Craftsman 973114140 Owner’s Manual

Operator's Manual
II::RRFTSMFIN'I
3/8 in., 14.4 VOLT CORDLESS DRILL-DRIVER
Variable Speed / Reversible
Model No.
973.114140
Save this manual for
future reference
Safety Rules and Operating Instructions
before first use of this product.
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman
983000-067
6-02
Safety
Features
Operation
Maintenance
Parts List
00us
Table Of Contents .......................................................................................................................................................... 2
Warranty ......................................................................................................................................................................... 2
Introduction ..................................................................................................................................................................... 3
General Safety Rules, Specific Safety Rules, And Symbols ..................................................................................... 3-6
Product Specifications .................................................................................................................................................... 7
Features ..................................................................................................................................................................... 7-8
Operation .................................................................................................................................................................. 9-14
Maintenance ................................................................................................................................................................. 15
Accessories .................................................................................................................................................................. 15
Exploded View And Repair Parts List .......................................................................................................................... 17
Parts Ordering / Service ............................................................................................................................................... 18
FULL ONE YEAR WARRANTY ON CRAFTSMAN 3/8 in. CORDLESS DRILL-DRIVER
Ifthis rRRFTSMAN3/8 in. Cordless Drill-Driver fails to give complete satisfaction within one year from the date of pur-
chase, RETURN IT TO THE NEAREST SEARS STORE OR SEARS SERVICE CENTER IN THE UNITED STATES, and Sears will repair it, free of charge.
If this CRRFTSMnN3/8 in. Cordless Drill-Driver is used for commercial or rental purposes, this warranty applies for only
90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
_L Look for this symbol to point out important safety precautions. It means attentionr!! Your safety is
involved.
_1_ WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears
Retail Stores. Always wear eye protection which is marked to comply with ANSI Z87.1.
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance, and repair information.
MEANING
Do not expose to rain or use in damp locations.
2
Your drill-driver has many features for making your drilling operations more pleasant and enjoyable. Safety, performance and dependability have been given top
priority in the design of this drill-driver making it easy to maintain and operate.
_k CAUTION: Carefully read through this entire
operator's manual before using your new drill-driver. Pay close attention to the General Safety Rules, Specific Safety Rules / Symbols, Warnings and
Cautions. If you use yourdrill-driver properly and only for it's intended use, you will enjoy years of safe,
reliable service.
,_ WARNING: Read and understand all instrucUons.
Failure to follow all instructionslisted below, may result in electric shock, fire and/or serious personal
injury.
SAVE THESE INSTRUCTIONS Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
III Do not operate power tools In explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you
to lose control.
Electrical Safety
Do not abuse the cord. Never use the cord to carry the charger. Keep cord away from heat, oil, sharp
edges, or moving parts. Replace damaged cords immediately. Damaged cords may create a fire.
A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that
may be suitable for one type of battery may create a risk of fire when used with another battery. Use battery only with charger listed.
MODEL BATTERY PACK CHARGING ASSEMBLY
973.114140 ITEM NO. _ 11007 ITEM NO. 9 11006
(1322518) (1425005)
Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire. Use only with battery pack
listed.
Personal Safety
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inatten-
tion while operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is in the locked or off position before Inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on,
invites accidents.
Remove adjusting keys or wrenches before turn- Ing the tool on. A wrench or a key that is left attached
to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and bal- ance at all times. Proper footing and balance enables
better control of the tool in unexpected situations. Do not use on a ladder or unstable support.
Use safety equipment. Always wear eye protection. Dust mask, nonskidsafety shoes, hard hat, or hearing protection must be used for appropriate conditions.
3
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and
may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off position before making any adjust- ments, changing accessories, or storingthe tool. Such
pmventh/esafetymeasuresreduce risk of startingff_etool Service accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands
of untrained users.
When battery pack is not in use, keep it away from
other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools, with sharp cutting edges are less likelyto bind and are easier to
control.
Check for misalignment or binding of moving pads,
breakage of parts, and any other condition that may
affect the tool's operation. If damaged, have the tool serviced before using. Many accidents are caused by
poorlymaintained tools.
Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool, may create a risk of injury
when used on another tool.
Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only Identical replace-
ment parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden
wiring. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator. Additional Rules For Safe Operation
Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to
this tool. Following this rule will reduce the risk of
electric shock, fire, or serious injury. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your product will
draw. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 100 feet or less
in length. A cord exceeding 100 feet is not recom- mended. If in doubt, use the next heavier gage. The
smaller the gage number, the heavier the cord. An undersized cordwill cause a drop in line voltage result-
ing in lossof power and overheating.
Important Rules for Battery Tools
Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards
when not using your battery tool or when chang- ing accessories. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
Do not place battery tools or their batteries near
fire or heat. This will reduce the risk of explosion and
possible injury.
,_ WARNING: Batteries vent hydrogen gas and can
explode in the presence of a source of ignition, such
as a pilot light. To reduce the risk of serious personal
injury, never use any cordless product in the pres- ence of open flame. An exploded battery can propel
debris and chemicals. Ifexposed, flush with water
immediately.
Do not charge battery tool in a damp or wet location. Following this rule will reduce the risk of electric shock.
For best results, your battery tool should be charged in a location where the temperature is
more than 50°F but less than 1O0°F. Do not store outside or in vehicles.
Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in
contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets into your eyes, flush them
with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will
reduce the risk of serious personal injury.
4
WARNING: Never use a battery that has been dropped or received a sharp blow. A damaged battery
is subject to explosion. Properly dispose of a dropped battery immediately. Failure to heed this warning can
result in serious personal injury.
Save these instructions. This manual contains
important safety and operating instructions for charger. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
Before using battery charger, read all instructions
and cautionary markings in this manual, on battery charger, and product using battery charger. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
,_ CAUTION: To reduce risk of injury, charge only
nickel-cadmium and nickel metal hydride type rechargeable batteries. Other types of batteries
may burst causing personal injury and damage.
Fo(Iowing this rule will reduce the risk of electric
shock, fire, or serious personal injury.
Do not expose charger to rain or snow. Following
this rule will reduce the risk of electric shock, fire, or serious personal injury.
Use of an attachment not recommended or sold
by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
Following this rule will reduce the risk of electric
shock, fire, or serious personal injury.
To reduce risk of damage to charger body end
cord, pull by charger plug rather than cord when disconnecting charger. Following this rule will
reduce the risk of electric shock, fire, or serious personal injury. Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected to damage or stress. Following this rule will reduce the risk of serious personal injury.
An extension cord should not be used unless absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure: a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger as specified below: Cord Length (Feet) 25' 50' 100' Cord Size (AWG) 16 16 16 Note: AWG = American Wire Gage
Do not operate charger with a damaged cord or
plug. If damaged, have replaced Immediately by a
qualified serviceman. Followingthisrule will reduce the
riskof electric shock, fire, or serious personal injury.
Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any
way; take it to a qualified serviceman. Following this rule will reduce the risk of electric shock, fire, or
serious personal injury.
Do not disassemble charger; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire. Following this rule will reduce
the risk of electric shock, fire, or serious personal
injury.
To reduce the risk of electric shock, unplug
charger from outlet before attempting any mainte- nance or cleaning. Turning off controls will not reduce this risk. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
Do not use charger outdoors. Followingthis rule will
reduce the risk of electric shock, fire, or serious
personal injury.
Disconnect charger from power supply when not in use. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
_ DANGER: RISK OF ELECTRIC SHOCK. DO NOT
TOUCH UNINSULATED PORTION OF OUTPUT CONNECTOR OR UNINSULATED BATTERY TERMINAL.
Save these instructions. Refer to them frequently and use them to instruct others who may use this
tool. If you loan someone this tool, loan them these instructions also. Following this rule will
reduce the risk of electric shock, fire, or serious personal injury.
_.WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement
and other masonry products, and
arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
SAVETHESEINSTRUCTIONS
5
rImportant Some of the following symbols may be used on your tool Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
rain Minutes Time
Alternating Current Type or a characteristic of current
--'=- Direct Current Type or a characteristic of current
nO No Load Speed Rotational speed, at no load
.../min Revolutions or Reciprocation Per Minute Revolutions, strokes,
surface speed, orbits etc. per minute
Safety Alert Symbol Indicates danger, warning or caution.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and
the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL: ,
A
A A
A
Indicates danger, warning, or caution. May be used in conjunctionwith other symbolsor pictographs. DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock
and personal injury.
It means attention!!! Your safety is involved.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
DRILL-DRIVER 973.114140 Chuck 3/8 in. Keyless
Motor DC Motor 14.4 Volt
Switch Variable Speed No Load Speed 0-600 RPM
Clutch 24 Positions
Maximum Torque
CHARGING ASSEMBLY
Rating
Charging Voltage Charge Rate
BATTERY PACK
100 lb.- in.
Item No. 9 11006 (1425005)
120 V, 60 Hz, AC only
14.4 Volt 3-6 Hours
Item No. 9 11007 (1322518)
KNOW YOUR DRILL-DRIVER
See Figure 1,
Before attempting to use your drill-driver, familiarize yourself with all operating features and safety
requirements,
KEYLESS CHUCK
Your drill-driverhas a keyless chuck that allows you to hand tighten or release drill bitin the chuck jaws.
SWITCH To turn your drill-driver ON, depress the switch trigger.
Release switch trigger to turn your drill-driver OFF. SWITCH LOCK The switch trigger can be locked in the OFF position. This
feature helps reduce the possibilityof accidental starting when not in use.
VARIABLE SPEED This tool has a variable speed switch that delivers higher
speed with increased trigger pressure. Speed is controlled
by the amount of switch trigger depression.
FORWARD/REVERSE SELECTOR
(DIRECTION OF ROTATION SELECTOR) Your drill-driver has a forward/reverse selector located above the switch trigger. WRIST STRAP
A wrist strap is provided to reduce the chances of dropping your drill-driver. Place one hand through the wrist strap
when carrying tool.
BIT STORAGE
When not in use, bit(s) provided with your drill-driver can
be placed in the storage area located on the bottom of the motor housing.
LEVEL
To keep drill bit level during drilling operations, a level is
located on the back of the motor housing.
_h WARNING: Ifany parts are missing, do not operate
your drill-driveruntilthe missingpartsare replaced.
Failureto do so couldresultinpossibleserious
personal injury.
7
LEVEL
KEYLESS
CHUCK
SCREWDRIVER
TORQUE
ADJUSTMENT
SWITCH
TRIGGER
BITS
RING
REARVIEW
BATrERYPACKSHOWN
INCHARGINGSTAND
CHARGER
DIRECTIONOF
ROTATIONSELECTOR
(FORWARD/REVERSE)
BIT
STORAGE
RED LIGHT
(LED)
BATrERYPACK
SHOWNINTOOL
WRISTSTRAP
CHARGERSTAND Fig. 1
8
_k WARNING: Always wear safety goggles or safety
glasses with side shields when operating tools.
Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.
_ WARNING: Do not allow familiarity with your drill-
driver to make you careless. Remember that a careless fraction of a second is sufficient to inflict
severe injury.
BATrERY PACK The battery pack for your tool has been shipped in a low
charge condition to prevent possible problems. Therefore,
you should charge it overnight prior to use. Note: Batteries will not reach full charge the first time they are charged. Allow several cycles (drilling followed by
recharging) for them to become fully charged.
CHARGING BATTERY PACK
See Figure 1,
Charge battery pack only with the charging assembly
provided.
Make sure power supply is normal household
voltage, 120 volts, 60 Hz, AC only.
Connect charger to power supply.
Place battery pack in charging stand. Align raised rib on battery pack with groove in charging stand.
See Figure 1.
Press down on battery pack to be sure contacts on battery pack engage properly with contacts in charging
stand. The charge indicator light (LED), located on the
charging stand, will light up red and glow when the charger is properly connected to power supply. This
light indicates the charger is operating properly. It will remain on until battery pack is removed from charging stand or charger is disconnected from power supply.
Note: If charger does not charge battery pack, return battery pack and charging assembly to your nearest Sears Repair Center for electrical check.
After normal usage, a 3 hours or less of charging time is r_quired to fully recharge battery pack. Note: If battery pack iscompletely discharged, 6 hours or longer of charging time is required to fully recharge
battery pack.
m The battery pack will become slightly warm to the
touch while charging. This is normal and does not indicate a problem.
Do not place charger in an area of extreme heat or cold. Itwill work best at normal room temperature.
When batteries become fully charged, unplug charger from power supply and remove the battery pack.
IMPORTANT INFORMATION FOR RECHARGING HOT BA'I-FERIES
When using your drill-driver continuously, the batteries in
your battery pack will become hot. You should let a hot battery pack cool down for approximately 30 minutes before attempting to recharge.
Note: This situation only occurs when continuous use of your drill causes the batteries to become hot. It does not
occur under normal circumstances. Refer to "CHARGING BATTERY PACK" for normal recharging of batteries. If the charging assembly does not charge your battery pack
under normal circumstances, return both the battery pack and charging assembly to your nearest Sears repair
center for electrical check.
9
SWITCH
See Figure 2,
To turn your drill ON, depress the switch trigger. To turn it OFF, release the switch trigger.
SWITCH
TRIGGER Fig. 2
VARIABLE SPEED
This tool has a variable speed switch that delivers higher speed and torque with increased trigger pressure. Speed is
controlled by the amount of switch trigger depression.
Note: You might hear a whistling or ringing noise from the
switch during use. Do not be concerned, this is a normal
part of the switch function.
TO INSTALL BATTERY PACK
Lock switch trigger on your drill by placing the direction of rotation selector in center position. See Figure 4.
Place battery pack in your drill. Align raised rib on battery pack with groove inside drill. See Figure 3.
BATTERYPACK
LATCHES
_DEPRESSLATCHEST0
RELEASEBATTERYPACK
Make sure the latches on each side of your battery pack snap in place and battery pack is secured indrill before beginning operation.
_k CAUTION: When placing battery pack in your drill,
be sure raised rib on battery pack aligns with groove
inside drilland latches snap into place properly. Improper assembly of battery pack can cause
damage to internal components.
Fig. 3
TO REMOVE BATTERY PACK
Lock switch trigger on your drill by placing the direction of rotation selector in center position. See Figure 4.
Locate latches on side of battery pack and depress to release battery pack from your drill. See Figure 3.
Remove battery pack from your drill.
10
SWITCH LOCK KEYLESS CHUCK
See Figure 4.
The switch trigger can be locked inthe OFF position. This feature can be used to prevent the possibility of accidental starting when not in use. To lock switch trigger, place the direction of rotation selector (Forward/Reverse Selector)
in center position.
SELECTORWITH
CENTERLOCKPOSITION
REVERSE
SWITCH
FORWARD TRIGGER Fig. 4
See Figure 5.
Your drill has a keyless chuck. As the name implies, you can hand tighten or release drill bits in the chuck jaws. Grasp and
hold the collar of the chuck with one hand. Rotate the chuck body with your other hand. The arrows on the chuck
indicate which direction to rotate the chuck body inorder to
LOCK (tighten) or UNLOCK (release) the drill bit.
DRILLBIT
CHUCKJAWS ,_
UNLOCK CHUCK
(RELEASE) COLLAR
WARNING: Battery tools are always in operating
condition, Therefore, switch should always be locked when not in use or carrying at your side.
REVERSIBLE
See Figure 4.
This tool has the feature of being reversible. The direction
of rotation is controlled by a selector located above the switch trigger. With the drill held in normal operating position, the direction of rotation selector should be positioned to the left of the switch for drilling. The drilling direction is reversed when the selector is to the right of the switch. When the selector is in center position, the switch trigger is locked.
_k CAUTION: To prevent gear damage, always allow
chuck to come to a complete stop before changing
the direction of rotation.
To stop, release switch trigger and allow the chuck to come to a complete stop.
LOCK CHUCK
(TIGHTEN) BODY
Fig. 5
,_ WARNING: Do not hold chuck body with one hand
and use power of the drill to tighten chuck jaws on drill bit. Chuck body could slip in your hand or your
hand could slip and come in contact with rotating drill bit. This could cause an accident resulting in serious personal injury.
11
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