Craftsman 944.601880 User Manual

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Page 1

SEARS

OWNER'S

MANUAL

MODEL NO.

944.601880

Caution: Read and follow

all Safety Rules

and Instructions

Before Operating

Th,s Equipment

(RRFTSMRWJ

20.0 HP ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Page 2

Z_ Z_

SAFETY RULES

Safe Operation Practices for Ride-On Mowers 41_

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET ANO THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow all instructions in the

manual and on the machine before starting.

• Only allow responsible adults, who are familiar withthe

instructions, to operate the machine.

• Clear the area ofobjects such as recks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be surethe areais clearof otherpeople before mowing.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always lookdown and behindbeforeandwhile backing.

• Be aware ofthe mower discharge direction and do not

point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slowdown beforetuming.

• Neverleavearunningmachineunattended. Alwaystum

offblades, set parkingbrake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclog-

ging chute.

• Mow only in daylight or good artificiallight.

• Do notoperate themachine while under theinfluenceof

alcohol or drugs.

• Watch fortrafficwhen operating near or crossing read- ways.

• Use extra care when loading or unloading the machine

intoa trailer or truck.

• Data indicates thatoperators, age 60 years and above,

are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

n. SLOPE OPERATION Slopesare a rnaor factorrelatedto loss-of-controland tipover

accidents,whichcan result insevereinjuryor death. Allslopes requireextracaution.Ifyoucannotbackuptheslopeorifyoufeel

uneasyon it,do notmow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as recks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taflgrass can hide obstacles.

• Use slowspeed. Choose a lowgear so that you willnot

have to stop or shift while on the slope.

• Followthe manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attach- ments. These can change the stability ofthe machine.

• Keepallmovementonthe slopesslowandgradual. Donot

make suddenchanges in speed or direction. Avoidstartingor stoppingona slope. Iftireslose traction,

disengagethebladesand proceedslowlystraightdownthe slope.

DO NOT:

• Do not turn onslopes unless necessary, and then, turn

slowlyand gradually downhill, ifpossible.

• Do not mow near drop-offs, ditches, orembankments.

: The mowercouldsuddenlytum over ifawheelis over the

edge of a cliff or ditch, or ifan edge caves in.

• Donotmowonwetgrass.Reducedtractioncouldcause

sliding.

• Do not try to stabilize the machine by puttingyour foot

onthe ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator isnot alert tothe

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine offif childrenenter the area.

• Before and when backing, look behind and down for

small children.

• Nevercarrychildren. Theymayfalloffandbeseriously

injured orinterfere with safe machine operation.

• Never allowchildren to operate the machine.

• Usa extrscare whenapproaching blindcomers, shrubs,

trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use onlyan approved container.

- Never remove gas cap or add fuel with the engine

running. Allowengine tocoolbefore refueling. Do not smoke.

- Never refuel the machine indoors.

- Never storethemachine orfuelcontainerinsidewhere

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nutsand bolts,especially bladeattachment bolts,

tightand keep equipment in goodcondition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other dabds

build-up,Clean oilorfuel spillage.Allowmachine tocoot

before storing.

• Stop and inspect the equipment ifyou strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam- age, anddeterioration,whichcouldexpose moving parts

orallowobjects to bethrewn. Frequently checkcompo- nents and replace with manufacturer's recommended parts, when necessary.

• Mower bladesare sharpand can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

Page 3

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children outof the mowing area and under the watchful care of another responsible adult.

Be alert and tum machine off if children enter the area. Before and when backing, look behind and down for small

children. Mow up and down slopes (15 ° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could over- turn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so thatyou will nothave to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Donot turn onslopesunless necessary, and then, turnslowly and gradually downhill, if possible.

Look for this symbol to point out important safety precautions. It means CAUTION]!!

BECOME ALERT!!! YOUR SAFETY IS IN- VOLVED.

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments that

are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. TIres can lose traction with the ground and cause you to lose control of your tractor.

CAUTION: in order to prevent accidental starting when setting up, transporting, ad- justing or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

TABLE OF CONTENTS

SAFETY RULES ........................................................... 2

PRODUCT SPECIFICATIONS ....................................... 4

WARRANTY .................................................................. 4

CUSTOMER RESPONSIBILITIES ...................... 4, 15-18

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ....................................... 15

SERVICE AND ADJUSTMENTS ............................. 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................. 25-26

REPAIR PARTS - TRACTOR .................................. 28-45

REPAIR PARTS - ENGINE ...................................... 46-50

PARTS ORDERING/SERVICE ................. BACK COVER

Page 4

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on this pred- uct. Contact your nearest Sears store for details.

OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F) SYNTHETIC (below 0°F)

Your tractorwas shippedfrornthe factorywith non-syntheticSAE

=10W-30 motoro .

OIL CAPACITY: 4 PINTS SPARK PLUG: CHAMPION RC12YC

(GAP: .030") VALVE CLEARANCE: INTAKE: .004" - .006"

EXHAUST: .004" - .006"

GROUND SPEED (MPH): FORWARD: 5.5

REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule inmaintaining, cadng for and

using your tractor.

• Follow the instructions under "Customer Responsibili- ties" and "Storage" sections of this owner's manual.

WARNING: This tractor isequipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with aspark arrester meeting applicable local or state laws (ifany). If a spark arrester is used, it shouldbe maintained in effective workingorder by the operator.

A spark arrester for the muffler is available through your nearest Sears Authorized ServiceCentre/Department (See

CHARGING SYSTEM: 3 AMPS BATTERY

BATTERY: AMP/HR: 30

BLADE BOLT TORQUE: 27-35 FT. LBS.

5 AMPS HEADLIGHTS

MIN. CCA: 240 CASE SIZE: UIR

REPAIR PARTS section of this manual),

CONGRATULATIONS onyourpurchase ofa Sears Tractor. It has beendesigned, engineered and manufactured to giveyou the best possible dependability and performance.

Shouldyou experience any problemyou cannoteasily remedy, please contact yournearest Sears Authorized Service Centre/

Department. We have competent, well-trained technicians and the proper tools to service or repair thistractor. Please read and retainthis manual. The instructionswillenable you to assemble and maintain yourtractor properly. Always

observe the =SAFETY RULES".

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge pads which are defective as a result of matedal or workmanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For one (1) year from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

COMMERCIAL OR RENTAL USE Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.

This Warranty does _ cover:

1. Pre-delivery set-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails, thoms, stumps, or glass).

3. Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the

failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual.

5. In Home service.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Depadment in Canada. This warranty applies onlywhile this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an

implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

Page 5

UNASSEMBLED PARTS

(1) Large Flat

Washer

Steering Wheel

, _ , Adapter

Extension Shaft Steering

t Steedng O

Boot (1) Lockwasher 3/8

Seat

Wheel

Steering

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Wheel

Insert

Baffery

(1) Locknut (2) Hex Bolts 1/4-20 x 3/4

5/16-18

(1) Hex Bolt Keys

3/8-16 x 1

(2) Keps Nuts 1/4-20

Slope Sheet

5/16-18 x 1-1/4

(1) Hex Bolt

(2) Keys

(1) Oil Drain Tube

Page 6

ASSEMBLY

Your new tractor has been assembled at thefactory withexception ofthose parts left unassembled forshipping purposes. To

ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 9/16" wrench Pliers (2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches Utility knife

When rightor lefthand ismentioned inthismanual, it means when you are in the operating position (seated behind the steering wheel).

WHEEL

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM SKID

ATrACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mountingholesinextension and Iowershafts and install 5/16 hex boltand Iocknut. Tighten securely.

• Place tabs of steering boot over tab slots indash and push down to secure.

INSTALLSTEERING WHEEL

• Position frontwheels of the tractor sothey are pointing

straightforward.

• Remove steeringwheel adapterfromsteeringwheel and slide adapter onto steering shaft extension.

• Positionsteedng wheelso crossbars are horizontal(left to right)and slide inside bootand onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex

boltand tighten securely.

• Snap steeringwheel insertintocenter ofsteeringwheel.

• Remove protectivernaterialsfromtractorhoodandgrill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTU RE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

STEERING

BOOT

d_TABS

ADAPTER.---"" _'_ EXTENSION SHAFT

5/16 HEX BOLT

I I I

SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-

_b nals by allowing a wrench or any other

object to contact both terminals at the sametime. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

Page 7

ASSEMBLY

• Uft hood to raised position.

• Open terminal access doors, remove terminal protec-

tive caps and discard.

• Ifthis battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First connect RED battery cable to positive (+) battery terminal with hex boltand keps nut as shown. Tighten securely.

• Connect BLACK groundingcable to negative (-) battery

terminal with remaining hex bolt and keps nut. Tighten

securely.

• Close terminal access doors. Use terminal access doors for:

• Inspection for secure connections (to tighten har

dware).

• Inspection for corrosion.

• Testing battery.

• Jumping (ifrequired).

• Pedodiccharging.

DISCARD

TERMINAL

PROTECTIVE CAPS

KEPS HEX BOLT

POSITIVE

(RF.D)CABUE

-_ _ jSEAT

i "_-.._ _'..

% _ "" __ SHOULDER

-_ _ ._'_ BOLT

FLAT WASHER _=_

,o..

KNOB _'_ _

FIG. 3

NOTE: You may now rollor drive your tractor off the sldd. Follow the appropriata instruction below to remove the

tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

• Press liftlever plungerand raise attachment liftlever to

itshighest position.

• Release parkingbrakebydepressingclutch/brakepedal.

• Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" inthe Operation section of thismanual).

Roll tractorforward off skid. Remove banding holding discharge guard up against

tractor.

NEGATIVE

(BLACK)CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knobandflatwasher securingseat tocardboard packing andsetaside forassembly ofseat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slottedhole inpan.

• Push down on seat toengage shoulder boltin slotand pull seat towards rear oftractor.

• Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely, Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat untila comfortable positionisreached which

allowsyouto pressclutch/brakepedal allthe waydown.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section for location and function of con-

trols)

• kWARNING: Beforestarting, read, understandandfollow all instructionsin the Operation section of this manual. Be

sure tractor isin a well-ventilated area. Be sure the area in frontof tractor isclear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oil level and fillfuel tank with gasoline.

• Place freewheel control in"transmissionengaged" po-

sition.

• Siton seat in operating position, depress clutch/brake

pedal and set the parking brake.

• Place motion controllever in neutral (N) position.

• Press liftlever plungerand raise attachment liftlever to

its highest position.

• Startthe engine. Afterengine has started,move throttle

controlto idle position.

• Release parkingbrake.

• Slowlymove themotioncontrolleverforward andslowly

ddve tractor off skid.

• Apply breketo stoptractor, set parkingbrake and place motioncontrollever in neutral position.

• Turn ignitionkey to 'OFF" position.

Continue withthe instructionsthat follow.

Page 8

ASSEMBLY

INSTALL MULCHER PLATE (If previously removed) (See Rg. 4)

• Raise and hold deflector shield in updghtposition.

• Place front of mulcher plate over front of mower deck

opening and slide intoplace, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back ofmower deck.

A CAUTION: Do not remove deflector

DEFLECTOR MULCHER SHIELD PLATE

shield from mower. Raise and hold shield when attaching mulcher plate and allow

it to rest on plate while in operation.

LATCH

HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

Simplyremove mulcher plate andstore ina safeplace. Your mower isnowready for dischargingorinstallationofoptional

grass c_tcher accessory.

NOTE: Itis not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on yourtractor were ovednflated at the factory for

shipping purposes. Correct tire pressure is important for bestcutting performance.

• Reduce tire pressure to PSI shown in _PRODUCT

SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For bestcutting results, mower housingshould be propedy leveled. See'q'O LEVEL MOWER HOUSING" inthe Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

Afteryou leam howtooperate your tractor,check tosee that the brake ispropedy adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/'CHECKLIST

BEFORE YOU OPERA TE AND ENJO Y YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructionshave been completed.

J No remaining loose parts incarton.

,/ Battery isproperly prepared and charged. (Minimum 1

hour at6 amps).

,/ Seat is adjusted comfortably and tightened securely. / All tires are properly inflated. (For shippingpurposes,

the tires were ovednflated at the factory).

,/ Be sure mower deck is propedy leveled side-to-side/

front-to-rear for best cutting results. (TIres must be propedy inflatedfor leveling).

/ Check mower and drive belts. Be surethey are reuted

propedy around pulleys and inside allbelt keepers.

,/ Check wiring. See that all connections are stillsecure

and wiresare propedy clamped.

J Before driving tractor, be sure freewheel control is in

driveposition.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

•/ Become familiar with all controls - their location and function. Operate them before you start the engine.

/ Be sure brake system is in sate operating condition, / It isimportanttopurgethetransmissionbefore operating

yourtractor forthe firsttime. Followproper startingand transmission purging instructions (See "TO START

ENGINE" and "PURGE TRANSMISSION" intheOpera-

tion section of this manual).

Page 9

OPERATION

These symbols may appear on yourtractor or in literaturesupplied withthe product. Learn and understand their meaning.

BA'I-rERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFO,LPRESSOREL.G.TSON0%T_.P

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

r 'l R N H

A'I-rACHMENT REVERSE

CLUTCH ENGAGED

IGNITION

CLUTCH DISENGAGED

ATTACHMENT

NEUTRAL HIGH LOW PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Modelsonly)

Page 10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theillustrationswith yourtractor tofamiliarizeyourself with the locations ofvariouscontrols and adjustments. Save this manual for future reference,

ATTACHMENT CLUTCH LEVER IGNITION LIGHT

AMMETER

SWITCH

POSITION

THROTTLE CONTROL

CLUTCH/

BRAKE PEDAL

FREE WHEEL CONTROL

CHOKE CONTROL

LIFT LEVER PLUNGER

ATTACHMENT

UFT LEVER

MOWER DECK HEIGHT ADJUSTMENT

POSITIONS

PARKING BRAKE

CONTROL LEVER

FIG. 5

Our tractors conform to the safety standards ofthe Amedcan National Standards Institute.

ATFACHMENT CLUTCH LEVER: Used to engage the

mowerbledes, orother attechmentsmounted toyour tractor. LIGHT SWITCH: Tums the headlights on and off.

THROTTLE CONTROL: Used to controlengine speed. CHOKE CONTROL: Used when startinga coldengine.

CLUTCH/BRAKE PEDAL: Used for declutching and brak- ingthe tractor and starting the engine.

PARKING BRAKE: Locksclutch/brake pedalintothebrake

position.

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towingthe tractor withthe engine off.

AMMETER: Indicates charging (+) or discharging (-) of battery.

MOTION CONTROL LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjustthe mowerdeck orother attachmentsmountedtoyour

tractor.

UFT LEVER PLUNGER: Used to release attachment lift lever when changing itsposition. IGNITION SWITCH: Used for starting and stopping the engine.

Page 11

OPERATION

I _1__ The operation of any tractor can result in foreign objects thrown into the eyes, which can I

r _ GI.ASSr=SI result in severe eye damage. Always wear safety glasses or eye shields while operating I

• JL. • your tractor or performing any adjustments or repairs. We recommend a wide vision |

safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor isequipped with anoperator presence sensing

switch. When engine isrunning,any attemptbythe operator to leave the seat without first settingthe parking brake will

shut off the engine.

• Depress clutch/brake pedal intofull"BRAKE" position

and hold.

• Place parking brake lever in"ENGAGED" position and

release pressurefromclutch/brake pedal. Pedalshould

remain in "BRAKE" position. Make sure parkingbrake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER "ENGAGED"

CHOKE CONTROL

CONTROL

"BRAKE" POSITION

POSITION

IGNITION

KEY

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certainconditionswhen tractorisstandingidle with the engine running, hot engine exhaust gases may

cause '10rowning"of grass. To eliminate this possibility, always stop engine when stopping tractoron grass areas.

pletely, as described above, before leav- ing the operator's position; to empty

CAUTION: Always stop tractor com- I grass catcher, etc.

TO USE THRO'n'LE CONTROL (See Fig. 6) Always operate engine at fullthrottle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offersthe best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke controlwhenever you are startinga coldengine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in todisengage.

CONTROL LEVER

CLUTCH/BRAKE PEDAL PARKING BRAKE "DRIVE" PosmoN "DISENGAGED" POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES-

• To stop mower blades,move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine to

'1oackfire".

• Tum ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

motioncontrol lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER cu'n'ING HEIGHT

(See Fig. 6)

The position of the attachment lift lever determines the

cuffing height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cuffing height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with

theengine not running.These heightsare approximate and may vary depending upon soil conditions, height of grass

and types of grass being mowed.

• The average lawn shouldbe cutto approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

Page 12

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 7) Gauge wheels are properly adjusted when they are slightly

offthe ground when mower is atthe desired cuttingheight in operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain conditions.

• Adjust gauge wheels with tractoron a flat levelsurface.

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUq-I'ING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly offthe

ground. Install gauge wheel in appropriate hole with shoulderbolt,3/8 washer, and 3/8-16 Iocknutandtighten

securely.

• Repeat foropposite sideinstalling gauge wheel insame

adjustment hole.

3/8-16

GUAGE WHEEL MOUNTING

3/8 WASHF-I =

GAUGE WHEEl,:

FIG. 7

TO OPERATE MOWER (See Fig. 8)

Yourtractor isequipped withan operator presence sensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

wlthout either the enUre grass catcher,

I_IL CAUTION: Do not operate the mower I

on mowers so equipped, or the dis- charge guard in place.

SHOULDER BOLT

TO OPERATE ON HILLS

with slopes greater than 15° and do not

CAUTION: Do not drive up or down hills I

drive across any slope.

• Choose the slowest speed before starting upor down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• Ifstopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restartmovement, slowlyrelease parking brake and

clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 5 and 9)

When pushing or towingyour tractor,be sure todisengage

transmission by placing freewheel control in freewheeling

position. Free wheel controlis locatedatthe rear drawbarof tractor.

• Raise attachment lift to highest position with attach-

ment liftcontrol.

• Pull freewheel control out and down into the slot and

release so it is held inthe disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting

yourtractor ona truckor atrailer, besure hood isclosedand secured totractor. Use anappropriate means oftying hood

to tractor (rope, cord, etc.).

CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED" POSITION

ATTACHMENT

HIGH POSI-

/:/ TION

./._- LOW

FIG. 8 12

POSITION

DISCHARGE GUARD

FIG. 9

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while ona slope, isdangerous. Tires can losetraction

withthe groundand cause youto losecontrol ofyourtractor.

Page 13

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 14)

• The engine in yourtractor has been shipped, from the factory, already filled withsummer weight oil.

• Check engine oil with tractor on level ground.

• Remove oilfillcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessaP/, add oil until

"FULL" mark on dipstick isreached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the

Customer Responsibilities section ofthis manual).

• Tochange engineoil,seethe Customer Responsibilities

section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicatesthat alcoholblendedfuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidicgas can damage the fuel system of an engine while in storage. To avoid engine problems, the

fuel system should be emptied before storage of 30days or

longer. Drain the gastank, startthe engine and letit rununtil thefuel lines andcarburetor are empty. Use fresh fuel next

season. See Storage Instructionsforadditionalinformation. Never use engine or carburetor cleaner products inthe fuel

tank or permanent damage may occur.

filler neck. Do not overfill. Wipe offany

I_IL AUTION: Fill to bottom of gas tank I

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

• Insert key into ignition and tum key clockwise to "START" positionand release key as soon as engine

starts. Do not run starter continuously for more than fifteen secondsper minute, ifthe engine does not start

after several attempts, push choke controlin,waita few

minutes and tryagain. If engine still doesnot start, pull

the choke controloutand retry.

WARM WEATHER STARTING (50 ° Fand above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts torun roughly,pullthe choke controloutslightlyfor afew

seconds andthen continue topush the controlinslowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restartthe engine

and allow ittowarm up for one minute usingthe choke as described above.

COLD WEATHER STARTING (50 ° Fand below)

• When engine starts, slowly push choke control in until

the engine begins torun smoothly.Continue topushthe choke control in small steps allowing the engine to

accept smallchanges inspeed and load, untilthechoke controlis fullyin. Ifthe engine startsto run roughly, pull

thechoke controloutslightlyfor afew seconds andthen continue topushthe control inslowly. This may require

an engine warm-up period from several seconds to several minutes, depending on thetemperature.

AUTOMATIC TRANSMISSION WARM UP

• Beforeddvingthe unitincoldweather, the transmission

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parkingbrake and let the clutch/brake

slowly returntooperating position.

• Allow one minutefortransmission towarm up.This

can be done during the engine warm up pedod.

• The attachments can be used duringthe engine warm-

up period after the transmission has been warmed up and may require the choke controlbepulled outslightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjustedfor best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

TO START ENGINE (See Fig, 5)

When startingthe engineforthe firsttime orifthe engine has run out of fuel, it willtake extra cranking time to move fuel

from the tank to the engine.

• Besurefreewheelcontml isinthetransmission engaged

position.

• Sit on seat inoperating position,depress clutch/brake

pedal and set parking brake.

• Place motioncontrol lever in neutral (N) position.

• Move attachment clutch to =DISENGAGED" position.

• Move throttle control to fast position

• Pullchoke control out for acold engine startattempt. For

a warm engine start attempt the choke controlmaynot

beneeded.

NOTE: Before starting, read the warm and cold starting

procedures below.

I_k AUTION: Neverengageordisengage J

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air insidethe transmission which may have devel-

oped during shippingofyour tractor. IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BEPURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractorsafely onlevel surface withengine offand

parkingbrake set.

• Disengage transmission byplacingfreewheel controlin

freewheeling position(See -TO TRANSPORT" in this

section ofmanual).

freewheel lever while the engine is run-

ning.

Page 14

OPERATION

• Sifting inthe tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be nomovement of drive wheels. The air isbeing removed from hydraulic drive

system.

• Move motion control lever toneutral (N) position. Shut-

offengine and set parking brake.

• Engage transmission by placing freewheel control in

drivingposition (See "TO TRANSPORT" inthissection ofmanual).

• Sitting inthe tractor seat, start engine. After the engine isrunning, movethrottlecontroltohalf (1/2) speed. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move motioncontrollever toreverse position.Afterthe tractor moves approximately five (5) feet return the motion

control lever to the neutral (N) position. Repeat this procedure with the motioncontrolleverthree (3) times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The lefthand sideofmower shouldbeused for trimming.

• Driveso thatclippingsare discharged ontothe areathat

has been cut. Have the cut area to the right of the machine. This will resultin a more even distribution of

clippingsand more uniform cutting.

• When mowinglarge areas, startbytumingtothe dghtso thatclippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand tums untilfinished

(See Fig. 10).

• If grass isextremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high;the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower andleave undesirableclumps. Allowgrass todry

beforemowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis- charge ofmaterial. Regulate ground speedby selecting

a low enough gear to give the mower cutting perfor- mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

thatwillsuitthe terrain andgive bestperformance ofthe attachment being used.

FIG. 10

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH.

CLEAN AFTER EACH USE.

• The special mulchingblade willrecutthe grassclippings manytimes and reduce them in size so that as they fall

ontothe lawn theywill disperseintothe grass andnotbe noticed. Also, the mulched grass will biodegrade

quickly to providenutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting actionof the blades.

• Avoid cuttingyour lawnwhen it iswet. Wet grass tends toform clumps and interferes withthe mulching action.

The best timeto mow your lawn isthe early afternoon. At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

• Forbest results,adjust the mower cuttingheight sothat the mower cuts off only the top one-third of the grass

blades (See Fig. 11). For extremely heavy mulching, reduce yourwidth of cuton each pass and mow slowly.

• Certain types ofgrass and grassconditionsmay require

that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow

across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow northto southone week then change to east towest the

next week. This will help prevent matting and graining of the lawn.

MAX 1_

FIG. 11

Page 15

CUSTOMER RESPONSIBILITIES

.A,NTENANCESC.EOU'E "

AS YOU COMPLETE

REGUlaRSERV,CE ......

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

Check for Loose Fasteners 11_7

Lubrication Chart

T Check Battery Level

A SharperVReplace Mower Blades _4

R Clean Battery and Terminals V'

Check Transaxle Cooling V' Adjust Blade Belt(s) Tension V'5

Adjust Motion Drive Belt(s) Tension I_'s

Check Engine Oil Level _ I1_ Change Engine Oil _1,2,3 V =

E Clean Air Filter 11_2

N J Clean Air Screen I _2

G Inspect Muffler/Spark An'ester Ii_

Y f , SERV'CE DATES

NI Replace Oil Filter (If equipped) _1,2

E Clean Engine Cooling Fins V=2

Replace Spark Plug _/_2

Replace Air Filter Paper Cartridge Replace Fuel Filter V #

1 - Change more often when operating under a heavy load or in high ambient temperatures, 5 - If equipped wi_ adjustable system.

2 - Service more often when operating in dirty or dusty conditions. 6 - Not requ_radif equipped with maintenance-free baser/, 3 - if equipped with oil fl_er, change oil every 50 hours, 7 - "llghten front axle pivot bolt to 35 fL-Ibs, maximum, 4 - Replace b_ades more often when mowing in sandy soil. Do not overtlghten.

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on thistractordoes notcover items thathave

been subjectedtooperator abuse ornegligence. To receive fullvalue from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintainyour tractor.

All adjustments inthe Service and Adjustments section of this manual shouldbe checked at least once each season.

• Once a yearyou shouldreplace the spark plug,clean or replace airfilter,and check blades and beltsfor wear. A

new spark plugand clean airfilter assure proper air-fuel

mixtureand helpyour engine run betterand lastlonger.

BEFORE EACH USE

• Check engine oil level.

• Check brakeoperation.

• Check tire pressure,

• Check operator presence and

interlocksystems for proper operation.

• Check for loose fasteners.

(1)FRONT

L'DGENERAL PURPOSE GREASE _)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

ZERK

BEARING ZERK

SECTION

ZERK

"(_)FRONTWHEEL

BEARING ZERK

Page 16

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte- nance.

BRAKE OPERATION

Iftractor requiras morethan six (6) feet stoppingdistance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" inthe Service and Adjustrnents section of this manual).

TIRES

• Maintainproper airpressure inalltires (See"PRODUCT

SPECIFICATIONS" section ofthis manual).

• Keep tiresfree of gasoline, oil, orinsect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tiredamage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sureoperator presence and interlocksystems are work- ingproperly. If yourtractor does notfunction as described,

repair the problemimmediately.

• The engine should not start unless the clutch/brake

pedal isfully depressed and attachement clutchcontrol is inthe disengaged position.

• When theengine is running, any attempt bythe operator to leave the seat without first setting the parking brake

should shut offthe engine.

• When the engineis running andthe attachment clutchis engaged, any attempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch shouldnever operate unless the

operator is in the seat.

BLADE CARE Forbest results mower blades mustbe keptsharp. Replace

bent ordamaged blades.

TRA|LtNG

"uP

BLADE

CENTER

HOLE

LOCK WASHER STAR MANDREL

ASSEMBLY

FLAT WASHER

HEX BOLT (GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We donot recommend sharpeningblade -but ifyou do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the Instructions supplied with balancer).

NOTE: Do notuse a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portionof the steel bolt or pinand holdthe boltor pinparallel withthe ground. If

blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward,

sharpen the heavy end until theblade isbalanced.

CENTER HOLE / /

5/8" BOLT_ BLADE

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to blades.

• Removehexbolt, leckwasherandflatwashersecudng blade.

• Install new or resharpaned blade with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lockwasher and flat washer in exact order as shown.

• Tighten boltsecurely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8HEAT TREATED.

OR PIN _

FIG. 13

BATTERY

Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1hour. NOTE: The odginal equipment battery on your tractor is

maintenance free. Do notattemptto open orremove caps or

covers. Adding or checking level of electrolyte is not

necessary.

Page 17

CUSTOMER RESPONSIBILITIES

TO CLEAN BATTERY AND TERMINALS

Corrosionand dirtonthe batteryand terminalscan cause the battery to "leak" power.

• Open battery box door.

• Disconnect BLACKbatterycable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wirebrush untilbdght.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATFERY" in the Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after t 00 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts ifthey begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean

toassure proper cooling. Do not attempt to clean fan or transmission while engine is

runningorwhile the transmissionis hot.To prevent possible damage to seals, do not use high pressure water or steam

to clean transaxle.

• inspect coolingfan to be sure fan blades are intact and

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed airorhighpressuresprayer toclean cooling

fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required forthe life of the transaxle. Should the transaxle ever leakor require servicing,contact your nearest

authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade

according to your expected operating temperature. When operating in temperatures below 0° F (-18° C) synthetic oil must be used.

* CAUTION: Air cooled engines run hotter thanautomotive engines. The useofnon-synthetic multi-viscosityoils(5W30,

t 0W30 etc.) intemperatures above 40 °F (4° C)will resultin higher than normal oil consumption. When using a multi-

viscosity oil, check oil level more frequently. ** CAUTION: SAE 30oil,ifused below40° F(4°C),willresult

In hard starting and possible engine bore damage due to inadequate lubrication.

Q NOTE: Synthetic oil meeting ILSAC GF-2, API

O higher, is an acceptable oil at all temperatures.

Change the oilafter every 25 hours ofoperation or at least

once ayear ifthe tractorisnot used for 25 hoursinoneyear.

Check the crankcaseoillevel before startingthe engineand after each eight (8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 14 and 15) Determine temperature range expected before oilchange.

All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container. * Remove oil fillcap/dipstick. Be careful not to allow dirt

• Remove cap from bottom fitting of drain valve and install

• Unlock drain valve by pushing inward and turning coun-

. To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain

• Remove the drain tube and replace the cap onto to the

• Refill engine with oil through oil fill dipstick tube. Pour

• Use gauge onoil fill cap/dipsUckfor checking level. Be

certificationmark and API service symbol(shown

at left) with "SJ/CF ENERGY CONSERVING" or Use of synthetic oil does not alter required oil

change Intervals.

to enter the engine when changing oil.

the drain tube onto the fitting. terclockwise.

valve by pushing inward and turning clockwise until the

pin is in the locked posiUon as shown.

bottom fitting of the drain valve.

slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" sectionofthis manual.

sure dipstick cap is tightened securely for accurate reading. Keep oilat "FULL" line on dipstick.

OIL DRAIN VALVE

SAEVISCOSI'rYGRADES

•"m

"ttj _li['..ll[oll; e_il]lill|ti [([I

F -20 . ? 20 32 4p 60 _ 170

c-_o -2o -_b o _b _o _o _o

STARTING'tEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 14

CLOSED

POSITION

TUBE

17 FIG. 15

Page 18

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage fromoverheating. Clean witha wirebrushor

compressed airto removedirtand stubbomdried gumfibers. CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are

kept clean at all times. Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shroudsare

reinstalled. NOTE: Operating the engine with a blocked grass screen,

dirtyorpluggedcoolingfins,and/orcooling shroudsremoved willcause engine damage due tooverheating.

AIR FILTER (See Fig. 16) Your engine willnotrunproperlyusing a dirtyairfilter. Clean

the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of

operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knobs and cover. TO SERVICE PRE-CLEANER

• Wash itinliquiddetergent and water.

• Squeeze itdry in a clean cloth.

• Saturateitinengineoil. Wrapitinclean, absorbentcloth and squeeze to remove excess oil.

• Ifvery dirty ordamaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

• Clean cartddge bytapping gently onflatsurface. Ifvery dirtyor damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with

knobs.

_ CARTRIDGE

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSU RIZED AIR TO CLEAN OR DRY CARTRIDGE.

MUFFLER

Inspect and replace corroded mufflerand spark arrester (if equipped) as itcould create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" section of thismanual. IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. If fuel filterbecomes clogged, obstructing fuelflow to carburetor,

replacement isrequired.

• With engine cool, remove filter and plug fuel line sec-

tions.

• Place new fuel filter in position in fuel line with arrow

pointingtowardscarburetor.

• Be sure there are no fuel line leaks and clamps are

propedypositioned.

• Immediately wipe up any spilledgasoline.

CLAMP

FUEL _ / FILTER °

FIG. 17

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of allgasoline,

oil, etc.

• Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine

can result ina shortened engine life.

;OE; LEA"E

FIG. 16

Page 19

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever In neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignitlon key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come In contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Mower will be easier toremove from therightside oftractor.

• Place attachment clutch in "DISENGAGED" position.

• Move attachment liftlever forwardto lower mower toits

lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and liftclutch spring off pulley bolt.

• Remove large retainer spnng, slide collaroff and push

housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by re-

moving retainerspdng.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

• Disconnect front links from deck by removing retainer spnngs.

• Raise lift leverto raise suspension arms. Slide mower

outfrom under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 19)

• Raise attachment lift lever to its highest position.

• Slide mower under trector withdischarge guard to dght

side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

TO LEVEL MOWER HOUSING

Adjustthe mower white tractor isparked on level ground or driveway. Make suretires are properlyinflated(See "PROD- UCT SPECIFtCATIONS" sectionofthis manual). Iftiresare

over or undednflated, you will not properly adjust your

mower,

SMALL SUSPENSION ARMS

CLUTCH SPRING_

ANTI-SWAY

COLLAR_

HOUSING GUIDE

LARGE RETAINER SPRING

BRACKET

Fig. 18

PULLEY

FRONT LINK

RETAINER SPRINGS (BOTH SIDES)

Page 20

SERVICE AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• Atthe midpoint ofboth sidesof mower, measure height from bottom edge of mower to ground, Distance"A" on

both sides of mower should be the same or within1/4"

ofeach other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift linkadjustment

nut on that side.

• To lower one side of mower, loosen liftlinkadjustment

nut on that side.

NOTE: Three fulltums of adjustmentnutwillchange mower

height about 1/8".

Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE OF MOWER F----n _ K---_ OF MOWER

FIG. 19

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

TRUNNION

LIFT

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO- SIDE.

To obtainthe bestcuttingresults,the mower housingshould

be adjusted so that the front is approximately 1/8" to 112" lowerthan the rear when the mower isinitshighestposition.

Check adjustment on rightside oftractor, Measure distance "D" directly infront and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjustments, check that both front linksare equal inlength. Bothlinks shouldbe

approximately t 0-3/8".

• If linksare not equal in length, adjust one link to same length as other link.

• To lower front ofmower Ioosannut"E"onbeth front links an equal number of turns.

• When distance"D" is 1/8' to 1/2" Iowerat front than rear, tighten nuts "P against trunnion on both front links.

• To raise front of mower, loosen nut"P from trunnionon both front links. Tighten nut "E" on both front linksan

equal number of turns.

• When distance "D" is1/8" to 1/2"lowerat front than rear, tighten nut "P against trunnion on both front links.

• Recheck side-to-side adjustment.

FRONT UNKS

FIG. 22

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 23)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO REMOVE

MOWER" in thissection of this manual).

• Work belt off both mandrel pulleys and idler pulleys,

• Pullbelt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt isinall pulleygrooves and insideall belt

guides. Install mower in reverse order of removal instructions,

IDLER PULLEYS

PULLEYS

20 FIG. 23

Page 21

SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an adjustable brake system

which is mounted on the side of the transaxle.

Iftractor requires morethan six (6) feet stopping distance at highspeed in highestgear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distancebetween brake operating armand nut

"A" on brake rod.

• Ifdistanceis other than 1-9/16", loosenjam nut and turn

nut =A"untildistance becomes 1-9/16". Retighten jam nut against nut "A".

• Road testtractorfor properstopping distance as stated

above. Readjust ifnecessary. Ifstopping distance is still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au- thorized servicecenter/department.

WITH PARKING BRAKE "ENGAGED"

NUT

ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST- MENT |S NECESSARY CONTACT YOUR NEAREST

AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 24

TO REPLACE MOTION DRIVE BELT

(See Fig. 25)

Parkthe tractoron levelsurface. Engage parkingbrake. For assistance, there isa belt installationguide decalon bottom

side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this section of thismanual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slacktoward rear oftractor. Carefully remove belt upwards from transmission input pulley and over

cooling fan blades.

• Pull belt toward front oftractor and remove downward from around engine pulley.

• install new belt by reversing above procedure.

ENGINE_ PULLEY

CLUTCHING--

IDLER

STATIONARY IDLER --

TRANSMISSION

INPUT PULLEY

FIG. 25

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT(See Fig. 26)

The motion control lever has been preset atthefactory and adjustment should notbe necessary.

• Loosen adjustment bolt infrontofthe right rear wheel,

and lightly tighten.

• Startengine and move motioncontrollever untiltractor

does not move forward or backward.

• Hold motioncontrollever inthatpositionand turnengine

off.

• While holdingmotion control lever in place, loosen the

adjustment bolt.

• Move motioncontrollever to the neutral (N) (lock gate)

position.

• Tighten adjustment bolt securely.

NOTE: Ifadditionalciearance isneededtoget toadjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor stillcreeps forward or backward while motion controlleveris inneutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• Iftractor stillcreeps, repeat above steps untilsatisfied.

MOTION CONTROL NEUTRAL

LEVER GATE

......... kDJUSTMENT

' BOLT

FIG. 26

Page 22

SERVICE AND ADJUSTMENTS

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and

before operating the tractor. See "PURGE TRANSMIS- SION" inthe Operation section of thismanual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positionedstraightforward, remove steer-

ingwheel and reassemble per instructionsin theAssembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The frontwheel toe-inand camber are notadjustable onyour tractor. Ifdamage hasoccurred to affectthefront wheel toe-

in or camber, contact your nearest authorized service

center/department. TO REMOVE WHEEL FOR REPAIRS

(See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ringand washersto allow

wheel removal(rearwheel containsa squarekey -Donot lose).

• Repair tire and reassemble.

• Onrearwheelsonly: aligngroovesinrearwheelhuband

axle. Insert square key.

• Replace washers andsnap retainingringsecurelyinaxle

groove.

• Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RET.,.,HQ

IMPORTANT:YOURTRACTORISEQUIPPEDWITHA12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

, Connect each end ofthe RED cable tothePOSITIVE (+)

: terminal ofeach battery, taking care nottoshortagainst

chassis.

• Connect oneend ofthe BLACKcable tothe NEGATIVE

(-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tankand battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable firstfrom chassis and then from the fully charged battery.

• RED cable last from both batteries.

"POS|T|VE" _GAT|VE" (-)

FIG. 28

TO REPLACE HEADLIGHT BULB

• Raise heed.

• Pullbulbholderoutof the holeinthe backside ofthe gdU.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

AXLE COVER _=_'_SQUARE KEY(REAR

WHEEL ONLY)

FIG. 27

TO START ENGINE WITH A WEAK BAI-rERY

(See Fig. 28)

CAUTION: Lead-acid batteries generate

explosive gases. Keep sparks, flame and smoking materials away from bat-

teries. Always wear eye protection when around batteries.

Ifyour battery is too weak to start the engine, it should be recharged. It "jumper cables" are used for emergency

starting, follow this procedure:

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent itfrom starting.

• Check wiring.See electricalwidngdiagram inthe Repair

Parts section.

TO REPLACE FUSE

Replace with20 ampautomoUve-typeplug-infuse, The fuse holder islocated behind the dash.

Page 23

SERVICE AND ADJUSTMENTS

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 29)

• Raise hood.

• Unsnap headlight wire connector.

• Stand infront of tractor. Grasp hoed at sides,tilttoward

engine and lift offof tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 29

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properlydue tosuspectedcarburetorproblems,take

yourtractor toan authorized service center forrepairand/or

adjustment.

High speed stop isfactoryadjusted. Do not adjust -damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STOP

ENGINE

TO ADJUST THRO'I'rLE CONTROL CABLE (See Fig. 30)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle controllever to fast position.

• Check that swivel is against stop. If it is not, loosen

cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 31)

The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine notrunning,move choke control(locatedon dash panel) to full choke position.

• Loosen knob and remove cover assembly from air cleaner.

• Choke shouldbe closed. Ifitisnot, loosencasingclamp

screw and move choke cable untilchoke is completely

closed. Tighten casing clamp screw securely.

• Replace air cleaner cover assembly and tighten knob.

SWIVEL CLAMP

SCREW

FIG. 30

CLAMP SCREW

FIG.31

Page 24

STORAGE

Immediately prepare yourtractorfor storage atthe endofthe season or if thetractor willnotbe used for 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank Inside a building

where fumes may reach an open flame or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mowerfrom tractorforwinterstorage. When mower is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entiretractor (See =CLEANING" in theCustomer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Customer Responsibilities section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving partsfor damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightlybefore painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To halppreventcorrosionandpowerleakage duringlong

periods of storage, battery cables should be discon- nected andbatterycleaned thoroughly (see 'TO CLEAN

BAI-I'ERY AND TERMINALS" intheCustomer Respon- sibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come incontact with battery terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces,

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM

PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE iN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

carburetor are empty.

• Never usa engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor- age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding

stabilizer to allowthe stabilizer to reach the carburetor. Do not drainthe gastank and carburetor ifusingfuel stabilizer.

ENGINE OIL

Drainoil(withengine warm)and replacewithclean engineoil. (See =ENGINE" inthe Customer Responsibilities sectionof this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignitionkey to=START" positionfora few seconds

to distdbuteoil.

• Replace with new spark plug(s).

OTHER

• Do not storegasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt inyour gasoline will cause problems.

• Ifpossible,storeyourtractorindoorsandcover ittogive

protectionfrom dust and dirt.

• Cover your tractor witha suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation toformand

willcause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

Page 25

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

t. Out of fuel.

2. Engine not =CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter. 7, Water in fuel.

8. Looseor damagedwiring.

9. Carburetoroutof adjustmenL

10. Engine valves out of adjusl_,ent.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel. 6, Loose or damaged widng,

7. Carburetor out of adlustrnanL

8. Enginevanes outof adjustment.

1. Clutch/brake pedal nut depressed.

2. Attachment clutch is engaged. 3, Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es),

CORRECTION

1. Fill fueltank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug,

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8. Check all widng.

9. See "To Adjust Carburetor" in Service Adjustments

section,

10. Contact an authorized service center/departmeut.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter. 5, Drain fuel tank and refill with fresh gasoline.

6. Check all widng,

7. See "To Adjust Carburetor" in Service Adjus_nents

section.

8. Contact an authorized service centar/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch,

3. Recharge or replace battery. 4, Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Chesk/replase solenoid or starter. g. Contact an authorized service center/dedartment.

Engine clicks but will no1 start

Loss of power

Excessive vibration

1. Weak or dead battery.

2. Corrodedbattery terminals.

3. Looseor damaged widng.

4. Faultysolenoidor starter.

1. Cutting too much grass/too fast.

2. Throttle in =CHOKE" position.

3. Build-up of grass, leaves and trash under mower,

4. Dirty air filter. 5, Low oil level/dirty oil,

6, Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10, Spark plug wire loose.

11. Dirty engine air screerv_ns.

12. Dirty/clogged muffler.

13. Loose or damaged widng.

14. Carburetor out of adjustmenL

15, Engine valves out of adjustment.

1. Wom, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damagad part(s).

1. Recharge or replace battery.

2. Clean battery terrrdnals.

3. Check all widng. 4, Check/replace solenoid or starter.

1. Set in "Higher Cut" posifion/reduce speed,

2. Adjust throttle control,

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter. 8, Drain fuel tank and refill with fresh gasoline.

9, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and tighten spark plug wire,

11. Clean engine air screen/fins.

12. Clean/replace muffler. 13, Check all winng,

14, See "To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts,

Page 26

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run when operator leaves

seat with attachment

clutch engaged

Poor cut - unevelrl

Mower blades will not rotate

Poor grass discharge

CAUSE

1. Faulty operator-safetypresence controlsystem.

1. Wom, bent or loose blade.

2. Mower deck not level,

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2, Travel speed too fast.

3. Wet grass. 4, Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade,

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades impmperiy installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

CORRECTION

1. Checkwiring,switches and connections, if not

corrected,contactan authorizedservicecenter/ department.

1. Replaceblade. Tightenbladebolt. 2, Level mowerdeck.

3. Clean undemldeof mowerhousing.

4. Replaceblade mandrel.

5. Clean aroundmandrelsto open vent holes.

1. Remove obstruction.

2. Replacemowerdrivebelt.

3. Replaceidlerpulley.

4. Replaceblademandrel.

I, Place throttle control in =FAST" position. 2, Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade belt.

7. Clean underside of mower housing. 8, Replace mower drive belt.

9. Reinstall blades sharp edge dawn,

10. Replace with blades listed in this manual. 11, Clean around mandrels to open vent holes.

Headlight(s) not working (if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

1. Switch is _OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

t. Bad battery cell(s).

2. Poor cableconnections.

3. Faultyregulator(if soequipped).

4. Faultyalternator.

1. Freewheel control in =disengaged' position,

2. Motion drive belt wom, damaged, or broken.

3. Air trapped in transmission dunng shipment or sewicing.

Engine throttle control not set at _SLOW" position for 30 seconds before stopping engine.

1. Turn switch _ON'.

2. Replace bulb(s),

3. Check/replace light switch,

4. Check wiring and connections.

5. Replace fuse.

t. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace aifemator.

1. Place freewheel contml in =engaged' position.

2. Replace motion drive belt.

3. Purge transmission.

1, Move throttle control to "SLOW* position and allow

to idle for 30 seconds before stopping engine.

Page 27

SCHEMATIC

TRACTOR - - MODEL NUMBER 944.601880

BATFERY

__G

IGNITION

SWITCH

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START B+ S + A1 NONE

• =u_ :---/_Z_NE',

I I

FUELSHUT-OFF SOLENOID

(IF SO EQUIPPED)

ORANGE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE

BATFERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

CHARGING SYSTB_40UI_UT 3 AMP DC O 3600 RPM

RED

28 VOLTS AC M_N. O 3600 RPM (CHARGING SYSTEM DISCONNECTED)

ILIGHI1NGSYSTEMOUT]PUTDIODE : ALTERNATOR

5 AMp AC O 3600 RPM =

(_14 VOLTS AC MIN.O 3600 RPM (LIGHTS OFF)

SROWN

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

Page 28

REPAIR PARTS

ELECTRICAL

TRACTOR -- MODEL NUMBER 944.601880

-- I I I

I I I I

16 ".

16 i

I I I

I I I I

I I

Page 29

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER 944.601880

KEY PART NO. NO. DESCRIPTION

1 163465

2 74760412 8 7603.1

10 145211 11 150109 12 145769

16 153664 21 175688

22 4152J 24 4799J

25 146148 26 175158

27 73510400 28 145491

29 121305X 30 175566

33 140403 40 170217 41 71110408

42 131563 43 175141

45 121433X

52 141940 55 17490508

NOTE: All component dimensions give in U.S. inches

1 inch = 25.4 mm.

Battery 12 Volt 28 Amp BoltHex Hd 1/4-20unc X 3/4

Tray Battery

Bolt Btr Frt 1/4-20 x 7.5 Zinc Holddown Battery Mount

Nut Push Nylon 1/4" Battery Frt Switch Interlock Push-In

Harness Asm Light W/4152J Bulb Light#1156

Cable Battery 6 Ga 11'red Cable Battery 6 Ga w/16 ire,red

Fuse Nut Keps Hex 1/4-20 Unc

Cable Ground 6 Ga 21 • black Switch Plunger Nc Gray

Switch Ign 3

Key Ign Harness Ign

Bolt BIk Fin Hex 1/4-20unc X 1/2

CoverTerminal Red

Solenoid

Ammeter

ProtectionWire Loop(Hourrneter) Screw Thdrol 5/16-18 x 1/2

Page 30

REPAIR PARTS

TRACTOR -- MODEL NUMBER 944.601880

CHASSIS AND ENCLOSURES

58 166

2O8

2O7

Page 31

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601'880

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 169830

2 176554 3 17060612 5 155272

9 168337)(011

10 STD533710

11 155927 13 172107X010

17 174330X558 18 126938X

20 1564.37 23 124028X

25 19131312

26 S'1"D541437 28 174331X558

29 174332X559 30 164919X558

31 139976 37 17490508

38 159834 39 174714

58 174930 60 SrD533707

64 154798 74 STD541437

142 165867 143 154966

144 154207 145 156524 159 155123X428

166 164863 206 170165

207 17670508 208 17670608 212 175143

- - 5479J

Chassis Stl Stamping

Drawbar, Stretch Screw3/8-16x3/4

BumperHood/Dash Dash P/L

BoltCarriage 3/8-16 x 1 Panel Dash Lh

Panel Dash Rh Hood

BumperHood

Plate Mtg. Battery Fuel Tank Bushing

Washer 13/32 X 13/16 X 12 Ga

Nut Lock Hex W/Ins 3/8-16 Uric Grille/Lens Asm Lens

Fender Footrest STLT Pnt Bracket Support Fender

Screw Thdrol 5/16-18 X1/2 Bracket Asm. Pivot Mower Rear Bracket Pivot Laser LT

Air Duct P/L Bolt Rdhd Sqnk 3/8-16unc x 3/4

Dash Lower STLT Nut Cmwnlock 3/8-16 Unc

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood

Cupholder

Screw HWHD Hi-Lo #13-16 x 3/4 BoltShoulder 5/16-18 "l-r

Screw Thdrol 5/16-18 x 1/2 Screw Thdrot 3/8-16 x 1/2

Insert Lens Reflective Plug Button

NOTE: Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

Page 32

REPAIR PARTS

DRIVE

TRACTOR - - MODEL NUMBER 944.601880

Page 33

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle (See Breakdown) 66 154778

Hydro Gear Model 314-0510 70 134683

8 165866 Rod Shift 71 169183

10 STD561210 PinCotter 1/8xl CAD 73 169182 14 10040800 Washer Lock Hvy. Helical 74 137057

15 744.90544 Bolt,Hex FLGHD 5/16-18 Gr. 5 75 121749X 16 STD541431 Nut Lock Hex W/Ins 5/16-18 Unc P 76 STD581075

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 77 123583X

21 130564 nob,Deluxe 1/2-13 78 121748X

22 169498 Rod, Brake Hydro 81 165596 24 STD541273 Nut 82 165711

25 106888X Spdng, Brake Rod 83 19171216 26 STD551037 Washer 84 169594 27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 89 164890X428

28 145204 ROd,Parking Brake 90 124346X 29 71673 Cap, Parking Brake 95 170201

30 169592 Bracket,Transaxle 96 SrD624003 32 STD523107 Bolt Hex Hd 5/16-18 Uric x 3/4 116 72140608

34 155071 Shaft, Foot Pedal 120 73900600

35 120183X Bearing, Nylon 146 74490536 36 STD551062 Washer 147 74490524 37 STD571816 Pin, Roll 150 165850

38 131494 Pulley, Idler, Flat 151 19133210 39 74760644 Bolt Fin Hex 3/8-16unc x 2-3/4 156 166002

40 4470J Spacer, Split 158 165589 41 165838 Keeper, Belt Retainer 159 165494

42 19131312 Washer 13/32 x 13/16 x 12 Gauge 161 72140406 47 127783 Pulley, Idler, V-Groove 162 73680400

48 154407 Bellcrank Clutch Grad Dry STL 163 74780416 49 123205X Retainer, Belt 164 19091010

50 STD523715 Bolt 165 165623 51 STD541437 NutCrownlock 3/8-16UNC 166 166880 52 STD541431 NutCrownlock 5/16-18UNC 168 165492

53 105710X Link, Clutch 169 165580 55 105709X Spdng, Return, Clutch 197 169613

56 STD523712 Bolt Fin Hex 3/8-16 UNC x 1-1/4 198 169593 57 140294 V-Belt, Ground Ddve 199 169612 59 169691 Keeper, Center Span 200 72140508

61 17060612 Screw 3/8-16x3/4 202 72110612

62 8883R Cover, Pedal 212 145212 63 140186 Pulley, Engine

64 71170764 Bolt, Hex 65 SrD551143 Washer

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Keeper Belt Engine Keeper Belt Engine

Strap Torque Lh Hydro Strap Torque Rh Hydro

Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. Cross

SpdngTorsion Washer 17/32 x 3/4 x 16 Ga.

Link,Transaxle

Console, Shift

Nut Self Thd Wsh-Hd 1/4 Zinc Control Asm Bypass Hydro

Retainer Spdng 1"Zinc/Cad Bolt Rdhd Bq. Neck 3/8-16 x 1

Nut Lock Fig 3/8-16 UNC Bolt Hex Flghd 5/16-18 x 2-1/4

Bolt Hex Flghd 5/16-18 x 1-1/2 Bushing Bellcrank Grd Drive

Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1 x .125

Bracket Shift Mount Hub Tapered Flange Shift LT

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Uric x 1 Gr. 5

Washer 5/8 x .281 x 10 Ga.

Bracket Pivot Lever Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561 Plate Fastening LT

Nyliner Snap-In 5/8" ID Washer Nyl 7/8" ID x .105"

Bolt Shoulder 5/16-18 Unc Bolt Rdhd Sqnk 5/16-18 Unc x 1

Bolt Cart Sh 3/8-16 x 1-1/2 Gr. 5 Nut Hex Flange Lock

Page 34

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 944.601880

6_Z

._ i i--------_ 1

_41

117

118

68 67 67

8_ 47 - 67

6_ 13 _

2S 2'g

15 15

Page 35

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER 944.601880

KEY PART NO. NO. DESCRIPTION

1 139768

2 154427 3 169840

4 169839 5 6266H

6 121748X 7 19272016

8 12OO0O29 9 3366R

10 1698,.32

11 STD551137 13 136518

15 145212 17 156546

18 57079 19 160395

22 165857

23 165851 25 154406

26 126847X 27 136874

28 19131416 29 17060612

30 STD561210 32 13O465

36 155O99 37 152927

38 139769

39 19133812

40 STD541537 41 100711L 42 145054X428

43 121749X

44 153720 46 121232X

47 6855M 51 STD541431

54 STD523112

62 167902 63 SrD523710 65 160367

66 1544O4 67 72140618

68 169827 79 19132012

80 74950612 82 169835

85 133835 NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Wheel Steering Axle Asm STMP Dropped STL

Spindle Asm LH Spindle Asm RH

Bearing RaceThrust Harden

Washer 25/32 X 1-5/8 X 16 Ga Washer 27/32 X 1-1/4 X 16 Ga

Ring Klip#t5304-75 Bearing Col Strg BIk

Link Drag Extended Stamp Washer Lock Hvy HIcl Spr 3/8

Bearing Axle STLT/GT Nut Hax Flange Lock

Shaft Asm Strg Washer Thrust 515x 750x 033

Support Shaft

Screw Hex WshHd Torx Shaft Asm Pittman

Bracket Steering Bushing Unk Drag BIk LR

GearSector Washer 13/32 X 7/8 X 16 Ga

Screw Thdrol 3/8-16x3/4 Pin Cotter 1/8 X 3/4 Cad

Rod Tie Wire Form 19 75 Mech Bushing Strg

Screw

InsertCap Strg Wh Au

Washer 13/32 X 2-3/8 X 12 Ga

Lock nut

Adaptor Wheel Strg

Boot Steering Shaft

Washer 25/32 X 1 1/4 X 16 Ga

Extension Steering Shaft LR/LT Cap Spindle Fr Top BIk

FittingGrease Nut Lock Hex w/Ins 5/16-18

Bolt Fin Hex 5/16-18 Uric x 1-1/4 Kit, Steering Assembly Svc

BoltFin Hex 3/8-16unc x 1 Gr. 5

Spacer Axle

Bearing Arm Pittman BoltRdhd Sq 3/8-16 Unc x 2-1/4

Axle, Brace Washer 13/32 x 1-1/4 x 12 Ga.

Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp. Chassis Front

Fastener Christmas Tree

Page 36

REPAIR PARTS

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 944.601880

KEY NO.

4 5

8 9

10 11

PART

NO.

14O123 140551

71110616

19131610

145OO6

STD541437

124181X 17OO0616

19131614 174894 166369

121246X

DESCRIPTION

Seat

Bracket Pivot Seat 8 720

BoltFin Hex 3/8-16unc X 1

Washer 13/32 X 1 X 10 Ga

Clip Push-In Nut Hex w/Ins. 3/8-16 Unc

Spdng Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1-1/2

Washer 13/32 X 1 X 14 Ga. Pan Seat

Knob Seaat 1/2-13 Unc BIk Bracket MountingSwitch

KEY PART NO. NO. DESCRIPTION

13 121248X 14 72050412

15 134300 16 121250X

17 123976X

21 171852

22 STD541431 24 19171912 25 127018X

NOTE: Allcomponent dimensions given in U.S. inches

1 inch -- 25.4 mm

Bushing Snap BIk Nyl 50 Id BoltRdhd Sqnk 1/4-20xl -1/2

Spacer Split 28x 96 Yel Zinc Spdng Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc BoltShoulder 5/16-18 Unc

Nut Hex Lock W/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga.

BoltShoulder 5/16-18 X 62

Page 37

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

DECALS

14,

15 3

11 11 4 7

KEY PART

NO. NO.

1 157032

2 138047

3 177278

4 177279

5 163205 6 165407 7 177284

8 170563 9 163204

10 157140

11 177253

WHEELS & TIRES

1_._.__._._

2 -_O_,8

DESCRIPTION Decal Fend STLT Oper

Decal Battery Diehard Sears Decal Hood RH

Decal Hood LH Decal Fend SD WriT ROdAuto/42"

Decal HP Engine Decal Dash Pnl B&S

Decal Warning Mult-Language Decal Craftsman

Decal Fender Danger Eng/Fr Decal Hood Side Panel

4,10

3,9

/'i

KEY PART

NO. NO.

12 172331 13 169210 14 160396

15 172268 16 146046

20 149517

- - 165800X428

- - 165799X428

- - 138311

- - 177331

-- 177332

KEY PART NO. NO, DESCRIPTION

1 59192 2 65139

3 106222X 4 59904

5 106732X427 6 27811

7 904O14 8 106108X427

9 122082X

10 7152J 11 104757)(428

-- 144334 NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

DESCRIPTION Decal Deck

Decal By Pass Decal V-Belt Schematic

Decal Replacement Parts Decal V-Belt Drive Sch

Decal Bat Dan/Psn Pad Footrest LH STLT

Pad Footrest RH STLT Decal Handle LftHeight Adjust

Manual Owner's (English)

Manual Owner's(French)

Cap Valve Tire Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only) Rim Asm 6"front Service

FittingGrease (Front Wheel Only) Bearing Flange (Front Wheel Only)

Rim Asm 8"rear Service Tire R Ts 20x10-8 C Service

Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00

Sealant, Tire ( 10 oz. Tube)

Page 38

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 944.601680

1425 38

39 33

J OPTIONAL EQUIPMENT

Spark Arrester

Page 39

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER 944,601880

KEY PART NO. NO. DESCRIPTION

170546

17720410

3 4 149723

5 159955 6 16O589

8 171877

10 162797 11 STD551125

12 STD522507 13 165391

14 148456 16 STD551237

17 17490624 23 169837 25 145996

26 7392O6OO

29 137180 31 157103 32 161696

33 123487X 34 106082X

37 8543R 38 148315

38 109227X 45 17000612 62 10040500

72 71070512

81 73510400

NOTE:

Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

Control Throt Paddle Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown) B&S Model407777-0119-E3

Muffler Exhaust Exhaust Asm. Left

Exhaust Asm. Right Bolt5/16-18unc x 3/4

Heat Shield Lt Washer Lock Hvy. Helical 1/4

Bolt Fin Hex 1/4-20 x 3/4 Gasket Muffler

Tube Drain Oil Easy Washer Lock Ext Tooth 3/8

ScrewThdrol 3/8-16xl -1/2 Tytt Shield BRN/DBR Guard

ControlChoke

Nut Keps 3/8-24 UNF

Arrestor Spark Tank Fuel 3.5 STL W/O Sensor

Cap Fuel Gauge Clamp Hose BIk

Strip Foam Line Fuel

Plug Drain Oil Easy Pad Spacer

Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer Lock Hvy HLCI Spr 5/16

Screw Hex Hd Cap 5/16-18 x 3/4

Nut Keps Hex 1/4-20 Unc

Page 40

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER 944.601880

;146

_47 142

102

103 105

lOl

102_

113 111 1!

_.116

119

/ 23

106

Page 41

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

MOWER DECK

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

165892

S'rD533107

138017

4 16546O 5 STD624008

6 130832 8 850857

9 STD551137

10 140296 11 134149

138498

139775

138971

13 137645

14 128774 15 110485X

16 174493 18 72140505

19 132827 20 159770

21 SrD541431

22 134753 23 131267

24 105304X

25 123713)( 26 110452X

27 130968X428 28 19111016

29 131491

30 157722

31 129963 32 153535

33 137266 34 STD533717

35 133835

36 131494

37 S'rD551037 40 STD541437

44 140O88 45 SrD624003

46 137729 48 133944

49 174284 50 131340

51 STD541410

Mower Deck Assembly, 42" 52 139888

Bolt 54 133943 Bracket Assembly,Sway Bar, Front 55 155046

Bracket Sway Bar 38142"Deck 56 165723

Retainer Spdng 67 149846 Arm, Suspension, Rear

Bolt, Hex 3/8-24 x 1.25 Gr. 8 68 144959 Washer, Look 101 136420

Washer, Hardened 102 71081010 Blade, Mulching 42" Std 103 19061216

(Odginallyequippedwith) 104 STD551110 Blade Mower 42" Hi-Lift Std (For 105 160793

better bagging, especially in wet 106 2029J conditions) 111 155197

Blade Mulching 42" Premium (For 112 155198 betterwear when mulching)

Blade Mower42" Hi-Lift Premium 113 17060514

(For better wear when bagging in 114 S'I'D541431 heavy or wet conditions) 116 48981-1

Shaft Assembly, Mandrel,

Vented 117 165746

Housing, Mandrel, Vented 118 73930600 Bearing, Ball, Mandrel 119 STD551037

Stripper, Vented Mower Deck 121 143723 Bolt, Carriage 5/16-18 x 5/8 129 19131312 Bolt, Shoulder 130 8TD523710 Baffle, Vortex 131 SrD533710 Nut Crownlock 5/16-18 UNC 142 165890

Stiffener Bracket 143 167109

Bracket, Deflector 144 158634 Cap, Sleeve 146 171977

Spdng, Torsion, Deflector

Nut, Push 147 131335

Shield, Deflector 148 169022 Washer 11/32 x 5/8 x16 Ga. 149 165898

Rod, Hinge 150 19091216 ScrewThdrol Washer Head 151 169670

Washer, Spacer 152 169676

Pulley, Mandrel 154 169675 Nut,Toplock, Flanged Bolt 155 169671

Fastner, Christmas Tree 156 169672 Pulley, Idler, Flat 157 169669 Washer 13/32 x 13/16 x 16 Gauge

Nut Crownlock3/8-16 UNC 159 72140614 Guard, Mandrel, L.H. - - 130794

Retainer

Screw, Thd. Roll 1/4-20 x 5/8 - - 169583 Washer, Hardened

RollerAssembly, Cam Follower

Bolt, Shoulder #10-24 Grade 5

Locknut

53 131845

59 141043

92 STD541437

115 72110504

145 165888

153 169674

158 17720410

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake Washer, Hardened

Arm, Idler Spacer, Retainer

Guard, TUV Idler

Knob Custom Oval

V-Belt

Nut MulcherCover

Screw Washer #10 Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw 5/16-18 x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut,Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 UNC x I Gr. 5 Bolt, Rdhd Sqnk 3/8-16UNC x 1 Arm Spring Brake Mower

Bracket Arm Idler 42" Keeper Belt42" Clutch Cable

Pulley Idler Flat BoltCarriage Idler

Spdng Extension Spring Retum Idler

Retainer SpringYellowZinc Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch Cable Clutch 42 In

Washer Flat 3/8" Type B Spring Retainer

Spring Retention Lever Spacer

Red Clutch

Screw Hex Thd Cut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4 Mandrel Assembly (Includes Key

Numbers 8-10, 13-15,31 and 32) Mower Deck, Complete (Standard

Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key

Nos. 101-106 and 111-121)

Page 42

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER 944.601880

Page 43

REPAIR PARTS

MOWER LIFT

TRACTOR -- MODEL NUMBER 944.601880

KEY PART NO. NO. DESCRIPTION

1 159460 2 159471

3 105767X 4 STD581062

5 19211621 6 120183X

7 125631X 8 122365X

11 139865 12 139866

13 STD624008 15 173288

16 73350800 17 130171 18 73800800

19 139868

2O 163552 31 169865 32 7354O6OO

NOTE: Allcomponent dimensions given in U.S. inches

1 inch = 25.4 mm

Wire Asm Inner W/Plunge5r Shaft Asm Lift

Pin Groove E Ring #5133-62

Washer 29/32 x 1-1/4 x 21 Ga. Bearing Nylon BIk .629 ID

Grip Handle Fluted Button, Plunger Link Lift Lh Fixed Length

Link Lift Rh Fixed Length Retainer Spring

Link Front Nut Jam Hex 1/2-13 Unc Trunnion BIkZinc

Nut Lock w/Wsh 1/2-13 Unc

Arm Suspension Rear

SpringRetainer Bearing Pvt. Lift Nut Lock 3/8-24

Page 44

122- 119-

120"

o !

mo |

I- =

_=_

900

=.==

77 18

93 \

_ 63

69 66

107

_57

\127

o rrl

O) 0

Co CO 0

Page 45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

HYDRO GEAR TRANSAXLE - MODEL NUMBER 314-0510

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 2 170352

3 170353 4 170354

5 169898

6 170355

7 170356

8 170357 9 170358

10 170359 11 170360

12 169870 13 170361 14 169869

16 170362 17 170363

18 170364 19 150771

23 170365 24 170366

27 170367 28 170368

29 170369 30 170370

31 170371 32 170389

33 142991 34 170390 35 170391

36 170392 37 150792 38 150793 39 1508O9 40 170393 41 170394 42 170395 43 170396

44 150797 45 170397

46 170398 47 170999 48 170400 49 170401

50 170202 51 170403

52 170404

53 170405

54 170406 55 142977 56 142978 57 150798

58 170407

Main Housing, Assembly 59 170408 Side Housing, Assembly 60 142883 Canter Section, Assembly 61 142881

Swashplate,Trunion Machined 62 142887 Block - Assembly 63 170410 Sealant 10.50z

Hex Flange Screw 1/4-20 X 1.25 64 142892 Stud, 5/16-24 Hex Double End 65 170411

Shaft, Input 66 170412 Ring-Retaining 67 170413 Spacer 68 170414 Ring- Retaining 69 170415 Seal, Lip .67 X 1.58 X .276 70 170416 Ball Brg 17mm Id X 40ram Od X 71 170417

12mm 72 170418

Hex Flange Head Screw 5/16- 73 142884

24)(0.75 74 170419

Lip Seal 18 X 32 X 7 75 170420

Arm, Control

Bearing, 30x52x13 Thrust 76 170421 Check Plug Assembly, Washer 77 170422

Shaft, Motor 78 142969 Gear- Pinion, 13t 79 142980 10t/48t Gear 80 150778

Gear, 10t Jackshaft 60t BullGear 81 170423

Sleeve Beadng .75 X 1.575 X .625 82 170424

SleeveBearing(Outboard)

.75xl.750x.625 83 161162

Washer, 3/4 Id X 1-1/20d X .13 Thk 84 170425

Lip Seal Axle Seal 85 170426 Shaft, Axle .75 X 11.39 (Key, R.H.) 86 170427

Shaft, Axle .75 X 16.99 (Key, L.H.) 87 170424 Miter Gear (Splined) 88 170429

Miter Gear 15t (0.5 Id) 90 170430 Shaft 93 170431

Ring,Spiral Retaining 107 170432 Pin, Jeckshaft 108 170433

Magnet, Ring Spring, Bypass 109 170434 Hydro Mtg Screw 3/8-24 X 2.5 Long 111 170435

Filter 112 170436 Base, Filter 113 170437 Actuator, Bypass 116 170438

Rod, Bypass Actuator 119 170439 Arm, Bypass 120 170440

Retaining Ring .250 External 121 170441

Seal, Lip .741 X .250 X .250 Tc 122 170442

Flat Washer, 5/8 Id X 1.00d X .05 123 170443

Thk 124 170444

Retaining Ring Bearing, Center Block 125 170445

Spring- Helical Compression 126 170446 Washer 127 170447

20w-50 Oil 128 173165

BrakeYoke .900 166768

Rotor, Brake Brake Puck

Puck Plate Brake Actuating Pin

Hfhcs 1/4-20x2 W/ Patch,SpecialFlange

Bolt, 1/4-20 X 1 W/Patch Spacer Spdng, Brake Arm Bias Sq. Hd. Bolt5/16-24-Ribbed Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spdng Brake Anti-Drag

Washer, Ht .5 LD. X 10.D. X .032

Flat - Washer 11/32 I.D. X 7/80.D Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027, Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp Spacer

Hex Lock Nut 5/16-24Unjf(Nyion Insert)

Wedge, Friction Pack

Clip,Washer .316xl .50x.1046 (Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank

Expansion Tank Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spdng Clip - Housing Thrust

Deflector Washer, Motor Shaft

.71idx1.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket, Support Expansion Tank

Silicon Sponge

Fan, 7 In. Pulley

Hex Lock Nut 1/2-20 (Nylon Insert)

Washer, Belleville

Belt Keeper Center Section-Filter-Bypass Assembly

Filter Assembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Kit, Expansion Tank

Transaxle Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 46

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

BRIGGS & STRATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E3

213__

265

-k REQUIRES SPECIALTOOLS 265 TO INSTALL SEE REPAIR

INSTRUCTION MANUAL. 267

703

718

I 1019 LABEL KIT J

865

447

447A

1035 _ 256

220

750

I 1058 OWNER'S MANUAL I

I 1,.8EM,SS.ONSLABELI

1022

Page 47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

BRIGGS & STRA'I-I'ON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E3

24+ ,_

_363-

• 121 CARBURETOR KIT

918

628

209_ , _,

" 2_ * REQUIRES SPEClALTOOLS

21 TO INSTALL SEE REPAIR

INSTRUCTION MANUAL

Page 48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

BRIGGS & STRATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E3

7,,

1005 t_ 878"_

_8=_ ,,41__._8771

19_75_

358 GASKET SET

8_ 2o_

7 51

276

9_ 51A_ 868 _)

I 9_Q 0

2_ 691 @ 8822_

177_

1081 _ 10

334_

8o2_

462

579

801

697

Page 49

REPAIR PARTS

TRACTOR -- MODEL NUMBER 944.601880

BRIGGS & STRATrON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E3

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 690231 Cylinder Assembly 131 499805 2 499585 Bushing-Cylinder 133 499806

3 690926 Yr Seal-Oil 135 499803 4 690069 Sump-Engine 137 690994 5 499587 Head-Cylinder No. 1 141 499807 5A 499595 Head-Cylinder No.2 142 499808

7 690962 _ Gasket-CylinderHead 146 94388 8 499601 Breather Assembly 150 281767

9 690937 _ Gasket-Breather 160 690996

10 690960 Screw (Breather Assy.) 163 691001 11 690942 Tube-Breather 177 691031 12 690945 * Gasket-Crankcase 187 691050

13 690360 Screw (Cylinder Head) 187A 691049 15 690946 Plug-Oil Drain 188 690960

16 691046 Crankshaft 192 690083 20 690947 * SeaI-Oil(PTOSide) 209 690018 23 691054 Flywheel 211 690019 24 690974 Key-Flywheel 212 691020

25 499588 Piston Assembly (Std.) 213 691021

499589 Piston Assembly (,010 "O.S.) 216 691022 499590 Piston Assembly (.020" O.S.) 219 394348

499591 Piston Assembly (.030" O.S.) 220 690412

26 499604 Ring Set-Piston (Std.) 222 691023

499605 Ring Set-Piston (.010 "O.S.) 227 691048 499606 Ring Set-Piston (.020 =O.S.) 231 690718

27 690975 Lock-Piston Pin 252 690956

28 499582 Pin-Piston 256 690957

29 499583 Rod-Connecting 258 690308

32 690976 Screw (Connecting Rod) 265 691024

33 499596 Valve-Exhaust 267 95348 34 499597 Valve-Intake 276 690997

35 690963 Spring-Valve (Intake) 278 690097 36 690963 Spring-Valve (Exhaust) 287 690960

40 690964 Retainer-Valve 304 691004 42 499586 Keeper-Vaive 305 691005

45 690977 Valve Tappet 309 691262 46 690978 Cam Shaft 310 691263

48 692714 Short Block 311 691264 50 690948 Manifold-Intake 332 690059 51 690949 _O_rGasket-lntake 333 691060

51A 690950 41,O_rGasket-lntake 334 691061 53 690951 Stud(Carburetor) 337 691043

54 690953 Screw (Intake Manifold) 358 499889 73 691055 Screen-Rotating 363 691062

499607 Ring Set-Piston (.030 "O.S.) 240 691035

74 691057 Screw (Rotating Screen) 383 690966 75 691056 Washer (Rywheel) 385 690960

89 690238 Plug-Oil 387 691034 95 690718 Screw (ThrottleValve) 404 690442

98 499802 Idle Speed Kit RPM Settings: 104 690984 Q Pin-FloatHinge

105 690985 • Valve-FloatNeedle

108 690986 Valve-Choke • 117 690232 • Jet-Main(Standard) •

121 122

125

130

690989 Jet-Main High Altitude) $ 499811 CarburetorOverhaul Kit

690952 Spacer-Carburetor 499804 Carburetor

690993 Valve-Throttle

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Included in Gasket Set, Ref. No. 358 Included in Gasket Set, Ref. No. 121

Included in Gasket Set, Ref. No. 977 Included in Gasket Set, Ref. No. 1033

Throttle Shaft Kit

Roat-Carburetor Fuel Transfer Tube

Gasket-Float Bowl Choke Shaft Kit

• Nozzle-Carburetor

Key-Timing Gasket-Nozzle

Retainer-Solenoid

¢* Gasket-Air Cleaner

"/r O-Ring Seal (Dipstick)

Line-Fuel (Cutto Required Length)

Une-Fuel

Screw (Control Bracket) Adjuster-Rocker Arm

Spring-Governor Spdng-Govemed Idle Link-Throttle Bracket-Choke Control Link-Choke

Gear-Govemor Washer (Govemor Lever)

Bracket-Control ControlLever-Governor Screw (Choke Valve)

Filter-Fuel Element-Breather

Retainer-Element

Screw (Engine Sump) Clamp-Casing

Screw (Casing Clamp)

O_'_rSeeling Washer

Washer (Gov. Control Lever)

Screw (DipstickTube)

Housing-Blower

Screw (Blower Housing) Motor-Starter

Bolt-Starter Motor Brush Set

Nut (Flywheel) Armature-Magneto

Screw (Armature)

Spark Plug Gasket Set

Flywheel Puller

Wrench-Spark Plug Screw (Fuel Pump)

Pump-Fuel

Washer (Govemor Crank) Low Speed:1900-2100

HighSpeed: 3000-3200

Page 50

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.601880

BRIGGS & STRATrON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E3

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

405 690960 Screw (Back Plate) : 883 690970 445 691007 Filter-AirCleaner Cartridge 914 690960

447 691003 Screw (AirGuide Cover) 918 691040 447A 690960 Screw (Air Guide Cover) 929 691003

462 691261 Knob-AirCleaner 934 691058 474 691063 Alternator 943 690589 505 691029 Nut (Gov. Control Lever) 947 499809

510 497606 Drive-Starter 965 499613 513 692024 Clutch-Drive 967 691016

523 691036 Dipstick 968 499788

525 691037 DipsUckTube 975 499810 544 Armature-Starter (Service with 977 499812

691262 Starter Motor) 987 691000

5,52 690552 Bushing-GovernorCrank 993 690234 552A 690553 Bushing-GovemorCrank 1005 691243 562 690311 Bolt (Gov. Control Lever) 1006 691247

573 691009 Plate-Back 1013 690954 579 691029 Nut(StarterCable) 1017 690770

601 691038 Clamp-Hose 1019 690103 615 690317 Retainer-GovemorShaft 1022 690971

616 691045 Crank-Govemor 1023 499599 628 690960 Screw (Fuel Pump Bracket) 1023A 499600

633 690998 _ SeaI-ChokeShaft 1024 499054 635 691210 Boot-SparkPlug 1026 690981

654 690958 Nut(Carburetor) 1026A 690982 668 691215 Spacer 1027 690041

691 690657 * Governor Shaft Seal 1029 690972 697 690372 Screw(DriveCap) 1033 499890

703 690010 Clip 1035 691042 718 690959 Pin-Locator 1036 499783

726 499612 Gear-Ring 1051 691265 741 690980 Gear-riming 1058 273694

742 690328 E-Ring Retainer 1081 691032 750 691033 Screw (Oil Pump Cover) 1090 691293

783 693058 Gear-Pinion 1100 690973 788 691039 Fuel Pump Bracket 1119 93621

789 694209 Harness-Wiring 1123 690987 797 693167 Screw(Brush Retainer) 1124 690988

798 690967 Screw(RockerArm) 1125 690990 801 691283 Cap-Drive 1126 690991

802 691286 Cap-End 1127 690992

803 Housing-Starter(Servicewith 1128 690990

691262 Starter Motor)

847 499602 Dipstick/Tube Assembly

851 691234 Terminal-Cable

855 691011 Adapter-Air

865 691012 Cover-AirGuide

865A 691014 Cover-Air Guide

865B 691015 Cover-Air Guide

868 690968 ?_ Seal-Valve

871 690969 Bushing-Guide

877 399916 Altemator Connector/Wire

878 691237 Harness-Alternator

881 690999 Plate-Cover

--- 407777-0027-E1 Replacement Engine RPM Settings: LowSpeed: 1900-2100

* Included in Gasket Set, Ref. No. 358

• Included in Gasket Set, Ref. No. 121

Included in Gasket Set, Ref. No. 977 Included in Gasket Set, Ref. No. 1033

NOTE: Allcomponent dimensions given in U.S.inches 1 inch = 25.4 mm

_* Gasket-Exhaust

Screw (RockerCover)

Hose-Vacuum Screw (Choke Control Bracket)

Screw (Fan Retainer)

* O-Ring Seal (Oil Pump Cover)

Solenoid-Fuel Oil Pump Cover

Filter-Pre-Cleaner Cover-AirCleaner

BowI-Roat Gasket Set-Carburetor

Seal-Throttle Shaft

44 Gasket-Plate

Fan-Flywheel

Retainer-Fan Nipple-Oil Filter

Oil Pump Screen Label Kit

_r Gasket-Rocker Cover

Cover-Rocker (Cyl. No. 1) Cover-Rocker (Cyl. No. 2)

Pump-Oil Rod-Push (Steel)

Rod-Push (Aluminum)

Filter-Oil Rocker Arm

Valve Overhaul Kit

Shaft-Pump Emissions Label

Ring-Retaining Owner's Manual

_r O-Ring Seal (Dipstick Tube)

Retainer-Brush Rocker Arm Pivot

Screw (Alternator) O-Ring Seal (Solenoid Retainer)

O-Ring SeaI-FuelTransfer Tube

• Screw (Cover Plate)

Screw (Fuel Transfer Tube Screw (Float Bowl)

• Screw (Carburetor Nozzle)

High Speed:3000-3200

Page 51

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHTING "" "-.. _CUT

r Ts

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15° MAX.

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

I_ Operate your Tractor up and down the face of slopes (not I

caution when changing direction on slopes.

Page 52

I SEARS

HomeCentral"]

Get it fixed, at your home or ours!

1-800-4-MY-HOME®

(1-800-469-4663)

Call 24 hours a day, 7 days a week

www.sears.ca

For Parts call

Call 24 hours a day, 7 days a week

To purchase or

1-800-4-MY-HOME®

(1-800-4694663)

inquire about a Sears Maintenance Agreement:

1-800-361-6665

Mon. to Sat.

Pour service en francais:

1-887-LE-FOYER®

(1-877-533-6937)

I CentredufoyeL1

SF.AJ $J

177331 Re,.,.1 12.20.00 JH PRINTED IN U.S.A.

Craftsman 944.601880 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual