Craftsman 960420223 Owner’s Manual

Operator's Manual

LAWN TRACTOR

23 HP,* 54" Mower Electric Start Automatic Transmission

Model No.

960420223

• Español, p. 35

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical production engine for the engine model measured using SAE Standards for engine gross power. Please refer to the engine

manufacturer for details.

114 11 44-49

For answers to your questions

about this product, call:

1-888-331-4569

Craftsman Customer Help Line

* La potencia nominal declarada por el fabricante del motor es la

salida media de potencia bruta a las RPM especificadas de un motor de serie típico para el modelo de motor, medida según las normas SAE sobre potencia bruta de motor. Para más

información, consulte al fabricante del motor.

TABLE OF CONTENTS

Warranty ..................................................2

Safety Rules ............................................3

Product Specifications .............................6

Assembly/Pre-Operation .........................7

Operation ...............................................13

Maintenance Schedule ..........................21

Maintenance ..........................................21

Service and Adjustments .......................26

Storage ..................................................31

Troubleshooting .....................................32

WARRANTY

CRAFTSMAN LIMITED WARRANTY

FOR TWO YEARS from the date of purchase, all non-expendable parts of this riding equipment are warranted against defects in material or workmanship. With proof of purchase, a defective non-expendable part will receive free repair. If the part cannot be repaired it will be replaced free of charge.

Battery Limited Warranty

FOR 90 DAYS from the date of purchase, the battery (an expendable part) of this riding equipment is warranted against defects in material or workmanship. With proof of purchase, you will receive a new battery at no charge. You are responsible for the labor cost of battery installation.

Additional Limited Warranties

In the following additional warranties, you are responsible for the labor cost of part installation after the second year from the date of purchase.

FOR FIVE YEARS from the date of purchase, the frame of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, you will receive a new frame at no charge.

FOR TEN YEARS from the date of purchase, the front axle of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, you will receive a new axle at no charge.

FOR AS LONG AS IT IS USED by the original owner after the tenth year from the date of purchase, the cast iron front axle (if equipped) of this riding equipment is warranted against any defects in material or workmanship. With proof of purchase, you will receive a new cast iron front axle at no charge.

WARRANTY SERVICE

For warranty coverage details to obtain free repair or replacement, visit the web page: www.craftsman.com/

warranty

Product Replacement

If part repair or replacement is impossible, you will receive a new riding equipment unit of the same or

equivalent model.

Warranty Restriction

All warranty coverage is void if this riding equipment is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

• Expendable parts (except battery) that can wear out from normal use within the warranty period, including but not limited to blades, spark plugs, belts and air, oil or gas filters.

• Standard maintenance servicing, deck leveling, oil changes and tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or

maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame, axle assembly or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator’s manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SAFETY RULES

DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

WARNING: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chem i cals known to

the State of Cal i for nia to cause can cer and

birth defects or oth er re pro duc tive harm.

WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State of

Cal i for nia to cause can cer and birth defects

or oth er re pro duc tive harm. Wash hands after handling.

I. CHILDREN

WARNING! CHILDREN CAN BE IN-

JURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of

age before operating a pedestrian controlled

lawn mower and a minimum of 16 years of

age before operating a riding lawn mower.

WARNING! CHILDREN CAN BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the

blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Never allow children to operate the machine.

• Use extreme caution when approaching

blind corners, shrubs, trees, or other

objects that may block your view of a

child.

II. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.

SAFETY RULES

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extreme caution when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Use ear protectors to avoid damage to hearing.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

III. SLOPE OPERATION

WARNING! When loading or unloading

this machine, do not exceed the maximum recommended operation angle of 15°.

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extreme caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes.

• Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extreme caution while operating machine with grass catchers or other

attachments; they can affect the stabil-

ity of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equip-

ment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

SAFETY RULES

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.

• Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to ensure the equipment is in safe working condition.

• Never tamper with safety devices. Never

interfere with the intended function of a

safety device or reduce the protection provided by a safety device. Check there proper operation regularly. NEVER oper-

ate a machine with a safety device that

does not function properly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extreme caution when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain or replace safety and instruction

labels, as necessary.

Use ear protectors to avoid damage to hearing.

Always wear eye protection when operating machine.

PRODUCT SPECIFICATIONS

Gasoline Capacity and type:

Oil Type: (API: SJ-SN)

Oil Capacity: W/ Filter: 64 Oz./1,89 L

Spark Plug: QC12YC

Charging System:

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

* Gasoline containing up to 10% ethanol (E10) is

acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and per-

formance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the “SAFETY RULES”.

3 Gallons / 11,35 L

Regular Unleaded * SAE 10W30 (above 32°F/0°C)

SAE 5W30 (below 32°F/0°C)

W/out Filter: 60 Oz./1,77 L

(Gap: .030"/0,76 mm)

16 Amps @ 3600 RPM

Min. CCA: 230 Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow instructions under “Maintenance” and “Storage” sections of this manual.

• Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed

footwear.

• Always let someone know you are outside mowing.

A spark arrester for the muffler is available through your nearest authorized service center/department.

In the state of California the above is required

by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal

lands.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grasscovered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

UNASSEMBLED PARTS

61/3-1 )5(

srehsaW .D.O

(1) Small Retainer Springs

(5) Large Retainer Springs

(1) Anti-Sway Bar

Keys

(2) Keys

Mower

(2) Rear

Lift Link Assemblies

(1) Front Lift Link Assembly

If Equipped

(1) 3/4 O.D.

Washers

(1) Shoulder Bolt

(1) Small Retainer Springs

(1) Oil Drain Tube

(1) Quick Connect

Mower Front Wheel

(1) Wheel

Slope Sheet

(1) 1-1/4 O.D.

Washer

(1) 3/8-16

Locknut

*Installed by Dealer

*Brush Guard Kit

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

• Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

CONNECT BATTERY

02605

WARNING: Do not short battery ter-

minals by allowing a wrench or any other

object to contact both terminals at the same

time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to

prevent sparking from accidental grounding. NOTE: If this battery is put into service after

month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in the Maintenance section of this manual for charging instructions.)

• Determine battery location. Battery loca-

tion will be under the seat or the hood.

• Lift seat pan or hood to raised position.

• Remove two terminal caps and discard.

• First connect RED battery cable to positive (+) terminal with bolt and nut as shown. Tighten securely. Slide terminal

cover over terminal.

• Connect BLACK grounding cable to negative (-) terminal with remaining bolt and nut. Tighten securely.

• Lower seat pan or hood.

NOTE: For battery installation see

“REPLACING BATTERY” in the Service and

Adjustments section in this manual.

Terminal Cover

Positive

(Red)

Cable

Negative

(Black) Cable

Label

Nut

Terminal

Cap

Bolt

NOTE: You may now roll your tractor off the

skid. Continue using the instructions that follow to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "transmission

disengaged position" (See “TO TRANSPORT” in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

TO INSTALL MOWER

1. SET PARKING BRAKE LEVER AND LOWER ATTACHMENT LIFT LEVER

• Depress clutch/brake pedal all the way

down and hold.

• Pull parking brake lever up and hold, release pressure from clutch/brake pedal, then release parking brake lever. Pedal should remain in brake position. Ensure parking brake will hold tractor

secure.

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

Parking Brake Lever

CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is

located on left side of fender.

Lift Lever

2. ASSEMBLE FRONT GAUGE WHEEL

(W) TO FRONT OF MOWER

3. TURN STEERING WHEEL LEFT AND POSITION MOWER

• Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield (Q) to the right.

Front

Back

Engine

02965

Transaxle

Q. Deflector Shield

H. Front Mower Bracket W. Front Gauge Wheel

X. Shoulder Bolt Y. 1-1/4 O.D. Washer

Z. 3/8-16 Locknut

4. SLIDE MOWER UNDER TRACTOR

• Bring belt forward and check belt for proper routing in all mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is

centered under tractor.

A. Mower Side Suspension Arms B. Retainer Spring C. Rear Lift Link(s) D. Right Side Rear Mower Bracket E. Front Lift Link Assembly F. Front Suspension Bracket H. Front Mower Bracket

I. Left Side Rear Mower Bracket

K. Belt Tension Rod

L. Locking Bracket M. Engine Clutch Pulley

Q. Deflector Shield S. Anti-Sway Bar

W. Front Gauge Wheel

02965

A. Mower Side Suspension Arms

Q. Deflector Shield

5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)

• Pivot the integrated washer end of anti-

sway bar (S) towards mower deck bracket on right side of mower. Insert integrated

washer end of bar into hole in rear mower

bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).

• Secure with small washer and small retainer spring as shown.

ANTI-SWAY BAR (S)

Towards Towards

Transaxle Mower Deck

90° End Integrated Washer End

• From right side of mower, first insert 90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

Anti-Sway

Bar (S)

Location

Transaxle Bracket (T)

Located Between Rear Tires

Place 90° End Into Hole

NOTE: Depending on model, bracket (T) may

be different than shown but hole for anti-sway

bar will be in same position/location.

S. Anti-Sway Bar

T. Transaxle Bracket

D. Right Side Rear Mower Bracket

S. Anti-Sway Bar

T. Transaxle Bracket

6. ATTACH MOWER SIDE SUSPENSION

ARMS (A) TO CHASSIS

• Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B).

• Repeat on opposite side of tractor.

A. Mower Side Suspension Arms B. Retainer Spring D. Right Side Rear Mower Bracket

7. ATTACH REAR LIFT LINKS (C)

• Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm and pivot link down to mower.

• Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.

• Repeat on opposite side of tractor.

9. INSTALL BELT ON ENGINE CLUTCH

PULLEY (M)

• Disengage belt tension rod (K) from locking bracket (L).

• Install belt onto engine clutch pulley (M).

C. Rear Lift Link(s) D. Right Side Rear Mower Bracket

U. Hole

8. ATTACH FRONT LINK (E)

• Turn steering wheel to position wheels straight forward.

• From front of tractor, insert rod end of front link (E) through front hole in tractor front suspension bracket (F).

• Move to left side of mower and and insert large retainer spring (G) through hole in front link (E) behind front suspension bracket (F).

• Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J).

NOTE: Requires deck lifting.

Front Link

Location

M. Engine

Clutch Pulley

IMPORTANT: Check belt for proper routing in all mower pulley grooves and under

mandrel covers.

• Engage belt tension rod (K) on locking bracket (L).

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and engage

slowly.

• Raise attachment lift to highest position.

• If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.

MOWER DRIVE BELT INSTALLATION

Follow procedure described in “TO REPLACE MOWER BLADE DRIVE BELT” in the "Ser-

vice and Adjustments" section of this manual.

E. Front Lift Link Assembly F. Front Suspension Bracket G. Large Retainer Spring H. Front Mower Bracket J. Small Retainer Spring M. Engine Clutch Pulley

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at

the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER” in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in

the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the

Service and Adjustments section of this manual.

CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

 All assembly instructions have been

completed.

 No remaining loose parts in carton.  Battery is properly prepared and charged.  Seat is adjusted comfortably and tight-

ened securely.

 All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

 Ensure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

 Check mower and drive belts. Ensure

they are routed properly around pulleys and inside all belt keepers.

 Check wiring. See that all connections are

still secure and wires are properly clamped.

 Before driving tractor, be sure freewheel

control is in “transmission engaged” position (see “To Transport” in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important items:

 Engine oil is at proper level.  Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

 Become familiar with all controls, their

location and function. Operate them before you start the engine.

 Ensure brake system is in safe operating

condition.

 Ensure Operator Presence System and

Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

 It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

ENGINE

OFF

OPERATION

SYSTEM (ROS)

ATTACHMENT

DISENGAGED

(Automatic Models only)

CLUTCH

FREE WHEEL

ENGINE

START

REVERSE FORWARD FUEL BATTERYREVERSE

ENGINE

ATTACHMENT

CLUTCH

ENGAGED

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

HIGH LOW

DIFFERENTIAL

LOCK

DANGER, KEEP

HANDS AND

FEET AWAY

CHOKE FAS T

CLUTCH/

BRAKE PEDAL

LIGHTS ONCRUISE CONTROL

KEEP AREA CLEAR SLOPE HAZARDS

PARKING

BRAKE

(SEE SAFETY RULES SECTION)

SLOWREVERSE NEUTRAL

MOWER HEIGHT

PROTECTION

RECOMMENDED

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

IGNITION

SWITCH

MOWER

LIFT

EAR

KNOW YOUR TRACTOR

READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various

controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.

pedal into the brake position.

(D) THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

(E) ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades or other

attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation

of mower or other powered attachment while

in reverse.

(H) LIGHT SWITCH - Turns the headlights

on and off. (K) FORWARD DRIVE PEDAL - Used for

forward move-ment of tractor. (L) REVERSE DRIVE PEDAL - Used for

reverse move-ment of tractor.

(M) FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

(P) SERVICE MINDER/HOUR METER -

Indicates when service is required for the

engine and mower.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the

way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Ensure parking brake will hold tractor

secure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch control to disengaged position ( ).

• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency.

• Full speed (fast) of fers the best mower

per for mance.

( ) Attachment

Clutch Control

“Engaged”

( ) Attachment

Clutch Control

“Disengaged”

GROUND DRIVE -

• To stop ground drive, depress brake pedal

all the way down.

IMPORTANT: Forward and reverse drive

pedals return to neutral position when not depressed.

ENGINE -

• Move throttle control (D) to slow position.

NOTE: Failure to move throttle control

to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the forward and reverse drive

pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward(K) or reverse(L)

drive pedal to begin movement. Ground

speed increases the further down the

pedal is depressed.

TO USE CRUISE CONTROL (J)

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used

while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the cruise control to disengage. Do not use the cruise control on slopes, rough terrain or while trimming or turning.

• With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal, tap on forward drive pedal or push the cruise control lever down.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A) determines the cutting height.

• Put attachment lift lever in desired cutting height slot.

• Slide pointer tab (T) to desired cutting height as a reminder for next time you mow.

The cutting height range is approximately 1 to 4" (25,4 to 101,6 mm). The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" (152,4 mm) in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

9/16”

3/4”

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attach-

ment lift lever.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the at- tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary. USING THE REVERSE OPERATION

SYSTEM Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and while

backing.

4. Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS is no longer needed,

turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills

with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before starting

up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push

brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release park-

ing brake and brake pedal.

• Slowly depress appropriate drive pedal to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position

with attachment lift control.

2. Pull freewheel control out and into the slot

and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) mph (3,2 km/h).

• To reengage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer,

be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause

you to lose control of your tractor.

SERVICE MINDER/HOURMETER

Service Minder shows the total number of

hours the engine has run and indicates when the engine or mower needs servicing. After every 50 hours of operation the oil can icon

will stay on for 2 hours or until a manual reset

occurs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1 second on, 1 second off). To service engine and mower,

see the Maintenance section of this manual.

NOTE: Service Minder runs when the ignition key is in any position but “STOP”. For accurate reading, ensure key remains in the “STOP” position when engine is not running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped

from the factory already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual).

• To change engine oil, see the Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to ensure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temperatures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Ensure freewheel control is in the trans-

mission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run

starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control

back to the choke position and retry.

WARM WEATHER STARTING

(50°F (10°C) and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive

can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING

(50°F (10°C) and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Ensure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

PURGE TRANSMISSION

CAUTION: Never engage or disengage

freewheel lever while the engine is running. To ensure proper operation and performance,

it is recommended that the transmission be

purged before operating tractor for the first time. This procedure will remove any trapped

air inside the transmission which may have

developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on a level surface -

that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position (See “TO TRANSPORT” in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake.

CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately five (5) feet (1,5 m) then backwards for five (5) feet (1,5 m). Repeat this driving procedure three times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• DO NOT use tire chains when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto

the area that has already been cut. Have

the cut area to the right of the tractor. This

will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns

until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time

to mow your lawn is the early afternoon.

At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly.

MAX 1/3

• Certain types of grass and grass conditions

may require that an area be mulched a

second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of

the lawn.

local dealer to order a replacement.

MAINTENANCE

BEFORE

MAINTENANCE SCHEDULE

Check Brake Operation Check Tire Pressure Check Operator Presence and ROS Systems

Check for Loose Fasteners

Check/Replace Mower Blades

Lubrication Chart

C T

Check Battery Level

Clean Battery and Terminals

Clean Debris off Steering Plate Check Transaxle Cooling Check Mower Levelness Check V-Belts

Check Engine Oil Level Change Engine Oil (models with oil filter) Change Engine Oil (models without oil filter)

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil.

EACH

USE

4 - Not required if equipped with maintenance-free battery

5 - See Cleaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor. At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

EVERY

HOURS

 Spindle

Zerk

 Front

Wheel

Bearing Zerk

 Steering

1,2

LUBRICATION CHART

EVERY

HOURS

100

HOURS

1,2

6 - Inspect the muffler every 50 hours of operation

or six months for signs of damage. If damage is found, refer to the repair parts list or contact your

EVERY

BEFORE

SEASON

STORAGE

 Spindle

Zerk

 Front Wheel

Bearing Zerk

 Engine

Sector Gear Teeth

02501

 Mandrel

Zerks

General Purpose Grease Refer to Maintenance “ENGINE” Section.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m) to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If

your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

Ros "On" Position

Engine "On" Position (Normal Operating)

BLADE CARE

For best results mower blades must be sharp. Replace worn, bent or damaged blades.

CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counterclockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs./62-75 Nm).

IMPORTANT: Special blade bolt is heat

treated.

Blade

Star

Mandrel Assembly

Center Hole

Blade Bolt

(Special)

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. However,

periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary.

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