Craftsman 944.602951 User Manual

OWNER’S

MANUAL

MODEL NO.

944.602951

CRHrTSMRIf

Caution:
Read and follow

all Safety Rules
and Instructions
Before Operating

This Equipment

18.0 HP
ELECTRIC START

42" MOWER
AUTOMATIC

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario MSB 2B8

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

1. GENERALOPERATiON

Read, understand, and follow all instructions in the
manual and on the machine before starting.

Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clearthe area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.

Be sure the area is clear of othe r people before mowing.
Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary.

Always lookdown and behind before and while backing.

Be aware of the mower discharge direction and do not.
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.

Slowdown before turning.
Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove

keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclog
ging chute.
Mow only in daylight or good artificial light.

Do not operate the machine while under the i nf luence of

alcohol or drugs.
Watch for traffic when operating near or crossing road
ways.

Use extra care when loading or unloading the machine
into a trailer or truck.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machinef ree of grass, leaves orotherdebris build

up which can touch hot exhaust/engine parts and bum.
Do not allow the mower deck to plow leaves or other
debris which can cause build-up to occur. Clean any oil
or fuel spillage before operating or storing the machine.
Allow machine to cool before storage.

II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Follow the manufacturer’s recommendations for wheel

weights or counten/veights to improve stability.

Use extra care with grass catchers or other attach
ments. These can change the stability of the machine.
Keep all movement on the slopes s/owand gradual. Do not

make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly sfra/ghf down the
slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

• Do nof mow near drop-offs, ditches, or embankments.

The mower could suddenly tu m over if a wheel is overthe
edge of a cliff or ditch, or if an edge caves in.

• Donofmowon wetgrass. Reduced traction could cause

sliding.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enterthe area.

• Before and when backing, look behind and down for

small children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shaibs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

- Use only.an approved container.

- Never remove gas cap or add fuel with the engine
running. Aliow engine to cool before refueling. Do not
smoke.

- Never refuel the machine indoors.

- Never store the machine orf uel container inside where
there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris
build-up. Clean oil orfuel spillage. Allow machine tocool
before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam

age, and deterioration, which could e)^ose moving parts

or allow objects to be th rown. Frequently check compo
nents and replace with manufacturer's recommended
parts, when necessary.

• Mowerblades are sharp and can cut. Wrap the blade{s)
or wear gloves, and use extra caution when servicing
them.

• Check brake operation frequently. Adjust and service

as required.

- SAFETY RULES -

Safe Operation Practices for Ride-On Mowers A

Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.

Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.
Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small

children.

Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terran could over
turn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.

If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

A

A

A
A

Look for this symbol to point out important
safety precautions. It means CAUTIONItl
BECOME ALERT!!! YOUR SAFETY !S !N­VOLVED.

CAUT!ON: Do not coast down a hil! in
neutra!, you may !o$e control of the tractor.

CAUTION; Tow only the attachments that
are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
iose controi of your tractor.

CAUTION: In order to prevent accidental
starting when setting up, transporting, ad
justing or making repairs, always discon

nect spark plug wire and place wire where
it cannot contact spark plug.

TABLE OF CONTENTS

JAFETY RULES...........................................................^3

»RODUCT SPECinCATlONS

VARRAMTY...................................................................4

CUSTOMER RESPONSIBILITIES

\SSEMBLY....................................................................M

>PERATION..............................................................9-14

.........................................

.........................

4,15-18

MAINTENANCE SCHEDULE

4

SERVICE AND ADJUSTMENTS

STORAGE................................................................... 24

TROUBLESHOOTING...............................................25-26

REPAIR PARTS - TRACTOR......................................2W3

REPAIR PARTS - ENGINE........................................44-51

PARTS ORDERING/SERVICE

.........................................

...............................

....................

BACK COVER

1&-23

15

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY
AND TYPE:

OIL TYPE (API-SF-SJ): SAE 10W30 (above 32”F)

OIL CAPACITY:
SPARK PLUG:

(GAP: .030")
GROUND SPEED (MPH):

TIRE PRESSURE:

1.25 GALLONS
UNLEADED REGULAR

SAE 5W-30 (below 32“F)

4.5 PINTS
CHAMPION RC12YC

FORWARD: 5.5
REVERSE: 2.4

FRONT: 14 PSI
REAR: 10 PSI

CONGRATULATIONS onyourpurchaseofanewtractor. It
has been design^, engineered and manufactured to give
you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center/department. We have competent, well-trained tech
nicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.

MAINTENANCE AGREEMENT

A Maintenance Agreement is available on this product.

Contact your nearest Sears store for details.

CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 28

MIN. CCA: 230
CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under “Customer Responsibili
ties” and “Storage” sections of this owner's manual.

WARNING: This tractor is equipped with an internal com
bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov

ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/department (See RE
PAIR PARTS section of this manual).

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which
are defective as a result of material or workmanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

COMMERCIAL OR RENTAL USE
Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.

This Warranty does NOT cover:

1. Pre-delivery set-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).

3. Expendable items which become worn during nomiai use, such as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the

failure to operate and maintain the equipment according to the instructions contained in the Owner’s Manual.

5. In Home service.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in
Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall mn
concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an
implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO MSB 2B8

UNASSEMBLED PARTS

(1) Large Flat

Washer

Steering Wheel

Steering
Extension
Shaft

Steering

Boot (1) Lockwasher 3/8 Locknut

Premium

Steering

I Adapter

Steering

Wheel Insert

5/16-18

(1) Hex Bolt

3/8-16 X 1

Seat

(1) Washer
17/32x1-3/16x12 Gauge

(1) Knob

Battery

(2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20

(1) Hex Bolt

5/16-18 X 1-1/4

Keys Slope Sheet

(2) Keys

(1) Oil Drain Tube

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.

(1) 9/16" wrench Pliers
(2) 7/16" wrenches Tire pressure gauge
(2) 1/2" wrenches Utility knife

When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
5/16 hex bolt and locknut. Tighten securely.

IMPORTANT; TIGHTEN BOLT AND NUT SECURELY TO

8-22 FT. LBS TORQUE.

Place tabs of steering boot over tab slots in dash and
push down to secure.

NSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing
straightforward.

Remove steering wheel adapterf rom steering wheel and
slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left

to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Figs. 2 and 3)

CAUTION: Do not short battery termi
nals by allowing a wrench or any other
object to contact both terminals at the

A

Lift seat pan to raised position.
Remove terminal protective caps and discard.

If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal.

same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental
grounding.

ASSEMBLY

Connect BLACKgrounding cable to negative(-) tenninal
with remaining hex bolt and keps nut. Tighten securely.

DISCARD TERMINAL
PROTECTIVE CAPS

TERMINAL ;
COVER

POSITIVE (RED)
CABLE

KEPS

HEX BOLT

NEGATIVE (BLACK)
CABLE

FIG. 2

SEAT PAN

F(G.3

NSTALL SEAT (See Fig. 4}

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat

to cardboard packi ng and set aside for assembly of seat
to tractor.

Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.

' Place seat on seat pan so head of the shoulder bolts are

positioned over large slotted holes in pan.

' Push down on seat to engage shoulder bolts in slots and

pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten,

’ Lower seat into operating position and sit on seat.

■ Slide seat until a comfortable position is reached which

allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

■ Raise seat and tighten adjustment knob securely.

ADJUSTMENT
KNOB

FIG. 4

NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section page 10 for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to

its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to
disengage transmission (See “TO TRANSPORT in the
Operation section of this manual).

• Roll tractor fonward off skid.

• Remove banding holding deflector shield up against
tractor.

TO DRIVE TRACTOR OFF SKID (See Opera
tion section page 10 for location and function
of controls)

^WARNING: Before starting, read, understand and follow
all instnjctions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in "transmission engaged" posi

tion.

• Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

ASSEMBLY

• Press lift lever plunger and raise attachment I ift lever to

its highest position.

• Start the engine. Aflerengine has started, move throttle

control to idle position.

• Reiease parking brake.

• Slowly move the motion control leverf onward and slowly

drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place

motion control lever in neutral position.

• Turn ignition key to "OFF" position.
Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previously removed) (See Fig. 5)

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAimON: Do not remove deflector shield
from mower. Raise and hold shield when

A

attaching mulcher plate and allow it to
rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your
mower is now ready for discharging or installation of optional
grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

Afteryou learn howto operate yourtractor, check to see that
the brake is property adjusted. See TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

^CHECKLIST

BEFOREYOUOPERATEM4DENJOYYajRNEV\/ TRAC

TOR. WE WISH TO ASSURE THAT YOU RECEIVE THi
BEST PERFORMANCE AND SATISFACTION FROMTH!
QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ Alt assembly instructions have been completed.
/ No remaining loose parts in carton.
/ Battery is property prepared and charged. (Minimurr

hourat6amps).

V Seat is adjusted comfortably and tightened securely

/ All tires are property inflated. (For shipping purpose

the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled side-to-si<i

front-to-rear for best cutting results. (Tires must b

properly inflated for leveling).

/ Check mower and drive belts. Be sure they are route

properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still securi

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

/ Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

V Become familiar with all controls - their location and

function. Operate them before you start the engine.

/ Be sure brake system is in safe operating condition.
✓ It is important to purge the transmission before operating

yourtractorforthe firsttime. Follow proper starting and
transmission purging instructions (See TO START

ENGINE” and “PURGE TRANSMISSION” in the Opera

tion section of this manual).

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.

8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

i—a

O A

©

ENGINE ON

FUEL

WARNING

STOP

a:

4»

REVERSE FORWARD FAST

■fir

OIL PRESSURE

MOWER HEIGHT

01

LIGHTS ON

/rTl
0

PARKING BRAKE

LOCKED

01

OVER TEMP

LIGHT

UNLOCKED

SLOW

1.
1

m

MOWER LIFT

s' R N H L (®)|I

ATTACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

NEUTRAL HIGH LOW

*

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

(SEE SAFETY RULES SECTION)

-

-km

\ ^

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with yourtractorto familiarize yourself with the locations of various controls and adjustments. Save

this manual for future reference.

FREE WHEEL
CONTROL

THROTTLE/
CHOKE
CONTROL

CLUTCH/
BRAKE
PEDAL

ATTACHMENT
CLUTCH LEVER

APPROX
SPEED
3MPH
2MPH ^

1 MPH

LIGHT
SWITCH
POSITION

UFT LEVER
PLUNGER

ATTACHMENT
UFT LEVER

HEIGHT

,ADJUSMENT

INDICATOR

PARKING
BRAKE

MOTION
CONTROL
LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mowerblades, orotherattachments mounted toyourtractor.
LIGHT SWITCH POSITION: Turns the headlights on and

off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine sp>eed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak

ing the tractor and starting the engine.
PARKING BRAKE: Locksclutch/brake pedal intothe brake

position.

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

FIG. 6

AMMETER: Indicates charging (+) or discharging (-) of
battery.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mowerdeckorotherattachments mounted to your
tractor.

LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the
engine.

10

FORESIGHT IS BEHER

THAHNO SIGHT

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields wh lie operating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safety maskover spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Yourtractor is equipped with an operator presence sensing
switch. Whenengineismnning,any attempt by the operator
to leave the seat without first setting the parking brake will
shut off the engine.

• Depress ctutch/brake pedal into full "BRAKE’ position

and hold.

• Place parking brake lever in “ENGAGED” position and
release pressure from ciutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.

PARKING BRAKE
"ENGAGED*

THROTTLE/ POSITION

CHOKE CONTROL
LEVER

"BRAKE*
POSITION

ATTACHMENT
CLUTCH LEVER

POSITION

IGNITION KEY

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).

NOTE: UndercertaincorKlitionswhentractorisStanding Idle
with the engine running, hot engine exhaust gases may
cause “browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com
pletely, as described above, before leav

ák

ing the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor
mance.

TO MOVE FORWARD AND BACKWARD (See

Fig. 7)

The direction and speed of movement is controiled by the

motion control lever.

• Start tractor with motion control lever in neutrai (N)

position.

• Release parking brake.

• Slowly move motion control lever to desired position.

CLUTCH/BRAKE PEDAL

•DRIVE" POSITION

PARKING BRAKE
"DISENGAGED" POSITION

FIG. 7

STOPPINGSTOPPING (See Fig. 7)

MOWER BLADES-

• To stop mower blades,move attachment clutch leverto

“DISENGAGED” position.

GROUND DRIVE-

• To stop ground drive, depress ciutch/brake pedal into

full “BRAKE” position.

• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to
“backfire”.

• Turn ignition key to “OFP position and remove key.
Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

The position of the attachment lift lever determines the
cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

Thecutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
theengine notrunning. These heights are approximate and
may vary depending up>on soil conditions, height of grass
and types of grass being mowed.

• The average lawn should becuttoapproximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.

11

OPERATION

TO ADJUST GAUGE WHEELS (See Rg. S)

Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a flat level
surface.

• Adjust mower to desired cutting height (See “TO AD

JUST MOWER CUTTING HEIGI-rT in the Operation
section of this manual).

• With mower in desired height of cut position, gauge
wheels should be assembled so they are si ightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten

securely.

• Repeat foropposite side installing gauge wheel In same

adjustment hole.

TO OPERATE MOWER (See Fig. 9)

Yourtractor is equipped with an operatorpresence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

TO OPERATE ON HILLS

CAUTION: Donotdriveupordownhills
with slopes greater than 15° and do not

A

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and
clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

drive across any slope.

TO TRANSPORT (See Figs. 6 and 10)

When pushing or towing yourtractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control Islocatedatthereardrawbarof
tractor.

• Raise attachment iIft to highest position with attachment

lift control.

• Pull freewheel control out and down into the slot and

release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your

tractor on a truck or a trailer, be sure hcx}d is closed and

secured to tractor. Use an appropriate means of tying hood

to tractor (rope, cord, etc.).

A

CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

FIG. 10

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a

load, while on a slope, is dangerous. Tires can lose traction

with the ground and cause you to lose control of you r tractor.

OPERATION

BEFORE STARTING THE ENGINE

• Insert key into ignition and turn key clockwise to

CHECK ENGINE OIL LEVEL

• The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill capon
the tube. Do not thread the cap onto the tube. Remove
and read oil level. If necessary, add oil until “FULL”

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili
ties section in this manual.

WARM WEATHER STARTING (50° F and above)

• When eng ine starts, move the th rottle control to the fast

• The attachments and ground drive can now be used. If

COLD WEATHER STARTiNG (50“ F AND BELOW)

• When engine starts, allow engine to run with thethrottle

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32“F(0''C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until

the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions foradditionai information.
Never use engine or carburetor cleanerproducts in the fuel
tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank
fillerneck. Do not overfill. Wipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

TO START ENGINE (See Fig. 6)

When start! ng the engine for the first time or if the engi ne has

run out of fuel, it will take extra cranking time to move fue!

from the tank to the engine.

• Be sure freewheel control is in the transmission engaged

position.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting
procedures below.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the u nit in cold weather, the transmission

• The attachments can also be used during the engine

NOTE: if at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See TO
ADJUST CARBURETOR” in the Sen/ice and Adjustments
section of this manual.

PURGE TRANSMISSION

A

To ensure proper operation and performance, it is recom

mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel
oped during shipping of yourtractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION BEFORE

OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and

• Disengage transmission by placing freewheel control in

“START position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the
choke position and retry.

position.
the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke
as described above.

control in the choke position until the engine runs

roughly, then move throttle control to fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the tempera
ture.

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake slowly

return to operating position.

• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.

warm-up period afterthe transmission has been wanned
up.

CAUTION: Never engage or disengage
freewheel lever while the engine is run
ning.

parking brake set.
freewheeling position (See TO TRANSPORT in this

section of manual).

13

OPERATION

• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly

disengage ciutch/brake pedal.

• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three {3) times.

NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.

• Move motion control lever to neutral (N) position. Shut

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT in this section
of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly
disengage ciutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowiy move
motion control leverto reverse position. Afterthe tractor
moves approximately five (5) feet return the motion
control lever to the neutral (N) position. Repeat this
procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Mower should be properiy leveled for best mowing

performance. See “TO LEVEL MOWER HOUSING” in

the Service and Adjustments section of this manual.

• The left hand side of mowershould be used fortrimming.

• Drive so that cl i ppi ngs are discharged onto the area that

has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished

(See Fig. 11).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip
pings. Make first cut relatively high; the second to the
desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allowgrasstodry
before mowing.

• A Iways operate eng ine at full throttle when mowing
to assure better mowing performance and proper dis
charge of material. Regulateground speed by selecting
a low enough gear to give the mower cutting perfor

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed
that will suit the terra! n and give best performance of the
attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.

• Thesp^ial mulching blade will recutthe grass clippings
many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.

• Forbest results, adjustthe mowercutting heightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 12). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass conditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow
north to south one wee k the n change to east to west the
next week. This will help prevent matting and graining
of the lawn.

FIG. 12

14

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

Check Brake Operation
Check Tire Pressure

Check Operator Presence and

Interlock Systems
Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts

Check Engine Oil Level
Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N

G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Fitter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.

Some adjustments will need to be made periodically to
properly maintain yourtractor.

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.

• Once a yearyou should replace the spark plug, clean or
replace airfilter, and check blades and belts for wear. A
new spark plug and clean air filter assure properair-fuel
mixture and helpyourengine run betterand last longer.

✓ ✓

✓

✓

✓

✓

✓

✓

SERVICE DATES

✓ s

*/3

✓ ✓

✓ ✓

✓

✓

✓ 2

✓ 2

✓

✓ .a

✓ a

✓ ✓
✓ a

3 - Replace blades more often when mowing in sandy soil.
4 ■ Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

✓

✓

✓

LUBRICATION CHART

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and
interlock systems for proper operation.

• Check for loose fasteners.

©REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY. POW
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

15

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety mies when performing any mainte
nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT

SPECIFICATIONS” section of this manual).

• Keep tires free of gasoline, oil, or insect control chemi
cals which can harm rubber.

• Avoid stumps, stones, deep mts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are work
ing properly. If your tractor does not function as described,
repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal is fully depressed and attachement clutch control

is in the disengaged position.

• When the engine is mnning, any attempt by the operator

to leave the seat without first setting the parking brake
should shut off the engine.

• When the engine is mnning and the attachment cl utch is

engaged, any attempt by the operator to leave the seat
should shut off the engine.

• The attachment clutch should never operate unless the

operator is in the seat.

FLAT
WASHER

LOCK
WASHER

-----

HEX BOLT (GRADE 8)*

‘A GRADE 8 HEAT TREATED BOLT CAN BE

IDENDHED BY SIX UNES ON THE BOLT HEAD.

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instmctions supplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallei with the ground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be kept sharp. Replace
bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

• Remove hexboit, lockwasherandflatwashersecuring

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

16

BATTERY

Your tractor has a battery charging system which is suffi

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight,

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or

covers. Adding or checking level of electrolyte is not

necessary.

CUSTOMER RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the
battery to “leak" power.

• Disconnect BLACK battery cable first then RED battery

cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall batteiy (See “CONNECT BATTERY" in the

Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean
to assure proper cooling.

Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent possible
damage to seals, do not use high pressure water or steam

to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayertoclean cooling
fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte
nance is not required forthe life of the transaxle. Should the

transaxle ever leak or requ i re servicing, contact your nearest

authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF-SJ. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from bottom fitting of drain valve and

install the drain tube onto the fitting.

• Unlock drain valve by pushing inward and turning coun
terclockwise.

• To open, pull out on the drain valve.

• Afteroil has drained completely, close and lockthe drain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.

• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS" section of this manual.

• Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading. Keep oil at “FULL” tine on dipstick. Tighten
cap onto the tube securely when finished.

SAE VISCOSITY GRADES |

^

-----------------------------------------------------------------

F -20 0
C -30 -

1 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 1

20 -10 0 10 20 30 40 1

30 32 40 60 80 100

FIG. 15

Change the oil after every 50 hours of operation or at least

once a yea r if the tractor is not used for 50 hours in one year.

Checkthe crankcase oil level before starting the engine and
after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush or
compressed airto remove dirt and stubborn dried gum fibers.

17

CUSTOMER RESPONSIBILITIES

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are
kept clean at all times.

Every 100 hours of operation {more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

d i rty or plugged cooling fins, and/or cool ing shrouds removed
will cause engine damage due to overheating.

AIR FILTER (See Fig. 17)

Your engine will not runproperly using adirty airfilter. Clean

the foam pre-cleaner after every 25 hours of operation or

every season. Service paper cartridge every 100 hours of

operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob and cover.

• Remove wing nut and aircleaner from base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it to dry.

• Saturate it in engineoii. Wrap it in clean, absorbent cloth

and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a di rty, bent, or damaged cartridge.

NOTE: Do not wash the papercartridge or use pressurized

air, as this wiil damage the cartridge.

• Reinstall the pre-cleaner {cleaned and oiled) over the

paper cartridge.

• Reassembie air cleaner, wing nut, cover and tighten

knob securely.

MUFFLER

Inspect and replace corroded muffler and spark arrester {if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATiONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel fitter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line sec
tions.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

property positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL ^
FILTER

FIG. 18

11

.

___

^ CLAMP

n

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.

18

A

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutchAirake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment ciutch in “DISENGAGED” position.

■ Turn ignition key “OFF” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mowerwill beeasierto remove from the right side of tractor.

Place attachment clutch in “DISENGAGED” position.

Move attachment lift lever fonvard to lower mower to its
lowest position.

Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off

pulley bolt.
Remove large retainer spring, slide cottar off and push

housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re

moving retainerspring.

Disconnect suspension arms from rear deck brackets

by removing retainer springs.

Disconnect front links from deck by removing retainer
springs.

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRAC

TOR, REMOVE THE FRONT LINKS AND HOOK THE
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 19)

Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right

side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with

retainersprings..

Connect suspension arms to rear deck brackets and
secure with retainersprings.

Connect anti-swaybar to chassis bracket and secure

with retainer spring.

Push clutch cable housing guide into bracket, slide

collar onto guide and secure with large retainer spring.

Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated {See “PROD

UCT SPECIFICATIONS” section of this manual). If tires are

over or underinflated, you will not properly adjust your

mower.

SERVICE AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance “A’ on

both sides of mower should be the same or within 1 /4"
of each other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mowe r, loosen I ift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower
height about 1/8".

• Recheck measurements after adjusting.

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO­SIDE.

To obtain the best cutting resu Its, the mower housi ng shou Id

be adjusted so that the front is approximately 1/8" to 1/2"
lowerthan the rearwhen the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown.

Before making any necessary adjustments, check that
both front links are equal in length.

If links are not equal in length, adjust one link to same
length as other link.

To lowerfront of mower loosen nut “E” on both front links
an equal number of turns.

When distance “D” is 1 /8" to 1 /2" lower at front than rear,
tighten nuts “P against trunnion on both front links.

To raise front of mower, loosen nut “P from trunnion on
both front links. Tighten nut “E” on both front links an
equal number of turns.
When distance “D” is 1 /8" to 1 /2" lower at front than rear,
tighten nut “P against trunnion on both front links.

Recheck side-to-side adjustment.

2q surface, then brake must be adjusted.

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE

MOWER” in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.
BELT INSTALLATION-

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt

guides.

• Install mower in reverse order of removal instructions.

TO ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance at
high speed in highest gear on a level dry concrete or paved

SERVICE AND ADJUSTMENTS

Depress cl utch/brake pedal and engage parking brake.
Meгlsure distance between brake operating arm and nut

“A" on brake rod.
If distance is otherthan f-9/16", loosen jam nut and turn

nut “A” until distance becomes 1 -9/16“. Retighten jam
nut against nut “A”.

Road test tractorfor proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au
thorized service center/department.

WITH PARKING BRAKE “ENGAGED”

NUT “A”

JAM NUT

PERATING

ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST
MENT IS NECESSARY CONTACT YOUR NEAREST
AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 25

ro REPLACE MOTION DRIVE BELT

(See Fig. 26)

Parkthetractoron level surface. Engage parking brake. For
assistance, there is a belt installation guide decal on bottom

side of left footrest.

• Remove mower (See TO REMOVE MOWER” in this

section of this manual.)

• Remove belt from stationary idler and clutching idler.
' Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over
cooling fan blades.

’ Pull belt toward front of tractor and remove downward

from around engine pulley.

• Install new belt by reversing above procedure.

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT (See Fig. 27)

The motion control lever has been preset at the factory and

adjustment should not be necessary.

• Loosen adjustment bolt in front of the right rear wheel,

and lightly tighten.

• Start engine and move motion control lever until tractor

does not move fonward or backward.

• Hold motion control lever in that position and turn engine

off.

• While holding motion control lever in place, loosen the

adjustment bolt.

• Move motion control lever to the neutral (N) (lock gate)

position.

• Tighten adjustment bolt secu rely.
NOTE: If additional clearance is needed to getto adjustment

bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps

fon/vard or backward while motion control lever is in neutral
position, follow these steps:

• Loosen the adj ustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the

direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps until satisfied.

MOTION CONTROL
LEVER

FIG. 27

NEUTRAL
LOCK GATE

TRANSMISSION REMOVAUREPLACEMENT

Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMIS
SION” in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight fonward, remove steer
ing wheel and reassemble per instructions in the Assembly
section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camberare not adjustable on your
tractor. If damage has occu rred to affect the front wheel toe­in or camber, contact your nearest authorized sen/ice
center/department.

21

SERVICE AND ADJUSTMENTS

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If

damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

Block up axle securely.
Remove axle cove r, retaining ring and washers to allow

wheel removal (rear wheel contains a square key ~ Do not
lose).

Repairtireand reassemble.

On rear wheels only: align grooves in rear wheel hub and
axle. Insert square key.

Replace washers and snap retaining ri ng securely in axle
groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

WASHERS

RETAINING
RING

AXLE
COVER

SQUARE KEY
(REAR WHEEL ONLY)

FIG. 28

POSITIVE TERMINAL

CHASSIS

POSITIVE
TERMINAL

NEGATIVE TERMINAL

CABLES

CHARGED
BATTERY

NEGATIVE
TERMINAL

HG.29

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pu 11 bulb holder out of the hole in the backside of the g hit.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair

Parts section.

TO START ENGINE WITH A WEAK BATTERY (See Fig. 29)

CAUTION: Lead-acid batteries generate

explosive gases. Keep sparks, flame
and smoking materials away from bat

A

if your battery is too weak to start the engine, it should be
recharged. If “jumper cables” are used for emergency

starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Con nect each end of the R ED cable to the POSITIVE (+)
terminal of each battery, taking care not to short against
chassis.

• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to g jod
CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully
charged battery.

• RED cable last from both batteries.

teries. Alwaysweareye protection when

around batteries.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse
holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, liit toward

engine and iift off of tractor.

• To replace, reverse above procedure.

22

SERVICE AND ADJUSTMENTS

ENGINE

Maintenance, repair, or replacement of the emission control
devices and systems, which are being done at the custom*
ars expense, may be performed by any non-road engine
repairestablishment or individual. Warranty repairs must be
oerformed by an authorized engine manufacturer's service
DUtlet.

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 31)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is
necessary, proceed as follows:

• With engine not running, move throttle control leverfrom
slowto choke position. Slowly move leverfrom choke to

fast position.

• Check to see if hole in throttle lever and hole in speed
control bracket are aligned.

> If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit
through both holes.

• Pull throttle cable up to remove slack and tighten cable

clamp screw. Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset at the factory and adjust

ment should not be necessary. However, mi nor adjustment

may be required to compensate for differences in fuel,
[emperature, altitude or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Tuming the adjusting needles out (counter
clockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS
TURNED IN TOO TIGHT.

NOTE: The carburetor on this engine is low emission. It is
aquipped with an idle fuel adjusting needle with a limiter cap,
which allows some adjustment within the limits allowed by
the cap. Do not attempt to remove the limiter cap. The limiter
cap cannot be removed without breaking the adjusting
ne^le.

• Be su re you have a clean ai r filter and the throttle control

cable is adjusted properly (see above).

• Start engine and allow to warm for five minutes. Make
adjustments with engine oinning and shift/rrx)tion control

lever in neutral (N) position.

• Idle speed setting - With throttle control lever in slow

position, engine should idle at 1750 RPM. If engine idles

too slow orfast, turn idle speed adjusting screw in orout

until correct idle is attained.

• Idle fuel needle setting - With throttle control lever in slow

position, turn idle fuel adjustment needle in (clockwise)
until engine begins to die and then turn out (counter
clockwise) until engine runs rough.Tum needle toa point
midway between those two positions.

• Recheck idle speed. Readjust if necessary.

ACCELERATION TEST-

• Move throttle control lever from slow to fast position. If
engine hesitates or dies, turn idle fuel adjusting needle
out (counterclockwise) 1/8 turn. Repeat test and con
tinue to adjust, if necessary, until engine accelerates
smoothly.

High speed stop is factory adjusted. Do not adjust - damage
may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

23

STORAGE

Immediately prepare yourtractorfor storage atthe end of the

season or if the tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with
gasoline in the tank inside a building

where fumes may reach an open fiame

A

or spark. Aiiow the engine to cool
before storing in any enclosure.

TRACTOR

Removemowerfromtractorforwinterstorage. Whenrmwer
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.

• Clean entire tractor (See “CLEAN ING” in the Customer

Responsibilities section of this manual).

• inspect and replace belts, if necessary (See belt re

placement instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities

section of this manual.

• Be sure that all nuts, bolts and screws are securely
fastened. I nspect moving parts for damage, b reakage
and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during long

periods of storage, battery cables should be discon
nected and battery cleaned thoroug hly (see TO CLEAN
BATTERY ANDTERMINALS” in the Customer Respon
sibilities section of this manual).

• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuei tank.

• Start the engine and let it run until the fuei lines and

carburetor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor

age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with dean engine oil.
(See “ENGINE” in the Customer Responsibilities section of

this manual).

CYLINDER(S)

• Remove spai1(plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START position for a few seconds

to distribute oil.

• Repiace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, storeyourtractorindoorsandcoverittogive

protection from dust and dirt.

• Cover you r tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

24

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over 1. Brake pedal not depressed. 1. Depress dutch/brake pedal.

CAUSE CORRECTION

1. Out of fuel.
Engine not ‘CHOKED’ properly.

2.
Engine flooded. 3. Wait several minutes before attempting to start

3.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air filter. 5. Clean/replace £tir filter.
Dirty fuel filter.

6.

7. Water In fuel. 7. Drain fuel tank and carburetor, refill tank with fresh

Loose or damaged wiring.

8.
Carburetor out of adjustment

9.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Dirty air filter.

1.

2. Bad spark plug. 2. Replace spark plug.
Weak or dead bafiety. 3. Recharge or replace battery.

3.

Dirty fuel filter.

4.

Stale or dirty fuel. 5. Drain fuel tank and refill with fresh gasoline.

5.

6. Loose or damaged wiring. 6.

7. Carburetor out of adjustment. 7.

8. Engine valves out of adjustment 8.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.
Weak or dead battery.

3.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery tenninds.

Loose or damaged wiring.

6.

7. Faulty Ignition switch. 7.

8. Faulty solenad or starter.

9. Faulty operator presence switch(es). 9.

1. Rll fuel tank.

2.

See TO START ENGINE” in Operation section.

6. Replace fuel filter.
gasoline and replace fuel filter.

Check ail wiring.

8.

9. See To Adjust Carburetor" in Service Adjustments
section.

1. Clean/replace air filter.

4.

Replace fuel filter.
Check all wiring.

See To Adjust Carburetor" In Service Adjustments
section.
Contact an aufiiorized service center/department.

3. Recharge or replace battery.

Check all wiring.

6.
Check/replace Ignition switch.
Check/replace solenoid or starter.

8.
Contact an authorized service center/department.

Engine clicks but will not
start 2. Corroded battery terminals.

Loss of power 1. Cutting too much grass/too fast. 1.

Excessive vibration

1.

Weak or dead battery.

3. Loose or damaged wiring. 3. Check all wiring.

4.

Faulty solenoid or starter.

2. Throttle in “CHOKE" position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air filter. 4. Clean/replace air filter.
Low oil level/dirty oil.

5.

6. Faulty spark plug.

7. Dirty fuel filter. 7. Replace fuel filter.

8. Stale or dirty fuel. 8. Drain fuel tank and refill with fresh gasoline.

9. Water in fuel.

10. Spark plug wire loose. 10.

11.

Dirty engine air screen/fins. 11. Clean engine air screen/fins.

12. Dlrty/clogged muffler. 12. Clean/replace muffler.

13.

Loose or damaged wiring. 13.

14.

Carburetor out of adjustment. 14.

15.

Engine valves out of adjustment 15. Contact an authorized service center/department.

1.

Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

1.

Recharge or replace battery.
Clean battery temninals.

2.

4. Check/replace solenoid or starter.

Set in “Higher CuT position/reduce speed.

5. Check or! level/change oil.

6. Clean and regap or change spark plug.

Drain fuel temk and carburetor, refill tank with fresh

9.
gasoline and replace fuel filter.
Connect and tighten spark plug wire.

Check all wiring.
See To Adjust Carburetor” in Service Adjustments
section.

25

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run
when operator leaves
seat with attachment

clutch engaged

Poor cut - uneven

Mower blades will not
rotate

Poor grass discharge

CAUSE

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Wom/damaged mower drive belt

3. Frozen Idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower dedc not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

CORRECTION

1. C^ieck wiring, switches and connections. If not
corrected, contact an authorized service center/

department

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around marKirels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen bletde. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working
(if so equipped)

Battery wiii not charge 1. Bad battery cell(s).

Loss of drive 1. Freewheel control in “disengaged" position.

Engine “backfires”
when turning engine

“OFF"

1. Switch is “OFF.

2. Bulb(s) or lamp(s) burned out.

3. Faul^ light switch.

4. Loose or damaged wiring.

5. Blown fuse.

2. Poor C6ible connections.

3. Faulty regulator (if so equipped).

4. Faul^ alternator.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment

or servicing.

1. Engine throttle control not set at “SLOW
position for 30 seconds before stopping engine.

1. Turn switch “ON".

2. Replace buib(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/ctean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt

3. Purge transmission.

1, Move throttle control to “SLOW position and allow

to Idle for 30 seconds before stopping engine.

26

SCHEMATIC

TRACTOR - - MODEL NUMBER 944.602951

tGNinON SWITCH

POSITION CIRCUIT “MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START B + S + A1 NONE

RELAY

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

27

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 944.602951

28

repair parts

ELECTRICAL

TRACTOR - - MODEL NUMBER 944.602951

KEY
NO.

1 163465
2 74760412
8 176689

16 176137
21 175688
22 4152J
24 4799J
25
26 175158
27 73510400

28 4207J

29 160784

30 175566

33 140403

40 179722

41 71110408

42 131563

43 178861
45 122822X
52 141940
81 109748X
89 180449

NOTE: All component dimensions give in U.S. inches

PART
NO.

146147

1 inch = 25.4 mm.

DESCRIPTION

Battery 12 Volt 28 Amp
Bolt Hex Hd 1/4'20unc X 3/4
Battery Box
Switch Interlock Push-1 n
Harness Asm Light W/4152J
Bulb Light #1156
Cable Battery 6 Ga 11 "red
Cable Battery 6 Ga w/16 wire,red

Fuse 20 AMP
Nut Kep Hex 1/4-20
Cable Ground 6 Ga 12” black
Switch Plunger
Switch Ign
Key Ign
Harness Ign
Bolt BIk Fin Hex 1/4-20unc X 1/2
CoverTerminal Red
Solenoid
Ammeter

Protection Wire Loop (Hourmeter)
Relay Asm

CoverTerminal

29

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

CHASSIS AND ENCLOSURES

30

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

CHASSIS AND ENCLOSURES

KEY
NO.

1 174619 Chassis

2 176554

3
5
9

10
11
13
14 17490608
17
18
25
26
28 177403 Grille/Lens Asm
29
30 175692X612
31 139976
37 17490508

38 175710
39
58
60
64 154798
74 STD541437

142 175702
143 154966
144 175582
145
159
166 164863

206 170165

207 17670508
208 17670608
212 175143

- - 5479J

PART
NO.

17060612
155272
168337X011

STD533710

174996
172105X010 Panel Dash Rh

174330X612 Hood
126938X
19131312

STD541437

174332X599 Lens Grille

174714 Bracket Pivot Laser Lt
150127

STD533707

156524
155123X428

DESCRIPTION

Drawbar

Screw 3/8-16x3/4

Bumper Hood/Dash
Dash SIkscr StI
Bolt Carriage 3/8-16x1
Panel Dash Lh

Screw Thdrol 3/8-16x1/2
Bumper Hood

Washer 13/32 X13/16 X12 Ga

Nut Lock Hex W/lns 3/8-16 Unc

Fender Footrest STLT Pnt
Bracket Support Fender
Screw Thdrol 6/16-18 x 1 /2 TYT
Bracket, Asm. Pivot, Mower Rear

Duct Air Engine
Bolt Rdhd Sqnk 3/8-16unc x 3/4
Dash Lower STLT
NutCrownlock3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood
CuphoiderSTLT Black
Screw Hwhd Hi-Lo #13-16 x 3/4
Bolt Shoulder 5/16-18 UNC
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2

Insert Lens Reflective
Plug Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 944.6Q2951

'J

32

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 944.602951

KEY PART

NO.

NO.

1

165866

8

STD561210

10

10040400

14

74490544

15

STD541431

16

STD541437

19

174779

21

169498 Rod, Brake

22

STD541273 Nut

24

106888X

25

STD551037

26

STD561210

27

175765

28

71673

29

169592

30

STD523107

32
34 175578

35 120183X

STD551062

36
37 STD571810

179114

38

74760648

39
41 175556
47 127783
48
49 123205X
50

154407

STD523715

STD541437

51

STD541431

52
53 10571OX
55 105709X
56 17060620
57 140294
59 169691
61

17120614 Screw 3/8-16 X .875 212
62 8883R Cover, Pedal 250
63 175410 Engine Pulley
64

71170764

65 STD551143 Washer

66

154778 Keeper Belt Engine

DESCRIPTION
T ransaxle (See Breakdown) 70

Hydro Gear Model 314-0510 71
Rod Shift

Pin Cotter 1/8x1 CAD

Washer Lock Hvy. Helical 1/4

Bolt, Hex FLGHD 5/16-18 Gr. 5 76
Nut Lock Hex W/lns 5/16-18 Unc 77
Nut Lock Hex W/Wsh 3/8-16 Unc
Knob, Deluxe 1/2-13 81

Spring, Brake Rod 84
Washer

Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake 96
Bracket, T ransaxle
Bolt Hex Hd 5/16-18 Unc X 3/4
Shaft, Foot Pedal 150
Bearing, Nylon
Washer 156

Pin, Roll 158
Pulley, Composite,Flat
Bolt Fin Hex 3/8-16unc x 3
Keeper, Belt Retainer
Pulley, Idler, V-Groove
Beticrank Clutch Grnd Drv STL 164

Retainer, Belt

Bolt 166

NutCrownlock 3/8-16 UNC
Nut Crownlock 5/16-18 UNC
Link, Clutch
Spring, Return, Clutch 198
Screw 3/8-16x1-1/4
V-Belt, Ground Drive
Keeper, Center Span

Bolt Hex 7/16-20 X 4 Gr. 5

KEY PART

NO.

73
74
75

78
82

83
89

90
95

116
120

151

159

161

162
163

165
168

169
197

199
200
202

NO.

134683
169183
169182
137057
121749X Washer 25/32 x 1 -1/4 x 16 Gauge
STD581075

123583X
121748X Washer 25/32 x 1 -5/8 x 16 Gauge
165596
165711
19171216
169594 Link, Transaxle
164890X428 Console, Shift
124346X

170201
STD624003 Retainer Spring 1" Zinc/Cad
72140608
73900600

175456

19133210

166002

165589 Bracket Shift Mount

165494
72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
73680400
74780416

19091010 Washer 5/8x .281 x 10 Ga.

165623

166880

165492

165580
169613
169593

169612 Bolt Shoulder 5/16-18 UNC
72140508
72110614 Bolt Carr Sh 3/8-16 x 1 -3/4 Gr. 5

145212 Nut Hexfiange Lock

17060612

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION

Guide Belt Mower RH
StrapTorqueLh
StrapTorqueRh
Spacer, Axle

E-Ring
Key, Square

Shaft Asm. Cross
Spring Torsion
Washer 17/32 x 3/4 x 16 Ga.

Nut Self ThdWsh-Hd 1/4 Zinc
Control Asm Bypass Hydro

Bolt RDHD SQNK 3/8-16unc x 1

Nut Lock Fig 3/8-16unc
Spacer Retainer
Washer 13/32 x2x 10 Ga.
Washer Srrted 5/16 ID x 1 x .125

Hub Tapered Flange Shift LT

NutCrownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5

Bracket Pivot Lever
Screw 5/16-18x5/8
Bolt Shoulder 5/16-18 x.561
Plate Fastening LT
Nyliner Snap-In 5/8" ID
Washer Nyl 7/8 ID x .105"

Bolt Rdhd Sqnk 5/16-18 UNC x 1

Screw 3/8-16 X.75

33

REPAIR PARTS

STEERING ASSEMBLY

r' I 38

\ 1'

^

TRACTOR - - MODEL NUMBER 944.602951

11

■V S

V \

\ 1*'

-----

/ t

-----------

-

34

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 944.602951

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4 169839
5
6
7

159944X428
175131
169840

6266H
121748X

19272016
8
9

26
28

12000029

3366R

175121

10

STD551137

11

136518

13

145212

15
17 177876

126847X

19131416
29
30
32 130465
36
37 152927

40

17060612

76020412

155099

159946X428

38
39

41
42 145054X428
43
44 153720
46
47

19132411

STD541537 Locknut

159945
121749X
121232X

6855M
STD541431

51

STD523112

54

STD523710

63
65
67
68
71
82
85
88

91

160367

72140618

169827 Axle, Brace
175146
169835
133835
175118
175553

Wheel Steering
Axle Asm
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X1 -5/8 X16 Ga
Washer 27/32 x 1 -1/4 x 16 Ga

Ring Klip #t5304-75
Bearing
Link Drag Extended Stamp
Washer Lock Hvy Hid Spr 3/8
Spacer Bearing Axle

Nut Hex Flange Lock

Shaft Asm Strg

Bushing

Washer 13/32 X 7/8 X16 Ga

Screw 3/8-16x3/4
Pin Cotter 1/8 X 3/4
Rod Tie
Bushing Strg
Screw

Insert Cap Strg Wh

Washer 13/32X1-1/20x11
Adaptor Wheel Strg

Boot Steering Shaft

Washer 25/32 X1 1/4 X16 Ga

Extension Steering Shaft LR/LT
Cap Spindle FrTop Bik

Fitting Grease
Nut Lock Hex w/lns 5/16-18
Bolt Fin Hex 5/16-18 Unc X1 -1 /4
Bolt Fin Hex 3/8-16unc X 1 Gr. 5
Spacer Brace Axle
Bolt Rdhd Sq 3/8-16 x 2-1 /4

Steering Asm
Bracket
Fastener Christmas Tree
Bolt Shoulder7/16-20 Unc
Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 944.602951

KEY PART
NO. NO.

1 180597 Seat
2 180166 Bracket Pivot Fender
3 71110616 Bolt Fin Hex 3/8-16unc XI
4 19131610 Washer13/32X1 XiOGa

5 145006 Clip Push-In
6 STD541437 Nut Hex w/ins. 3/8-16 Unc
7 124181X Spring Seat Cprsn 2 250 BIk Zi

8 17000616 Screw 3/8-16X1.5
9 19131614 Washer13/32X1 X14Ga.

10 180186 Pan Seat
11 166369 Knob Seat
12 121246X Bracket Mounting Switch

13

121248X Bushing Snap Bik Nyl 50 Id

14

72050412 Bolt Rdhd Sqnk 1/4-20x1 -1/2

15

134300 Spacer Split 28x 96 Yel Zinc

16

121250X Spring Cprsn 1 27 Bik Pnt

17

123976X Nut Lock 1 /4 Lge Fig Gr 5 Zinc

18

124238X CapSpringSeat

21

171852 BoltShoulder5/16-18Unc

22

STD541431 Nut Hex LockW/Jns 5/16-18

24

25

19171912 Washer 17/32 X1 -3/16 X 12 Ga.
127018X BoltShoulder5/16-18X62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

36

REPAIR PARTS

DECALS

TRACTOR - - MODEL NUMBER 944.602951

T L 1

14

KEY
NO.

1
2
3
4
5
6
7
8
9
10

11

PART
NO. DESCRIPTION

157032 Decal Fend STLT Oper
177374 Decal Engine

177356 Decat Hood RH

177357

138047 Decal Battery
146046 Decal V Belt Drive Sch

177350 Decal Dash Pnl

170563 Decal Warning
163204

157140

177355 Decal Hood Side

Decal Hood LH

Decal Craftsman
Decal Fender Danger Eng/Fr

WHEELS & TIRES

VI 1

E

KEY
NO. NO.

12
13 164065
14 160396

15 179128
20
30 181777

- -

- ­' -

- -

- - 182582

KEY PART
NO. NO.

1

2

3
4
5

6

7

8

9

10

11

NOTE: All component dimensions given in U.S. inches

PART

172331

149517
165800X428

165799X428
138311
169210
182581

59192
65139

106222X

59904

106732X427
278H
9040H

106108X427
122082X
7152J
104757X428
144334

1 inch = 25.4 mm

DESCRIPTION

Decal Mower
Decal Strng Whi
Decal V-Beit Schematic
Decal Deck
Decal Bat Dan/Psn
Decal Replacement Parts
Pad Footrest LH STLT
Pad Footrest RH STLT
Decal Handle Lft Height Adjust
Decal By-Pass
Manual Owner's (English)
Manual Owner's (French)

DESCRIPTION
Cap Valve Tire

Stem Valve
Tire F

Tube Front (Service Item Only)

Rim Asm 6"front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8“rear Service

TireR

Tube Rear (Service Item Only)
Cap Axle BIk l 50 X1 00
Sealant, Tire ( 10 oz. T ube)

37

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

ENGINE

105

KEY
NO.

1
2
3

4

13

14

16

23
29

31

32
33

OPTIONAL EQUIPMENT

Spark Arrester

PART

NO.

170548
17720408 Screw Hex Thd Cut 1/4-20 x 1 /2

............

174667
12-041-03
148456
STD551237
169837
137180
109202X Tank Fuel 1 25 Fr
158990
123487X

DESCRIPTION

Control Throt/Ch

Engine (See Breakdown)

Kohler, Model CV492-27506

Muffler Kohl
Gasket
Tube Drain Oil Easy
Washer Lock Ext Tooth 3/8
Shield Browning
Arrestor Spark

Cap Asm Fuel W/sym Vented
Clamp Hose BIk

I ''

'*>1

|! 'Í

/ ¿¡ ir-

KEY
NO.

37 137040

38
40
44
45
46 19091416 Washer 9/32 X 7/8 X 16ga
77
80 74760508 Bolt HxHd 5/16-18x1/2

81 73510400 Nut Keps Hex 1/4-20 Unc

101 M73030800

105 17120616

NOTE: All component dimensions given in U.S. inches

PART
NO. DESCRIPTION

Line Fuel 20"
148315
124028X
17670412
17000612

19101216 Washer 5/16-3/4 X16ga.

1 inch = 25.4 mm

Plug Drain Oil Easy

Bushing Snap

Screw Hexwsh Thdrol 1/4-20x3/4

Screw Hex Wsh Thdrol 3/8-16 x 3/4

NutFlg.M8-1.25

Screw 3/8-16x1.0

h''

38

REPAIR PARTS

MOWER LIFT

TRACTOR • - MODEL NUMBER 944.602951

KEY
NO.

1
2
3
4
5
6
7
8

11

12
13

15
16

PART
NO.

159460

159471
105767X
STD581062 ERing

19211621

120183X

125631X Grip Handle Fluted
122365X
139865

139866
STD624008

173288
73350800

KEY

DESCRIPTION
Wire Asm Inner W/Plunger 17

Shaft Asm Lift
Pin Groove

Washer 29/32x1-1/4 x 21 Ga. 31

Bearing Nylon BIk .629 ID

Button, Plunger
Link Lift Lh Fixed Length

Link Lift Rh Fixed Length
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc

NO.

18
19
20

32 73540600 Nut Lock 3/8-24
36 155097 Pointer Hgt.
37 123935X
38
40 19112410

41

NOTE: Alt component dimensions given in U.S. inci

39

PART
NO.

175689 Trunnion
73800800
139868

163552 Spring Retainer

169865

17060516 Screw 5/16-18 x 1.0
155098

1 inch = 25.4 mm

DESCRIPTION

Nut Lock W/Wsh 1/2-13 Unc

Arm Suspension Rear

Bearing Pvt. Lift

Plug Hole
Washer 11/32 X1-1/2 x 10 Ga.

Indicator Hgt.

REPAIR PARTS

MOWER DECK

152

TRACTOR - - MODEL NUMBER 944.602951

40

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

MOWER DECK

KEY PART KEY PART
NO.

1
2
3

4 165460
5 STD624008
6
8
9

- -

- -

- -

20
21
23
24
25

27
28
29

31

36
40
45

46
48
48

51
52
53
54
55
56

NO. DESCRIPTION NO. NO.

165892 Mower Deck Assembly, 42"
STD533107 Bolt RDHD SQNK 5/16-18 Unc x 3/4
138017 Bracket Assembly,Sway Bar,

Front
Bracket Sway Bar 38/42” Deck
Retainer Spring

178024 Bar Sway Deck
850857
STD551137

10 140296 Washer, Hardened
11

134148 Blade, Mulching 42' Std

138488 Blade Mower 42" Hi-Lift Std (For

1387^

138971

13

137645X900

14

128774

15 110485X
16

174483

18

72140505

19

132827

159770
STD541431

177563

105304X

123713X

26

110452X
130968X428
19111016 Washer 11/32 x 5/8 x 16 Ga.
131481

30

173984
129963

32

153535

33

178342 Nut.Toplock, Flanged 153 169674

34

STD533717
131494

37

STD551037
STD541437

44

140088 Guard, Mandrel, L.H. 158 17720408

STD624003

137729
133944
174284

50

131340

STD541410

139888
131845 Arm Asm Pad Brake
133943
155046
165723

Bolt, Hex 3/8-24 x 1.25 Gr. 8

Washer, Lock

(Oiiginallyequipped with)
better bagging, especially in wet

conditions)
Blade Mulching 42" Premium (For
better wear when mulching)
Blade Mower 42* Hi-Lift Premium
(For better wear when bagging in
heavy or wet conditions)
Shaft Assembly, Mandrel, Vented
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8 130 74780616
Bolt, Shoulder 131 72140608
Baffle, Vortex
Nut Crownlock5/16-18 UNC
Bracket, Deflector
Cap, Sleeve 144 158634
Spring, Torsion, Deflector
Nut, Push 146 171977
Shield, Deflector

Rod, Hinge
Screw Thdrol Washer Head

Washer, Spacer

Pulley, Mandrel
Bolt RDHD 3/8-16 x 1-3/4

Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Gauge

Nut C rownlock 3/8-16 U N C
Retainer

Screw, Thd. Roll 1/4-20 X 5/8

Washer Hardened Smaller

Roller Asm Cam Follower
Bolt Shid 10-24 Gr. 5
Nut Lock #10-24unc Only-Pulley not Included)
BoltShld5/16-18

Washer, Hardened
Arm, Idler

Spacer, Retainer

59
67
68
91
92
93
94 132264
95
101
102 71081010 Screw

103 19061216
104
105 160793

106

111 179292
112
113

114

115

116 4898H
117

118

119 19121414

129 19131312

132 17060612
142
143 157109

145 165888
147

148
149
150
151
152

154 169675
155 169671
156
157

159 72140614
182
183 163552

--

- -

NOTE: All component dimensions given in U.S. inches

141043
149846 Knob
144959 V-Belt
180532
73800600
19171416

180533
136420

10071000 Washer, Lock
2029J

179293
17060510
STD541431
72110505

165746
73930600

165890

131335
169022
165898
19091216
169670
169676

169672
169669

179126
130794

169853

1 inch = 25.4 mm

DESCRIPTION
Guard, TUV Idler

Bracket Asm Noseroiler LH
Nut Lock Hex w/lns 3/8-16
Washer 17/32 x 7/8 x 16 Ga.
Roller Nose
Bracket Asm Noseroiler RH
Mulcher Cover

Washer #10
Latch Assembly, Bagger

Nut, Weld
Bracket, Gauge, Wheel LH.
Bracket, Gauge, Wheel R.H.
Screw Tapping3/8-16x.625
Nut, Hex, Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 5/8
Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-16
Washer 3/8x7/8x14 Gauge
Washer13/32x 13/16x12

Bolt Fin Hex 3/8-16x1

Bolt Rdhd Sqnk 3/8-16 x 1

Screw 3/8-16 X .75
Arm Spring Brake Mower

Bracket Arm Idler 42”

Keeper Belt 42” Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler
Spring Extension
Spring Return Idler

Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Cable Clutch
Washer Flat
Spring Retainer
Spring Retention Lever Clutch
SpacerClutch Cable

Rod Clutch Cable 3/8’
Screw 1/4-20 X1/2
Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4
Rod Roller Nose
Retainerspring
Mandrel Assembly (Includes
Housing, Shaft and Shaft Hardware

Replacement Mower, Complete

41

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

HYDRO GEAR TRANSAXLE - MODEL NUMBER 314-0510

42

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

HYDRO GEAR TRANSAXLE - MODEL NUMBER 314-0510

KEY
Na

1

2

3
4
5
6
7
8

9
10

PART
NO.

170351
170352

170353
170354
169898
170355
170356
170357
170358

170359
170360

11

169870

12

170361

13

169869

14

170362

16

170363

17

170364 Arm, Control

18

150771

19

170365

23
24 170366

170367 Gear-Pinion, 13t

27
28 170368

170369

29

30 170370
31 170371
32 170389

33
34 170390
35
36
37 150792 Miter Gear (Spl ined)

40 170393 Ring, Spiral Retaining
41 170394 Pin, Jackshaft

142991
170391 Shaft, Axle .75 X 11.39 (Key, R.H.)

170392 Shaft, Axle .75 X 16.99 (Key, L.H.)
150793 Miter Gear 15t (0.5 Id)

38

150809 Shaft

39

42 170395 Magnet, Ring
43

170396
44 150797 Hydro Mtg Screw 3/8-24 X 2.5 Long
45 170397 Filter
46
47
48
49 170401 Arm, Bypass

50
51
52

53
54
55
56
57
58

170398
170399
170400

170402
170403
170404

170405
170406
142977
142978
150798
170407

DESCRIPTION NO.

Main Housing, Assembly
Side Housing, Assembly

Center Section, Assembly
Swashplate, T runion Machined
Block - Assembly
Sealant 10.5 Oz
Hex Flange Screw 1/4-20 X1.25
Stud, 5/16-24 Hex Double End
Shaft, Input

Ring-Retaining
Spacer
Ring - Retaining
Seal, Lip .67X1.58X.276
Ball Brg 17mm Id X 40mm Od X
12mm
Hex Flange Head Screw 5/16­24X0.75
Lip Seal 18X32X7

Bearing, 30x52x13Thrust
Check Plug Assembly, Washer
Shaft, Motor

10t/48tGear
Gear, lot Jackshaft
60t Bull Gear
Sleeve Bearing .75 X1.575 X .625
SleeveBearing(Outboard)
.75x1.750x.625
Washer, 3/4 Id X 1 -1/2 Od X .13 Thk
Lip Seal /\xle Seal

Spring, Bypass

Base, Fitter
Actuator, Bypass

Rod, Bypass Actuator
Retaining Ring .250 External

Seal, Lip .741 X .250 X .250 Tc
Flat Washer, 5/8 Id X 1.0 Od X .05

Thk

Retaining Ring
Bearing, Center Block
Spring - Helical Compression

Washer

20w-500il
Brake Yoke

KEY

59
60
61
62
63

64
65
66

67 170413 Sq. Hd. Bolt 5/16-24-Ribbed
68
69
70 170416
71
72 170418 Washer, Ht .5 I.D. X 1 O.D. X .032
73
74

75 170420

76 170421 Stud, 5/16-24 Friction Pack

PART
NO. DESCRIPTION

170408
142883
142882 Puck Plate
142887 Brake Actuating Pin
170410 Hfhcsl/4-20x2 W/

142892 Bolt, 1/4-20 X1 W/Patch
170411 Spacer
170412 Spring, Brake Arm Bias

170414 Arm, Brake
170415 Slotted Hex Nut 5/16-24

170417
142884 Flat - Washer 11/32 I.D. X 7/8 O.D

170419

77 170422

142969 Spring, Helical Comp

78
79 142980
80 150778 Hex Lock Nut 5/16-24Unjf(Nylon

170423 Wedge, Friction Pack

81

170424

82
83 161168 Pin, Standard Headless

84 170425 Fitting, 5/16 Sae 5/32 Tube

170426 Hose, Expansion Tank

85
87 142917 Cap - Poppet Valve

170429 Bolt, Self Tapping 10-32 X 1/2

88
90 170430

170431 Spring Clip - Housing Thrust

93

170432 Deflector

107

170433 Washer, Motor Shaft

108
109 170434 Plug, Sae #6

170435 0-Ring .07X.301 I.D.

111

170437

113
116 170438

170439 Fan, 7 In.

119

170440 Pulley

120

170441 Hex Lock Nut 1/2-20 (Nylon Insert)

121

170442

122
123 170443

170444

124
125 170445 Filter Assembly

170446 Fan - Pulley Service Assembly

126

170447 Seal - 0-Ring Kit

127
128 173165

166768

900

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Rotor, Brake
Brake Puck

Patch,SpecialFlange

Cotter Pin 3/32 X 3/4
Compression Spring Brake Anti-Drag

Oil Seal .625X1.OX.25

Check Plug Assembly, .027,

Washer

Puck, .330XI.50X.0975
Sp>acer

Insert)

Clip, Washer .316x1.50x.1046

(Plated)

Puck, InnerWedge

.71idx1.15odx.030thk

Bracket, Support Expansion Tank

Silicon Sponge

Washer, Belleville

Belt Keeper
Center Section-Filter-Bypass

Assembly

Kit, Expansion Tank
T ransaxle Complete

43

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

44

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

CYUNDER HEAD/VALVE/BREATHER

KEY

NO.

1

2

PART
NO. DESCRIPTION

25-351-01-S Litter, valve (2)

12-755-94-S Kit, cylirrder head (Includes 3-17,

Gaskets 12 041 01-S (Qty. 2),

12 041 02-S, & 12 041 03-S)

3

4
5

12-411-03-S Rod, push (2)
12-041-10-S Gasket cylinder head
12-017-01-S Valve, intake (Std.)
12-017-02-S Valve, intake (.25)

12-016-01-S Valve, exhaust (Std.)
12-016-02-S Valve, exhaust (.25)

7

8

9

10
11

25-139-60-S Plug, alien hd. pipe 1/8"

12-318-36-S Cylinder Head

25-186-01-S Arm, rocker (2)

12-599-03-S Pivot rocker arm (2)
M-640034-S Screw, hex. flange M6xl.0x34 (2)

12

13
14
15
16
17
18
19

20

21

22

23
24

12-089-01-S Spring, valve (2)
12-173-01-S Cap, valve spring (2)
12-755-03-S Kit retainer (2)
12-468-05-S Washer, plain 13/32"
12-112-13-S Spacer, head bolt exhaust port
12-086-15-S Screw, hex. flange Ml 0x1.5x81 (5)

25-237-14-S Clamp, hose (2)

12-326-03-S Hose, breather
M-645020-S Screw, hex. flange M6x1.0x20 (5)

12-096-07-S Cover, valve w/nipple

M-545010-S Screw, hex. flange M5x0.8x10

12-018-01-S Retainer, breather reed

12-402-02-S Reed, breather

CRANKCASE
KEY PART

NO. NO.

1

2

3
4
5

6

7

8

12-032-03-S

12-445-02-S
M-839025-S

24-380-13-S

12-755-49-S
12-089-31-S

12-422-08-S
12-422-09-S
12-422-10-S
12-422-11-S
12-422-12-S
12-422-13-S
12-422-07-S

9

10

12-144-28-S

12-874-07-S
12-874-11-S

12-874-08-S
12-874-09-S

11

12

12 018 02-S
12-108-07-S
12-108-08-S
12-108-09-S

13

12-067-11-S
12-067-06-S

14
15
16
17
18
19

20

21
22

23

12-380-01-S
12-043-05-S
M-631005-S
12-144-02-S
52-139-09-S

12-755-64-S

X-25-102-S

12-032-01-S
M-631015-S
12-154-05-S

DESCRIPTION
Seal, crankshaft

Block, cylinder (Use Short Block 12 522

49)
Strap, lifting
Screw, hex. flange M8x1.25x25
Dowel, locating (4)
Kit, camshaft (Includes 7,8)
Spring, actuating
Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red
Shim, camshaft (A.R.) yellow
Shim, camshaft (A.R.) green
Shim, camshaft (A.R.) gray
Shim, camshaft (A.R.) black
Shim, camshaft (A.R.) white
Shaft, balance
Piston w/Ring Set (Std.) (Includes

11.12)

Piston w/Ring Set (.08)
Piston w/Ring Set (.25)

Piston w/Ring Set (.50)
Retainer, piston pin (2)
Ring Set (Std.)
Ring Set (.25)
Ring Set (.50)
Connecting Rod (Std.)
Connecting Rod (.25)
Pin, governor regulating
Gear, governor
Washer, plain 6 mm
Shaft, governor gear

Plug, cup
Kit, gov. cross shaft w/clip
(Includes 23)

Washer, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

IGNIT10N/ELECTRICAL

C:

ALLUMAGE

ÉLECrraOUE

BLOWER HOUSING AND BAFFLES

HABITATION PE SOUFFLEUR ET DÉCALENT |

le-UP

AIR INTAKE

AERE DE LA ARRIVÉE

ag-sj—

— 7

D-'

3 —

46

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

IGNmO№ELECTRICAL

8
9

10
11
12
13
14
15
16
17
18
19
20

PART

NO.
12-086-14-S

12-468-03-S
24-162-03-S
25-086-47-S

12-157-06-S
X-42-15-S

12-025-15-S

12-155-09-S

M-548025-S

237878-S

M-545020-S

12-154-06-S
41-403-09-S
X-22-11-S

M-639016-S
236602-S

12-132-02-S

X-728-1-S

M-545010-S

12-584-04-S

12-176-44-S

24-518-12-S

12-518-35-S

X-25-5-S

DESCRIPTION
Screw, hex. flange M10x1.5x46

Washer, plain 3/8"
Screen, grass

Bolt, shoulder M6x1.0x16 (4)
Fan
Key
Flywheel
Connector
Screw, hex. cap M5x0.8x25 (2)
Kit, stator
Screw, hex. flange M5x0.8x20 (2)
Clip, cable (2)

Regulator, rectifier * 15 amp

Washer, lock 1/4'
Screw, hex. flange M6x1.0x16 (2)
Connector

Spark Plug
Clip, cable (2)
Screw, hex. flange M5x0.8x10 (2)
Module, ignition\

Harness, wiring
Lead, black (6" - 12 gauge- insulated
grip barrel eyelet terminals)
Lead, white (36" -18 gauge - fully
insulated push on tab and
uninsulated socket terminals)
Washer, plain 5/16" (attach ground lead

and this washer to lift strap screw)

KEY
NO.

1
2
3
4
5
6
7

NOT ILLUSTRATED

AIR INTAKE^ILTRATION
KEY

NO.
1
2
3
4
5
6
7

8
9

NOT ILLUSTRATED

PART
NO.
12-281-01-S
25-341-03-S

12-096-24-S
12-083-12-S
12-100-08-S
12-083-10-S
12-743-12-S Filter, element (Includes 5, 8)
12-032-11-S Seal 1-7/16"

12-094-07-S
10
11
13

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

12-072-04-S

12-086-01-S

12-041-02-S

12-113-53-S

DESCRIPTION
Duct, air
Knob, air cleaner cover
Cover, air cleaner

Precleaner, element

Wing Nut

Kit, air cleaner element (Includes 5, 7, 8)

Base, air cleaner (lrx;ludes 11, 12)
Stud, mounting plate M6x1.0x75
Screw, #10 Hi-Lo thread forming (2)
Gasket, air cleaner

Decal, air cleaner

BLOWER HOUSING

KEY PART
NO. NO.

1
2
3 12-146-07-S
4
5 24-096-05-S
6
7
8
9

10

NOT ILLUSTRATED

11
12

M-545010-S
24-468-10-S

M-550010-S

12-027-76-S
12-063-18-S

25-154-02-S

12-086-37-S
12-063-20-S
M-645016-S
12-063-19-S

M-541050-S

DESCRIPTION
Screw, hex. flange M5x0.8x10 (6)

Washer, plain 1/4’
Plate, blower housing
Screw, hex. flange M5x0.8x10
Cover, pinion
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw, captive washer M5x0.8x20 (3)
Baffle, cylinder head
Screw, hex. flange M6x1.0x16 (2)

Baffle, cylinder

47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

STARTING

DÉMARRANT DË LE SYSTÈME

systemI

ENGINE CONTROLS

MOTEUR CONTRÔLE

OILPAj^UBRlCAT|ONT
DE LA HUILE PAN DE LA LUBRIFICATION

.12

48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

STARTING SYSTEM
KEY

NO.

1
2
3

4

5

6

7

8

OIL PAN/LU8RICATION

PART
NO. DESCRIPTION

M-839070-S Screw, hex. flange M8x1.25x70 (2)
25-098-07-S Starter assembly (Includes 3-8)

12-755-54-S Kit, drive end
12-227-18-S Cap, drive end
12-170-05-S Armature
12-221-01-S Kit, brush & spring
12-227-13-S Cap, commutator end
12-211-01-S Bolt, hex. flange 1/4-20x4-5/8 (2)

KEY
NO.

2
3
4

PART

NO. DESCRIPTION

1

5
6
7
8
9

20

12-038-01-S Dipstick assembly (Includes 2-3)

25-755-13-S Kit, oil fill cap (Includes 3)

12-153-03-S 0-Ring, oil fill cap
12-153-02-S O-Ring, upper oil fill tube
12-123-04-S Tube, oil fill
M-645025-S Screw, hex. flange M6x1.0x25
12-153-01-S O-Ring, lower oil fill tube

25-162-07-S Screen, oil pickup

12-096-03-S Cover, oil pickup screen
10
11 25-462-09-S Valve, oil pressure relief
12
13
14
15
16
17
18
19

21

M-545016-S Screw, hex. flange M5x0.8x16

52-050-02-S Filter, oil

25-139-57-S Plug. sq. hd. solid 3/8”

12-393-01-S Pump, oil

12-153-06-S O-Ring, oil pump cover

12-096-34-S Cover, oil pump

M-545016-S Screw, hex. flange M5x0.8x16 (3)

12-032-03-S Seal, oil (P.T.O. end)

24-086-16-S Screw, hex. flange M8x1.25x45 (11)

24-086-17-S Screw, hex. flange M8x1.25x45

12-199-56-S Assembly.Pan, oil (Incl. 11,14-17)

ENGINE CONTROLS
KEY

NO.
1

2
3

4
5

6
7
8
9

10

11 12-755-83-S

12
13
14
15
16
17 25-158-11-S

NOTE:

1 Inch = 25.4 mm

PART
NO.

12-079-11-S Linkage, choke
12-237-01-S Clamp, cable

24-086-43-S Screw, hex. flange

M-664020-S Screw, lobed socket M6xl.0x20 (2)
12-536-10-S Control, speed assembly

M-443025-S Screw, pan head M4x0.7x25
M-443020-S

12-089-11-S Spring, choke (2)
12-089-23-S
12-089-24-S

12-100-07-S
52-211-04-S Bolt, 1/4-20x1"
12-090-28-S Lever, governor

25-158-08-S

12-079-10-S Linkage, throttle

All component dimensions given in U.S. inches

DESCRIPTION

(Includes 6-9)
Screw, pan head M4x0.7x20

Spring, choke return
Spring, governor
lot, governor lever (Includes 12-14)
Nut, hex flange 1/4-20

Bushing, throttle linkage

Bushing, throttle linkage

49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

CRANKSHAFT

VILEBREQUIN

FUEL SYSTEM

FUEL PE LE

système!

EXHAUST l’

échappemËntI

Co;

<o>

-11

50

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602951

KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506

FUELSYSTEM
KEY PART

NO. NO.

1

2

3

4
5

M-641060-S

M-629116-S
12-853-118-S

12-041-02-S

12-053-118

6

7

8

9

10

11

NOT ILLUSTRATED

12-041-01-S

12-265-06-S

25-237-14-S
52-353-22-S
25-050-03-S
47-154-01-S

*M-561010-S Screw, thread forming M5x0.8x10

’X-22-11-S Washer, lock 1/4"

12-757-02-S Kit, float

12-757-03-S Kit, carburetor repair

12-041-01-S Gasket, carburetor

12-041-02-S Gasket, air cleaner

12-041-05-S Gasket, bowl

12-041-06-S Gasket, bowl screw

12-032-06-S Seal, solenoid

12-757-33-S Kit, solenoid repair

12-041-06-S Gasket, bowl screw
12-454-03-S Tie cable

25-452-20-S Terminal

12-518-37-S Lead, red, (37" - 20 gauge - insulated

“attaches carburetor ground lead to carb baffle.

DESCRIPTION
Nut, hex. flange M6x1.0 (2)

Stud M6x1.0x116 (2)

Kit, carburetor w/^sket

(Includes 4,5,6 qty 1

Tie, cable 12-454-03-S,
Terminal 25-452-20-S)

Gasket, air cleaner
Carburetor assembly
(For information only not
available separately)
(Includes Kit, float 12-757-02-S

Kit, carburetor repair 12-757-03-S,
Kit, solenoid repair 12-757-33-S)

Gasket, carburetor (2)

Deflector, heat
Clamp, hose (2)
Line, fuel 12-1/4“
Filter, fuel in-line
Clip cable

socket and uninsulated socket

terminals)

CRANKSHAFT
KEY PART

NO. NO.

1

2

EXHAUST
KEY PART

NO. NO.

1

2

3
4
5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

12-014-57-S

25-139-27-S

25-072-04-S Stud, M8x1.25x33(2)

12-041-03-S Gasket, exhaust manifold
12-126-11 -S Bracket muffler
12-445-06-S Str£^, lifting

M-645025-S Screw, hex. flange M6xl.0x25 (2)

12 522 49 Short Block
12-755-93-S Gasket Set

DESCRIPTION
Crankshaft (Includes 2)

Plug, cup

DESCRIPTION

51

SERVICE NOTES

52

SERVICE NOTES

53

SERVICE NOTES

54

oi
cn

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

■vv vvvvvvvvvvvvvvvvv vvvvvvvvvwvvvvvv V vvvvvvvv'Cftv

WARNING; To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

1. Fold this page aiong dotted line indicated above.

2. Hold page before you so that Its left edge Is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the siope of the hill.

Just Call:

1-800-4-MY-HOME^

(1-800-469-4663)

24 hours a day, 7 days a week

For the repair of major brand appliances in your own home...

no matter who made it, no matter who sold it!

For your nearest Sears Parts and Service location,

to bring in products like vacuums, lawn equipment and electronics.

For Sears Parts & Service, to order the replacement parts,

accessories and owner’s manuals that you need to do-it-yourself.

www.sears.ca

To purchase or inquire about a Sears Maintenance Agreement, call

1-800-361-6665

9 a.m. - 8 p.m. EST, Mon. - Fri., 4 p.m. Sat.

Pour service en français:

■-1

5Î

'm

®/TMTraclemar1(s of Sears, Roebuck and Co. used urrder license by Seats Canada

Mc / uD Marque de commerce / déposée de Sears, Roebuck and Co. utilisée en vertu d’une licence de Sears Canada OSears

1-800-LE-FOYER^

(1-800-533-6937)

www.sears.ca

HomeCenlral

■■ /

182581 1.29.02 TR

PRINTED IN U.S.A.