Craftsman 944.600880 User Manual

8EAR8

OWNER'S

MANUAL

MODEL NO.

944.600880

Caution: Read and follow

all Safety Rules and Instructions

Before Operating

Thin Eqmpment

25.0 HP ELECTRIC START 46" MOWER AUTOMATIC

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY RULES

_' Safe Operation Practices for Ride-On Mowers _'

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow all instructions in the

manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, tooperate the machine.

• Clear the area ofobjectssuch as rocks,toys, wire, etc.,

which could be picked up and thrown by the blade.

• Besuretheareaisclearofotherpeoplebeforemowing.

Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always Iookdownand behind before and while backing.

• Be aware ofthe mower discharge direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Neverleave a running machine unattended. Alwaysturn offblades, set parking brake, stop engine, and remove

keys before dismounting.

• Turn offblades when not mowing.

• Stop engine before re_11ovinggrass catcher or unclog-

ging chute.

• Mow onlyin daylight or good artificial light.

• Do not operatethe machine while under theinfluence of alcohol ordrugs.

• Watch for traffic when operating near or cressing road-

ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

II. SLOPE OPERATION Slopesare a majorfactor relatedto loss-of-control and tipever

accidents, which can result insevere in ury or death. All slopes require extracaution, fyou cannotback upthe slopeor ifyoufeel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, orbumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slowspeed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attach- ments. These can change the stability of the machine. Keep all movementon the slopes slowandgradual Do not

make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction,

disengage the bladesand proceed slowly straightdown the slope.

DO NOT:

• Do not turn onslopes unless necessary, and then, turn

slowlyand gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mowercouldsuddenlytum over ifawheel isoverthe edge of a cliff orditch, or if an edge caves in.

• Donotmowonwetgrass.Reducedtractioncouldcause

sliding.

• Do not tryto stabilize the machine by puttingyour foot

on theground.

• Do not use grass catcher on steep slopes. II1.CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for

small children.

• Never carrychildren. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extracare when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allowengineto coolbefore refueling. Do not smoke.

- Never refuelthe machine indoors.

- Neverstorethemachineorfuelcontainerinsidewhere

there isan open flame, such as a water heater.

• Never runa machine inside a closed area.

• Keep nutsand bolts,especially blade attachment bolts, tight and keep equipment in good condition.

• Nevertamperwithsafetydevices. Checktheirproper

operation regularly.

• Keep machine free of grass, leaves, or other debds

build-up. Clean oilorfuelspillage. Allowmachinetocool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam- age, anddeterioration,whichcouldexpose movingparts

or aUowobjectstobe threwn. Frequently check compo-

nents and replace with manufacturer's recommended parts, when necessary.

• Mowerbladesaresharpandcancut. Wraptheblade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjustand service as required.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers &

Be sure the area isclear ofother people before mowing. Stop machine if anyone enters the area.

Never carry passengers orchildren even with the blades off. Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with sale machine operation.

Keep children out ofthe mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children. Mow up and down slopes (15 ° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, orbumps. Uneven terrain could over-

turn the machine. Tall gross can hide obstacles.

Use slowspeed. Choose a low gear so thatyou will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turnon slopesunless necessary, and then,turn slowly and gradually downhill, if possible.

Look for this symbol to point out important safety precautions, It means CAUTIONI!!

BECOME ALERTt!! YOUR SAFETY IS IN- VOLVED,

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

CAUTION: In order to prevent accidental starting when setting up, transporting, ad- justing or making repairs, always discon- nect spark plug wire and place wire where

it cannot contact spark plug.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ....................................... 4

WARRANTY .................................................................. 4

CUSTOMER RESPONSIBILITIES ...................... 4, 17-20

ASSEMBLY .............................................................. 6-10

OPERATION ............................................................ 11-16

MAINTENANCE SCHEDULE ;...................................... 17

SERVICE AND ADJUSTMENTS ............................. 21-25

STORAGE ................................................................... 26

TROUBLESHOOTING ............................................. 27-28

REPAIR PARTS - TRACTOR .................................. 30-47

REPAIR PARTS - ENGINE ...................................... 48-52

PARTS ORDERING/SERVICE ................. BACK COVER

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 3.5 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F) SYNTHETIC (below O°F)

Your tractorwas shippedfrom the factory withnon-syntheticSAE

10W-30 motoroil.

OIL CAPACITY: 4.0 W/FILTER PINTS

3.75 W/O FILTER PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

VALVE CLEARANCE: INTAKE: .004"-.006"

EXHAUST: .004" - .006"

GROUND SPEED (MPH): FORWARD: 5.5

REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

i CHARGING SYSTEM: 16 AMPS @ 3600 RPM

BA'I-FERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement isavailable on thisprod-

uct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and

using your tractor.

• Follow the instructions under =Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system isequipped with aspark arrester meeting applicable local or statelaws (if any). Ifa spark arrester isused, it shouldbe maintained

ineffective working order bythe operator.

A spark arrester for the muffler is available through your

nearest authorized service centre/department (See RE- PAIR PARTS section of this manual).

BLADE BOLT TORQUE: 27-35FT. LBS.

CONG RATU LATIONS onyour purchase ofa Sears Tractor. Ithas been designed,enginee redand manufacturedto giveyou the best possible dependability and performance.

Should you experience any problem you cannoteasily remedy, please contactyour nearest SearsmAuthorized Service Centre/

Department. We have competent, well-trained technicians and the proper toolsto service or repair thistractor. Please read and retainthis manual. The instructionswillenable you toassemble and maintain yourtractorproperly. Always

observe the "SAFETY RULES".

WARRANTY

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For one (t) year from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

COMMERCIAL OR RENTAL USE Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.

This Warranty does NOT cover:

1. Pre-delivery set-up.

2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).

3. Expendable items which become worn dudng normal use, such as blades, spark plug, air cleaners and belts.

4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual.

5. In Home service.

Warranty service is available by retuming the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces de NOT allow limitation on how long an

implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

UNASSEMBLED PARTS

,I ©

Steering Sleeve

Steering Wheel

Steering

Wheel

Steering Sleeve

Mower

Insert

Extension

Seat

(1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Ba_ew

- @

(2) He_'Bolts 1/4-20 x 3/4 (2) Keps Nuts 1/4-20

(2) ShoOt,tier 3/8 x 7/8 X 14 Gauge

Keys Slope Sheet

(2)MulchBlades _

ASSEMBLY

Your newtractor has been assembled at the factory withexception ofthose parts left unassembled for shipping puq0oses. To

ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set willmake assembly easier. Standard wrench sizes are listed.

(1) 9/16" wrench Pliers (2) 7/16" wrenches Tirepressuregauge

(1) 1/2"wrench Utility knife (1) 3/4" socket w/drive ratchet

When right or left hand ismentioned inthis manual, itmeans when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut, from top to botts.m, along lines on allfour corners

of carton, and lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove.

STEERING SLEEVE

BEFORE ROLLING TRACTOR OFF SKID

A'i-rACH STEERING WHEEL (See Fig. 1)

• Remove hexbolt,Iockwasher and largeflatwasher from

steering shaft.

• Positionfront wheels ofthe tractor so they are pointing

straightforward.

• Slide the steedng sleeve over the steedng shaft.

• Align tabs and press steedng sleeve extension into

bottomof steering wheel.

• Positionsteedng wheelso crossbarsare horizontal (left to right)and slide ontosteering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt,

lock washer and large flat washer previously removed. Tighten securely.

• Snap steering wheel insertintocenterofsteedng wheel

• Remove protective materials fromtractorhoodand grill

IMPORTANT: Checkforand remove anystaples inskidthat may puncture tires where tractor is to rolloff skid.

FIG. 1

HOW TO SET UP YOUR TRACTOR

CONNECT BA'I-rERY (See Fig. 2)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental

grounding.

ASSEMBLY

• Lift hoodto raised position.

• Open terminal access doors, remove terminal protec-

tive caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

• Firstconnect RED battery cable to positive (+) battery

terminal with hex boltand keps nut as shown. Tighten

securely.

• Connect BLACK greundingcable to negative (-) battery terminal withremaining hex bolt and keps nut. Tighten securely.

• Close terminal access doors.

Use terminal access doors for:

• Inspectionfor secure connections (totighten

hardware).

• Inspectionfor corrosion.

Testing battery.

• Jumping(if required).

• Pedodiccharging.

DISCARD ="

TERMINAL

PROTECTIVE KEPS HEX BOLT

CAPS NUT_

TERMINAL

DOO R ', POSITIVE

SEAT PAN SEAT

SHOULDER BOLT

ADJUSTMENT KNOB

WASHER

FIG. 3

NOTE: You may now rollor drive your tractor off the skid. Follow the apprepriate instruction below to remove the

tractor from the skid.

TO ROLLTRACTOR OFF SKID (See Operation

section, Page 12 for location and function of controls)

• Press liftlever plunger and raise attachment liftlever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See"TO TRANSPORT" inthe Operation section of this manual).

• Roll tractor forward off skid.

(BLACK)CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tighteningadjustment knob.

• Remove edjustment knoband flat washer secudng seat tocardboard packingand setaside for assembly ofseat

to tractor.

• Pivot seat upward and remove from the cardboard

packing. Remove cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder boltsecurely.

• Assemble edjustment knoband flat washer loosely. Do

not tighten.

• Lower seat intooperating positionand siton seat.

• Slideseat untila comfortable positionisreached which allowsyouto press clutch/brakepedal all theway down.

• Get off seat without moving its adjusted position.

• Raise seat and tightenadjustment knob securely.

TO DRIVE TRACTOR OFF SKID (See Opera-

tion section, Page 12 for location and function

of controls)

_WARNING: Beforestarting,read, understandand follow

all instructionsinthe Operation section ofthis manual. Be

sure tractoris ina well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oil level and fill fueltank with gasoline.

• Place freewheel control in"transmission engaged" po-

sition.

• Siton seat inoperating position,depress clutch/brake

pedal and set the parking brake.

• Place motion controllever in neutral (N) position.

• Press lift lever plunger and raise attachment liftlever to its highest position.

• Start the engine. Atter engine has started, move throttle control to idle position.

• Releaseparking brake.

• Slowly move the motion control lever forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake aod place motion control lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLY

IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR

MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED

SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST

BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES

THE MULCHER PLATE MUST BE REMOVED FROM THE

MOWER (SEE FIG. 5).

TO SET UP YOUR MOWER FOR MULCHING (See Fig. 4)

• Turn the mower over to allow access to blades.

• Remove hex bolt, lock washer and flat washer and remove high performance blades. Store insafe place.

• Install mulcher blades with trailing edge uptowards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in exact order as showfl.

• Tighten boltsecurely (27-35 Ft. Lbs. torque). IMPORTANT: BLADEBOLT IS GRADE 8 HEATTREATED.

• Install mulcher plate if previously removed.

TRAILING EDGE UP MANDREL

BLADE

FLAT

WASH_

HEX BOLT STAR

(GRA

"J LOCK

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIEDBYSIX LINESONTHE BOLTHEAD.

CENTER HOLE

WASHER

FIG. 4

ASSEMBLY

TO INSTALL MULCHER PLATE (See Rg. 5)

NOTE: Ifyouinstalled the mulching bladesyouwillneedto install

themulcher plate.

• Raise and hold deflector shield in uprightposition.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

• Hook front latch into holeon frontof mower deck.

Hook rear latch into hole on back of mower deck.

shield fi'ommower. Raiseand hold shield CAUTION: Do not remove discharge

when attaching mulcher plate and allow

it to rest on plate while in operation.

DEFLECTOR MULCHER SHIELD PLATE

LATCH HOOKS

FIG. 5

TO CONVERTTO BAGGING OR DISCHARGING

NOTE: The mulcher blades willdischarge and bag grass, but

forbestbaggingand discharginginstallthehighperformance

blades.

• Remove mulcher plate and mulcher blades and install highperformance blades, (see BLADE REMOVAL inthe

CUSTOMER RESPONSABILITY sectionofthismanual)

• Store mulcher blades and mulcherplateina safe place. Your mower isnow ready for dischargingor installation

ofoptional grass catcher accessory.

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See

Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised withattachment liftcontrol. Engage parking brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower undertractorwith discharge guard toright

side of tractor,

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE.

• Install onefront link intop hole of the R.H. front mower bracket andR.H. front suspension bracket. Retain with two single loop retainersprings as shown.

• Installsecond front linkinL.H. front suspension bracket onlyand retainwithsingleloop retainerspdng as shown.

• Turn height adjustment knob countemlockwise until it

stops.

• Lower mower linkage with attachment lift control.

• Place the L.H. suspension arm on outward pointing deck pin. If necessary, rockJand raise front of mower to align deck pin with the hole in suspension arm. Retain with

double loop retainer spring with loops down as shown.

• Slide left side of mower back and install the unattached front link in top hole of the L.H. front mower bracket.

Retain with single loop retainer spring as shown.

• Place the R.H. suspension arm on outward pointing deck pin. If necessary, rockand raise front of mower to

align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as

shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain withdouble loop retainerspring.

DOUBLE LOOP RETAINER SPRING

CHASSIS

BRACKET

(Outward pointing

deck pins)

• Turn height adjustment knobclockwiseto remove slack from mower suspension.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO ADJUST GAUGE

WHEELS" in the Operation section of this manual).

CHECK TIRE PRESSURE The tires on your tractor were ovednflated at the factory for

shipping purposes. Correct tire pressure is important for bestcutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING"in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

Afteryou learn howto operate your tractor, check to see that

the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

FRONT LINK

SUSPENSION ARMS "

FRONT MOWER

BRACKET

ELECTRIC CLUTCH

PULLEY

_ FRONT

LINK

SHOULDER BOLT

GAUGE WHEEL

3/8 WASHER

USE PLIERS FOR

RETAINER SPRINGS

S/8-16

CENTER LOCKNUT

DOUBLE LOOP RETAINER

SPRING

ANTI-SWAY

BAR

IDLER PULLEY

FIG, 6

SINGLE LOOP

RETAINER SPRINGS

DISCHARGE GUARD

ASSEMBLY

,/CHECKLIST

BEFORE YOU OPERA TEAND ENJO Y YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

•/ All assembly instructionshave been completed. / No remaining loose parts in carton.

•/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

4 Seat is adjusted comfortably and tightened securely.

,/ AII tires are properly inflated. (Forshippingpurposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Checkwiring. See that all connections are sUllsecure

and wires are properlyclamped.

/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLL OWING IMPORTANT ITEMS:

,/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

4' Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition. ,/ Itisimportant to purge thetransmission before operating

your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START

ENGINE"and"PURGETRANSMISSION'in theOpera-

tion section of this manual).

OPERATION

These symbols may appear on your tractoror in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFO,LPRESSUREL,G.TSONOVE,_.MP]_

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H

ATTACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

NEUTRAL HIGH LOW

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare theillustrationswith yourtractorto familiarize yourself with the locationsofvarious controlsand adjustments. Save this manual for future reference.

ATTACHMENT LIGHT CLUTCH SWITCH IGNITION

AMMETER

CHOKE LIFT LEVER

CONTROL PLUNGER

THROTTLE

CLUTCH/ BRAKE PEDAL

HEIGHT ADJUSTMENT PARKING KNOB BRAKE

SWITCH POSITION

ATTACHMENT LIFT LEVER

FREE WHEEL MOTION

CONTROL CONTROL

Our tractors conform to the safety standards of the American National Standards Institute.

A'rrACHMENT CLUTCH SWITCH: Used to engage the

mower blades,orotherattachments mounted toyour tractor. LIGHT SWITCH: Turns the headlights on and off.

THRO'n'LE CONTROL: Used to controlengine speed.

CHOKE CONTROL: Used when starting a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ingthe tractor and startingthe engine. PARKING BRAKE: Locksclutch/brake pedal intothebrake

position. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

LEVER

FIG. 7

AMMETER: Indicates charging (+) or discharging (-) of

battery. MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjustthe mowerdeck orotherattachments mounted toyour

tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust mower cutting height.

OPERATION

I _ Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes, whichcan I

W s_mt_ I resuttinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating I IL A • your tractor or performing any adjustments or repairs. We recommend a wide vision |

_ safety mask over s_c_cles or standard ._fety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequippedwith anoperator presence sensing switch. When engine is running, any attempt by the operator

to leave the seat without first setting the parking brake will

shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure.

PARKING BRAKE PUSH IN TO

"DISENGAGED"

ATTACHMENT CLUTCH SWITCH

PULL OUT TO

"ENGAGE"

IGNITION

KEY

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certainconditionswhentractorisstandingidle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractoron grass areas.

CAUTION: Always stop tractor com- |

pletety, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THRO'n'LE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttleoffers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke controlwheneveryou are startinga coldengine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob into disengage.

MOTION

CLUTCH/BRAKE PARKING BRAKE

PEDAL "DRIVE" "DISENGAGED" POSITION POSITION

FIG. 8

CONTROL LEVER

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into

full"BRAKE" position.

• Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failureto move throttle control toslow position and allowingengine to idlebeforestopping may cause engine to

=backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

TO MOVE FORWARD AND BACKWARD (See

Fig. 8)

The direction and speed of movement is controlledby the

motion controllever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutchJbrake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER cu'n'ING HEIGHT (See

Fig. 8)

The cuttingheightis controlledbyturuing the heightadjust- ment knob indesired direction.

• Turn knob clockwise (F_) to raise cuttingheight.

• Turn knob counterclockwise (ir_)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the groundtothe blade tip with

the engine notrunning. These heightsare approximateand

may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

Gauge wheels are properly adjustedwhen they are slightly offthe groundwhen mower isat the desired cutting heightin

operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUI-rlNG HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge

wheels should be assembled so they are slightlyoff the ground. Install gauge wheel in appropriate hole with

shoulderbolt,3/8 washer, and 3/8-16 locknut andtighten

securely.

Repeat for opposite side installing gauge wheel insame adjustment hole.

GUAGE WHEEL MOUNTING

BRACKET

3/8-16

LOCKNL

TO OPERATE ON HILLSTO ADJUST GAUGE WHEELS (See Fig. 9)

with slopes greater than 15°and do not

CAUTION: Donotdriveupordownhills drive across any slope.

• Choose the slowest speed before starting up ordown hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

3/8

GAUGE WHEEL'

FIG. 9

SHOULDER

TO OPERATE MOWER (See Fig. 10)

Yourtractor isequipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with

the engine runningand the attachment clutchengaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment liftcontrol.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

without either the entire grass catcher,

CAUTION: Do not operate the mower I

on mowers so equipped, or the dis- charge guard in place.

PULL OUT TO ATTACHMENT

"ENGAGE" UFTLEVER

HIGH POSITION

• LOW

;'_'_._ POSITION

,,'_"

TO TRANSPORT (See Figs. 7 and 11)

When pushing ortowing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Freewheel controlislocated atthe reardrawbarof tractor.

• Raise attachment lift to highest position with attach-

ment lift control.

• Pull freewheel control out and down into the slot and

release so itis held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• Toreengagetransmission, reverseaboveprocedure. NOTE: To protect hood from damage when transporting

your tractor ona truck or atrailer, be sure hood isclosed and

secured to tractor. Use an appropriate means oftying hood

to tractor (rope, cord, etc.).

ATTACHMENT CLUTCH SWITCH

PUSHIN TO

"DISENGAGED"

,',' DISCHARGE

GUARD

FIG. 10 14

FIG. 11

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose controlof your tractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 16)

The engine inyour tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil withtractor on level ground.

• Remove oilfillcap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section ofthis manual).

• Tochangeengineoil,seetheCustomerResponsibilities section inthis manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline witha minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel frdshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicatesthatalcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids

during storage. Acidicgas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system shouldbe emptied before storage of 30 days or

longer. Drainthegastank, startthe engine and letit rununtil

the fuel linesand carburetorare empty. Usefresh fuel next

season. See Storage Instructionsfor edditional information. Never useengine orcarburetor cleaner productsinthe fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

• Insert key into ignition and tum key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in,wait afew minutes and try again. Ifengine still does not start, pull

the choke control out and retry.

WARM WEATHER STARTING (50° Fand above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts

to run roughly, pullthe choke control outslightly for a few seconds and then continue topush the control in slowly.

• The attachments and ground ddve can now be used. If the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° Fand below)

• When engine starts, slowly push choke control inuntil

the enginebegins to runsmoothly. Continueto pushthe choke control in small steps allowing the engine to

accept smallchanges inspeed and load, untilthechoke controlis fully in. Ifthe engine startsto run roughly,pull the choke controloutslightlyfor afew seconds andthen

continueto push the control inslowly.This may require an engine warm-up pedod from several seconds to

several minutes, depending onthe temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before drivingthe unit incoldweather, thetransmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake

slowlyreturn to operating position.

• Allowone minute fortransmission towarm up.This

can be done dudng the engine warm up pedod.

• The attachments can be used dudngthe enginewarm- up pedod after the transmission has been warmed up

and mayrequire the choke controlbe pulledoutslightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" inthe Service and Adjustments section of this manual.

TO START ENGINE (See Fig. 7) When startingthe engineforthe firsttimeorif the engine has

run out of fuel, itwill take extra cranking time to move fuel

from the tankto the engine.

• Be surefreewheel ccntrol isinthetransmissionengaged

position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motioncontrol lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttlecontrol to fast position

• Pullchokecontroloutfora coldenginestart attempt. For

a warm engine startattempt the choke control may not

beneeded.

NOTE: Before starting, read the warm and cold starting proceduresbelow.

OPERATION

PURGE TRANSMISSION

I& CAUTION: Neverengageordisengage

To ensure proper operation and performance, itis recom-

mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have devel- oped during shipping of your tractor.

IMPORTANT: SHOULDYOURTRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in

freewheeling position(See "TO TRANSPORT" in this

section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With

motion control lever_in neutral (N) position, slowly

disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3)times.

NOTE: Dudng this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive

system.

• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion

control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

freewheel lever while the engine is run-

ning.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• Theleft hand sideofmowershould beused for trimming.

• Driveso thatclippingsare discharged ontothe areathat

has been cut. Have the cut area to the right of the machine. This willresult in a more even distributionof

clippingsand more uniformcutting.

• When mowing large areas, start byturning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished

(See Fig. 12).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesireble clumps. AIIowgrasstodry

before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper dis-

charge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

thatwill suitthe terrain and give bestperformance ofthe attachment being used.

FIG. 12

CUSTOMER RESPONSIBILITIES

.A,NTENANCEBCHEOO'E

AS YOU COMPLETE

F,LL,.OATES

REGULARSERV,CE ........

Check Brake Operation _ I_

Check Tire Pressure Check Operator Presence and

T ! Interlock Systems I_

Check for Loose Fasteners II/ 111_7

Lubrication Chart li/ Check Battery Level

A Sharpen/Replace Mower Blades 1_4

Clean Battery and Terminals V'

Check Transaxle Cooling ll/ Adjust Blade Belt(s) Tension ll/5 Adjust Motion Drive Belt(s) Tension lilts

Check Engine Oil Level I_ I_ Change Engine Oil 1_.2..'. ll#/

E Clean Air Filter =- I_;

Clean Air Screen

,_-:/'e-4_,;/'_-4_-P"_'_wSERVICE DATES

G i Inspect Muffler/Spark Arrester I_

Replace Oil Filter (If equipped) 11_1.2

E Clean Engine Cooling Fins ;ll/2

Replace Spark Plug I_ V' Replace Air Filter Paper Cartridge Replace Fuel Filter I_

1 - Change more often when operatin 9 under a heaVy load or in high ambient temperatures. 5 - If equipped with adjustable system.

2 - Service more often when operating in dirty or dusty conditions. 6 - Not required if equi_oed with maintenance-f_e batter/. 3 * If equipped with oil fiifer, change oil ever/50 hours. 7 - Tighten front axle pivot bolt to 35 ft.4bs, maximum.

4 - Replace blades more often when mowing in sandy soil. DO not overtighten,

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warrantyon thistractor does notcover itemsthat have

been subjectedto operatorabuse or negligence. To receive full value fromthe warranty, operator mustmaintain tractor as instructedin this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once ayear you should replace the spark plug, clean or replace airfilter, and check blades and belts forwear. A

new spark plug and clean air filterassure proper air-fuel

mJxtureand helpyourengine run betterand last longer.

(I)SPII' _DLE

ZERK _-, ZERK

BEARING ZERK

.(I)FRONT WHEEL

BEARING ZERK

BEFORE EACH USE

• Check engine oil level.

• Checkbrake operation.

• Checktire pressure.

• Check operatorpresence and interlocksystemsfor proper operation.

• Check for loosefasteners.

i 0 i m

(])GENERAL PURPOSE GREASE

(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

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