Craftsman 944.602951 User Manual

OWNER’S

MANUAL

MODEL NO.

944.602951

CRHrTSMRIf

Caution: Read and follow

all Safety Rules and Instructions Before Operating

This Equipment

18.0 HP ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario MSB 2B8

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

1. GENERALOPERATiON

Read, understand, and follow all instructions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clearthe area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of othe r people before mowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always lookdown and behind before and while backing.

Be aware of the mower discharge direction and do not. point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slowdown before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclog ging chute. Mow only in daylight or good artificial light.

Do not operate the machine while under the i nf luence of

alcohol or drugs. Watch for traffic when operating near or crossing road ways.

Use extra care when loading or unloading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machinef ree of grass, leaves orotherdebris build

up which can touch hot exhaust/engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer’s recommendations for wheel

weights or counten/veights to improve stability.

Use extra care with grass catchers or other attach ments. These can change the stability of the machine. Keep all movement on the slopes s/owand gradual. Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly sfra/ghf down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

• Do nof mow near drop-offs, ditches, or embankments.

The mower could suddenly tu m over if a wheel is overthe edge of a cliff or ditch, or if an edge caves in.

• Donofmowon wetgrass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enterthe area.

• Before and when backing, look behind and down for

small children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shaibs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

- Use only.an approved container.

- Never remove gas cap or add fuel with the engine running. Aliow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine orf uel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil orfuel spillage. Allow machine tocool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam

age, and deterioration, which could e)^ose moving parts

or allow objects to be th rown. Frequently check compo nents and replace with manufacturer's recommended parts, when necessary.

• Mowerblades are sharp and can cut. Wrap the blade{s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service

as required.

- SAFETY RULES -

Safe Operation Practices for Ride-On Mowers A

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing. Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children.

Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terran could over turn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

A A

Look for this symbol to point out important safety precautions. It means CAUTIONItl BECOME ALERT!!! YOUR SAFETY !S !NVOLVED.

CAUT!ON: Do not coast down a hil! in neutra!, you may !o$e control of the tractor.

CAUTION; Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to iose controi of your tractor.

CAUTION: In order to prevent accidental starting when setting up, transporting, ad justing or making repairs, always discon

nect spark plug wire and place wire where it cannot contact spark plug.

JAFETY RULES...........................................................^3

»RODUCT SPECinCATlONS

VARRAMTY...................................................................4

CUSTOMER RESPONSIBILITIES

\SSEMBLY....................................................................M

>PERATION..............................................................9-14

.........................................

.........................

4,15-18

MAINTENANCE SCHEDULE

SERVICE AND ADJUSTMENTS

STORAGE................................................................... 24

TROUBLESHOOTING...............................................25-26

REPAIR PARTS - TRACTOR......................................2W3

REPAIR PARTS - ENGINE........................................44-51

PARTS ORDERING/SERVICE

.........................................

...............................

....................

BACK COVER

1&-23

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY AND TYPE:

OIL TYPE (API-SF-SJ): SAE 10W30 (above 32”F)

OIL CAPACITY: SPARK PLUG:

(GAP: .030") GROUND SPEED (MPH):

TIRE PRESSURE:

1.25 GALLONS UNLEADED REGULAR

SAE 5W-30 (below 32“F)

4.5 PINTS CHAMPION RC12YC

FORWARD: 5.5 REVERSE: 2.4

FRONT: 14 PSI REAR: 10 PSI

CONGRATULATIONS onyourpurchaseofanewtractor. It has been design^, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center/department. We have competent, well-trained tech nicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

MAINTENANCE AGREEMENT

A Maintenance Agreement is available on this product.

Contact your nearest Sears store for details.

CHARGING SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 28

MIN. CCA: 230 CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under “Customer Responsibili ties” and “Storage” sections of this owner's manual.

WARNING: This tractor is equipped with an internal com bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov

ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/department (See RE PAIR PARTS section of this manual).

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

COMMERCIAL OR RENTAL USE Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.

This Warranty does NOT cover:

1. Pre-delivery set-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).

3. Expendable items which become worn during nomiai use, such as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the

failure to operate and maintain the equipment according to the instructions contained in the Owner’s Manual.

5. In Home service.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall mn concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO MSB 2B8

UNASSEMBLED PARTS

(1) Large Flat

Washer

Steering Wheel

Steering Extension Shaft

Steering

Boot (1) Lockwasher 3/8 Locknut

Premium

Steering

I Adapter

Steering

Wheel Insert

5/16-18

(1) Hex Bolt

3/8-16 X 1

Seat

(1) Washer 17/32x1-3/16x12 Gauge

(1) Knob

Battery

(2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20

(1) Hex Bolt

5/16-18 X 1-1/4

Keys Slope Sheet

(2) Keys

(1) Oil Drain Tube

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 9/16" wrench Pliers (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Utility knife

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT; TIGHTEN BOLT AND NUT SECURELY TO

8-22 FT. LBS TORQUE.

Place tabs of steering boot over tab slots in dash and push down to secure.

NSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing straightforward.

Remove steering wheel adapterf rom steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left

to right) and slide inside boot and onto adapter. Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely. Snap steering wheel insert into center of steering wheel. Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the

Lift seat pan to raised position. Remove terminal protective caps and discard.

If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal.

same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental grounding.

ASSEMBLY

Connect BLACKgrounding cable to negative(-) tenninal with remaining hex bolt and keps nut. Tighten securely.

DISCARD TERMINAL PROTECTIVE CAPS

TERMINAL ; COVER

POSITIVE (RED) CABLE

KEPS

HEX BOLT

NEGATIVE (BLACK) CABLE

FIG. 2

SEAT PAN

F(G.3

NSTALL SEAT (See Fig. 4}

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat

to cardboard packi ng and set aside for assembly of seat to tractor.

Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

' Place seat on seat pan so head of the shoulder bolts are

positioned over large slotted holes in pan.

' Push down on seat to engage shoulder bolts in slots and

pull seat towards rear of tractor. Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten,

’ Lower seat into operating position and sit on seat.

■ Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

■ Raise seat and tighten adjustment knob securely.

ADJUSTMENT KNOB

FIG. 4

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section page 10 for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to

its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT in the Operation section of this manual).

• Roll tractor fonward off skid.

• Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Opera tion section page 10 for location and function of controls)

^WARNING: Before starting, read, understand and follow all instnjctions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in "transmission engaged" posi

tion.

• Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

ASSEMBLY

• Press lift lever plunger and raise attachment I ift lever to

its highest position.

• Start the engine. Aflerengine has started, move throttle

control to idle position.

• Reiease parking brake.

• Slowly move the motion control leverf onward and slowly

drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place

motion control lever in neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previously removed) (See Fig. 5)

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAimON: Do not remove deflector shield from mower. Raise and hold shield when

attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

Afteryou learn howto operate yourtractor, check to see that the brake is property adjusted. See TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

^CHECKLIST

BEFOREYOUOPERATEM4DENJOYYajRNEV\/ TRAC

TOR. WE WISH TO ASSURE THAT YOU RECEIVE THi BEST PERFORMANCE AND SATISFACTION FROMTH! QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ Alt assembly instructions have been completed. / No remaining loose parts in carton. / Battery is property prepared and charged. (Minimurr

hourat6amps).

V Seat is adjusted comfortably and tightened securely

/ All tires are property inflated. (For shipping purpose

the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled side-to-si<i

front-to-rear for best cutting results. (Tires must b

properly inflated for leveling).

/ Check mower and drive belts. Be sure they are route

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still securi

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

V Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before operating

yourtractorforthe firsttime. Follow proper starting and transmission purging instructions (See TO START

ENGINE” and “PURGE TRANSMISSION” in the Opera

tion section of this manual).

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

i—a

O A

ENGINE ON

FUEL

WARNING

STOP

4»

REVERSE FORWARD FAST

■fir

OIL PRESSURE

MOWER HEIGHT

LIGHTS ON

/rTl 0

PARKING BRAKE

LOCKED

OVER TEMP

LIGHT

UNLOCKED

SLOW

1. 1

MOWER LIFT

s' R N H L (®)|I

ATTACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

NEUTRAL HIGH LOW

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

(SEE SAFETY RULES SECTION)

-km

\ ^

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with yourtractorto familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

FREE WHEEL CONTROL

THROTTLE/ CHOKE CONTROL

CLUTCH/ BRAKE PEDAL

ATTACHMENT CLUTCH LEVER

APPROX SPEED 3MPH 2MPH ^

1 MPH

LIGHT SWITCH POSITION

UFT LEVER PLUNGER

ATTACHMENT UFT LEVER

HEIGHT

,ADJUSMENT

INDICATOR

PARKING BRAKE

MOTION CONTROL LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mowerblades, orotherattachments mounted toyourtractor. LIGHT SWITCH POSITION: Turns the headlights on and

off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine sp>eed. CLUTCH/BRAKE PEDAL: Used for declutching and brak

ing the tractor and starting the engine. PARKING BRAKE: Locksclutch/brake pedal intothe brake

position.

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

FIG. 6

AMMETER: Indicates charging (+) or discharging (-) of battery.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mowerdeckorotherattachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

FORESIGHT IS BEHER

THAHNO SIGHT

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields wh lie operating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safety maskover spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Yourtractor is equipped with an operator presence sensing switch. Whenengineismnning,any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress ctutch/brake pedal into full "BRAKE’ position

and hold.

• Place parking brake lever in “ENGAGED” position and release pressure from ciutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

PARKING BRAKE "ENGAGED*

THROTTLE/ POSITION

CHOKE CONTROL LEVER

"BRAKE* POSITION

ATTACHMENT CLUTCH LEVER

POSITION

IGNITION KEY

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: UndercertaincorKlitionswhentractorisStanding Idle with the engine running, hot engine exhaust gases may cause “browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com pletely, as described above, before leav

ák

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor mance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 7)

The direction and speed of movement is controiled by the

motion control lever.

• Start tractor with motion control lever in neutrai (N)

position.

• Release parking brake.

• Slowly move motion control lever to desired position.

CLUTCH/BRAKE PEDAL

•DRIVE" POSITION

PARKING BRAKE "DISENGAGED" POSITION

FIG. 7

STOPPINGSTOPPING (See Fig. 7)

MOWER BLADES-

• To stop mower blades,move attachment clutch leverto

“DISENGAGED” position.

GROUND DRIVE-

• To stop ground drive, depress ciutch/brake pedal into

full “BRAKE” position.

• Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFP position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

Thecutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with theengine notrunning. These heights are approximate and may vary depending up>on soil conditions, height of grass and types of grass being mowed.

• The average lawn should becuttoapproximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Rg. S)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See “TO AD

JUST MOWER CUTTING HEIGI-rT in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are si ightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten

securely.

• Repeat foropposite side installing gauge wheel In same

adjustment hole.

TO OPERATE MOWER (See Fig. 9)

Yourtractor is equipped with an operatorpresence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

TO OPERATE ON HILLS

CAUTION: Donotdriveupordownhills with slopes greater than 15° and do not

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

drive across any slope.

TO TRANSPORT (See Figs. 6 and 10)

When pushing or towing yourtractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control Islocatedatthereardrawbarof tractor.

• Raise attachment iIft to highest position with attachment

lift control.

• Pull freewheel control out and down into the slot and

release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your

tractor on a truck or a trailer, be sure hcx}d is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

FIG. 10

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a

load, while on a slope, is dangerous. Tires can lose traction

with the ground and cause you to lose control of you r tractor.

OPERATION

BEFORE STARTING THE ENGINE

• Insert key into ignition and turn key clockwise to

CHECK ENGINE OIL LEVEL

• The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill capon the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL”

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili ties section in this manual.

WARM WEATHER STARTING (50° F and above)

• When eng ine starts, move the th rottle control to the fast

• The attachments and ground drive can now be used. If

COLD WEATHER STARTiNG (50“ F AND BELOW)

• When engine starts, allow engine to run with thethrottle

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32“F(0''C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until

the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions foradditionai information. Never use engine or carburetor cleanerproducts in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank fillerneck. Do not overfill. Wipeoffany spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When start! ng the engine for the first time or if the engi ne has

run out of fuel, it will take extra cranking time to move fue!

from the tank to the engine.

• Be sure freewheel control is in the transmission engaged

position.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the u nit in cold weather, the transmission

• The attachments can also be used during the engine

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Sen/ice and Adjustments section of this manual.

PURGE TRANSMISSION

To ensure proper operation and performance, it is recom

mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel oped during shipping of yourtractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE

OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and

• Disengage transmission by placing freewheel control in

“START position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

position. the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

control in the choke position until the engine runs

roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tempera ture.

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly

return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

warm-up period afterthe transmission has been wanned up.

CAUTION: Never engage or disengage freewheel lever while the engine is run ning.

parking brake set. freewheeling position (See TO TRANSPORT in this

section of manual).

OPERATION

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly

disengage ciutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three {3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT in this section of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage ciutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowiy move motion control leverto reverse position. Afterthe tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Mower should be properiy leveled for best mowing

performance. See “TO LEVEL MOWER HOUSING” in

the Service and Adjustments section of this manual.

• The left hand side of mowershould be used fortrimming.

• Drive so that cl i ppi ngs are discharged onto the area that

has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished

(See Fig. 11).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allowgrasstodry before mowing.

• A Iways operate eng ine at full throttle when mowing to assure better mowing performance and proper dis charge of material. Regulateground speed by selecting a low enough gear to give the mower cutting perfor

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terra! n and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• Thesp^ial mulching blade will recutthe grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• Forbest results, adjustthe mowercutting heightsothat the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one wee k the n change to east to west the next week. This will help prevent matting and graining of the lawn.

FIG. 12

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

Interlock Systems Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals Check Transaxle Cooling Check V-Belts

Check Engine Oil Level Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Fitter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain yourtractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a yearyou should replace the spark plug, clean or replace airfilter, and check blades and belts for wear. A new spark plug and clean air filter assure properair-fuel mixture and helpyourengine run betterand last longer.

✓ ✓

✓

SERVICE DATES

✓ s

*/3

✓ ✓

✓

✓ 2

✓

✓ .a

✓ a

✓ ✓ ✓ a

3 - Replace blades more often when mowing in sandy soil. 4 ■ Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

✓

LUBRICATION CHART

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety mies when performing any mainte nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT

SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep mts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal is fully depressed and attachement clutch control

is in the disengaged position.

• When the engine is mnning, any attempt by the operator

to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is mnning and the attachment cl utch is

engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the

operator is in the seat.

FLAT WASHER

LOCK WASHER

-----

HEX BOLT (GRADE 8)*

‘A GRADE 8 HEAT TREATED BOLT CAN BE

IDENDHED BY SIX UNES ON THE BOLT HEAD.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instmctions supplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallei with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

• Remove hexboit, lockwasherandflatwashersecuring

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

BATTERY

Your tractor has a battery charging system which is suffi

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight,

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or

covers. Adding or checking level of electrolyte is not

necessary.

CUSTOMER RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak" power.

• Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall batteiy (See “CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam

to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayertoclean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte nance is not required forthe life of the transaxle. Should the

transaxle ever leak or requ i re servicing, contact your nearest

authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF-SJ. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from bottom fitting of drain valve and

install the drain tube onto the fitting.

• Unlock drain valve by pushing inward and turning coun terclockwise.

• To open, pull out on the drain valve.

• Afteroil has drained completely, close and lockthe drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” tine on dipstick. Tighten cap onto the tube securely when finished.

SAE VISCOSITY GRADES |

-----------------------------------------------------------------

F -20 0 C -30 -

1 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 1

20 -10 0 10 20 30 40 1

30 32 40 60 80 100

FIG. 15

Change the oil after every 50 hours of operation or at least

once a yea r if the tractor is not used for 50 hours in one year.

Checkthe crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers.

+ 39 hidden pages

Craftsman 944.602951 User Manual

TABLE OF CONTENTS

MAINTENANCE AGREEMENT

CUSTOMER RESPONSIBILITIES

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

FULL ONE (1) YEAR WARRANTY ON BATTERY

Steering Wheel

Seat

Battery

Keys Slope Sheet

TOOLS REQUIRED FOR ASSEMBLY

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

ATTACH STEERING WHEEL (See Fig. 1)

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

NSTALL SEAT (See Fig. 4}

TO ROLL TRACTOR OFF SKID (See Operation section page 10 for location and function of controls)

INSTALL MULCHER PLATE (If previously removed) (See Fig. 5)

CHECK TIRE PRESSURE

CHECK BRAKE SYSTEM

CHECK DECK LEVELNESS

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

TO USE THROTTLE CONTROL (See Fig. 7)

STOPPINGSTOPPING (See Fig. 7)

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

TO ADJUST GAUGE WHEELS (See Rg. S)

TO OPERATE MOWER (See Fig. 9)

TO OPERATE ON HILLS

TO TRANSPORT (See Figs. 6 and 10)

TOWING CARTS AND OTHER ATTACHMENTS

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

ADD GASOLINE

TO START ENGINE (See Fig. 6)

PURGE TRANSMISSION

MOWING TIPS

MULCHING MOWING TIPS

GENERAL RECOMMENDATIONS

BEFORE EACH USE

BRAKE OPERATION

TIRES

OPERATOR PRESENCE SYSTEM

TO SHARPEN BLADE (See Fig. 14)

BLADE CARE

BLADE REMOVAL (See Fig. 13)

BATTERY

V-BELTS

TRANSAXLE COOLING

TRANSAXLE PUMP FLUID

ENGINE

LUBRICATION

CLEAN AIR SCREEN