Craftsman 944.601892 Owner's Manual

8E/AR8

OWNER'S

MANUAL

MODEL NO.

944.601892

Caution:

Read and follow

all Safety Rules and Instructions

Before Operating

This Eqmpment

ICRRFTSMRN°I

19.5 HP

ELECTRIC START 42" MOWER AUTOMATIC

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY RULES

AI_ Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTtNG MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsibleadults, who are familiar with the instructions, to operate the machine.

Clear the area ofobjects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure thearea isclearofotherpeople before mowing.

Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always lookdown and behind before andwhile backing.

• Be aware ofthe mower discharge direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Neverleavearunningmachineunattended. Alwaystum

off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn offblades when not mowing.

• Stop engine before removing grass catcher or unclog-

ging chute.

• Mow only indaylight or good artificial light.

Do notoperate the machine while underthe influence of

alcoholor drugs.

• Watch fortrafficwhen operating near or crossingroad-

ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Data indicates thatoperators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keepmachine free of grass, leavesorotherdebrisbuild-

upwhichcan touchhotexhaust / engine partsand burn. Do notallowthemower deck toplowleavesorotherdebris

which can cause build-upto occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow machine to coolbefore storage.

II. SLOPE OPERATION Slopesare a majorfactor relatedto loss-of-controland tipover

accidents,whichcan result in severe injuryordeath. All slopes requireextracaution.Ifyoucannotbackuptheslopeorifyoufeel

uneasyonit, do not mow it. DO:

• Mow up and down slopes, notacross.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Ta// grass can hide obstac/es.

• Use slow speed. Choose a low gear so that youwill not

have to stop or shift while on the slope.

• Followthe manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attach- ments. These can change the stability ofthe machine. Keepall movement onthe slopess/owand gradual. Do not

make sudden changesin speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turnonslopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mowercould suddenly turnoverifa wheel isoverthe edge of a cliffor ditch, or ifan edge caves in.

• Donotmowonwetgrass. Reducedtractioncouldcause sliding.

• Donot try to stabilize the machine by putting yourfoot

on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator isnot alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and beseriously injured or interfere with safe machine operation.

° Never allow children to operate the machine.

• Use extra carewhen approaching blindcomers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an appreved container.

- Never remove gas cap or add fuel with the engine

running. AIIowenginetocool before refueling. Donot

smoke.

- Never refuelthe machine indoors.

- Neverstorethemachineorfuelcontainerinsidewhere

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nutsand bolts,especially blade attachment bolts,

tightand keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oilorfuel spillage. Allowmachinetocool

beforestoring. Stop and inspect the equipment if you strike an object.

Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, dam-

age, and deterioration,whichcouldexpose moving parts orallowobjects to bethrown. Frequentlycheckcompo-

nents and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

SAFETY RULES

_Safe Operation Practices for Ride-On Mowers

Be sure the area is clear of other people before mowing. Slop machine if anyone enters the area.

Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing. Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could over-

turn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Look for this symbol to point out important I

safety precautions. It means CAUTION!!!

BECOME ALERT!!! YOUR SAFETY IS IN-

VOLVED,

CAUTION: Do not coast down a hill in

neutral, you may Iosecontrol ofthetractor.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

CAUTION: In order to prevent accidental starting when setting up, transporting, ad-

justing or making repairs, always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

WARRANTY .................................................................. 4

CUSTOMER RESPONSIBILITIES ...................... 4, 15-18

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ....................................... 15

SERVICE AND ADJUSTMENTS ............................. 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................. 25-26

REPAIR PARTS -TRACTOR .................................. 28-45

REPAIR PARTS- ENGINE ...................................... 46-50

PARTS ORDERING/SERVICE ................. BACK COVER

RODUCT SPECIFICATIONS

GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR

OILTYPE(API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F) SYNTHETIC (below 0°F)

Your tractor was shipped from the factow with non-synthetic SAE 10W-30 motor oil.

OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJ19LM

GAP: .030")

GROUND SPEED (MPH): FORWARD: 5.5

REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATIERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT. LBS.

MAINTENANCE AGREEMENT

A Maintenance Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules. Follow a regularschedule in maintaining, caring for and

using your tractor.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws

(ifany). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/Department (See RE- PAIR PARTS section of this manual).

CONGRATULATIONS on your purchase ofa new tractor. It has been designed, engineered and manufactured to give you the best possibledependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this man ual. The instructionswillenable you to assemble and maintain yourtractor properly. Always

observe the "SAFETY RULES".

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which

are detective as a result of material or workmanship.

FULL ONE (1) YEAR WARRANTY ON BATrERY

For one (1) year from date of purchase, if any battery included with this riding equipment proves detective in material or

workmanship and our testing determines the battery will net hold a charge, Sears will replace the battery at no charge. COMMERCIAL OR RENTAL USE

Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days. This Warranty does NOT cover:

1. Pre-delivery set-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).

3. Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual.

5. In Home service.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in

Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an

implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

UNASSEMBLED PARTS

Steering Wheel

Steering

Boot

(1) Large Flat

Washer

Steering

Wheel

, , Adapter

I Steering

Extension Shaft Steering

Wheel

Insert

(1) Lockwasher 3/8

(1) Locknut

5/16-18

(1) Hex Bolt

3/8-16 x 1

(1) Hex Bolt

5/16-18 x 1-1/4

Seat

\ J

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(1) Knob

Battery

(2) Hex Bolts 1/4-20 x 3/4

(2) Keps Nuts 1/4-20

Keys Slope Sheet

(2) Keys

(1) Oil Drain Tube

ASSEMBLY

You rnew tractor has been assembled at the factory withexception ofthose parts left unassembled for shipping purposes. To

ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 9/16" wrench Pliers (2) 7/16" wrenches Tirepressuregauge

(2) 1/2" wrenches Utility knife

When right or left hand is mentioned in this manual, it means

when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and Iowershafts and install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Position steering wheel socross bars are horizontal (left

to right) and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

_ INSERT

EX BOLT

_F 3/8 LOCK WASHER

FLAT

WASHER

STEERI_ WHEEL

ADAPTER

STEERING

BOOT

ASS

EXTENSION SHAFT

5/16 HEX BOLT

5/16 LOCKNUT

STEERING SHAFT

FIG. 1

HOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Fig. 2)

ASSEMBLY

• Lift hood to raised position.

• Open terminal access doors, remove terminal protec- tive caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten

securely.

• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely.

• Close terminal access doors.

Use terminal access doors for:

• Inspection for secure connections (to tighten

hardware). Inspection for corrosion.

• Testing battery. Jumping (if required).

Periodic charging.

DISCARD TERMINAL

PROTECTIVE KEPS

CAPS

HEX BOLT

TERMINAL ACCESS

DOOR POSITIVE

(RED)CABLE

NEGATIVE (BLACK)CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat tocardboard packing and set aside for assembly of seat

to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten. Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position isreached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

j SEAT

SEAT PAN _U

LDER

: ..... z BOLT

FLAT WASHE__ _

ADJUSTMENT _ _ KNOB _ _=_

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section page 10 for location and function of

controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal

• Ptace freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" inthe Operation section of this manual).

• Roll tractor forward off skid.

• Remove banding holding deflector shieTd up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section page 10 for location and function of controls)

_WARNING: Beforestarting, read, understand and follow all instructions in the Operation section of this manual. Be

sure tractor isina well-ventilated area. Be sure thearea in front of tractor isclear of other people and objects.

Be sure all the above assembly steps have been

completed.

• Check engine oillevel and fill fuel tank with gasoline.

• Place freewheel control in "transmission engaged" po- sition.

• Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to

its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the motion control leverforward and slowly

drive tractor off skid.

Apply brake to stop tractor, set parking brake and place

motion control lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructionsthat follow.

ASSEMBLY

INSTALL MULCHER PLATE (If previously removed) (See Fig.4)

Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck

opening and stide intoplace, as shown.

Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove deflector | shield from mower. Raise and hold shield

when attaching mulcher plate and allow

it to rest on plate while in operation.

DEFLECTOR

MULCHER PLATE

LATCH HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your

mower is now ready for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on you r tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See'q'O LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to seethat the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/CHECKLIST

BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SA TISFACTION FROM THIS

QUALITYPRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton. ,/ Batteryis properlyprepared and charged. (Minimum 1

hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you star_ the engine. ,/ Be sure brake system is in safe operating condition. / It isimportantto purgethe transmissionbeforeoperating

yourtractor for thefirst time. Followproper starting and

transmission purging instructions (See "TO START

ENGINE"and"PURGE TRANSMISSION"in theOpera-

tion section of this manual).

OPERATION

These symbols may appear on your tractoror in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

OIL PRESSURE LIGHTS ONENGINE ON ENGINE OFF

FUEL CHOKE " MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N

ATFACHMENT REVERSE

CLUTCH ENGAGED

H L

NEUTRAL HIGH LOW

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

C_mpare the i__ustrati_nswithy_urtract_r t_ fami_iarize y_urse_fwiththe __cati_ns_fVari_us c_ntr__sandadjustments_ Save this manual for future reference.

CHOKE CONTROL

THROTTLE

ATTACHMENT CLUTCH LEVER IGNITION LIGHT

SWITCH SWITCH

POSITION

AMMETER

LIFT LEVER PLUNGER

ATTACHMENT

CLUTCH/ BRAKE

PEDAL

MOWER DECK HEIGHT ADJUSTMENT POSITIONS

FREE WHEEL CONTROL

PARKING BRAKE

MOTION

CONTROL

LEVER

FIG. 5

Our tractors conform to the safety standards ofthe American National Standards Institute.

A'n'ACHMENT CLUTCH LEVER: Used to engage the mower blades,orother attachmentsmounted to yourtractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used to control engine speed.

CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ingthe tractor and starting the engine. PARKING BRAKE: Locksclutch/brake pedal intothe brake

position. FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractorwiththe engine off.

AMMETER: Indicates charging (+) or discharging (-) of battery.

MOTION CONTROL LEVER: Selects the speed and direction oftractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mowerdeckor otherattachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

OPERATION

The operation of any tractor can result inforeign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles orstandard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

You r tractor isequipped withan operator presence sensing switch. When engine isrunning,anyattempt bythe operator

to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal intofull "BRAKE" position and hold.

Place parking brake lever in"ENGAGED" positionand release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractorsecure.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

IGNITION KEY

j ,SENGAGED"

OSITION

PARKING BRAKE

/"ENGAGED"

POSITION

CONTROL

LEVER

CLUTCH/BRAKE PEDAL PARKING BRAKE

"DRIVE" POSITION "DISENGAGED" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure tomove throttlecontroltoslow positionand

allowing engine to idlebeforestopping may cause engine to "backfire".

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE

BATTERY TO BE DISCHARGED, (DEAD). NOTE: Undercertainconditionswhen tractorisstanding idle

with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- | pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THRO'n'LE CONTROL (See Fig. 6)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

batterycharging rate.

• Full throttleoffers the best bagging and mower perfor- mance.

TO USE CHOKE CONTROL (See Fig. 6) Use choke control whenever you are starting a coldengine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement iscontrolled by the

motioncontrollever.

• Start tractor with motion control lever in neutral (N) position.

Release parking brake.

• Slowly move motioncontrol lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the

cutting height.

Grasp lift lever. Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE ON HILLS

TO ADJUST GAUGE WHEELS (See Fig. 7)

Gauge wheels are properly adjusted when they are slightty offthe ground when mower isat thedesired cutting height in

operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions• NOTE:Adjust gauge wheels with tractor on a flat level

surface.

Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten

securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

GUAGE WHEEL MOUNTING

BRACI(ET

318 WASHEI

GAUGE WHEEL

SHOULDER

BOLT

FIG. 7

TO OPERATE MOWER (See Fig. 8)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control. TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers soequipped, or the deflector shield in place.

"ENGAGED" POSITION

ATTACHMENT

DEFLECTOR SHIELD

ATTACH_ CLUTCH LEVER

"DISENGAGED" POSITION

I_lb AUTION: Donotdriveupordownhills I

with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brakeand clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly•

TO TRANSPORT (See Figs. 5 and 9) When pushing or towing yourtractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position. Free wheel control islocated atthe reardrawbar of tractor.

• Raise attachment lift to highest position with attach- ment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting yourtractor ona truck or atrailer, be surehood isclosed and

securedtotractor. Useanappropriatemeansoftying hood to tractor (rope, cord, etc.).

FIG. 9

TOWING CARTS AND OTHER A'n'ACH MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a

load, while on a slope, is dangerous. Tires can lose traction

with the ground and cause you to lose control ofyour tractor.

FIG. 8 12

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and reacl oil level. I! necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

To change engine oil,see the Customer Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information.

Never use engine orcarburetor cleaner products in the fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank I filler neck. Do not overfill Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame,

TO START ENGINE (See Fig. 5)

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Besure freewheelcont rol isinthe transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to"DISENGAGED" position. Move throttle control to fast position

• Pullchoke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not

be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. Ifthe engine does not start

afterseveral attempts, push choke controlin,waitafew minutes and tryagain. If engine stilldoes notstart, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts torun roughly,pullthechoke controloutslightly fora few

seconds andthen continuetopush thecontrolinslowly. The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow ittowarm up for one minute usingthe choke

as described above.

COLD WEATHER STARTING (50 ° F and below)

When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to

accept small changes inspeed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require

an engine warm-up period from several seconds to

several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground. Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

The attachments can be used during the engine warm-

up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage I

freewheel lever while the engine is run- ning.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION BEFORE

OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in

freewheeling position (See "TO TRANSPORT" in this

section of manual).

OPERATION

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedu re there will be no movement of

drive wheels. The air is being removed from hydraulic drive

system.

• Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake. Engage transmission by placing freewheel control in

driving position (See "TO TRANSPORT" in this section of manual).

• Sitting inthe tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. Afterthe tractor moves approximately five (5) feet return the motion

control lever to the neutral (N) position. Repeat this procedu re with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

The left hand side of mower should be used fortrimming.

Drive sothat clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, starf byturning tothe right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished (See Fig. 10).

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirableclumps. Allow grasstodry before mowing.

Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis- charge of material. Regulate ground speed by selecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used.

e,l

iL¢

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• Thespecial mulching bladewill recutthegrassclippings many times and reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be

noticed. Also, the mulched grass will biodegrade

quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will

provide the best recutting action of the blades.

Avoid cutting you r lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height sothat the mower cuts off only the top one-third of the grass

blades (See Fig. 11). For extremely heavy mulching, reduce yourwidth of cut on each pass and mow slowly.

• Certain types of grass and grassconditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow

north tosouth one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

FIG. 11

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE _,_ _,_/_/_ ./_'_/_/'*

P,LL,NOATES

....

-_"/£-q_"/£-4_'J£-_r_ S E R V I C E DATES

Check Brake Operation _V'

Check Tire Pressure

Check Operator Presence and

TR Interlock Systems _#,

Check for Loose Fasteners 1_7

Sharpen/Replace Mower Blades _4

Lubrication Chart V'

m Check Battery Level

R Clean Battery and Terminals if

Check Transaxle Cooling V' Adjust Blade Belt(s) Tension _5

Adjust Motion Drive Belt(s) Tension _5

Check Engine Oil Level V' V' Change Engine Oil _2,_ I_

E Clean Air Filter 1_2

N Clean Air Screen 11_2

G Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped) 1_12

E Clean Engine Cooling Fins m_S2

Replace Spark Plug V' V'

Replace Air Filter Paper Cartridge V'2 Replace Fuel Filter if

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system. 2 - Service more often when operating in dirty or dusty conditions. 6 - Not required if equipped with maintenance-tree battery.

3 - If equipped with oil filter, change oil every 50 hours. 7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. 4 - Replace blades more often when mowing in sandy soil Do not overtighten.

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have ZERK ,*"_t"_

been subjected tooperatorabuse ornegligence. To receive

full value from the warranty, operator must maintain tractor _)FRONTWIlE

as instructed in this manual. BEARINGZERK Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug andclean air filter assure proper air-fuel

mixture and help yourengine run betterand last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

Check for loose fasteners.

ZERK

_(_FRONT WHEEL

BEARING ZERK

i i i i

_GENERAL PURPOSE GREASE _REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF*LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILITIES

TRAILING EDG EUP

TRACTOR

Always observe safety ruleswhen performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" inthe Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure inalltires (See"PRODUCT SPECIFICATIONS" section of this manual).

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are work- ing properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control

is in the disengaged position.

• When the engine is running, any attempt bythe operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine isrunning and the attachment clutch is engaged, any attempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE iN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

BLADE

LOCK WASHER

CENTER

HOLE _

STAR MANDREL

ASSEMBLY

FLAT WASHER

HEXBOLT(GRADE8)*

*A GRADE8HEATTREATEDBOLTCANBE

IDENTIFIEDBY SIXLINESONTHEBOLTHEAD.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do notrecommend sharpening blade - but ifyou do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unth readed portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE / /

5/8" BOLT BLADE

OR PIN

FIG. 13

BATTERY Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

• Keep small vent holes open. Recharge at 6-10 amperes for I hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or

covers. Adding or checking level of electrolyte is not

16 necessary.

+ 36 hidden pages

Craftsman 944.601892 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual