give you the best

possible dependability and performance.

Should you experience any problems you cannot easily remedy, please contact your nearest Sears Service Center or Retail Store. We have competent, well-trained

technicians and the proper tools to service or repair this

machine.

Please read and keep this Manual. The instructions will help you assemble, operate, and maintain your machine properly. Always observe the SAFETY RULES-

MODEL NUMBER 987799601 SERIAL NUMBER: DATE OF PURCHASE:.

THE MODEL AND SERIAL NUMBER DECAL IS LOCATED ON THE LEFT SIDE OF THE ENGINE MOUNTING PLATFORM.

YOU SHOULD RECORD BOTH THE SERIAL NUMBER AND THE DATE OF PURCHASE KEEP THEM IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this chipper/vac Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Foliow a regular schedule in maintaining, caring for and using your chipper/vac.

• Follow the Instructions under “Customer Responsibilities" and “Storage" sections of this manual.

PRODUCT SPECIFICATIONS

Chipper/Vac

Weight

Length with Handlebars Extended Length with Handlebars Folded

Width

Engine

Engine Engine Type

Engine Displacement Gasoline Capacity Oil (21 ounce capacity)

Spark Plug (gap 0,.030-in.) Champion J19LM

Valve Clearance

WARNING; This chipper/vac is equipped with an

internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or

grass-covered land unless the engine's exhaust system

is equipped with a spark arrester meeting applicable local

or state laws (if any), If a spark arrester is used, it should

be maintained in effective working order by the operator. In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws,. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears authorized service center. See the REPAIR PARTS section of this manual.

5 HP Tecumseh Mode! TVS 115

Vertical Crankshaft

Above 32° F: SAE 30

Below 32° F: SAE 5W30

Autolite 458, or equivalent.

In Canada, replace with

resistor spark plug.

Intake: .006 In

Exhaust: .006 in

65 lbs.

48 in. 28 in. 22 in.

Air-Cooled Four Cycle

115cu in

1-1/4 qts.

LIMITED ONE YEAR WARRANTY

For One Year from date of purchase, when this Chipper/Vac is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the Owner’s Manual, Sears will repair free of charge any

defect in material or workmanship. This warranty excludes the collection bag, spark plug, air cleaner, and chipper blade which are expendable

parts and become worn during normal úse. If this Chipper/Vac Is used for commercial or rental purposes, this warranty applies for only 30 days from the

date of purchase, WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. This warranty applies only while this product is in use in

the United States.

This warranty gives you specific iegal rights, and you may also have other rights which vary from state to state,

SEARS, ROEBUCK AND CO., D/817WA - HOFFMAN ESTATES, IL 60179

.................

Page 6

PRODUCT SPECIFICATIONS........

WARRANTY.....

ASSEMBLY..............

.........................................

............................

OPERATION.......................................

......

,.,...„..,....5

..................

........8

.....17

CUSTOMER RESPONSIBILITIES ............

INDEX

Gasoline

Air Filter. , Assembly

. . 28

8-16

Baffle Plate

Blade, Chipper.................................30

Blower Deflector

Blower Operation.................. 24

Bolts, Torque

Chipper

Chute Location Cutting Blade. Operating Tips

Operation , .......................

Clearing Jams and Clogs , Collection Bag, Install Collection Bag, Remove .,

Control Lever, Engine ....

Cooling System, Cleaning Customer Responsibtiities Gutting Blade, Chipper.,,

Decals

Engine

Air Filter ........................

Control Lever

Cooling System

Fuel .....................................

Ignition

Oil.....

Operation ........................... 19-20

Prim er

Spark Arrester ....

Spark Plug

...................................

..............................

..................................

..................

..............

................

................................... 35

......................

...................

.............

................... .

................................

...................

...........

..........

.............

...............

......

30-31

, 25 . 25 ,26

. 10

. 12

. 17

„ . 28

-.27

30*31

___

.......

.... 29

___ ___

.... 28

....... 29

.17 28 19

27 20

Adding......................................... ,19

Specifications. ,

Handlebars

Ignition System ............................

Installing Shredder Screen.............11

Jams and Clogs .26

Location of Controls .......................17

Lubrication, .29

Materials to Avoid ............... ., ., 21

Model/Seria! Number

Oil

..................................

Off-Season Storage,..

Operation, S afety ....

Parts List

Preparation, Safety ...............

Primer . 17, 20

Recoil Starter Rope Removing Shredder Screen .,.. 11 Replacing Chipper Cutting

Blade, ., , 30-31

SERVICE AND ADJUSTMENTS

STC3 R^\C3 E..«. ...............32

......7

....27

TROUBLESHOOTING

DECALS......

repair parts - CHIPPER/VAC. repair PARTS » engine.

PARTS ORDERING/SERVIGE ...........Back Cover

....

........................18

.................................... 8

.................... 5

.....

...........................

................

........................

.........................................

......................................................

...............

.........................................

5, 1 8

. 36-40

.........

. 17 ,20

Safety Rules Safety Decals

Safety Interlock ..................

Service, Engine Service Recommendation

Checklist

Shredder Screen .................

Spnrk Arr este r, . -,, 28

Spark Plug...............

Starter Rope . , .., Storage

Safety.................

Off'Season

Tips & Hints

nhinnAt Onptf^iinn

Vacuum Hose Operation ,, ,, 23

Waik-Behind Vacuuming

Torque Chart................................ 31

Training, Safety

Troubleshooting ........................33-34

Unpacking .......................................

Vacuum Hose

Installation ........... ,14

Operation................................ ... 23

Vacuum Inlet

Cap...............................................

Vacuuming

Assembly for,......................... ... 10

Handlebar Position for ........ 8

Operation .................................. 22

Vacuuming and Chipping

Guide .

....................... ,

........................ . .,. 35

...........................

....................

......................................

....30

...33

.................35

.........

. .... .8

.........

.........- ^ 27"'29

., „, .27

. .... 11

............

.................................

....

, . 1 7, 20

....

.........

.............

2-4

Page 7

ATTACHMENTS

This attachment was available when the cWpper/vac was purchased. It is available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you provide the model number of your

chipper/vac.

VACUUM HOSE

The optional vacuum hose attachment allows you to extend the reach of the machine by 10 feet to easily reach in, around, under and behind bushes, shrubs, trees, fences, lawn furniture, etc. If you purchased a vacuum hose with the chipper/vac, you will find it packaged in a separate carton.

Instructions for installation and use of the vacuum hose are presented in this Manual, See “Vacuum Hose Operation" on Page 14.

Optional mcutim hose and baffie plate, (Stock No. 71-85689}

ENGINE ACCESSORIES

Engine accessories such as gas cans, engine oil, and replacement spark plugs are also available at your local Sears

service center and most Sears retail outlets-

Page 8

ASSEMBLY

Read these Instructions in their entirety before you attempt to assemble your new chipper/vac. Your new chipper/vac

has been completely assembled at the factory, except for the items shown in Figure 1. To ensure proper operation of your chipper/vac, all nuts and bolts must be securely tightened when changing the configuration of the machine Use the correct tools as necessary to ensure proper tightness.

UNPACKING INSTRUCTIONS (see Figure 1)

1, The following items are contained in the shipping carton and shown in Figure 1;

(A) Chipper/Vac

{B) Safety Goggles

{D) Collection Bag

2. Check for missing or damaged parts. If any parts are

missing or damaged, contact your local Sears service

center or Sears retail outlet for assistance.

IMPORTANT: MOTOR OIL AND GASOLINE MUST BE

ADDED TO THE ENGINE BEFORE THE ENGINE IS

STARTED. THE PROCEDURES FOR ADDING

MOTOR OIL AND GASOLINE ARE ON PAGES 18

AND 19.

NOTE; Ail references to the front, rear, left and right of

the machine are determined as follows;

The inlet cap for the optional vacuum hose is located on

the front of the machine. The discharge opening is at

the rear The left and right sides are determined by

standing at the rear of the machine when the handlebars are in the “vacuum" position

UNFOLD THE HANDLEBARS (see Figure 2)

1. Squeeze the handlebar end {with decal “Push in Here”) toward the center of the machine to release end from the notch in the mounting bracket (C) and swing the handlebars up over the machine toward the rear.

2. Position the handlebar ends in the “vacuum” notches of the brackets (D in Figure 2 inset).

3. Unfold the handlebars until the channels on the upper left and right handlebars are aligned with the lower handlebars (A). If necessary, loosen knobs (B) before

unfolding handlebars

4. Tighten the knobs (B)

CHECK ALL NUTS AND BOLTS FOR

TIGHTNESS

Check all nuts and bolts for tightness following assembly and according to the schedule given in the section which describes "Customer Responsibilities" on Page 27. NOTE: Do not overtighten the bolts which attach the engine mounting plate to the housing. DAMAGE TO THE HOUSING COULD RESULT

Page 9

ASSEMBLY

ASSEMBLY CONFIGURATIONS

Your machine has been partialiy assembled at the factory. The remaining assembly steps should be done on a clean, level surface. Choose the mode of operation from the pictures below and then go to the page for assembly of the chlpper/vac in the desired configuration,

Walk-behind vacuuming - see Page 10

WALK-SEHiND VACUUMING

OPERATION CHECKLIST

✓ Collection bag installed and zipped.

✓ Baffle plate off (provided with

optional vacuum hose kit only)

✓ Vacuum inlet cap installed.

i/ Handlebars positioned toward the

rear of the machine.

Wmi

CAUTION

To prevent persona! injury or property damage, do not

conneot the spark plug or star! the engine until al!

assembly steps are complete and you have read and understood the safety and operating instructians in this Manual.

Blower operation»see Page 12

BLOWER OPERATION CHECKUST

✓ Handlebars positioned toward the

front of the machine.

\/ Collection bag removed-

✓ Blower deflector installed, ✓ Vacuum inlet cap installed. ✓ Baffle plate off (provided with

optional vacuum hose kit only)

CHiPPER OPERATION CHECKLIST

✓ Handlebars positioned toward the rear of

the machine.

✓ Collection bag installed and zipped.

Blower deflector and baffle plate (optional) off.

✓ Vacuum inlet cap installed.

Using the vacuum hose (optional) - see Page 14

VACUUM HOSE OPERATION CHECKUST

✓ Handlebars positioned toward the rear of the

machine

✓ Collection bag Installed and zipped.

✓ Baffle plate on

✓ Vacuum hose installed.

Page 10

ASSEMBLY

ASSEMBLY FOR WALK-BEHIND VACUUMING OR USING THE CHIPPER

4. Pull the screen (A) out of the discharge opening. Re

install the rods and hair pin dips on the screen for safe keeping.

IMPORTANT: THE HAIR PIN CUPS SUPPLIED WITH

THE SCREEN ARE THE ONLY STYLE FASTENERS THAT SHOULD BE USED. DO NOT USE SUBSTITUTES OR FAILURE OF EQUIPMENT OR

PERSONAL INJURY COULD RESULT.

5. Remove supports from beneath machine.

STEP 1: REMOVE OR INSTALL SHREDDER SCREEN

A shredder screen (A, Figure 3) is factory-installed inside the processing chamber. Vacuumed or chipped material passes through the slots in the screen before it is discharged. The screen produces up to an 8:1 reduction of material.

The screen is designed for use only with dry materials. Before processing damp materials, remove the screen to reduce clogging and to improve air flow inside the processing chamber. Before chipping a large number of branches, remove the shredder screen for faster discharge of the chips.

To Remove Shredder Screen:

1. Stop the engine, disconnect the sparkplug wire

from the sparkplug, and make sure that ail moving

parts have come to a complete stop.

2. To remove rear rod (B, Figure 3), remove the

collection bag or the blower deflector (if installed). Then, remove the hair pin clip (D) and puli the rod out through the bottom of the deck

3. Use sturdy supports to prop up the right side of the

machine a few inches. Then, remove the hair pin clip (D) and puli the front rod (C) out through the bottom of the deck

To install Shredder Screen:

1. Stop the engine, disconnect the spark plug wire

from the spark plug, and make sure that ail moving

parts have come to a complete stop.

2. Remove the collection bag Remove the rods and

hair pin clips which were stored on the shredder screen. Insert the screen (A) into the processing chamber with the flat, angled end facing to the rear and the curve in the screen facing to the right See Figure 3. Align mounting holes in screen with the holes in deck.

3. Using sturdy supports, prop up the right side of the machine a few inches, insert front rod (C) up through bottom of deck, into screen mounting hole, and out through the top of the deck. Test that the rod is through the screen by pulling on the screen - the screen should not move Secure rod with hair pin clip (D).

4. Insert rear rod (B) up through bottom of deck, into the

screen mounting hole, and out through the top of the deck. Make sure that the rod is in the screen by trying to move the screen from side to side. Secure the rod with the hair pin dip (D)

5. Re-install the collection bag-

Page 11

ASSEMBLY

A CAUTION

• Check Ihe collection bag frequently for deterioration and wear and replace worn bags.

STEP 2: INSTALL COLLECTION BAG

For walk-behind vacuuming or using the chipper, install the collection bag as described below.

1. Stop the engine, disconnect the spark plug wire

from the sparkplug, and make sure that ail moving

parts have come to a complete stop.

2. Make sure the bag (A in Figure 4) is zipped,

3. Piace the collection bag straps over the handlebars.

4. Line up the tabs on the bag inlet adapter (B) with the

slots in the discharge opening (C) and slide the bag inlet adapter down ait the way into the slots. Turn the

retaining knob (F) until the tab on the knob drops into the

slot on the top of the bag inlet adapter

STEP 3: ADJUST THE VACUUM INLET HEIGHT

The vacuum inlet height can be adjusted to six different settings in approximately 1/2" increments. These settings allow inlet suction to be adjusted for varying needs. For example, when vacuuming deep layers of leaves, adjust the vacuum inlet height at the front of the machine to its highest setting as described below (see Figure 5):

1. Stop the engine, disconnect the spark plug wire

from the sparkplug, and make sure that all moving parts have come to a complete stop.

2. Squeeze the adjuster lever (A in Figure 5) toward the

wheel to disengage the adjuster pin from the hole in the height adjuster bracket.

3. Rotate the adjuster lever toward the rear (discharge

opening) of the machine to raise the height and then release the adjuster lever so that the adjuster pin engages the selected hole in the bracket. Rotate the lever in the opposite direction to lower the inlet height

4. Be sure that both adjuster levers are adjusted to the

same height

Figure 4: instali collection bag.

NOTE: The'rod (D) on the inlet adapter is part of the machine’s safety interlock system. Make sure that the rod fitssecurely in the slot in the safety interlockswiich (E),

BAG MAINTENANCE TIP: Keep the bag clean by occasionally washing it (by hand) with mild soap and water, A clean bag improves air flow and resuits in better vacuuming performance. Do not wash the bag in an automatic washer Do not use a cleaner which contains bleach. Allow the bag to dry thoroughly before storing.

Figure S: Vacuum Height Adjustment Lever and inlet Cap.

STEP 4: INSTALL VACUUM INLET CAP

1, Posfion the inlet cap {B, Figure 5) so that the bar on the cap is aligned with the arrow at the REMOVE position.

*2. Twist the cap 1/4 turn clockwise which will secure the

cap in place

Page 12

ASSEMBLY

ASSEIVIBLY FOR BLOWER OPERATION

IMPORTANT: DO NOT USE THE CHIPPER iF THE MACHiNE IS SET UP FOR BLOWER OPERATION.

STEP1; REMOVE THE COLLECTION BAO {IF

NSTALLcD)

1„ Stop the engine, disconnect the sparkplug wire

from the spark plug, and make sure that all moving

parts have come to a complete stop,

2. Pull and then turn the retaining knob (F in Figure 6) so that it dears the edge of the bag inlet adapter (B) and the tab rests on the upper housing. Grasp the pui! strap and slide the bag Inlet adapter (B) out of the slots in the discharge opening (C).

3. Hold the collection bag (A) with the inlet opening upright so that material does not fall out, and slide the straps off the handlebars.

4. Unzip the collection bag and empty it by shaking the bag gently to remove all debris

STEP 2: ADJUST HANDLEBARS If the handlebars are in the vacuum position, they must

be adjusted to the "blower" position for blower operation. 1, Squeeze the handlebar end (see decal "Push in

Here") toward the center of the machine and swing the handlebars over to the front of the machine,

2. Release the handlebars ends in the “bioweh’ notches (A), See Figure 7.

Figure 7: Adjust handlebars to '“blower" position.

STEP 3: ADJUST THE VACUUM INLET HEIGHT For best results, adjust the vacuum inlet to its highest

position for operating the blower. Instructions for making this adjustment are provided on Page 11.

Figure 6: Remove collection bag.

Page 13

ASSEMBLY

STEP 4: REMOVE THE SHREDDER SCREEN

For maximum air flow, remove the shredder screen before installing the blower deflector.

1. The screen (A) is held in place by two long rods (B and C) and hair pin clips (D). See Figure 8,

2. To remove the rear rod (B), remove the hair pin clip (D) and pull the rod out through the bottom of the deck.

3. Use sturdy supports to prop up the right side of the machine a few inches. Then, remove the hair pin clip and pull the rod (C) out through the bottom of the deck.

4. Puli screen (A) out of the discharge opening. Re

install the rods and hair pin clips on the screen for safe keeping.

IMPORTANT: THE HAIR PIN CUPS SUPPLIED WITH

THE SCREEN ARE THE ONLY STYLE FASTENERS THAT SHOULD BE USED, DO NOT USE SUBSTITUTES OR FAILURE OF EQUIPMENT OR

PERSONAL INJURY COULD RESULT.

5. Remove the supports from beneath unit

STEP 5: INSTALL BLOWER DEFLECTOR

Position the tabs on the sides of the blower deflector (A

in Figure 9) into the slots tn the discharge opening (B ) and slide the blower deflector down all the way into the slots. Turn retaining knob (D) until the tab on the knob drops into the slot on the blower deflector. {Reverse this procedure when removing the blower deflector.)

NOTE: The rod (C) on the blower deflector is part of the machine's safety interlock system. Make sure that the rod fits securely in the slot in the safety interlock switch

(E) . STEP 6: INSTALL VACUUM INLET CAP

f. Postion the inlet cap (A, Figure 10) so that the bar on

the cap is aligned with the arrow at the REMOVE position.

2. Twist the cap 1/4 turn clockwise which will secure the

cap in place

IMPORTANT; THE VACUUM INLET CAP MUST BE

INSTALLED DURING BLOWER OPERATION.

Figure 9: Install blower deflector.

Figure 10: Vacuum Inlet Cap installed.

Page 14

ASSEMBLY

ASSEMBLY FOR OPTIONAL VACUUM

liwOC UHCrlAi ILliM

NOTE; The options! Vscuurn Hose is desiQned for stationary vacuuming operation only.

STEP 1: MOVE HANDLEBARS TO VACUUMING POSITION

1. Stop the engine, disconnect the spark ping wire

from the spark plug, and make sure that all moving parts have come to a complete stop.

2. Squeeze the handlebar end {A in Figure 11 inset with

decal “Push in Here") toward the center of the machine to release end from the notch in the mounting bracket and swing the handlebars up over the machine toward the rear,

3. Position the handlebar ends in the “vacuum” notches

of the brackets (B in Figure 11 Inset),

Handleliars in Vacuum Position

Figure 11: Handlebar position for vacuuming.

STEP 2: REMOVE BLOWER DEFLECTOR (IF INSTALLED)

Turn retaining knob (D in Figure 12) untii the tab on the knob is out of the slot in the blower deflector. Pull the sides of the blower deflector (A in Figure 12) out of the slots in the discharge opening (B ) and slide the blower deflector off the machine.

Figure 12: Remove blower deflector.

Page 15

ASSEMBLY

STEP 3: REMOVE THE SHREDDER SCREEN

For maximum air flow, remove the shredder screen before installing the vacuum hose.

1. The screen (A) is held in place by two long rods {B

and C) and hair pin clips (D) (see Figure 13).

2. To remove the rear rod (B), remove the collection

bag (if installed). Then, remove the hair pin clip and pull the rod out through the bottom of the deck.

3. Use sturdy supports to prop up the right side of the

machine a few inches Then, remove the hair pin clip

and puli the rod (C) out through the bottom of the deck

4. Pull the screen out of the discharge opening. Re install the rods and hair pin clips on the screen for safe keeping.

IMPORTANT: THE HAIR PIN CUPS SUPPLIED WITH

THE SCREEN ARE THE ONLY STYLE FASTENERS THAT SHOULD BE USED. DO NOT USE SUBSTITUTES OR FAILURE OF EQUIPMENT OR

PERSONAL INJURY COULD RESULT,

5. Remove the supports from beneath the machine.

STEP 4; INSTALL COLLECTION BAG

CAUTION

« Ch eck th e coll ectio ji bag fr eque ntly deterioration and wear and replace worn bags.

For using the vacuum hose, install the collection bag as described below.

1. Make sure the bag (A in Figure 14) is zipped,

2. Place the collection bag straps over the handlebars,

3. Line up the tabs on the bag inlet adapter (B) with the

slots in the discharge opening (C) and slide the bag inlet adapter down all the way into the slots. Turn the retaining knob (F) until the tab on the knob drops into the slot on the top of the inlet adapter.

NOTE: The rod (D) on the inlet adapter is part of the machine's safety interlock system, Make sure the rod

fits securely in the slot in the safety interlock switch (E).

BAG MAINTENANCE TIP: Keep the bag dean by occasionally washing it (by hand) with mild soap and water, A dean bag improves air flow and results in

better vacuuming performance Do not wash the bag in an automatic washer. Do not use a cleaner which contains bleach. Allow the bag to dry thoroughly before storing.

for

Figure 14: Install colleetian bag.

Page 16

ASSEMBLY

STEP 5: INSTALL BAFFLE PLATE

The baffle plate, which is included only with the optional vacuum hose, concentrates the suctioning power of the machine into the hose by blocking the air flow underneath the front of the machine. To install the baffle plate, position the plate underneath the front of the deck and snap it into place as shown in Figure 15,

Baffle Plate Removal

To remove the baffle plate, grasp the tabs on each side of the plate, press outward, and remove the plats

STEP REMOVE VACUUM INLET CAP AND INSTALL HOSE

1. Remove the vacuum inlet cap (A, Figure 16) by twisting the cap counterclockwise approximately 1/4 turn unti! the bar on the cap is aligned with the arrow at the

REMOVE position. Lift the cap off the inlet opening. Do

not misplace the vacuum inlet cap.

2. Line up the tabs on the hose (B) with the slots in the

vacuum inlet opening and insert the hose. Turn the hose approximately 1/4 turn clockwise until it is in the

LOCK

handle should now be on the top of the hose,)

3. The machine is now properly assembled for use with the vacuum hose.

position See Figure 16. (The hose support

Figure 16: Pemave vacuum inlet cap and install vacuum hose.

Page 17

OPERATION

KNOW YOUR CHIPPER/VAC

READ THIS OWNER*S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHiPPERA/AC, Figure

17 identifies the following key features and controls on

your machine:

(A) COLLECTION BAG; Used to collect material

resulting from vacuuming or chipping operation,

(B) ENGINE CONTROL LEVER: Used to control the

speed of the engine.

carburetor to the cylinder for use when starting a cold

engine.

(D) AIR CLEANER: Filters dirt which could damage

engine parts.

(E) CHIPPER CHUTE: Used to process small

branches. (F) FUEL TANK: Stores engine fuel

(G) RECOIL STARTER ROPE; Used to start the

engine.

(H) BLOWER DEFLECTOR: Directs airflow when

machine is used in blower configuration,

(I) SAFETY INTERLOCK ROD: Part of the safety

interlock system which stops the engine if either the collection bag or blower deflector is not installed

{J) VACUUM HOSE (OPTIONAL); Used for remote vacuuming.

(K) BAFFLE PLATE: Used with optional vacuum hose, (L) VACUUM INLET CAP: Covers vacuum hose inlet

when machine is used for walk-behind vacuming or chipping,

(M) SPARK PLUG; Provides spark for engine ignition (N) VACUUM HEIGHT ADJUSTMENT LEVER: Allows

adjustment of the space between the bottom of the machine and the ground.

Figure 17: Features and Controls.

Page 18

BEFORE STARTING ENGINE

OPERATION

STEP1: ADD OIL TO ENGINE

1. The machine was shipped without oil in the engine.

The engine requires approximately 21 ounces of oil.

2, Only use high quality detergent oil rated with the A.Pi. service classification of “SF" or “SG” Select the oif’s SAE viscosity grade according to your expected operating temperature:

NOTE: Change the oil after the first two operating hours. See "Changing Oi!" on Page 27 in the “Customer Responsibilities" section of this Manual

colder-^ 32°F-

5W30

NOTE: Although muiti-viscoslty oils (5W30,10W30, etc.), improve starting In cold weather, these multi viscosity oils will result in increased oil consumption when used above 32°F, Check your engine oil level

more frequently to avoid possible engine damage from

running low on oil

SAE 30

warmer

3. With the machine on level ground, remove the

dipstick (A, Figure 18) and place it on a clean surface.

4. Using a clean funnel, slowly add oil to the dipstick hole. While adding oil, frequently reinstall dipstick (screw dipsftck down securely) to check oil level Wipe dipstick with a clean doth before reinserting each time Fill to the “FULL" mark on dipstick, DO NOT OVERFILL!

5. Reinstaii the dipstick securely

mmm

Rotating Cutting Blades Will Cause Serious Personal Injury!

Do not allow fiands or any part of tiie body or clotfiiiig inside tile vacuum inlet, chipper chute, discharge opening, or blower deflector opening when the engine is running. Before inspecting or servicing any part of the machine, stop the engine and make sure that al! moving parts have come to a complete stop. Disconnect the spark plug wire and secure it away

from the spark plug.

STEP 2: ADD GASOLINE TO THE FUEL TANK

Fill the fuel tank with fresh, dean, unleaded regular automotive gasoline. (Leaded regular and unleaded premium grades of gasoline are acceptable substitutes.)

□ Do not mix oil with gasoline, □ Do not use gasoline left over from last season or

stored for long periods.

WARNING: Experience indicates that alcoho! blended fuels (called gasohol or using ethanoi or methanol) can attract moisture which leads to separation and formation of adds during storage. Acidic gas can damage the fuel system of an engine while in storage

To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Drain the gas tank, start the engine and 1st it run untii the fuel lines and carburetor are empty Use fresh fuel next season. See STORAGE instructions for additional information.

Never use engine or carburetor cleaner products In the fuel tank or permanent damage may occur.

Figure 18: Remove dipstick to add oil to engine.

A DANGER

Gasoline is highly flammable and its vapors are explosive. To prevent personal injury or properly damage:

e Do not add fuel if the engine is running or still hot from recent operation. Allow the engine to cool for at least three minutes.

» Do not fill the fuel tank indoors. Alter fillirigT wipe up any spills and move the machine away from gasoline fumes before starting the engine.

• Do not allow open flames, matches, or smoking in area.

Page 19

OPERATION

To Add Gasoline

1. Stop t/te engine and wait for ail moving parts to

come to a complete stop. Disconnect the sparkplug wire and secure it away from the spark plug. Allow the engine and muffler to cool for at least three

minutes.

2. Clean area around fuel fill cap and remove cap {A in

Figure 19) from fuel tank-

3. Use a clean funnel to fill the fuel tank to 1/2 inch

below the bottom of the filler neck (to provide room for fuel expansion)

4. Re-install the fuel fill cap securely and wipe up any

spilled gasoline.

PRE-STARTING PROCEDURES

IMPORTANT: REVIEW THE SAFETY SECTION AND

READ THIS SECTION IN ITS ENTIRETY BEFORE

STARTING THE ENGINE. With the spark plug wire disconnected from the spark

plug, perform the following pre-starting procedures as

required before each start-up:

□ Place the machine outdoors on level ground. □ Make sure you are wearing safety goggles (and

heavy work gloves if using the chipper),

□ Be sure that all bystanders are at least 25 feet away

from the area of operation.

□ Check that the chipper chute, vacuum inlet, or

discharge deflector are empty (after initial use of the machine).

□ Check that ail screws, nuts, bolts, and other fasteners

are properly secured. □ Check the oil level in the engine □ Re-attach the spark plug wire before starting the

engine.

DANGER

To Prevent Personal Injury or Property Damage:

• Cutting blades begin to rotate when the engine starts and slow down gradually after the engine is shut off. Do not allow hands or any other part of the body or olothing inside the vacuum inlet, chipper chute, discharge opening, blower deflector opening, or near any moving part.

• Do not run the engine in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless and tasteless. Do not operate this equipment near buildings, windows, or air conditioners.

SAFETY INTERLOCK SYSTEM

Your machine is equipped with a Safety Interlock System which prevents the engine from starting unless the collection bag (or blower deflector) is installed The rod

(A, Figure 20) must be positioned as shown in slot (B) in

order to start the engine. The system also stops the engine if the operator attempts

to remove the bag or blower deflector while the engine is

running. When the rod is not in place, a circuit closes to

ground out the engine

If the safety interlock system fails, shut off the engine and

do not operate the machine until the system has been

repaired. Contact your local Sears service center for repairs.

WARNING

To avoid personal injury or property damage, do not operate this machine unless the safety interlock system is functioning properly.

Figure 20: Safety Interlock System,

Page 20

OPERATION

GENERAL OPERATION

Understanding how your machine works will help you achieve the best results when using the ChipperA/ac. Read the following explanation before using the machine and see Figure 21 which shows the internal workings of the

ChipperA/ac,

(A) Chipper Chute

(B) Chipper Cutting Blade

(E) Fan Blade (1 of 4) (F) Discharge Opening

Figure 21: Cutaway view. (Blower defiector removed for ciarity,}

STARTING THE ENGINE

1. Put on safety goggles and work gloves. Do not wear loose fitting clothing or jewelry that can get caught in moving parts.

2. Move the Engine Control Lever (A, Figure 22) all the

way to the (toward rabbit position) until it stops.

3. When starting a cold engine, f/fm/ypush primer (B, Figure 22) five (5) times before trying to start the engine (This step is not required when starting an engine which has already run lor a few minutes.)

4. Stand at the left front of the machine. Place one foot against left front wheel to stabilize the machine.

5. Look behind you to make sure there are no obstacles in the way. Grasp the Starter Rope Handle (C) and pull

handle quickly. Do not allow starter rope to snap back.. NOTE: in cool weather, repeat primimg step if

necessary. In warm weather, over priming may cause

flooding so that the engine will not start. If the engine is

flooded, wait a few minutes before attempting to start it and do not repeat the priming step.

6. Leave the Engine Control Lever at the FAST (rabbit) setting. FAST is the recommended setting for all vacuuming and chipping operations.

STOPPING THE ENGINE

1. Move the Engine Control Lever all the way to the left

(toward turtle position) until It stops

2. Listen for all moving parts to come to a complete stop. There is an audible tone when the cutting blades

are slowing down.

Page 21

OPERATION

VACUUMING OPERATION

Vacuuming operation begins in the processing chamber where the blades attached to the fiywheel spin at up to 3600 RPM, creating a powerful suction yaterial enters the processing chamber from beneath the machine during waik-behind vacuuming and during use of the biower deflector. Material enters from the hose during use of the vacuum hose. The material is then processed

CHIPPING OPERATION

Chipping operation also takes place in the processing chamber. Branches ted down through the chipper chute

enter the processing chamber where a hardened steel chipper blade, mounted on the spinning flywheel, slices the materia! into small chips. The chips are then

propelled out from the processing chamber through the

discharge opening into the collection bag.

through the chamber (and screen if instailed) and exits from the discharge opening into the collection bag or is propelled out through the blower deflector.,

VACUUMING AND CHIPPING GUIDE

The Chari below lists some commonly available materials that can be processed using your Chipper/Vac. This chart is

only Intended as a general guideline For complete vacuuming and chipping operating instructions, please read this

entire Operation Section.

iVlATERIAL

Dry leaves

WALK-BEHIND VACUUMING

VACUUM HOSE

or BLOWER DEFLECTOR

Yes (1)

Yes (2)

CHIPPER

Damp leaves

Acorns & pine needles

Grass clippings

Vines

Cornstalks

Small branches

Yes (1.2) Yes (2,3) : Yes (1.2)

Yes (2) Yes (2) Yes (2)

Yes (cut into very short

Yes (cut off root

(1-1/2“ max. dia)

Light brush

1 - Ad|ust vacuum inlet height up or down as needed for walk-behind vacuuming,

2 - Remove the shredder screen to prevent clogging and improve air flow 3 - Remove screen and adjust vacuum inlet height to lowest position,

MATERIALS TO AVOID

Q METAL □ ROCKS □ GLASS □ PLASTIC □ OTHER NON^ORGANIC FOREIGN OBJECTS □ DIRT & SAND (WILL QUICKLY DULL

CHIPPER BLADE)

□ STICKS AND TWIGS (WILL CLOG VACUUM INLET

OR HOSE ~ PLAGE IN CHiPPER CHUTE ONLY)

.................. ................

No No No

lengths)

bàli)

Yes

Page 22

OPERATION

WALK-BEHIND VACUUMING OPERATION

Figure 23: Machine prepared far wslk-behind vacuuming.

Operation

1. Prepare the unit for vacuuming by following the

assembly steps on Page 10.

2. Walk slowly behind the machine to allow the machine

to draw the debris off the ground.

3. in certain conditions it may be necessary to make two

passes over the area

4. Be sure to frequently empty the collection bag.. See Step 1 on Page 12.

5. To stop the machine, move the Engine Control Lever all the way to the teff (toward turtle position) until it stops.

6. Listen for all moving parts to come to a complete

stop. There is an audible, distinct sound produced as the cutting blades slow down. Wait for this sound to stop before inspecting, servicing, or changing the operating mode of the machine

nmmñ

To Prevent Personal Injury or Properly Damage: » Cutting blades begin to rotate when the engine

starts and slow down gradually alter the engine is shut off. Do not allow hands or any other part of the

body or olothing inside the vacuum hose opening, blower discharge opening, chipper chute, or near any moving pari.

« Before inspecting, cleaning, or servicing the

machine, stop the engine and make sure that all moving parts have come to a complete slop. Disconnect the spark plug wire and secure it away from the spark plug.

• To avoid personal injury or property damage, do not operate this machine for vacuuming unless the collection bag is installed.

« Review all of the rules in the Salety Section of this iWanual,

IMPORTANT

Spring Operation:

Spring clean-up can be especially difficult! Leaves and other debris may have matted down over the preceding months For best results when vacuuming this type of debris: remove the screen, lower the vacuum inlet, and walk slowly. You can even use the machine as you would a vacuum cleaner, moving it back and forth over particularly stubborn debris, or loosen the debris with a few quick passes of a rake, and then vacuum.

Fall Operation:

Don't try to vacuum too much at one time! Optimum

performance is obtained when leaves are vacuumed once a week, or even more often at the peak of leafdrop. Keep ahead of the leaves in the long run, this

is the easiest and fastest way to deal with ail of your

Fall leaves-

Walk-Behind Vacuuming Tips and Hints

□ Avoid overfilling the vacuum inlet which can lead to

clogging, especially if the materia! is wet and soggy. A steady, smaller flow of materials provides the most effective results,

□ Work from the outer edge of leaf piles and gradually

work inward.

□ Mow the lawn before the leaves fall to make

vacuuming easier. Keeping your lawn a bit

shorter in the Fall will help a great deal.

□ Check and empty the collection bag frequently.

IMPORTANT: !F THE MACHINE JAMS OR CLOGS, IMMEDIATELY SHUT OFF

THE ENGINE AND DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK

PLUG. REFER TO PAGE 26 FOR SAFETY PRECAUTIONS AND DETAILED INSTRUCTIONS ON HOW TO REMOVE JAMS AND CLOGS.

□ If possible, vacuum frequently to avoid deep piles of

leaves from accumulating on the lawn,

□ Use care when vacuuming near pianiings,

ornamentals, mulches, stone or gravel.

□ Use the blower deflector to blow the leaves into long

rows before walk-behind vacuuming if the ieaf cover is sparse.

□ Avoid vacuuming long twigs and sticks which are

iikeiy to jam or clog the vacuum inlet Instead, process twigs and sticks using the chipper chute as described on Page 25.

Page 23

OPERATION

VACUUM HOSE OPERATION

NOTE: The optional Vacuum Hose is designed lor stationary vacuuming operation oniy.

OPERATION

1. Prepare the unit for use of the vacuum hose by following the assembly steps on Page 14.

2. Move the machine to the vacuuming site and park the machine on level ground.

NOTE: To avoid damaging the hose, drape the hose to the right side of the machine when moving the machine between vacuuming sites. Do not allow the hose to touch the engine.

3. Use the handle attached to the hose to easily maneuver the hose around corners, underneath bushes, etc. See Figure 24.

4. To stop the machine, move the Engine Control Lever all the way to the /eff {toward turtle position) until it stops.

5. Empty the collection bag frequently when using the vacuum hose. See Page 12 for instructions.

6. Listen lor ali moving parts to come to a complete stop. There is an audible, distinct sound produced as the cutting blades slow down. Wait for this sound to stop before inspecting, servicing, or changing the operating mode of the machine.

nkmm

To Prevent Personal injury or Property Damap:

• Cutting blades begin to rotate when the engine starts and siow doiwn gradually after the engine is shut oft Do not aiiow hands or any other part of the

body, or clothing inside the vacuum hose opening, blower discharge opening, chipper chute, or near any moving part,

• Before inspecting, cleaning, or servicing the

machine, slop the engine and make sure that all moving parts have come to a complete stop. Disconnect the spark plug wire and secure it away

from the spark plug. « To avoid personal Injury or property damage, do not

operate this machine for vacuuming unless the

Udy {«> llloldlitsU.

• Review all of the roles in the Safety Section of this

Manual.

Tips for Using the Vacuum Hose

□ When vacuuming, move the hose slowly kom side to

side,

□ To avoid clogging, do not vacuum too much material

at once. Vacuum some material, let the hose ''breathe," and then vacuum some more.

Q Also keep the hose as straight as possible to prevent

clogging.

Q Do not attempt to move the machine by pulling on the

hose. This could damage the hose and cause the machine to move unsafely

IMDAOTAMT* ilT TMC Iti!Ar*i-4IMC IAJ\/IC r^D i^i nrtiC

llVliT

IMMEDIATELY STOP THE ENGINE AND MAKE SURE THAT ALL MOVING PARTS HAVE COME TO A COMPLETE STOP. DISCONNECT THE SPARK PLUG WIRE AND SECURE IT AWAY FROM THE SPARK

PLUG^ REFER TO PAGE 26 FOR SAFETY

PRECAUTIONS AND DETAILED INSTRUCTIONS ON HOWTO REMOVE JAMS AND CLOGS

I ir\iNI I

* I* I tl w IVI/» W If I ill til *Ji»tViw w I

Page 24

BLOWER OPERATION

OPERATION

DANili

To Preven! Personal Injury or Property Damage:

• Cutting blades begin to rotate when the engine starts and slow down gradually after the engine is shut off. Do not allow hands or any other part of the body or clothing inside the vacuum hose opening, blower discharge opening, shipper chuie, or near any moving part,

• Before inspecting, cleaning, or servicing the machine, stop the engine and make sure that ail moving parts have come to a complete slop. Disconnect the spark plug wire and secure it away from the spark piug.

• To avoid personal injury or property damage, keep clear of the blower discharge area. Material exits at high speed from the blower deflector.

• Review all of the rules in the Safety Section of this Manual,

OPERATION

1. Prepare the unit for blower operation by following the assembiy steps on Page 12.

2. Blower Operation begins in the processing chamber where fan blades attached to the flywheel create a suction which draws air from underneath the machine, Air flows through the chamber and is propelled out through the blower deflector.

3. To stop the machine, move the Engine Control Lever all the way to the feif (toward turtle position) until it stops.

4. Listen for all moving parts to come to a complete stop. There is an audible, distinct sound produced as the cutting blades slow down Wait for this sound to stop before inspecting, servicing, or changing the operating mode of the machine.

IMPORTANT: DO NOT USE THE CHIPPER IF THE MACHINE IS SET UP FOR BLOWER OPERATION. THE VACUUM INLET CAP MUST BE INSTALLED

DURINQ BLOWER OPERATION.

IMPORTANT; IF THE MACHINE JAMS OR CLOGS, IMMEDIATELY STOP THE ENGINE AND MAKE SURE

THAT ALL MOVING PARTS HAVE COME TO A

COMPLETE STOP. DISCONNECT THE SPARK PLUG WIRE AND SECURE IT AWAY FROM THE SPARK PLUG REFER TO PAGE 26 FOR SAFETY PRECAUTIONS AND DETAILED INSTRUCTIONS ON HOW TO REMOVE JAMS AND CLOGS

Page 25

OPERATION

CHIPPER OPERATION

Feed small branches Into the chipper chute. Branches are processed by the chipper blade and discharged into thp pnliprtinn hf^n

A BkMEB

. Í To Prevent Personal Injury or Property Damage;

. ; « Cutliog blades begin to rotate when the engine

: starts and slow down gradually after the engine is

shut off. Do not allow hands or any other part of the : body or clothing inside the vacuum inlet, chipper : chute, discharge deflector or near any moving part,

; « Before inspecting, cleaning, or servicing the

machine, stop the engine and make sure that all

i moving parts have come to a complete stop.

Disconnect the spark plug wire and secure it away ; from the spark plug. ' « Do not operate the machine unless the chipper

chute is securely installed.

0 To avoid a fire hazard, keep leaves, grass and

other combustible materials away from the engine

and muffler.

» Keep bystanders, pets, and children at least 25 feet ; away from the machine. j » Review alf of the safety rules in the Safety Section

of this Manual .

1. If the machine was previously used for vacuuming, it

is correctly assembled for using the chipper. If the

machine was used for blower operation, it must be adjusted to the walk-behind vacuuming position before using the chipper. See assembly steps on Page 10.

IMPORTANT; THE CHIPPER iS IN OPERATING MODE WHENEVER THE ENGINE IS RUNNiNG. BE SURE TO WEAR WORK GLOVES WHEN FEEDING MATERIAL iNTO THE CHIPPER CHUTE

2. Stand at the side of the machine, and carefully feed small branches and twigs (up to 1-1/2 inch in diameter) into the chipper chute. See Figure 26 which shows chipper operation,

3. Guide the branch down untii your hands approach the top of the chute. Note that there is a flap at the top of the chipper chute

NEVER PUT YOUR HANDS DOWN

PAST THE CHIPPER CHUTE FLAP.

IMPORTANT: DO NOT OPERATE THE CHIPPER iF THE CHIPPER FLAP iS WORN OR MISSING

4. Feed the branch slowly. If the machine labors, pull the branch upward until the engine regains speed

Continue to alternately feed and retract the branch untii

your hands approach the top of the chipper chute and then let go.

5. Do not reach into the chipper chute to retrieve material that is below the flap, if the material jams or clogs the chute, shut off the engine, disconnect the spark plug wire, and wait for al! moving parts to stop before attempting to retrieve the materia!.

□ If a branch causes the engine to stail, merely restart.

Stalling does not harm the engine.

□ Empty the collection bag frequently when using the

chipper Refer to Page 12.

6. To stop the engine, move the Engine Control Lever all the way to the left (toward turtle position) until it stops There is an audible, distinct sound as the cutting blade stows down. Wait for this sound to stop before

inspecting, servicing, or changing the operating mode of

the machine.

Tips for Using the Chipper

□ Before chipping a large number of branches, remove

the shredder screen for faster discharge of the chips

into the collection bag,

□ Whenever possible, process branches while they are

still fresh - green wood chips more easily than dry wood.

IMPORTANT: IF THE MACHINE JAMS OR CLOGS, IMMEDIATELY STOP THE ENGINE AND MAKE SURE

THAT ALL MOVING PARTS HAVE COME TO A

COMPLETE STOP. DISCONNECT THE SPARK PLUG WIRE AND SECURE IT AWAY FROM THE SPARK PLUG. REFER TO PAGE 26 FOR SAFETY PRECAUTIONS AND DETAILED INSTRUCTIONS ON HOW TO REMOVE JAMS AND CLOGS,

Page 26

OPERATION

CLEARING JAMS AND CLOGS

mm\m

Before inspecting, cleaning or servicing the machine, stop the engine and malce sure that all moving parts have come to a complete slop. Disconnect the spark piug wire and secure it away from the spark plug.

Failure to follow this instruction could result in

personal injury.

A clog or jam can cause the vacuuming and discharging operations to decrease or even stop completely If this occurs, take the following steps:

1, STOP THE ENGINE IMMEDIA TEL Y and wait for all

moving parts to stop. Disconnect the spark plug wire and secure it away from the spark piug.

2. Check and clean, if necessary, the following areas in the order given.

For all vacuuming operations:

1. Check that the collection bag is not overfilled.

2. While the bag is removed, check that the discharge opening is not clogged.

For walk~behind vacuuming:

1. Check that the vacuum inlet opening is not clogged.

2. Use a stick to clear away debris.

For using the blower deflector:

1, Check that the blower deflector discharge opening is not clogged

2. Use a stick to clear away debris

For using the vacuum hose:

1. Check that the hose is not clogged.

2. Remove the hose and use a long stick to clear away any debris from the vacuum inlet opening.

Page 27

CUSTOMER RESPONSIBILITIES

IMPORTANT SERVICE MESSAGE

Iff VI1 II I r*\l » * fc«ii»iTt V IV#!««* IVI «MW

Perform the Maintenance Schedule listed in the chart below to ensure the proper performance and iong life of your machine-

If you do not wish to service the machine yourself, you can bring it to your local Sears Service Center for expert service.

MAINTENANCE SCHEDULE

CAUTiOn

Before inspecting, cleaning or servicing the maciiine, stop the engine and make sure that all moving parts have come to a complete stop. Disconnect the spark plug wire and secure it away

from the spark plug. Failure to follow these instructions can result In

personal injury or property damage.

SERVICE

Check Engine Oil Level (Page 28) Change Engine Oil (Page 28) Replace Air Filter (Page 28) Clean Cooling System (Page 28)

Inspect Spark Arrester (if equipped)

Inspect Spark Plug (Page 28) Glean Machine Check Bolts and Nuts (Page 29)

NOTE 1 ~ Change oil after first two hours of new operation, NOTE 2 “ Service more frequently in extremely dusty or dirty condittons, NOTE 3 - If engine is equipped with a spark arrester, clean and inspect for damage every 50 operating hours NOTE 4 - Replace yearly or more often if used in extremely dusty or dirty conditions

Before

Each Use

• e

C/HcC#i\ ANU UMANGc cNGINc ulL

□ Check oil level every five operating hours and before

each use of the machine,

□ Change oil after first two hours of new operation and

every 25 operating hours thereafter. IMPORTANT:

Every 5

Hours

3. The oil level should be at the “FULL" mark on the dipstick. If the oil level is low, add recommended oil After checking or adding oil, install the dipstick and tighten securely.

Every 25

Hours

Every 100

Hours

•

Change oil more frequently when operating in extremely dusty or dirty conditions.

As Noted

1,2

4 2 3

To Check Oil Level

1. Place the machine on level ground Stop the engine

and make sure that all moving parts have come to a

complete stop. Disconnect the spark plug wire and secure it away from the spark plug.

2. To avoid contaminating the engine oil with dirt, clean the area around the dipstick (A, Figure 27). Remove the dipstick and wipe it with a clean cloth. Screw the dipstick fully inward and then remove it to check the oil

ievei.

Figure 27: Dipstick (A) and oil drain plug fB).

Page 28

CUSTOMER RESPONSIBILITIES

To Change the Oil

1. Change the oil while engine is still warm from recent operation- Stop engine and make sure that all

moving parts have come to a complete stop, Disconnect sparkplug wire and secure it away from

spark plug.

2. The oil drain plug {B in Figure 27 on Page 27) is

located at the bottom of the dipstick tube.

3. Prop up the wheels on the opposite side of the _

machine so that the oil drain plug fs at the lowest point on the engine

4. To prevent oil from spilling on the machine, make a V'Shaped drain trough out of aluminum foil or stiff cardboard and place the trough beneath the drain plug.,

5. Remove the dipstick (A, Figure 27) to vent the crankcase and speed up draining time

6. Remove the oil drain plug (B. Figure 27). After the oil has drained, install the oil drain plug and tighten securely-

7. Refill the engine crankcase with recommended oil

described below After adding oii, securely replace the dipstick (A) and dean up any spilled oil.

colder-®-

32°F-

5W30

-9>~ warmer

SAE 30

Figure 28: Air cleaner assembly.

CLEAN COOLING SYSTEM

To ensure adequate cooling of the engine, air must circulate freely through the air Intake screen (A in Figure

29) and over the cooiing fins (B)., After every 5 operating hours, clean the air intake screen

and the cooling fins to remove any chaff, dirt and debris.

SERVICE THE AIR FILTER

The engine !s equipped with a paper element air filter.

See Figure 28.

IMPORTANT:

• NEVER RUN ENGINE WITHOUT COMPLETE AIR FILTER ASSEMBLY INSTALLED.

• REPLACE FILTER ONCE A YEAR, OR MORE OFTEN IF USED IN EXTREMELY DUSTY OR DIRTY CONDITIONS

• DO NOT ATTEMPT TO CLEAN OR OIL FILTER.

• REPLACEMENT FILTERS ARE AVAILABLE FROM ANY SEARS ROEBUCK AND CO. (OR SEARS

CANADA, INC.) SERVICE CENTER.

To Replace Air Filter

1. Stop engine and make sure that all moving parts

- have come to a complete stop. Disconnect spark plug wire and secure it away from spark plug.

2. Turn cover to the left (counterclockwise) and remove

cover and filter from flange Discard filter. See Figure 28.

3. Clean cover and flange thoroughly.

4. Position cover and filter against flange with lab on cover inserted into lower left corner of slot in flange.

5. Push cover firmly against flange and turn it to the right (clockwise) as far as it will go. Be sure retainers are locked around flange

Figure 29: Air intake screen and cooling fins.

INSPECT THE ENGINE SPARK ARRESTER (IF SO EQUIPPED)

If the muffler on the engine is equipped with a spark arrester screen assembly, remove the assembly every 50 hours of operation for cleaning and inspection

Replace a damaged assembly.

SERVICE THE SPARK PLUG

Check the spark plug yearly or every 100 operating hours. Replace the spark plug if the electrodes (Figure 30 on Page 29) are pitted or burned, or if the porcelain is cracked. Use a Champion J-19LM, Autoiite 458, or equivalent In Canada, replace with a resistor spark

plug.

Page 29

CUSTOMER RESPONSIBILITIES

Check The Spark Pfug

1. Stop the engine and make sure that all moving

parts have come to a complete stop. Disconnect the

spark plug wire and secure it away from the spark

pfug.

2. Clean the area around the spark plug to prevent

debris from falling into the spark plug hole.

3. Remove and inspect the spark plug. Check the electrode gap with a wire feeler gauge and set the gap at .030", if necessary.

4. Install spark plug and tighten securely

CARBURETOR AND IGNITION SYSTEM INFORMATION

□ The factory-adjusted carburetor settings should be

satisfactory for most conditions. If you feel that an adjustment is needed, contact your local Sears Service Center or retail store

□ The engine is equipped with an electronic ignition

system without points and a condenser. Only spark plug maintenance is required If the ignition system is not functioning properly, contact your local Sears Service Center or retail store.

Electrodes

Porcelain

Идите 30: Sparkplug.

CHECK BOLTS AND NUTS FOR TIGHTNESS

Be sure that the bolts and nuts on your machine are always securely tightened. With the engine shut off

and the spark plug wire disconnected, check the bolts

and nuts before each use of the machine. Refer to the Parts List at the back of this Manual for replacement hardware. Do not overtighten bolts. See the Torque Specifications Chart on Page 31.

1|Ш| Lr Пит Рт Г i

With the exception of the engine, the machine is lifetime lubricated Do not oil or grease any part of the machine

CAUTION

Do not tamper with the engine governor which is factory set for proper engine speed. Overspeeding the englfle above the factory high speed setting can

be dangerous and will void the engine warranty.

Reguesl authorized service If the problem persists.

Page 30

SERVICE AND ADJUSTMENTS

REPLACE THE CHtPPER CUTTING BLADE

Over time, the chipper cutting blade edge (A in Figure 33

on Page 31) will dull. Sharpen or replace the blade when the chipper no longer cuts efficiently,

O Discard a cracked or severely nicked blade because

the blade could break apart and cause personal injury.

□ We recommended that you take the blade to a

professional sharpening service for expert

sharpening,, All grinding must be fiat and uniform along the beveled edge of the blade to maintain the original 45 ° cutting angle. Sharpen a blade that is dul! or that has only minor nicks. The blade is made from tempered steel and is extremely hard - do not attempt to sharpen with a hand liie,

IMPORTANT; Do not reuse the blade mounting screws

and locknuts. New screws and locknuts are supplied with a new blade Use only factory-supplied

hardware. Do not use substitutes or failure of the equipment or personal injury could result. See the

Parts List at the back of this Manual to order individual replacement screws and locknuts if rs-instaliing the oid blade.

To Remove and Replace the Blade

t, Stop the engine and make sure that all moving

parts have come to a complete stop. Disconnect the spark wire and secure it away from the spark plug.

2. Remove the collection bag or the blower deflector.

3. The blade removal procedure requires removal of the engine. To avoid a potential safety hazard from spilled gasoline, the fuel tank must be emptied of ail gasoline before the engine is removed. Follow Steps '‘a" through "d” to empty the fuei tank

a. Place a clean pan below the fuel tank to catch the

gasoline as it drains Remove gas cap from fuel tank.

d. Re-install the fuel line on the fuel tank fitting and secure ft in place with the hose damp, Insfail gas cap on fuei tank.

4. With a 3/8" wrench, remove the three bolts that secure the engine mounting base to the deck. One bolt

is shown in Figure 32 A second bolt is iocated at the rear of the machine above the left side of the blower opening. This second boit also secures the short wire leading to the safety interiock. Remove the wire and the tockwasher along with this bolt. Also, disconnect the long safety interlock wire where it attaches to the engine above the engine muffler, A third boit is located near the right front wheel

5. Remove the two hair pin clips on the right side and rear of the housing which secure the shredder screen rods, and then remove the rods and shredder screen

6. Slide the engine forward (in direction of the spark plug) and carefully lift engine out of chassis. Gently piace the engine on a dean floor or workbench with the spark piug side facing up.

WARNING

To avoid personal injury, handle chipper cuttini blade with extreme care. The cutting edge is very sharp.

DANGER

Gasoline and its vapors are highly flammable and

, j explosive.

I To avoid serious personal injury, be sure area is

I well ventilated and keep gasoline away from open

i liame or sparks. Observe no smoking rules at a!!

::_; times. Use an approved fuel container.

b. Using adjustable pliers, squeeze the tabs on the hose damp (A in Figure 31) that secures the fuel line (B) to the fuel tank fitting. Slide the clamp a few inches down the fuel line.

c. Pinch the fuei line with your fingers to prevent

gasoline from leaking and then gently pull the fuel line off the fuel tank Pitting Drain the gasoline into the pan and then transfer the gasoline to a container designed for fuel storage

Figure 32: Engine mounting bolts.

Page 31

SERVICE AND ADJUSTMENTS

7, The chipper cutting blade (A in Figure 33) is mounted on the upper side of the flywheel assembly {B). AVOID CONTACT WIT H THE BLADE AS iT iS EXTREMELY SHARP! To remove the blade, first remove the flywheel assembly as described below:

a. Rotate the flywheel assembly until the cutout (C) in the flywheel assembly is located below the chipper chute, To prevent the flywheel assembly from turning, place a 1/2" or thicker wood dowel down the chipper chute through the cutout. See Figure 33.

b. Using a box end 9/16'' wrench, remove the

bolt (D)' and concave washer (E). Carefully slide the assembly off the crankshaft Do not iose the key {F), or any shims (G). NOTE; Shims (if used) may be

inside bore of flywheel assembly. See Figure 33

8. With a 3/16” hex key (Allen) wrench and 1/2" box wrench, remove the two locknuts (I) and screws (H) that secure the blade to fly\«heei assembly. If necessary, first dean out the socket holes in the screw heads with a sharp nail or awl. See Figure 33.

9. Before installing a new or resharpened blade, thoroughly clean the area where the blade seats on the flywheel assembly (also clean the old blade, if it is being

reused).

10. Position the blade on the upper side of the flywheel

assembly, with the sharp edge of the blade on top.

Install two new screws down through the blade and add

new locknuts. Use only factory-supplieU hardware. Do not use substitutes or equipment failure or

personal injury could result. Tighten securely (torque

to 240 IbS-in or 20 ibs-ft)

11. Place key (F) in the engine crankshaft and re-lnstali

any shims (G). Align the keyway in the bore with the key on the crankshaft and slide the flywheel assembly into

place.

12. Place the concave washer (E [dished-in side of

washer faces flywheel assembly]) on the mounting bolt

(D) and install the bolt in the crankshaft. Tighten

securely (torque to 204 Ibs-in) Remove the wood dowel

from the chipper chute

13. Replace the engine in the chassis, with the spark

plug side facing the front (toward Inlet Cap)

14. Install the short safety interlock wire terminal and the lockwasher on one of the mounting bolts and install it at the rear of the machine above the left side of the blower opening. Connect the long interlock wire to the terminal above the muffler. Replace the other two

mounting bolts and tighten all three bolts to 60-65 ibs-in. DO NOT OVERTIGHTEN BOLTS OR DAMAGE COULD RESULT TO HOUSING

15. Install shredder screen in housing, insert screen

rods, and secure with hair pin clips.

16. Replace the collection bag or blower deflector and

reposition the handlebars in the correct operating position for vacuuming or blower operation.

TORQUE SPECIFICATIONS

Boft Size Torque (Ibs-in)

5/16'-14 60-65 Ibs-iii

40-55 Ibs-in

40-55 Ibs-tn 5/16--24 3/8'-16

3/8--16 3/8"-24

240 Ibs-in

180 Ibs-in 1 Wheel bolts

278 Ibs-ln

204 Ibs-irt

Location of Bo!t(s)

1 Engine mounting plate to bousing

2. Handle pivot bracket. 3 Upper housing to lower housing

1. Chipper knife to fan assembly.

2. Handlebars to pivot brackets.

1. Engine mounting plate to engine 1 Fan assembly to engine

Page 32

STORAGE

OFF-SEASON STORAGE

QANGER

To Prevent Personal Injury or Property Damage;

• Never periorm maintenance while engine is running Of when spark plug wire is connected to spark plug, except where specilically instructed to do so.

• Never store machine with fuel in the fuel tank inside a building where fumes may reach an open flame or spark, or where ignition sources are present such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.

NOTE; A yearly check-up by your local Sears Service Center is a good way to ensure that your machine will provide maximum pertormance for the next season.

1. Review the “Customer Responsibilities and Storage” safety rules in the Safety Section of this Manual.

2. To prevent engine damage (if the machine is not used for more than 30 days) follow the steps below;

a. it is important to prevent gum deposits from

forming In essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads to separation and formation of acids during storage

Acidic gas can damage the fuel system of an

engine while in storage.

b. To remove gasoline, run the engine until the tank

is empty and the engine stops.

c. if you do not want to remove gasoline, a fuel

stabilizer (such as Craftsman Fuel Stabilizer No

335500) may be added to any gasoline left in the tank to minimize gum deposits and acids If the tank is almost empty, mix the stabilizer with fresh gasoline in a separate container and add some to the tank. ALWAYS FOLLOW INSTRUCTIONS ON THE STABILIZER CONTAINER. THEN. RUN THE ENGINE AT LEAST 10 MINUTES AFTER THE STABILIZER IS ADDED TO ALLOW

MIXTURE TO REACH CARBURETOR. STORE

THE MACHINE IN A SAFE PLACE. SEE

DANGER ABOVE

d. Change the oil if if has not been changed in the

iast three months. See Page 28,

e. Lubricate the piston/cylinder area. First, remove

the spark plug. Then, squirt approximately 1/2 ounce of clean engine oil Into the spark plug hole. Cover the spark plug hole with a rag to absorb oil

spray and then rotate the engine by pulling the starter rope two or three times. Finally, re-install

the spark plug.

i Clean the engine by removing any dirt, chaff or

other debris from its exterior.

3. Thoroughly clean the machine, collection bag, hose, and blower deffector.

4. Check that all hardware is In place and securely fastened. Refer to the Parts List in this Manual for replacement hardware,

5. Inspect ali visible moving parts for damage, breakage, and wear. Repair or replace as needed (refer to Parts List).

6. Touch up paint on ail chipped or scratched surfaces to prevent rust from forming.

7. If possible, store machine indoors (see DANGER statement on this page). Cover machine for protection

from dust and dirt. Use a covering (not plastic) that does

not retain moisture. Be sure the engine and muffler are

cool before covering the machine.

Page 33

TROUBLESHOOTING POINTS

Before performing any of the corrections in this Troubleshooting Chart, refer to the appropriate information contained in this Manual for the correct safety precautions and operating or maintenance procedures-

PROBLEM

Engine Does Not Start

Engine Runs Poorly

rUoaluLfc UhUoc

1 Spark plug wire disconnected

2 Engine Control Lever in OFF position-

3 Fueltankempty. 4 - Stsis pssolii^B 5 Safely interlock switch has failed 6- Collection bag or blower defiector not installed 7- Incorrect Control Lever setting-

8. Dirty air filter

9. Defective or Incorrectiy gapped spark plug

to Carburetor out of adiustment

1, Bad spark plug 2 Incorrect Engine Control Lever setting 3 Dirty air filter

4. Carburetor out of adjustment

5. Stale gasoline B. Dirt or water in fuel tank 7 Engine cooling system eiogged

2 Put Engine Control Lever in START |Page 20)

3. Add gasoline (Page 19) 4 Drain gasoline and add fresh gasoline 5 Contact Sears Service Center 6 Install collection bag or blower deflector 7 Put Control Lever In START (Page 20) 8 Replace filter (Page 28)

1D- Contact Sears Service Center

CORRECTIOM

1 Reconnect wire

9. Inspect spark plug (Page 28)

1 Replace spark plug (Page 29)

2 Put Lever in correct setting (Page 20)

3, Replace filter (Page 28) 4 Contact Sears Service Center 5 Drain gasoline and add fresh gasoline 6 Contact Sears Service Center 7 Clean air irttake screen and cooling fins

(Page 28)

Engine Overheats

Chipper Does Not Chip

Chipping Performance Is Poor

1- Engine cooling system clogged.

2 Carburetor out of adjustment 3 Oil level is tow

1- Solid object jammed in unit

2 Broken or missing chipper blade

1. Ouli chipper blade 2, Engine not reaching fuil RPW 3 Excessively worn engine shaft hearingfsj

4. Loose engine mounting bolts

5. Chipper blade to anvil clearance incorrect

1 Glean air intake screen and cooling fins

(Page 28) 2 Contact Sears Service Center 3- Check and add oil (Page 27)

1 Check for and remove any obstruction

(Page 26) 2- Replace blade (Page 30)

1 Sharpen or replace blade (Page 30) 2- Contact Sears Service Center 3, Contact Sears Service Center 4 Tighten bolts (Page 29) 5; Contact Sears Service Center (correct

clearance is 030* -.090“)

Page 34

TROUBLESHOOTING POINTS

PROBLEM POSSIBLE CAUSE

Loss of Vacuum. 1 Vacuum inlet or vacuum hose clogged. 1. Check for and remove any obstruction

(Page 26).

2. Collection bag full. 2 Remove and empty bag (Page 12}

3. Discharge opening clogged

4 Processing chamber clogged 4 Check for and remove any obstruction

5. Engine not reaching full RPM 5 See "Engine Runs Poorly” at beginning

Unusual Vibration or Noise 1. Solid object jammed in unit. 1, Check for and remove any obstruction

2 Chipper blade loose or damaged 3 Rotor assembly out of balance. 3 Contact Sears Service Center 4 Chipper Wade to anvil clearance incorrect

5. Engine cylinder shaft or crankshaft is bent or damaged

6 Loose engine mounting bolts 6 Tighten bolts (Page 29)

7. Loose or missing bolts on unit, 7. Tighten or replace bolts (Page 29)

8, Engine shaft bearings damaged 8, Contact Sears Service Center

3- Remove collection bag to cleart

opening (Page 12)

(Page 26).

of chart.

See Page 26-

2, Tighten or replace (Page 30)

4, Contact Sears Service Center (correct

clearance is 030" -.090"}

5. Contact Sears Service Center

CORRECTiON

Page 35

1мг ImÍÍi Vi# яя «ш

ROTATING CUniNG BLADES AND THROWN

OBJECTS WILL CAUSE SERIOUS INJURY!

« DO NOT OPERATE WITHOUT COLLECTION BAG OR

BLOWER DEFLECTOR INSTALLED.

• DO NOT OPERATE IF SAFETY INTERLOCK IS BROKEN OR BECOMES DEFECTIVE. SEE OWNER/OPERATOR

V MANUAL.

.........................

..............................................................

fWlPORTÄNt; CORRECTLY POSITION

HANDLEBARS BEFORE STARTING.

IMPORTANT

RBH OWNER/OPEnATOR MANUAL BEFORE STARTING AND USING Ш MACHINE. FAR A REPLACEMENT

MANUAL OR DECALS, CONTACT YDUR LOCAL SEARS SERVICE CENtER OR SEARS RETAIL STORE.

WEAR APPHOVÍED SAFETY GLASSES AND GLOVES. DO

NOTWEAfUiOSE-FiniNGCLflTHING.

KEEP BYST/ÍNOEBS, CHILDREN AND PETS AWAY FROM

OPERATING AREA.

IP MACHINE JAMS OH 8ECGMES CLOGGED, STOP

Engine, disconnect spark plug wire, and wait

FOR ALLiOtfING РАШ TO STOP BEFORE SERVICING.

Adanger

STATING CUTTINB BLADES VVILL

CAUSE SERIOUS INJURY!

INLET CAP OR HOSE MUST BE INSTALLED.

BLOWEftPOSITlON

(INCLUDES Reflector)

EARNING

HOT SURFACES

CAN CAUSE

SEVERE BURNS

DO NOT TOUCH

MUFFLER OR

ADJACENT AREAS.

VACUUM POSITION

(INCLUDES BAG)

A DANGER

MATERIALS EXIT FROIVI BLOWER AT HIGH SPEEDS

KEEP HANDS, FEET AND FACE AWAY FROM BLOWER DISCHARGE OPENING TO AVOID SERIOUS INJURY, y

DANGER

ROTATING CUTTING BLADE

WILL CAUSE SERIOUS INJURY!

KEEP HANDS OUT OF

CHIPPER CHUTE INLET AT ALL TIMES.

Page 36

OHAFTSMAN 5 HF OHfPPER/VAC MODEL NUMBER 087.798601

REPAIR PARTS

Page 37

CRAFTSMAN 5 HP GHIPPER/VAC MODEL NUMBER 987.798601

REPAIR PARTS

REF No,

PART

No.

143.955002"

2 1762042

DESCRIPTION

Engine, 5 HP.......................

Thread-Forming Screw

3/8-16x1’ ■ 4 1763390 5 1763255

fi 1104338

1 t xj j ij Vi W

1100010

8 1756993

1185831

1763261 inlet Housing.......................

1763262001 Divider Piate

1763265

1763367

17R33RK Flat W/a<?hf>r

1 VJ

1763391

1100350

20 21 1390234 22 1763268001 23 1768668001 24 1763767 25 1731025

26 1107382

1768670001

27 28 1763331

1769062 Elbow...-..............................

1767422 Ignition Ground Switch

1764197 Switch Tab

1805368

1747138

1764179

1763257

1764189

42 43 1764439 44

1768720 45 1763288 46 1763289

1763290 Danger Decal

47 49

1 i Ou«iy4

50 51 1768724 S3 1900333

Flange Screw, 5/16-13x1" Fan and Chipper Disc Assy

Kpv 1/4 X1/4 X 2“ . .

Capscrew, 3/8-24 x 1-1/4“ Conical Washer

Washer................................

......................

Wheel and Tire Assy Shoulder Screw -

Rear Axle

...........................................................................,.........................

Cotter Pin, 1/8x1* Flat Washer, 1/2* Upper Handle

Lower Handle Knob

..........

.........................

Curved Head Bolt

Flat Washer, 5/16“...............

Wheel and Handle Pivot (left side only) 1 Shoulder Screw. 3/8-16 (left side only) 1

............. .......

Fiat Washer, 9/64 X 5/16,....

Pop Rivet, 1/8 X 3/8

Chipper Tube Flap.............

Operating Instructioris Decal,.

fishlfi Tifi, ............................

Pop Rivet, 1/8 X 3/5

Loqo DscsS

naririfir Dfical . ..

Warning Decal

Ran Dfiral . . Danger Decal

Handlebar Decal..................

Made in USA. Decal

...

....

..........

...........

.................

................

.............. .

......................

..............

........

................

........

...........

............

.................

....................

.....................

......................

.........

REF

....

QTY.

No.

3 59

......

-.. , 1

......

.....

4 , 1

......

1 67

......

...... 2

....

......

....... 2

......

2 99

60 61

62 63 1737499 64 65 86 1107383

79 1764076 80 1756966 83 1764649 86 1186309 87 1734398

88 89 1765507 96 1769136001 97 1768703 98 1768655

100 101

.....

......

1 200

.....

.......

4 201

.....

...... 1

.....

......

.......

205 1769633

206 1769654

........

1 Ref, No’s 40.45 & 891...........

.........

1 207

........

1 1 209

208

.. 1

.......

PART

No.

1756954 Goggles 1763263 1761627 1763393 1763392 1186259

1100047 1893445

DESCRIPTION

.....................................

Hose Gap inlet

.........................

Height Adjusting Lever Wheel Height Adjusting Quadrant.. 2 Wheel Mounting Arm Jam Nut, 3/8-16.

Grip

.............-............................

.......

Hex Screw, 3/8-16x1-1 /2“

Flat Washer

...

...... ....

Flat Washer, 3/8”

1733398

ToplockNut, 3/8-16.....................

Screen Rod .

Hair Pin

Bracket,,,.,,,

............................

....- ...............................

............... ..............

Range Screw, 1/4-20 x 5/8” ToplockNut, 1/4-20

1728401

Loctite 242 .................

Pop Rivet, 1/8 X 1/2- , , ,

Handle Support (right side only)

Shoulder Screw (right side only)

1185748 1769123

1115958

Retaining Knob

Wave Washer

Handle Adjustment Decal Machine Screw, Round Head,

1/4-20x1-1/2-

.........................

..........

............-.........

1769635 Collection Bag Kit, (includes

Ref.No‘s. 30,35,38,39&42) . ..

1769649

Blade Kit (includes Ret No's.

202,203 & 204“ see below)

Upper Housing Kit (includes

Ref No’s, 33,41, 43,44,50.61. 53, 57, 83,87,98,99, & 101)

Engine Mounting Plate Kit

(Includes Engine Plate Assembly, and

1769637

Deflector Kit (includes Discharge Deflec-

tor, and Ref No’s 35,38,39 & 47) 1 1787298 1902079

1902963

Shredder Screen Kit Spray Paint Can, Black, 13 oz ChipperA/ac Owner’s Manual

.... .........................

.................

......

...............

......................

.....

................

....

........

...........

..............

.........

...

.................

....

. ..

QTY.

1 1 2

. 2

, 2

. 2 . 4 . 6

- 2 . 4

-- 2

-- 2 1

-- 2

2 1 1 1 1 1

- 1

, 1

N/l

.. 1

N/l Part not inciuded with unit. Order separately, * Order parts from your iooal Sears Service Center, Refer to engine for model and type number

BLADE KIT NO. 1769649

ncc

rUZi» No.

202 1763742 203 1763741 204

PART No.

► ite

description

Toplock Nut, 5/16-24 Flange Screw, 5/16-24.. Chipper Knife

.....

.................

.......... 2

........

...........

QTY.

202

.203

^204

I i„

....

i iiti; I

,f‘i

* * Not sold separately

Page 38

CRAFTSMAN 4-CYGLE ENGINE

IVIOO^I# sfili SiRi^i-

NUMBERS HERE

MODEL NO. 143.955002

327

301

i300

^■^300

Page 39

ORAFTSMAN 4-CYOLE EÍ6INE

MODEL NO. 143 J5Í002

Part#

36478A

Ref.#

2 26727

33734

6 7 36557

12B 34695

14 28277

30589

31383A

31335 650648

36281

32600

36231

30 40 36073

3B074

36075

36070

36071 Piston & Pin Ass’y, {.010" OS) (ind. 43)

41 41

36072 42 36076 42 36077

OCSriTCi

ijOxJ f ij Ring Set { 020" OS)

42 43 20301

30963B

3261OA

27241 Valve Litter

48 SO 35992 52 29914

35261

36248A

30S72 Oil Drain Plug

72A 28534

28833

27897 Oil Seal

7S 80 30574A 81 30590A

30591

30588A

650488

611004 Flywheel Key

89 90 611112 92 650815

650816 Flywheel Nut

34443A Solid Slate Ignition

100 101 610118 103 650814

110

RROOA

wu&Ou Ground Wire

36477

119 ‘ 120 36476 125 36471 125 36472

29314B

128 126

29315C 6021A

130

35395

136

Part Name

Cylinder (Irtcl. 2, 7, 20 & 125) Dowel Pin Breather Element Breather Body Ass’y. (Inci 6 & 12) ■

Breather Cover & Tube (Incl 12B)

Breather Tube Elbow Washer Governor Rod (ind 14) Governor Lever Governor Lever Clamp Screw, 8-32 x S/16" Extension Spring Oil Seal Crankshaft Piston, Pirr & Ring Set (Std.)

Piston, Pin & Ring Set {.010" OS)

Piston, Pin & Ring Set {,020" OS)

Piston & Pin Ass’y {Std.) {incl. 43) Piston & Pin Ass’y {.020" OS) (Ind, 43) 215

Ring Set (Std ) Ring Set C010" OS)

Piston Pin Retaining fling

Connecting Rod Ass'y, {1nci 46)

Connecting Rod Boil Camshaft (MGR)

Oil Pump Ass'y. Mounting Flange Gasket

Mounting Flange (Incl 72 thru 83)

Oil Drain Plug Drain Plug Gasket

Governor Shaft Washer Governor Gear Ass’y (Ind. 81) Governor Spool Screw. 1/4-20 x 1-1/4"

Flywheel Belleville Washer

Spark Plug Cover Screw, Torx T-15, 10-24 x 1“

Cylinder Head Gasket Cylinder Head

Exhaust Valve (Std ) {Ind. 151)

Exhaust Valve (1/32“ OS) (Incl. 151} intake Valve (Std) (Incl 151) Intake Valve {1/32" OS) (Incl 151) Screw, 5/16-18x1-1/2" Resistor Spark Plug (RJ19LM)

Ref, # Part #

150 3B991

151 31673

27234A

169

Valve Spring Valve Spring Cap Valve Cover Gasket

172 32755 Vaive Cover

30200

174 178 29752

30593

179

6201

182

26756

184

31384A Intake Pipe (Incl. 224)

185

186 34337 200 35727 202 203

36482

31342 204 650549 205 206

650777

610973 207 34336 209

30200

32410 223

650451

224 34690A 23S 650932 239 241

O rfOQQ

35797 245 36066 250 35065 260 261

dod 650831

36420A

30200 275 36456A

275A 36424

276

OO / 0 w

277 650980

277A 650795

285 287 290

35000Á

650926

34357 Fuel Line 292 26460 300 35586

301 35355

35647 Oil Fill Tube

306 306 34265 307 3S499 309 650562

35848

310

34080 Spacer

313

35392 Starter Plug

327 370 35169

370A 36261

632670

380

590732

390 400 36481*

Screw, 10-24 x 9/16“ Nut & Lock Washer, 1/4-28 Retainer Clip Screw, 1/4-28 X 7/8" Carburetor To intake Pips Gasket

Governor Link Control Bracket (Ind , 202 thru 206) Compression Spring Compression Spring Screw, 5-40 x 7/16" Screw, 6-32 X 21/32“ Terminal Throttle Link Screw, 10-24 x 9/16" Control Knob Screw, 1/4-20 X 1"

Intake Pipe Gasket

----Screw, 10-32 X 49/64"

Air Cleaner Gasket Air Cleaner Collar Air Cleaner Filter Air Cleaner Cover

Blower Housing Screw, 10-24 X 9/16" Screw, 1/4-20 x 1/2*

Muffler (Ind 277)

Spark Arrestor Muffler (Optional)

Locking Plate (Optional)

Screw, 1/4-20 X 2-5/16"

Screw, 1/4-20 x 2-1/4" (Optional) Starter Cup Screw, 8-32 x 21/64"

Fuel Line Clamp

___

Fuel Tank (Incl 292 & 301) Fuel Cap

"0"-RJng "0"-Ring Screw, 10/32 X 1/2" Dipstick

Control Decal Lubrication Decal Carburetor (Incl. 184) Rewind Starter Gasket Set (Incl, items marked PK in notes)

Part Name

Page 40

vHMi I OiVIMK w ii8 (upfaif i Oli/IViUi#il«liR iiUlf110/n ■ I

CARBURETOR NO. 632670 (Fig. 1)

nilDDSCAIAr MflMI MllfUIIICn 0fi7 7006111

REPAIR PARTS

Ref. No.

1 2 631767 Throttle Return Spring 4 631184 S 631183 6 7 650506

16 631775 25 631867 Float Bowl 27 631024 Float Shaft 28 29 631028._, 30 631021 .. 31 631022 Spring Clip 35 632694 35A 632647 Primer Bulb Filter 40 632503 44 48 631027

HOSE KiT HO. 987.856790 (F!g. 3}

Ref.

No.

Part

No.

631615

632504

632019 Float

27110

Part

No.

Throttle Shaft & Lever Assembly

Dust Sea! Washer Dust Seal (Throttle)

Throttle Shutter

Shutter Screw Fuel Fitting

_Float Bowl "0" Ring

Inlet Needle, Seat & Clip (Ind. 31) Primer Bulb/Retainer Ring

High Speed Bow! Nut Bowl Nut Washer Welch Plug, Atmospheric Vent

Part Name

Ref. No.

1 590599A Spring Pin (Incl 4) 2 590600 Washer 3

5 590697 Brake Spring 6 590698 Starter Dog 7 590699 Dog Spring 8 590618A

11 590695 12 590535

Part

No.

590696 Retainer

590601

590701 Starter Handle

Washer

Pulley & Rewind Spring Assy. Starter Housing Assy

Starter Rope (Length 98“* x 9/64" dia )

Part Name

(40 degrees grommet)

1 1767377

2 1765866 Tube

3 1763291

4 1763281001Handle

5 1756875

6 1763283001

7 1740083

8 1100123

9 1186389

10 1107381

Hose Hose Adapter Handle Grip

inlet Cover Worm Clamp Slotted Head Screw, 1/4-20 x 1-1/4" Flange Whiz Locknut. 1/4-20 Washer

Figure 1

Figure 2

Figure 3

Page 41

NOTES

Page 42

NOTES

Page 43

S310N

Page 44

CRRFTSMRN’

OWNER’S

MANUAL

MODEL NO.

987.799601

5 Horsepower

CHIPPERA/AC

with Wheel Adjusters

Each Chipper/Vac has its own model number. Each

engine has its own model number. The model number for your machine will be found on the

left side of the unit.

The model number lor the engine will be found on the

engine’s blower housing above the spark plug. Al! parts listed herein may be ordered through Sears,

Roebuck and Co, Service Centers and most Retail Stores. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE CALL THIS TOLL FREE

NUMBER:

1-800-4-REPAIR

{1-800-473-7247)

FOR REPLACEMENT

PARTS INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

» PRODUCT - “CHIPPERA/AC”

• MODEL NUMBER - 987.799601

• ENGINE MODEL NUMBER-143.955002

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians...professional technicians

specifically trained on Sears products, having the parts,

tools, and the equipment to insure that we meet our

piedge to you, we service what we sell.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

FORM 1902963(11/94)

Printed in U.S.A.

Craftsman 987.799601 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TRAINING:

PREPARATION:

OPERATION:

MAINTENANCE AND STORAGE:

SAFETY DECALS:

MAINTENANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

PRODUCT SPECIFICATIONS

LIMITED ONE YEAR WARRANTY

TABLE OF CONTENTS

VACUUM HOSE

ENGINE ACCESSORIES

UNPACKING INSTRUCTIONS (see Figure 1)

UNFOLD THE HANDLEBARS (see Figure 2)

ASSEMBLY CONFIGURATIONS

CAUTION

ASSEMBLY FOR WALK-BEHIND VACUUMING OR USING THE CHIPPER

ASSEIVIBLY FOR BLOWER OPERATION

BEFORE STARTING ENGINE

A DANGER

PRE-STARTING PROCEDURES

DANGER

SAFETY INTERLOCK SYSTEM

WARNING

GENERAL OPERATION

VACUUMING OPERATION

CHIPPING OPERATION

VACUUMING AND CHIPPING GUIDE

MATERIALS TO AVOID

WALK-BEHIND VACUUMING OPERATION

OPERATION

CLEARING JAMS AND CLOGS

IMPORTANT SERVICE MESSAGE

CAUTiOn

CHECK BOLTS AND NUTS FOR TIGHTNESS

CAUTION

SERVICE AND ADJUSTMENTS

REPLACE THE CHtPPER CUTTING BLADE

SERVICE AND ADJUSTMENTS

OFF-SEASON STORAGE

QANGER

TROUBLESHOOTING POINTS

TROUBLESHOOTING POINTS

IMPORTANT

BLADE KIT NO. 1769649

CARBURETOR NO. 632670 (Fig. 1)

HOSE KiT HO. 987.856790 (F!g. 3}

CRRFTSMRN’

987.799601