Craftsman 944.609050 Owner's Manual

OWNER'S

MANUAL

MODEL NO.

944.609050

Caution: Read and follow

all Safety Rules and Instructions

Before Operating This Equipment

£RAFTXMAN

15.5 HP

ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY RULES &

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING

OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS

INJURY OR DEATH. I. GENERALOPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure thearea isclear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off

blades, set parking brake, stop engine, and remove keys before dismounting.

• Tum off blades when not mowing,

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

II. SLOPE OPERATION

Slopesare a ma or factorrelatedto loss-of-controland tipover accidents,whichcan resultin severeinjuryordeath. Allslopes

requireextrecaution. Ifyoucannotbackuptheslopeorifyoufeel

uneasyonit,do not mow it.

DO:

• Mowup and downslopes,notacross.

• Removeobstaclessuchas rocks,tree limbs,etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overtumthemachine, Tallgrasscanhideobstacles.

• Useslowspeed. Choosea lowgearsothatyouwUlnothave

tostopor shiftwhile on the slope.

• Follow the manufacturer's recommendationsfor wheel

weightsorcounterweightsto improvestability.

• Use extra care with grass catchersor otherattachments.

These can changethestabilityofthemachine.

• Keepallmovementonthe slopesslowand gradual. Do not makesuddenchanges inspeedordirection.

• Avoidstaring or stoppingon a slope, If tireslose traction disengagethebladesandproceedslowlystraightdownthe slope.

DO NOT:

• Do not turnon slopes unless necessary, and then, rum slowly

and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments, The

mower could suddenly turn over if a wheel is over the edge of a cliff or ditch,_or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your footonthe

ground.

• Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidentscan occurif the operator is not alert to the presenceofchildren.Childrenareoftenattractedtothemachine and the mowingactivity.Neverassumethatch drenwillremain whereyoulastsawthem.

• Keepchildrenoutofthemowingareaandunderthewatchful

care ofanotherresponsibleadult.

• Be alertandtum machineoffifchildrenenterthearea.

• Beforeand whenbacking,look behindand downfor small

chUdren.

• Never carry children. They may fall off and be seriously

injuredor interferewithsafemachineoperation. Neverallowcl_ildrentooperatethe machine.

• Use extra care when approachingblind corners, shrubs,

trees, orotherobjectsthat may obscurevision,

IV. SERVICE

Useextracareinhandlinggasctineandotherfuels.Theyare

flammable andvaporsare explosive.

Useonlyan approvedcontainer. Never remove gas cap or add fuel with the engine

running,Allowengineto coolbeforerefueling. Do not

smoke.

Neverrefuelthemachinerndoors. Neverstorethe machineor fuelcontainerinsidewhere

there isan openflame, suchas a water heater.

• Neverruna machineinsidea closedarea.

• Keepnutsandbolts,especiallybladeattachmentbois,tght

and keep equipmentingoodcondition,

• Never tamper with safety devices. Check their proper

operationregularly.

• Keepmachinefreeofgrass leaves orotherdebdsbu d-up C ean o or fue spillage. Allowmachineto cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair,ifnecessary,beforerestarting.

• Nevermakeadjustmentsor repairswiththeenginerunning.

• Grasscatchercomponentsaresubjecttoweardamage and

detedoretion,which could expose movingparts or allow objectsto be thrown. Frequentlycheckcomponentsand replacewithmanufacturer'srecommendedparts,whennec- essary.

• Mowerbladesare sharpandcan cut. Wrap the blade(s)or weargloves,anduseextracautionwhenservicingthem.

• Check brake operationfrequently. Adjustand serviceas

required.

I & Lookforthissymboltopointoutimpor-

tant safety precautions. It means CAUTIONI!! BECOME ALERTlll YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where Itcannot

contact spark plug In order to prevent accidental starting when setting up,

transporting, adlustlng or making

repairs.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac- tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Centre/Department. We have competent, well- trained technicians and the proper tools toservice or repair

this unit. Please read and retain this manual. The instructionswill

enable you to assemble and maintain your unit properly. Always observe the "SAFETY RULES".

MODEL NUMBER 944.609050

SERIAL

NUMBER DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWlLLBEFOUND

ON A PLATE UNDER THE SEAT. YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on this prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, cadng for and

using your unit.

• Follow the instructions under"Customer Responsibili- ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5 GASOLINE CAPACITY 1.25 GALLONS

ANDTYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 3.0 PINTS SPARK PLUG: CHAMPION RJ19LM

3AP: .030")

VALVE CLEARANCE: INTAKE: .005" - .007'

EXHAUST: .009"- .011"

GROUND SPEED (MPH):

FORWARD:

I st 1.0

2nd 1.3 3rd 2.1

4th 3.1 5th 4.0

6th 5.1

REVERSE: 1.6

TIRE PRESSURE: FRONT: 14PSI

REAR: 12 PSI

CHARGING SYSTEM: 3AMPS BA'I-rERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN. CCA: 190 CASE SIZE: U1R

BLADE BOLTTORQUE: 27-35 FT. LBS.

WARNING: This unit is equipped with an internal combus- tion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in

effective working order by the operator. A spark arrester for the muffler is available through your

nearest Sears Authorized Service Centre/Department (See REPAIR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 15-18

WARRANTY ..................... ............................................ 4

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ...................................... 15

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE .................................. ................................. 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS - TRACTOR ................................. 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERING/SERVICE ................ BACK COVER

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

Fortwo(2) yearsfromdate ofpurchaseSears Canada, Inc.willrepairorreplace at Searsoptionfree ofcha_e partswhichare defectiveas a resultof material orworkmanship.

FULL ONE (1) YEAR WARRANTY ON BATI'ERY

For one (1) year from date of purchase, if any battery includedwith this ridingequipmentprovesdefectivein material or

workmanshipandourtestingdeterminesthebatterywillnotholda charge,Searswillreplacethebatteryat nocharge.

COMMERCIAL OR RENTAL USE

Warrantyon RidingEquipmentusedforcommercialor rentalpurposesislimiteclto ninety(90) days. This Warranty does NOT cover:

1. Pre-deUveryset-up.

2. Tire replacement or repair caused by puncturesfrom outside objects (such as nails, thorns, stumps, or glass).

3. Expendable itemswhich become worn during normal use, such as blades, spark plug, air cleanersend belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel end the failure to operate and maintain the equipmentaccording to the instructionscontained In the Owner's Manual.

5. In Home service.

Warrantyserviceisavailable by returningtheCraftsmanRidingEquipmentto the nearestSears ServiceCentre/Departmentin Canada. This warrantyappliesonlywhilethisproductis inuseinCanada.

This warrantyis in additionto any statutorywarrantyand does not excludeor limitlegal rightsyou may have but shall run concurrentlywithapplicableprovinciallegislation.Furthermore,someprovincesdo NOT allowlimitationon howlongan implied warrantywilllastso the abovelimitationsmaynotapplytoyou,

SEARS CANADA, INC., TORONTO, ONTARIO MSB 2B8

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Ga.

(1) Knob

(2) Screws #10 x 5/8

(2)Lock M1

(_ _ Washers #10 L,_ I

(2) Weld

(2) Washers 3/16 x 3/4 x 16 Gauge Nuts #10

-Parts packed separately in carton

Steering Wheel

Seat

Boo

Plate

I' ;I

Manual Parts Bag

Parts bag contents not shown full size

Steering Wheel (2) Keys

Adapter t Steering

Extension

Shaft

(2) Latch Hook

Assemblies

Slope Sheet

Steering Wheel

Insert

ASSEMBLY

Your new tractor has been assembled atthe factory with exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation ofyour tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set willmake assembly easier. Standard wrench sizes are listed.

(2) 7/16' wrenches Utility knife (1) 9/16" wrench Tire pressure gauge

(2) 1/2" wrenches Phillips screwdriver

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 5).

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and

install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and

push down to secure. INSTALL STEERING WHEEL

• Position frontwheels of the tractor so they are pointing

straight forward.

• Slide steedng wheel adapter ontosteering shaft exten-

sion,

• Position steedng wheel so cross bars are horizontal

(left to right) ands,de inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

• Snap steering wheel insert into center of steedng

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

I@1

___BHE INSERT

X BOLT

LOCK WASHER

LARGE FLAT

WASHER

STEERING STEERING WHEEL"

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section, page 10, for location and func- tion of controls)

• Press liftleverplunger and raise attachment liftlever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against

tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BA'I-rERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other

object to contact both terminals at the sametime. Beforeconnecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acclden- tat grounding.

Remove cardboard packing from seat pan and lift seat

pan to raised position.

• Open battery box door and remove protective plastic.

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

• Firstconnect RED battery cable to positive (+) terminal

with hex boltand keps nutas shown. Tighten securely.

• Connect BLACK grounding cableto negative (-) termi-

nal with remaining hex bolt and keps nuL Tighten securely.

• Close battery box door. Open battery box door for:

• Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

DISCARD TERMINAL

PROTECTIVE

CAPS

KEPS

i! NUT"_.

HEXBOLT

POSITIVE (RED) NEGATIVE CABLE (BLACK i

CABLE

FIG. 2

SEATPAN/

BOX DOOR

FIG. 3

INSTALL SEAT (See Fig. 4) Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan,

• Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely,

Do not tighten.

• Lower seat into operating position and siton seat.

• Slide seat untila comfortable position isreached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT PAN SEAT

SHOULDER

BOLT

ADJUSTMENT KNOB

FIG. 4

CHECK TIRE PRESSURE

The tires on yourtractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS on page 3 of this manual

CHECK DECK LEVELNESS

For bestcutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

ASSEMBLY

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are muted correctly.

CHECK BRAKESYSTEM

After you learn how to operate your tractor, check to see that the brake is pmpedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

INSTALL MULCHER PLATE

(See Figs. 5 and 6)

• install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pra-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in upright position.

• Place front of muicher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

WELD NUT HOOK POINTS

FROMTHE TOP DOWN

LOCK WASHER

WELD NUT '_,

LATCH HOOK

LOCK WASHER

PLATE

WASHER

'¥...,_._SCREW

FIG. 5

LATCH

WELD

NUT

DEFLECTOR SHIELD

h,LATCH

HOOKS

FIG. 6

TO CoI_VERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessaryto change blades. The mulcher blades are designed for discharging and bagging also.

/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

•/ All assembly instructions have been completed.

/ No remaining loose parts in carton.

,/ Battery is propedy prepared and charged. (Minimum

1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely. ,/ Alltires are propedy inflated. (For shippingpurposes,

the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be propedy inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

propedy around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure

and wires are propedy clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BAI-IE RY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFO,LPRESSUREL,GHTSONO%_MP ]_

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

A'i-rACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION

A'I-rACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES B_:FORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself withthe locations ofvarious controls andadjustments. Save

this manual for future reference.

ATTACHMENT CLUTCH LEVER

IGNITION SWITCH LIGHT SWITCH

AMMETER

THROTTLE/ CHOKE LIFT LEVER

CONTROL PLUNGER

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUSTMENT POSITIONS

_.PARKING

BRAKE

GEARSHIFT LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controllingengine speed, CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ingthe tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the

brake position,

GEARSHIFT LEVER - Selects the speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the

engine. AMMETER - Indicates charging (+) or discharging (-) of

battery.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while opereting your tractor or performing any adju stmente or repairs. We recom mend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Yourtractor isequipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold,

• Place parking brake lever in"ENGAGED" position and

release pressure fromclutch/brake pedal. Pedal should remain in =BRAKE"position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER IGNITION

"ENGAGED" KEY POSITION

CHOKE LEVER

"DISENGAGED"

POSITION

PARKING BRAKE

POSITION

GEARSHIFT LEVER

"BRAKE" POSITION

CLUTCH/BRAKE PEDAL"DRIVE" POSITION

PARKING BRAKE "DISENGAGED"POSmON

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment dutch leverto =DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into

full=BRAKE",position.

• Move gearshift lever to neutral (N) position. ENGINE -

• Move t'hrettlecontrol to slow position. NOTE: Failure to move throttle control to slowpositionand

allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop er;gine. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under cerfain conditions when tractor is standing idlewith theengine running, hotengine exhaust gases may cause "browning"of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

J& AUTION: Always stop tractor com- J

pletely, as described above, before leav- Ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttleoffers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

OPERATION

TO ADJUST MOWER cu'n'ING HEIGHT (See

Fig. 9)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground tothe blade tip with the engine not running. These heights are approxi-

mate and may vary depending uponsoilconditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-

1/2 inchesduring the coolseason and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cuttingperformance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER (See Fig. 9)

Your trector isequipped withan operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutchengaged will

shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

• clutch control.

CAUTION: Do not operate the mower I without either the entire grass catcher,

on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT CLUTCH.LEVER

"DISENGAGED"

POSITION

"ENGAGED"

POSITION ATTACHMENT

LIFT LEVER HIGH POSITION

DISCHARGE GUARD

FIG. 9

TO OPERATE ON HILLS

CAUTION: Do not drive up or down I

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parkingbrake and clutch/brake pedal.

• Make all turns slowly.

OPERATION

TO TRANSPORT

• Raise attachment lift to highest position with attach- ment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

your tractor ona truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• Theengineinyourtractor has been shipped, fromthe factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili- ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc- tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

I_ CAUTION: Fill to bottom of gas tank |

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 7) When staging the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to"DISENGAGED" position.

• Move throttle control to choke (IXI) position.

NOTE: Before starting, read the warm and cold starting proced'ures below.

• Insertkey intoignitionandturn keyclockwiseto "START"

position and release keyas soon as engine starts. Do not run starter continuously for more than fifteen sec- onds per minute. If the engine does not start after several attempts, move throttle controltofast position, wait afew minutes and try again. Ifengine stilldoes not start, move the throttle control back to the choke (1\1) position and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move thethrottle controlto the fast

position.

• The attachments and grounddrivecan now be used. If the engine does notaccept the load, restart the engine and allow it to warm up for one minute usingthe choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, aUowengine to run withthethrottle

control in the choke (IXI) position until the engine runs roughly, then move throttle control to fast position. This

may require an engine warm-up period from several seconds to several minutes, depending on the tem- perature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

OPERATION

MOWING TIPS MULCHING MOWING TIPS

• Tire chains cannot be used whenthe mower housing is

attached to tractor.

• Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second tothe desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis- charge of matedal. Regulate ground speed by select- ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

(

FIG. 10

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• The special mulching blade will recut the grass clip-

pings many times and reduce them in size so that as they fall ontothe lawn they will disperse into the grass and not be noticed. Also the mulched grass will

b odegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the

blades.

• A_,oidcuttingyour lawn when it iswet. Wet grass tends toform clumps and interferes withthe mulchingaction. The besttime to mow your lawn isthe eady afternoon. Atthis time the grass has dded and the newly cut area

will not be exposed to the direct sun.

• Forb_'stresults, adjustthe mower cuttingheight so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching, reduce your widthofcut oneach passand mow slowly.

• Certain types of grass and grass conditions may re- quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut, mow across or perpendicu!ar to the first cut path.

• Change your cutting pattern from week to week. Mow

northtosouthone week then change to east towest the nextweek. This willhelp prevent matting and graining

of the lawn.

FIG. 11

MAX 1/3

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE j__,/._o_/_/_j_ ''

F,'L,NOATES

AS YOU COMPLETE

REGULAR SERVICE f__'>__; _SERVICE DATES

Check Operator Presence and

T Interlock Systems V'

Check for Loose Fasteners V _ _7 if

Sharpen/Replace Mower Blades 1_4

T Lubrication Chart K Vw

0 Check Battery Level

R Clean Battery and Terminals I_

Check Transaxle Cooling If Adjust Blade Belt(s) Tension V_s

Adjust Motion Ddve Belt(s) Tension ills

Check Engine Oil Level _ I_

Change Engine Oil 1_1,2.3 If

E Clean Air Filter

Clean Air Screen

G Inspect Muffler/Spark Arrester I_#

Replace Oil Filter (If equipped) _._

N Clean Engine Cooling Rns

11€'2

Replace Spark Plug _ I_

V'2

Replace Air Filter Paper Cartridge Replace Fuel Filter V'

=equiI Jot r_

lghte )o nst

.UE

(_SPINDLE ZERK'-_'-_/,....__._ _'-SPINDLE ZERK(_

CLUTCH _ I I _ _/

II \ 'GEARSHIF'r( )

I..' PIVOTS

6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system. 2 - Service more often when operating In dirty or dusty conditions. 3 - if equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

BEARING ZERK

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main- tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine runbetter and last longer.

BEFORE EACH USE

• Check engine oil level,

• Check brake operation.

• Check tire pressure,

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

(_)SAE SOOR lOWS0 MOTOR OIL

®GENERAL PURPOSE GREASE ®REFER TO CUSTOMER RESPONSlBIUTIES "ENGINE" SECTION

IMPORTANT= DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

15 FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at highspeed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjust- ments section of this manual).

TIRES

• Maintain proper airpressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal isfully depressed and attachement clutch control

=sin the disengaged position.

• When the engine is running, any attempt by the opera- tor to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutchshould never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re- place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, Iockwasher and flat washer securing

blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON

MANDREL ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

TRAILING

EDGE UP

BLADE

MANDREL ASSEMBLY

FLAT WASHEI_

LOCK WASHER

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do notrecommend sharpening blade- but ifyou do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade willcause excessive vibrationand even- tual damage to mower and engine.

• The blade can be sharpened with a file or on agrinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin,or a cone balancer. (When usingacone balancer, fellow the instructions supplied with bal-

ancer.)

NOTE: Do not use a nailfor balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portionof the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. Ifeither end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

5/8" BOLT

BLADE

FIG. 13

BA'n'ERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, pedodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery boltstight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

CUSTOMER RESPONSIBILITIES

TO CLEAN BA'I-I'ERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and batterycable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

.30 o .20 _ .10 • 0o 10 _ 20_ 30 °

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 14

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year ifthe tractor isnot used for25 hoursin one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oilfill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 14 and 15) Determine temperature range expected before oilchange.

All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface. Oil will drain more freely when warm.

Catch oil in a suitable container. Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove drain plug•

After oil has drained completely, replace oil drain plug

and tighten securely. Refill'engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

PRODUCT SPECIFICATIONS on page 3 of this

manual. Use gauge on oil fillcap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL'_ line on dipstick.

7, CAP/DIPSTICK

OIL DRAIN PLUG

FIG. 15

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter• Clean the foam pre-cleaner after every 25 hours ofopera- tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover. TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water•

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner over cartddge.

• Reinstall cover and secure with knob(s).

COVER-- KNOB

COVER

FOAM _ i CARTRIDGE

PRE-CLEANER

_BASE

FIG. 16

+ 39 hidden pages

Craftsman 944.609050 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual