Craftsman 944609040 Owner’s Manual

SEARS

OWNER'S

MANUAL

MODEL NO.

944.609040

I:RrlFTSMANo

Caution: Read and follow

all Safety Rules and Instructions

Before Operating

This Equipment

14.5 HP ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Safe Operation Practices for Ride-On Mowers

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION

• Read,understand,and followall instructionsin the manual andonthemachinebeforestarting.

• Only allow responsibleadults,who am familiarwith the instructions,tooperatethe machine.

• Clear the area of objectssuchas rocks, toys,wire, etc., whichcouldbe pickedupandthrownbytheblade.

• Besuretheareaisclearofotherpeoplebeforemowing.Stop

machineif anyoneentersthe area.

• Nevercarrypassengers. ,

Donotmowinreverseunlessabsolutelynecessary.Always lookdownand behindbeforeandwhilebacldng.

• Beawareof the mowerdischargedirectionanddonotpoint

itat anyone. Do not operatethe mowerwithouteitherthe entiregrasscatcher orthe guardin place.

• Slowdownbefore turning. Neverleavea running machineunattended.Alwaysturnoff

blades,set parkingbrake, stop engine,and remove keys beforedismounting.

• Turnoff bladeswhennotmowing. Stop enginebefore removinggrasscatcher or unclogging

chute.

Mowonlyin daylightor goodartificiallight. Do not operate the machinewhile underthe influenceof

alcoholordrugs. Watchfortrafficwhenoperatingnearorcrossingroadways.

• Useextracarewhen loadingor unloadingthemachineinto

a traileror truck.

il. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

require extra caution, ifyou cannot back upthe slope or ifyou feet uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

ovedum the machine. Tall grass can hide obstacles.

• Use slowspeed. Choose a law gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Donottumonslopasunlessnecassary, andthen, tumslowly and gradually downhill, ifpossible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over ifa wheel isover the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause

sliding.

Do not try to stabilize the machine by puttingyour footon the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence ofchildren. Children are often attracted tothe machine and the mowing activity. Neverassume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

• Never carry children. They may fall off and be sedously

injured or interfere with safe machine operation. Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

tress, or other objects that may obscure vision.

IV, SERVICE

• Use extra cam inhandling gasoline and other fuels. Theyare flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there isan open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuel spillage. Allow machine to cool before stodng.

• Stop and inspect the equipment if you strike an object.

Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine running. Grass catcher components are subjectto wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and replace with manufacturer's recommended pads, when nec-

essary. Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out impor- tant safety precautions. It means

CAUTION!H BECOME ALERTH! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up,

transporting, adjusting or making

repairs.

CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac-

tured to give you the best possible dependability and

performance. Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Authorized

Service Centre/Depertment. We have competent, well- trained technicians and the propertoolstoservice or repair this tractor.

Please read and retain this manual. The instructionswill

enable you toassemble and maintain yourtractor properly. Always observe the "SAFETY RULES".

MODEL

NUMBER

i SERIAL

NUMBER

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

iON A PLATE UNDER THE SEAt.

YOUSHOULDRECORDBOTHSERIALNUMBERAND DATE OFPURCHASEANDKEEPINASAFEPLACE FOR FUTURE REFERENCE.

944.609040

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable onthis prod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

Followa regularschedule in maintaining,caringforand using your tractor.

• Follow the instructionsunder"Customer Responsibili- ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 14.5 GASOLINECAPACITY 1.25GALLONS

ANDTYPE: UNLEADEDREGULAR OILTYPE (API-SF/SG/SH): SAE 30 (above32"F)

OIL CAPACITY: 3 PINTS SPARKPLUG: CHAMPION RC12YC

(GAP: .030") VALVE CLEARANCE: INTAKE: ,003"- .005"

GROUND SPEED (MPH): FORWARD:

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATrERY

BA'I-rERY: AMP/HR: 25

i BLADEBOLTTORQUE:

WARNING: This tractor is equipped with an internal combustion engine and shouldnot be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local orstate laws

(ifany). If a spark attester isused, it shouldbe maintained in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest Sears Authorized Service Centre/Department (See REPAIR PARTS section of this manual).

SAE 5W-30 (below32°F)

EXHAUST: .005"- .007"

1st 1.1

2nd 1.4 3rd 2.2

4th 3.3 5th 4.4 6th 4.9

REVERSE: 1.4

REAR: 12 PSI

5 AMPS HEADLIGHTS

MIN. CCA: 190 CASE SIZE: UIR

27-35 FT. LBS.

TABLE OF CONTENTS

]

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-17

WARRANTY ...................................... ,........................... 4

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ...................................... 14

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

ForTwo (2) yearsfromdateof purchaseSearsCanada, Inc.willrepairorreplaceat Searsoptionfreeofchargepartswhichare defectiveas a resultofmatadal orwodo'nanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For One (1) year from date of purchase,if any batteryincludedwiththis ddingequipmentprovesdefectivein materialor workmanshipandourtestingdeterminesthebatterywillnotholda charge,Searswillreplacethe batteryatnocharge.

COMMERCIAL OR RENTAL USE Warrantyon RidingEquipmentusedforcommercialor rentalpurposesisIimitedtoninety(90) days.

This Warranty does NOT cover:

1. Pre-dellverysot-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails,thorns, stumps, or glass).

3. ExpendableItems which become worn during normal usa, euch as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, Including damaged Jackshaftor mandrel and the

failure to operate and maintain the equlp_nentaccordingto the Instructions contained Inthe Owner's Manual.

5. InHome service.

SERVICE AND ADJUSTMENTS ............................ 18-22

STORAGE ................................................................... 23

TROUBLESHOOTING ..................................... ,......24.25

REPAIR PARTS - TRACTOR ................................. 28-43

REPAIR PARTS - ENGINE .................................... 44-49

PARTS ORDERING/SERVICE ................ BACK COVER

Warrantyserviceis available by ratumingthe CraftsmanRidingEquipmentto the nearestSearsServiceCantre/Departmantin

Canada. Thiswarrantyappliesonlywhilethis productisin usein Canada. This warrantyis in additionto any statutory warrantyand does notexclude or limit legal rightsyou may have but shallrun

concurrentlywithapplicable provinciallegislation.Furthermore,some proVincesdo NOT allowlimitationon howlongan implied

warrantywill lastsothe abovelimitationsmaynotapply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

i i

Parts packed separately in carton

Seat

Steedng Boot

(1) Large Flat Washer

(1) Locknut 318-24

(1) Shoulder Bolt 5116-18

(1) Washer 17/32 x 1-3/16 x 12 Gauge

i I

i i i

(1) Knob

Steedng Wheel

: I

li [

I I

Manual

Parts bag contents not shown full size

r_ _'2_%'_ Steedng

Steering Wheel Wheel

Adapter _ Insert

_ (2) Keys

Steering

Bushing

Parts Bag

(2) Hex Bolts 1/4-20 × 3/4

(2) 1/4" Keps Nut

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must betightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench Phillips Screwddver (2) 7/16" wrenches Tire pressure gauge (1) 1/2" wrench Utility knife (1) 9/16" wrench

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated

behind the steedng wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

• Cut,from top to bottom, along lines on all four corners

ofcarton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Slide the steering bushing over the steering shaft.

• Raise steering shaft forward until screw holes in dash

line up with steering bushing. Install two (2) sheet metal screws and tighten securely.

• Position steering boot over steering shaft.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

• Slidesteedng wheel adapter onto uppersteering shaft.

• Positionfrontwheels of the tractorso they are pointing

straight forward.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

• Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

• Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT:CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

STEERING

/_/ WHEELINSERT

_ \_// STEERING

STEERING_ BUSHING SHEET

STEERING

(ASSEMBLY POSITION)

STEERING

SHAFT (SHIPPING

POSITION)

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera- tion section for location and function of con-

trols)

• Press liftlever plunger and raise attachment liftleverto

itshighest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

ASSEMBLY

HOW TO SET UP YOUR TRACTOR CONNECT BATI'ERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

• Remove cardboard packing from seat pan and lift seat

pan to raised position. Open battery box door and remove protective plastic.

• Remove terminal protective caps and discard.

• Ifthis battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• Firstconnect RED battery cable to positive (+) terminal with hex bolt and keps nutas shown. Tighten securely.

Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt and keps nut. Tighten

securely.

• Close battery box door, Open battery box door for:

• Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required). Periodic charging.

BOXDOOR

FIG. 3

INSTALL SEAT (See Fig. 4)

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat intooperating positionand sit on seat.

• Slide seat untila comfortable position is reached which allows you to press clutch/brake pedal all the way

down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

TERMINAL PROTECTIVE

_ ISCARD

; KEPS ; NUT _._

POSITIVE (RED) NEGATIVE CABLE (BLACK)

CAPS

CABLE

FIG, 2

HEX BOLT

" FLAT WASHER

KNOB

FIG. 4

ASSEMBLY

CHECK TIRE PRESSURE The tiredon yourtractor were ovednflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on I_g¢_ 3 of this manual.

CHECK DECK LEVEM_E¥_ For best cutting results, mower Ii_g_'should be properly

leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER 'POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade ddve belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST: / All assembly instructions have been completed.

/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. / All tires are propedy inflated. (For shipping purposes,

the tires were overmflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mowerand ddve belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are stillsecure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your produ_ or in literature supplied with the produ_, Leam and understand their meaning.

BATFERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

NEUTRAL HIGH LOW

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModels only)

OPERATION

I I I

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theillustrationswith yourtractor to familiarize yourselfwiththe locations ofvarious controlsand adjustments. Save this manual for future reference.

ATTACHMENT

AMMETER IGNITION ;WITCH

CLUTCH LEVER LIGHT

SWITCH

UFT LEVER

PLUNGER

THROTFLE/CHOKE

CONTROL

CLUTCH/BRAKE

PEDAL

GEARSHIFT LEVER

Our tractors conform to the safety standards ofthe American National Standards Institute.

ATTACHMENT LIFT LEVER

HEIGHT ADJUSTMENT

PARKING

BRAKE

FIG. 5

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controllingengine speed. CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and startingthe engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

AMMETER: Indicates charging (+) or discharging (-) of battery.

GEARSHIFT LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other a_achments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

OPERATION

The operation of any tractor can result In foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor orperforming any adjustments or repairs. We recommend awide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Yourtractor isequipped withan operator presence sensing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED" positionand

release pressure fromclutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

IGNITION

KEY

THROTTLE/CHOKE,.,

CONTROL LEVER

"BRAKE" GEAR- POSITION SHIFT

CLUTCH/BRAKE PEDAL

"DRIVE"POSmON

PARKING BRAKE "DISENGAGED"POSmON

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutchleverto "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

Never use choke to stop engine.

"DISENGAGED" PosmoN

PARING BRAKE

"ENGAGED"

LEVER

IMPORTANT: LEAVING THE IGNITION SWITCH IN/_NY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idlewiththe engine running, hotengine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as descr bed above, before leav-

I& CAUTION: Always stop tractor com-

TO USE THRO'n'LE CONTROL (See Fig. 6)

Always operate engine at full throttle.

• Operating engine at less than fullthrottle reduces the

battery charging rate.

• Full throttle offersthe best bagging and mower perfor-

mance.

ing the operator's position; to empty

grass catcher, etc.

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The directionand speed of movement is controlled bythe gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The

heights are measured from the groundto the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

The average lawn shouldbe cuttoapproximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 7) TO TRANSPORT

Yourtractor isequipped withan operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

• Raise attachment lift to highest position with attach-

ment tilt control.

• When pushing or towingyourtractor, be sure gearshift

lever isin neutral (N) position.

• Do not pushor tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting

yourtractorona truckor atrailer, besure hoodisclosedand secured totractor. Use an appropriate meansof tyinghood

to tractor (rope, cord, etc.).

CAUTION: Do not operate the mower

without either the entire grass catcher,

ATTACHMENT CLUTCHLEVER : "_SENGAGED'POSmON

TO OPERATE ON HILLS

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to slower position.

Ifstopping isabsolutely necessary, pushclutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly. 12

on mowers so equipped, or the dis- charge guard in place.

ATTACHMENT

"ENGAGED"

POSITION

FIG. 7

hills with slopes greater than 15° and CAUTION: Do not drive up or down

do not drive across any slope.

LIFT LEVER

HIGH POSITION

DISCHARGE

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 12)

• The engine inyour tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oilfill cap/dipstick and wipe clean, reinsertthe

dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached. Do notoverfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

ties section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisturewhich leads to separation and formation of

acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor- age of 30 days or longer. Drain the gas tank, start the

engine and let it run untilthe fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

filler neck. Do not overfill. Wipe off any

I & CAUTION: Fill to bottom of gas tank I

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

ill i

OPERATION

TO START ENGINE (See Fig. 6) When starting the engine for the first time or if the engine

has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to =DISENGAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insertkeyintoignitionandturn keyclockwiseto "START" position and release key as soon as engine starts. Do not runstarter continuously for more than fifteen sec-

onds per minute. If the engine does not start after several attempts, move throttlecontrol to fast position,

wait a few minutes and try again. Ifengine still does not

start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttlecontroltothe fast

position.

• The attachments and ground ddve can now be used. If

the engine does notaccept the load, restartthe engine

and allow itto warm up for one minute usingthe choke

as described above,

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allowengineto runwiththethrottle

control in the choke position until the engine runs

roughly,then move throttle controltofast position.This may require an engine warm-up period from several seconds to several minutes, depending on the tem-

perature.

• The attachments can also be used duringthe engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixturemay

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" inthe Service and Adjustments

section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing

isattached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section ofthis manual.

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cutarea tothe rightof the

machine. This will result in a more even distributionof

clippings and more uniform cutting.

• When mowing large areas, start byturning to the dght

so that clippings will discharge away from shrubs

fences, driveways, etc. After one ortwo rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 8).

• If grass is extremely tall, itshould be mowed twice to reduce load and possible fire hazard fromdried clip-

pings. Make first cut relatively high; the second tothe

desired height.

• Do not mow grass when it is wet. Wet grass willplug

mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG. 8

cuSTOMER RESPONSIBILITIES

AS YOU COMPLETE ._j.__j_._-._._..___-_'_4,_._'4. '_-_"/.._c_._'_ - FILL IN DATESsERVICE _._f_:

Check Brake Operation _1

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

Check for Loose Fasteners I_:, I_

Lubrication Chart l##

T Check Battery Level

A Sharpen/Replace Mower Blades i4

R Clean Battery and Terminals V'

Check Transaxle Cooling Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Belt(s) Tension V's

Check Engine Oil Level I_

Change Engine Oil _1.2,3

E Clean Air Filter _:

Clean Air Screen

G Inspect Muffler/Spark Arrester li_

Replace equipped)

NI Oil Rlter (if Ik#_1,2

E clean Engine Cooling Fins V'=

Replace Spark Plug I_ I_ Replace Air Filter Paper Cartddge

Replace Fuel Filter I_

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 o Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover itemsthat have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main-

tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean (_ or replace air filter, and check blades and belts for CLUTCH

wear. A new spark plug and clean air filter assure PIVOT(S)

proper air-fuel mixture and helpyour engine runbetter and last longer,

BEARING ZERK

IBm

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-f ree battery.

7 - Tighten front axle pivot bolt to 35 ft.-los, maximum.

Do not overtighten.

LUBRICATION CHART

"FRONT WHEEL ®

BEARING ZERK

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlocksystems for proper operation.

• Check for loose fasteners.

® SAE 30 OR 10W30 MOTOR OIL ® GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

14 DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performingany mainte-

nance.

BRAKE OPERATION

Iftractor requires more than six (6) feet stopping distance

at highspeed in highest gear, then brake mustbeadjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See =PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

• Keep tiresfree ofgasoline, oil, or insectcontrolchemi-

cals which can harm rubber.

• Avoid stumps, stones; deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tiresealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch con- trol is in the disengaged position.

• When the engine isrunning, any attempt bythe opera- tor to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

TRAILING MANDREL EDGE UP ASSEMBLY

FLAT WASHER

LOCK WASHER

*A GRADES HEAT TREATED BOLT CAN BE IDENTIRED BY SIX LINES ON THE BOLT HEAD.

BLADE

STAR

HEX BOLT (GRADE 8)*

FIG. 9

TO SHARPEN BLADE (See Fig. X2)

NOTE:We donotrecommendsharpeningblade-butifyou

do, be surethe bladeisbalanced.

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE CARE For best results mower blades must be kept sharp. Re-

place bent or damaged blades, BLADE REMOVAL (See Fig. 9-)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flatwasher secur- ing blade.

• Install new or resharpened blade with trailingedge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLEIN BLADE MUSTALIGN WITH STAR ON

MANDRELASSEMBLY.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLTIS GRADE 8 HEATTREATED.

CENTER HOLE _// /

5/8" BO_ BLADE

OR PIN

BATTERY FIG. 10

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

CUSTOMER RESPONSIBILITIES

TO CLEAN BA'I-rERY AND TERMINALS

Corrosion and dirtonthe battery and terminals can cause the battery to "leak" power.

• Open battery box door.

• DisconnectBLACKbatterycablefirst thenRED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bdght.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hoursof operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

After oil has drained completely, replace oil drain plug

and tighten securely. Refill engine with oil through oil fill dipsticktube. Pour

slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS" on page 3 of this manual.

Use gauge on oilfillcap/dipstick forchecking level. Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL line on dipstick.

CAP/DIPS_CK

OIL DRAIN PLUG

FIG. 11

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

-20° 0" 30" 3,_" 40° 60*

-so. -_" .1_" a" ;o- 20. _"

TEMPERATURE RANGE AN'nCIPATEO BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in coldweather, these mulU-viscosity oils

will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least

once a year ifthe tractor isnot usedfor 25 hoursinoneyear. Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oilfill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 11) Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

Be sure tractor is on level surface.

• Oil will drain more freely when warm. Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove drain plug.

AIR FILTER (See Fig. 12)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover. TO SERVICE PRE-CLEANER

• Slide foam pre-cleener off cartridge.

• Wash itin liquiddetergent and water.

• Squeeze itdry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

• Carefully remove cartridge to prevent debds from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor.

• CleancartridgebytappinggenUyonflatsurface. Ifvery

dirtyor damaged, replace cartndge.

• Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

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