Craftsman 944.609810 User Manual

SEAR8

OWNER'S

MANUAL

MODEL NO.

944.609810

I:RRFTSMRN

Caution: Read and follow

all Safety Rules and Instructions

Be.fore Operating

Thin Eqmpment

20 HP

ELECTRIC START 46" MOWER

AUTOMATIC

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CU'I-rlNG MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING

OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS

INJURY OR DEATH. I. GENERAL OPERATION

• Read, understand,and followall instructionsinthemanual

and on the machine beforestarting.

Only allow responsibleadults,who are familiar with the

instructions,to operatethe machine.

Clear the area of objectssuch as rocks,toys, wire, etc., whichcouldbe picked up andthrownby theblade.

• Besuretheareaisclearofotherpeoplebeforemowing.Stop machineif anyone entersthearea.

Nevercanypassengers. Donotmowinreverseunlessabsolutelynecessary.Always

lookdownand behindbeforeandwhilebacking.

• Be awareofthemowerdischargedirectionanddonotpoint it at anyone. Do notoperate the mowerwithouteitherthe

entiregrasscatcheror the guardinplace. Slowdownbeforeturning.

• Neverleavea runningmachineunattended.Alwaystumoff

blades,set parkingbrake, stopengine, and remove keys beforedismounting.

• Turnoff blades when notmowing. Stop engine before removinggrasscatcheror unclogging

chute.

• Mowonlyindaylightorgoodartificiallight.

• Do not operatethe machinewhile underthe influenceof

alcoholordrugs, Watchfortrafficwhenoperatingnearorcrossingroadways.

Use extracarewhenloadingorunloadingthe machineinto a trailerortruck.

IL SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes require extra caution, if you cannot back upthe slope or ifyou feel uneasy on it, do not mow it.

DO:

Mow up and down elopes, not across. Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will nothave to stop or shift while on the slope,

• Follow the manufacturer's recom_nandations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

Keep all movement on the slopes slowand gradual Do not make sudden changes inspeed or direction.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage the blades and proceed slowly straightdown the

slope.

DO NOT:

• Donotturnonslopesunlessnocessary, andthen, tumslowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches or embankments. The

mower could suddenly turn over ifa wheel isover the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

• Donottrytostabilizethemachinebyputtingyourfootonthe

ground.

• Do not t4segrass catcher on steep slopes. 2

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence ofchildren. Children are oftenattracted tothe machine

and the mowing activity. Neverassume that children will remain

where you last saw them.

Keep childrenout of the mowingarea and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children.

• Never carry children. They may fall off and be seriously

injuredor interfere with safe machine operation. Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care inhandling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors,

Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

• Keep nuts and bolts,especiatly bladeattachment bolts,tight

and keep equipment in good condition. Never tamper with safety devices. Check their proper

operation regulady. Keep machine free ofgrass, leaves, orother debrisbuild-up.

Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running, Grass catcher components are subject towear, damage, and

deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec-

essary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

required.

tant safety precautions. It means

CAUTIONiH BECOME ALERT!i! YOUR

I & Look for this symbol to point out impor- I

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot

contact spark plug in order to prevent accidental startin|l when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Centre/Department We have competent, well-

trained technicians andthe proper tools toservice or repair this tractor.

Please read and retain this manual. The instructionswill

enable you to assemble and maintain yourtractor properly. Always observe the =SAFETY RULES".

MODEL NUMBER 944.609810

SERIAL

NUMBER

DATEOFPURCHASE

PRODUCT SPECIFICATIONS

HORSEPOWER: 20 GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG./SH): SAE 30 (above 32°F)

SAE 5W.30 (below 32°F)

OIL CAPACITY: W/FILTER: 3.5 PINTS

W/O FILTER: 3.0 PINTS

SPARKPLUG: CHAMPION RC12YC

GAP: .025")

VALVE CLEARANCE: INTAKE: .004-.006

EXHAUST: .004-.006

GROUND SPEED(MPH): FORWARD: 0- 5.5

REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

THEMODELANDSERIALNUMBERSWILLBEFOUND ON A PLATE UNDER THE SEAT,

YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available onthis prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• Followa regular schedule in maintaining,caring for and

using your tractor.

• Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this owner's manual,

CHARGINGSYSTEM: 15 AMPS @3600 RPM BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: UlR

BLADE BOLT TORQUE: 27-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unlessthe engine's exhaust system isequipped with a spark arrester meeting applicable localor state laws

(ifany). Ifa spark arrester isused, itshould be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your

nearestSears AuthorizedService Centre/Department (See REPAIR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

cuSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 4

ASSEMBLY ........................................................... ,... 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS -TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-52

PARTS ORDERING/SERVICE ................ BACK COVER

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

ForTwo (2) yearsfromdate ofpurchaseSearsCanada,Inc.willrepairorreplaceat Searsoptionfreeofchargepartswhichare defectiveas a resultofmaterialorworkmanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For One (1) year from date of purchase,if any batteryincludedwith this ridingequipmentprovesdefectivein materialor workmanshipandourtestingdeterminesthebatterywillnotholda charge,Searswill replacethebatteryat nocharge.

COMMERCIAL OR RENTAL USE WarrantyonRidingEquipmentusedforcommercialorrentalpurposes islimited toninety (90) days.

This Warranty does NOT cover:

1. Pre-dellvery set-up.

2. Tire replacement or repaircaused by puncturesfrom outside objects (such as nails,thorns, stumps, or glass).

3. Expendable Items which become worn during normal use,such as blades, spark plug,sir cleanersend belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jeokshaft or mandrel end the

failure to operateand maintain theequipment accordingto the Instructionscontained In the Owner's Manual,

5. InHome service.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Cantre/Depadmant in Canada. This warranty applies only while this product isin use inCanada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitationon how long an implied

warranty will last so the above limitationsmay not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full slze

_) Shoulder

olt 5116-18

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(3) etainer Springs

(double loop)

Parts packed separately in carton

Seat

_ Mulcher

Steering

Wheel

I; "1

Owner's Manual

Parts Bag

Plate

L I I I

I I

(4) Retainer Springs (single loop)

(2) Screws #10 x 518 (2) Lock Washers #10

(2) Weld Nuts #10

(2) Washers 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 114-20 x 3/4

(2) Keps Nuts 1/4-20

Parts bag contents not shown full size

(2) Washers 3/8

(2) Shoulder

Bolts

Gauge lock Nuts

Wheels Q

1_(2) Front Link Assemblies _ <_

U (2) Latch Hook Wheel Insert

t" -_'t t I _ Steedng

Assemblies .,

x 7/8 x 14 Gauge

(2) Center-

(2) Keys

Steering Sleeve

Slope Sheet

Extension

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches

(1) 9/16" wrench (1) 1/2" wrench (1) Pliers When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

(1) Tire pressure gauge

(1) Utility knife (1) 3/4" socket w/drive ratchet

(1) 3/4" wrench

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 5).

• Cut, from top to bottom, along lines on all fourcorners

of carton, and lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove.

WHEEL INSERT

CKNUT

LARGE FLAT

WASHER

___-_ STEERING

STEERING _____ WHEEL WHEEL _

ADAPTER _b!_TABS

EXTENSION

_= _jSTEERING SHAFT

,--- STEER,.O

! _ I II

i-,_,_,_- _li ,',t

#7,"_,,_---_,_ J "") ,',t

_'-'_.,.i".I 4, ,,,

BEFORE ROLLING TRACTOR OFF

SKID

ATrACH STEERING WHEEL (See Fig. 1)

• Remove Iocknut and large flat washer from steering shaft.

Positionfront wheels ofthe tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve extwention into

_bottom of steering wheel.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• -Secure steering wheel to steering shaft with Iocknut

and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FORAND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

FIG. 1

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

• Pressliftlever plungerand raise attachment liftlever to

itshighest position. Release parking brake by depressing clutch/brake

pedal.

• Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in

the Operation section ofthis manual).

• Roll tractor forward oft skid.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery terminals by allowing a wrench or

• Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum ofone hourat 6-10 amps.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt and keps nut as shown• Tighten securely.

• Connect BLACK grounding cable to negative (-) bat-

tery terminal with remaining hex bolt and keps nut. Tighten securely•

• Close terminal access doors.

Use terminal access doorsfor:

• Inspection forsecure connections (totighten hard

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

DISCARD

TERMINAL

PROTECTIVE CAPS

any other object to contact both terminals at the same time. Before

connecting battery, remove metal

bracelets, wristwatch bands, rings,

etc.

Positive terminal must he connected first to prevent sparking from acci- dental grounding.

ware).

KEPS HEX BOLT

PosmvE

INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely.

Do not tighten,

• Lower seat intooperating position and sit on seat.

• Slideseat untila comfortable positionis reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

FLAT

ADJUSTMENT KNOB

FIG. 3

WASHER

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factoryfor

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS on page 3of this manual•

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual•

FIG. 2

(BLACK)CABLE

ASSEMBLY

INSTALL MOWER AND DRIVE BELT

(See Figs. 4 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment liftcontrol, Engage park- ing brake.

• Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway barto left side of mower deck.

• Slide mower under tractorwith discharge guard to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE.

Install one front link in tophole of the R.H. front mower

bracket and R.H. front suspension bracket. Retain with

two single loop retainer springs as shown. Install secondfront linkinL.H. front suspension bracket

only and retain with single loop retainer spring as

shown.

• Turn height adjustment knob counterclockwise until it stops.

• Lower mower linkage with attachment lift control.

• Place the L.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm.

Retain with double loop retainer springwith loops down

as shown.

• Slide left side of mower back and installthe unattached front link in top hole of the L.H. front mower bracket.

Retain with single loop retainer spring as shown,

Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower

to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down

as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise to remove

slack from mower suspension. Raise mower to highest position.

• Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shownfor replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Vedfy that the belts are routed correctly.

FRONT SUSPENSION

ELECTRIC

CLUTCH

PULLEY

BRACKETS

SHOULDER BOLT

GAUGE WHEEL

3/SWASHER

USE PUERS FOR

RETAINER SPRINGS

DOUBLE LOOP

CHASSIS (Outward pointing BRACKET deck pins)

3/8-16 CENTER

LOCKNUT

DOUBLE LOOP RETAINER

SPRING

RETAINER SPRING

ANTI-SWAY

BAR

IDLER PULLEY

SUSPENSION ARMS

FRONT MOWER BRACKET

SINGLE

LOOP RETAINER

SPRINGS

DISCHARGE GUARD

FIG. 4

ASSEMBLY

INSTALL MULCHER PLATE

(See Figs. 5 and 6)

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointingdown.

• Tighten hardware securely.

• Raise and hold deflector shield inupright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole onfront of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold

guard when attaching mulcher plate and allow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

WELD NUT HOOK POtNTS FROM THE TOP DOWN

LOCK WASHER

LATCH HOOK

WELD

NUT

LATCH LOCK

HOOK WASHER

WASHERS

MULCHER PLATE SCREW

FIG. 5

DEFLECTOR SHIELD

LATCH

HOOKS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCE AND SATISFA CTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST: / All assembly instructions have been completed.

/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely. ,/ Alltires are properly inflated. (For shippingpurposes,

the tires were ovednflated at the factory).

/ Be sure mower deck is propedy leveled side-to-side/

frent-to-rear for best cutting results. (Tires must be

properly inflated for leveling),

/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are stillsecure

and wires are propedy clamped.

/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA A TTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

•/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition. / It isimportantto purge the transmission before operat-

ingyourtractorforthe firsttime. Follow proper starting and transmission purging instructions(See "TOSTART

ENGINE" and "PURGE TRANSMISSION" in Opera- tion section of this manual),

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BAFIERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

I R N H L

FAST SLOW

LIGHTS ON OVER TEMP

LIGHT

REVERSE NEUTRAL HIGH LOW

MOWER LIFT

A'I-rACHMENT

CLUTCH ENGAGED

DANGER, KEEP HANDS AND FEET AWAY IGNITION

ATTACHMENT

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrationswith yourtractor tofamiliarize yourself withthe locationofvarious controls and adjustments. Save this manual for future reference,

ATTACHMENT CLUTCH SWITCH LIGHT SWITCH

AMMETER POSITION

THROTTLE CONTROL

LIFT LEVER

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

FREE WHEEL CONTROL

APPRO_

SPEEDS:

FIG. 7

LIFT LEVER

IGNITION SWITCH

PARKING BRAKE LEVER

MOTION CONTROL

LEVER

Our tractors conform to the safety standards ofthe Amedcan National Standards Institute.

AI"rACHMENT CLUTCH SWITCH- Usedto engage mower blades or other attachments mounted to your tractor.

LIFT LEVER - Used toraise and lower mower deck orother

attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and

braking the tractor and startingthe engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

CHOKE CONTROL - Used when starting a cold engine.

THROTTLE CONTROL - Used to control engine speed.

LIGHT SWITCH - Turns the headlights on and off.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used to start and stop the engine. AMMETER - Indicates battery charging (+) or discharging

(-).

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.

HEIGHT ADJUSTMENT KNOB- Used toadjustthe mower height.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing itsposition.

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which can result | in severe eye damage. Always wear safety glasses or eye shields while operating your tractor

or performing any adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Yourtractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in"ENGAGED" position and release pressure from clutch/brake pedal. Pedalshould remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

THROTTLE CHOKE

CONTROL CONTROL

CLUTCH/ BRAKE PEDAL

"BRAKE"

PosmoN

PUSH-INTO

"DISENGAGE"

ATTACHMENT CLUTCH SWITCH PULL OUTTO

"ENGAGE"

Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop eng!ne. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED. (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with theengine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav- ing the operator's position; to empty

grass catcher, etc.

TO USE THROTrLE CONTROL (See Fig. 8)

Always operate engine atfull throttle.

Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best mower performance.

MORON CONTROLLEVER

"DRIVE" HEIGHT "ENGAGED"POSITION PosmoN ADJUSTMENT

KNOB "DISENGAGED"

POSITION

FIG. 8

PARING BRAKE

STOPPING (See Fig. 8)

MOWER BLADES -

To stop mower blades,move attachment clutchswitch to =DISENGAGED position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into

full =BRAKE" position..

• Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to movethrottle controlto slowpositionand

allowing engine to idle before stoppingmay cause engine to "backfire".

• Turn ignition key to =OFF" position and remove key.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke controlwhenever you are startinga cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8) The direction and speed of movement is controlled by the

motion control lever, ° Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal,

• Slowly move motioncontrol lever to desired position,

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cuttingheight is controlledby turningthe heightadjust-

ment knob in desired direction.

Turn knob clockwise (/'_) to raise cutting height.

• Turn knob counterclockwise (P'_) to lower cutting

height.

The cuttingheight range isapproximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawnshould becut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot. months. For healthier and better looking

lawns, mow often and after moderate growth.

OPERATION

For best cuttingperformance grass over 6 inches in height should be mowed twice. Make the f rst cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when theyare slightly offthe ground when mower is at the desired cuttingheight

in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions.

Adjust gauge wheels with tractor ona flat level surface. Ad ust mower to desired cutting height (See "TO AD-

JUST MOWER CUTT NG HE GHT" n the Operat on section of this manual).

With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

Repeat for opposite side installing gauge wheel in same adjustment hole.

GUAGE WHEEL

MOUN_NG BRACKET

F!G. 9

TO OPERATE MOWER (See Figs. 7 and 10)

Yourtrector isequipped withan operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch .

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control,

without either the entire grass catcher,

I& CAUTION: Do not operate the mower I

on mowers so equipped, or the dis- charge guard In place.

ATTACHMENT CLUTCH ATI'ACHMENT

SWITCH PULL OUT TO LIFT LEVER

"ENGAGE"/ - / "HIGH" POSFrlON

!iN osc.,.o,

o @

FIG. 10

TO OPERATE ON HILLS

dBk

I _ CAUTION: Do not drive up or down

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

• Ifstopping is absolutely necessary, push clutch/brake

_edal quickly to brake position and engage parking

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make allturns slowly.

TO TRANSPORT (See Figs. 7 and 11) When pushingortowing yourtractor, be sure todisengage

transmiss(on by placing freewheel control in freewheeling

position. Free wheel control islocated at the rear drawbar oftractor.

• Raise attachment lift to highest position with attach-

ment liftcontrol.

• Pull freewheel controlknob out and hold in position by inserting retainer spring into forward hole of control

rod.

• Do not push ortow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truckor a trailer, be sure hood is closed

and secured totractor, Use an appropriate means oftying

hood to tractor (rope, cord, etc.).

hills with slopes greater than 15° and do not drive across any slope.

rake.

GUARD

OPERATION

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

• The engine inyour tractor has been shipped, fromthe factory, already filled with summer weight oil.

• Check engine oil With tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads toseparation and formation of

acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

filler neck. Do not overfill. Wipe off any

I& AUTION: Fill to bottom of gas tank

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or ifthe engine

has run out of fuel, itwill take extra cranking time to move fuel fromthe tank to the engine.

Be sure freewheel control is in the transmission en- gaged position.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place motioncontrol lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

Fora warm engine startattempt the choke controlmay

not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insertkey intoignition andturn keyclockwise to"START"

position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after

several attempts, push choke control in, wait a few

minutes and try again. If engine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pullthe choke controlout slightlyfor a

few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow it to warm upfor one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push the choke control insmall steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run

roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period

from several seconds to several minutes, dependir_g

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before drivingthe unit in cold weather, the transmis- sion should be warmed up as follows:

• Be surethe tractor is on level ground.

• Place the motion control lever in neutral.

Release theparking brake and let theclutch/brake slowly return to operating position.

• Allowone minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can be used duringthe engine warm- up period after the transmission has been warmed up

and may requira the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F)the carburetor fuel mixture may

need to beadjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

OPERATION

PURGE TRANSMISSION •

I _ CAUTION:Neverengageordisengage I

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any

trapped air insidethe transmission which may have devel- oped during shipping ofyour tractor.

IMPORTANT: SHOULD YOU R TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

• Place tractor safelyon level surfacewithengine offand parking brake set.

6 Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedul'e three (3) times.

NOTE; During this procedure there will be no movement of drive wheels. The air isbeing removed from hydraulic drive system.

• Move motioncontrolleverto neutral(N) position. Shut- off engine and set parking brake,

• Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section

of manual).

• Sitting inthetractor seat, start engine. Afterthe engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5)feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever tothe neutral (N) position, Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

freewheel lever while the engine is run- ning.

MOWlNGTIPS

Tire chains cannot be used when the mower housing is

attached to tractor.

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for.trim- ming.

,, Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds,mow in the opposite direction making left hand turns until

finished (See Fig. 12).

15 FIG. 13

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do notmow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttlewhen mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed byselect-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of the attachment being used.

FIG. 12

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall ontothe lawnthey will disperse intothe grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

Avoidcuttingyour lawn when itis wet. Wet grass tends toform clumps and interferes with the mulching action. The besttime to mow your lawn is the earlyafternoon. At thistime the grass has dried and the newly cut area will not be exposed to the direct sun.

Forbest results,adjust the _'nowercutting heightsothat

the mower cuts off only the top one-third of the grass blades (See Fig. 13). For extremely heavy mulching,

reduceyour widthof cut on each pass and mow slowly.

Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

Change yourcuttingpattern frem week to week. Mow northtosouth one week then change to east towest the

nextweek. This will help prevent mattingand graining of the lawn.

'! i "

CUSTOMER RESPONSIBILITIES

• MAINTENANCE SCHEDULE

FILL,.OASES "

ASYOUCOMP ETE O,-

Check Brake Operation _V'

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

Check for Loose Fasteners V'_ V °

Lubrication Chart !l/

T Check Battery Level

A Sharpen/Replace Mower Blades _V_s4

R Clean Battery and Terminals V _

Check Transaxle Cooling Adjust Blade Belt(s) Tension V's

Adjust Motion Drive Belt(s) Tension V_s

Check Engine Oil Level I_ if Change Engine Oil _,3 if

E C!ean Air Filter ll_:_

Clean Air Screen I_'_

Inspect Muffler/SparkArrester If Replace Oil Filter (If equipped) ._jl.2

N Clean Engine Cooling Fins

Replace Spark Plug V / Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy toad or in high ambient temperatures. 5 oIf equipped With adjustable system.

;_ - Service more often when operating in dirty or dusty conditions. . 6 - Not requirecl if equipped with maintenance-free battery. 3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when moWing in sandy soil.

GENERAL RECOMMENDATIONS

lit2

7 - Tightenfrontaxle pivotboltto35 ft.*lbs, maximum,

DOnot overtighten,

LUBRICATION CHART

The warranty on thistractordoes not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main-

tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of

_ _ENGINE®

this manual should be checked at least once each season.

Once a year you shouldreplace the spark plug, clean or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

CLUTCH PIVOT(B)

®A AC.MENT-(l

SPINDLE ZERK®

P0 o , WBz :

BEFORE EACH USE

Check engine oil level,

Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

Check for loose fasteners.

® SAE 30 OR 10W3_OTOR OIL ® GENERAL PURPOSE GREASE

(_ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OiL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRACTOR

Alwaysobservesafetyruleswhenperforminganymaintenance.

BRAKE OPERATION

Iftractorrequiresmore thansix(6)feat stoppingdistance at high speed in highest gear, then brake must be adjusted. (See "TO

ADJUST BRAKE"inthe Service and Adjustments sectionof this manual).

TIRES

• Maintain proper air pressure inall tires (See =PRODUCT SPECIFICATIONS" on page 3 ofthis manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals

which canharm rubber.

• Avoidstumps, stones,deep ruts, sharpobjects and other hazards that may cause tire damage.

NOTE: To sealtire punctures and prevent flattires due to slow leaks,tiresealant may bepurchased from yourlocalpartsdealer.

Tire sealantalso prevents tire dry rotand corrosion.

OPERATOR PRESENCESYSTEM

Be sure operatorpresenceand interlecksystemsare work_'_j properly. Ifyourtractordoes notfunction asdescribed, repairthe

problemimmediately.

• The engineshouldnot startunlesstheclutch/brakepedal is fully depressed and attachementclutchcontrolis in the

disengagedposition.

• Whenthe engineis running,anyattemptbythe operatorto leave the seatwithoutfirst setting thepe_ng brakeshould shutoffthe engine.

When the engine is running and the attachmentclutchis engaged, any attempt by the operatorto leave the seat

shouldshutoffthe engine.

The attachment clutch should never operate unlessthe operator is in the seat.

BLADE CARE Forbestresultsmowerbladesmustbekeptsharp.Replacebent

or damagedblades.

TRAILING CENTER EDGE UP HOLE

BLADE

FLAT

WASHER

HEX BOLT / " (GRADE 8)* "_ LOCK

WASHER

"A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SiX UNEB ON THE BOLT HEAD.

MANDREL ASSEMBLY

STAR

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

NOTE: We do notrecommend sharpening blade- but ifyou

do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An

unbalanced bladewill cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a fileor on a gdnding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When usinga cone balancer, follow the instructions supplied with bal-

ancer).

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. Ifeither end of the blade moves downward, sharpen the heavy end until the blade is balanced.

- CENTER HOLE / j

BLADE REMOVAL (See Fig. 14)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, leck washer andflat washer secudng blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT; TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR

ON MANDREL ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

FIG. 15

BATrERY

Yourtractor hasa batterychargingsystemwhichissuff_ent for normal use. However,periodicchargingofthe batterywithan

automotivechargerwillextenditslife.

• Keep battery and terminalsdean.

• Keepbatteryho_stight.

• Keep srr_l ventholes open.

• Rechargeat 6-10 amperes for 1hour. TO CLEAN BATIERY AND TERMINALS

Corrosionand dirton the battery and terminals can cause the betteryto "leak" power.

• Remove terminalguard.

• DisconnectBLACK batterycable first then RED battery

cableand removebattery fromtractor.

17 * Rinse thebatterywifhplainwater and dry.

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