Craftsman 944.529621 User Manual

OWNER'S

MANUAL

MODEL NO.

944.529621

Caution: Read and follow

all Safety Rules and instructions

Before Operating

This Equipment

1 SE IES E

" TWO-STAGE

POWE -P LLE

OW TH

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Repair Parts

Sears Canada, inc., Toronto, Ontario MSB 2B8

& &

iMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

Look for this symbol to point out ira=

portant safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

WARNING: Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci= dental starting when setting up, trans- porting, adjusting or making repairs.

WARNING: Snow throwers have ex=

posed rotating parts, which can cause severe injury from contact, or from ma=

terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engineparts become extremely hot during operation and remain hot after engine

WARNING: This snow thrower is for use on sidewalks, driveways and other

ground level surfaces. Caution should

be exercised while using on sloping sur= faces. Do not use snow thrower on

surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.

Training

1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this

unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the

unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper

instruction.

3. Keep the area of operation clear of all persons, par- ticularly small children.

4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards,

wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting the engine (motor).

3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can

get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine.

fuel tank indoors.

(d) Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

_ has stopped. To avoid severe burns oncontact, stay away from these areas.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemi=

(f) Keep the nozzle in contact with the rim of the fuel

(g) Replace gasoline cap securely and wipe up spilled

(h) If fuel is spilled on clothing, change clothing im-

Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors

or electric starting motors.

Adjust the collector housing height to clear gravel or crushed rock surface.

Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

Always wear safety glasses or eye shields during op- eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown

from the machine.

cals known to the State of California

to cause cancer and birth defects or

other reproductive harm.

tank orcontainer opening at all times, until refueling iscomplete. Do not use anozzle lock-open device.

fuel.

mediately.

Operation

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or cross- ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the oper- ating position, before unclogging the collector/impeller

housing or discharge chute, and when making any repairs, adjustments or inspections.

6. Whencleaning,repairingorinspectingthesnowthrower, stoptheengineandmakecertainthecollector/impel- ler andall movingpartshavestopped.Disconnect thesparkplugwireandkeepthewireawayfromthe

plug.topreventsomeonefromaccidentallystartingthe engine.

7. Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthesnowthrowerinor outofthebuilding.Opentheoutsidedoors;exhaust fumesaredangerous.

8. Exerciseextremecautionwhenoperatingonslopes.

9. Neveroperatethesnowthrowerwithoutproperguards, andothersafetyprotectivedevicesinplaceandwork- ing.

10.Neverdirectthedischargetowardpeopleor areas wherepropertydamagecanoccur.Keepchildrenand othersaway.

11.Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.

12.Neveroperatethemachineathightransportspeeds onslipperysurfaces.Lookbehindandusecarewhen operatinginreverse.

13.Disengagepowertothecollector/impellerwhensnow throweristransportedornotinuse.

14.Useonlyattachmentsandaccessoriesapprovedby themanufacturerofthesnowthrower(suchaswheel

weights,counterweights,orcabs).

15.Neveroperatethesnowthrowerwithoutgoodvisibility orlight.Alwaysbesureofyourfooting,andkeepafirm

holdonthehandles.Walk;neverrun.

16.Nevertouchahotengineormuffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller insidethe discharge chute is the most common cause of injuryassociated with

snow throwers. Never use your hand to clean out the dis- charge chute. To clear the chute:

1. SHUT THE ENGINE OFF!

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean-out tool, not your hands.

Maintenance and Storage

1. Check shear bolts and other bolts atfrequent intervals for proper tightness to be sure the equipment is in safe

working condition.

2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present

such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any

enclosure.

3. Always refer to operator's manual for important details if the snow thrower is to be stored for an extended

period.

4. Maintain or replace safety and instruction labels, as necessary.

5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONSonyourpurchaseofanewsnow thrower.Ithasbeendesigned,engineeredandmanufac-

turedtogivebestpossibledependabilityandperformance. Shouldyouexperienceanyproblemyoucannoteasily

remedy,pleasecontactyournearestauthorizedservice center.Wehavecompetent,well-trainedtechniciansand

thepropertoolstoserviceorrepairthisunit.

Pleasereadandretainthismanual.Theinstructionswill

enableyoutoassembleandmaintainyoursnowthrower properly.Alwaysobservethe"SAFETYRULES".

SERIALNUMBER: DATEOFPURCHASE:

THEMODELANDSERIALNUMBERSWILLBEFOUND

ONADECALATTACHEDTOTHEREAROFTHESNOW

THROWERHOUSING. YOUSHOULDRECORDBOTHSERIALNUMBERAND

DATEOFPURCHASEANDKEEPINASAFEPLACE FORFUTUREREFERENCE.

TA OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity 3.0 Quarts (2,84 Liters) and Type: Unleaded Regular only

Oil Type SAE 5W-30 or 10W-30 (API SG=SL): Synthetic SAE 5W-30

Oil Capacity: 28 Ounces (0,8 Liters) Spark Plug:

Gap:

Champion QC12YC

0.030" (0,762 mm)

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your snow thrower.

• Follow the instructions under "Maintenance" and "Stor- age" sections of this owner's manual.

SAFETY RULES ........................................................ 2=3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

WARRANTY .................................................................. 4

ASSEMBLY / PRE=OPERATION ............................... 5=8

OPERATION ............................................................ 9-14

MAINTENANCE SCHEDULE ..................................... 15

MAINTENANCE ..................................................... 154 6

SERVICE AND ADJUSTMENTS ........................... 17-19

STORAGE ................................................................... 20

TROUBLESHOOTING ................................................ 21

REPAIR PARTS ..................................................... 22-40

GENERAL: Craftsman products are warranted to be free from defects in materials or workmanship for a specific time period as set-out below (the "Warranty Period"). Warranties extend to the original purchaser of a Craftsman product only. Purchases made through an online auction or through any website other than www.sears.ca are excluded. The relevant Warranty Period commences on the original date of purchase. Within this period, SEARS CANADA, Inc. wilt, at its sole option, repair or replace any products or components which fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for any transportation cost.

EXCLUSIONS: This warranty does not cover failures due to normal wear, abuse, misuse, neglect (including but not limited to

the use of stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to improper storage or use habits),

improper maintenance or failure to follow maintenance guidelines and/or instructions, failure to operate the product in accordance with the owner's manual or any additional instructions or information provided at the time of purchase or in subsequent communications with the original purchaser, accident or unauthorized alterations or repairs made or attempted by others. Also excluded from warranty coverage - except as provided below - are the following: maintenance, adjustments, components subject to wear including but not limited to: cosmetic components, belts, blades, blade adapters, bulbs, tires, filters, guide bars, lubricants, seats, grips, recoil assy's, saw chains and bars, trimmer lines and spools, spark plugs, starter ropers and tines, and discoloration

resulting from ultraviolet light. Any product missing the model and/or serial number identification label will be disqualified from coverage under this warranty.

REPAIRS: Repairs have a 90 day warranty. Ifthe defective product is still within the Warranty Period, then the new warranty is 90 days from the date of repair or to the end of the original Warranty Period, whichever period is longer.

DISCLAIMERS: THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER ORAL OR WRITTEN (OTHER THAN AS STATED HEREIN), AND WHETHER EXPRESS, IMPLIED

OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH

MAY VARY FROM PROVINCE TO PROVINCE.

IN NO EVENT SHALL SEARS BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE

PRODUCT. THE EXCLUSIONS IN THIS PARAGRAPH SHALL NOT APPLY IN JURISDICATIONS WHERE APPLICABLE LAW

DOES NOT ALLOW FOR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. IN SUCH JURISDICTIONS, THIS PARAGRAPH SHALL NOT APPLY, BUT THE REMAINING PROVISIONS OF THIS DOCUMENT SHALL REMAIN VALID.

SEARS retains the exclusive right to repair or replace the product or offer a full refund of the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY

CUSTOMER RESPONSIBILITIES: In additional to complying with all suggested maintenance guidelines and instructions, customers' obligations shall include but shall not be limited to: operating the product in accordance with the owner's manual or any additional instructions or information provided at the time of purchase or in subsequent communications to the purchaser from time to time, exhibit reasonable care in the use, operation, maintenance, general upkeep and storage of the product. Failure to comply with these requirements will void any applicable warranty.

LIST OF APPLICABLE WARRANTY PERIODS: The following list contains the applicable Warranty Period for your Craftsman product and is based on a combination of the type of product or component and the intended and actual use of the product or component:

1. 90 DAYS: Craftsman products intended for use or actually used for commercial, institutional, professional or income- producing purposes

2. 2 YEARS: Craftsman riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, brush cutters, snow blowers, handheld blowers, backpack blowers, hedge trimmers and electrical products for noncommercial, nonprofessional, non-institutional, or non-income-producing use, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchase has received an separate warranty with product information supplied at the time of purchase.

3. 1 YEAR: Craftsman power cutters, stump grinders, pole pruners, gas chain saws, electric chain saws, trimmer attachments, baggers and pole saws for noncommercial, nonprofessional, non-institutional, or non-income-producing use.

4. 90 DAYS: All defective batteries, which will be replaced during this 90-day Warranty Period.

5. 60 DAYS: Additional Warranty Period of 60 days will apply to adjustments and worn products or components BUT DOES NOT INCLUDE WEAR OR ADJUSTMENTS for products used for commercial, institutional, professional or income- producing purposes. Wear items include but are not limited to: belts, blades, tires, spark plugs, air filters, chains, shear bolts, skid plates, scraper bars, drift cutters, ropes, tines, collection bags and pulleys.

As the Warranty Period runs from the date of purchase and NOT from the date that a product is delivered, opened, assembled or first used, please ensure during this time period that your product or component has been assembled and tested for correction operation regardless of when you intend to actually use it. Claims made after the Warranty Period has expired will not be honored.

PROOF OF PURCHASE/DOCUMENTATION: Warranty coverage is conditioned upon the original purchaser furnishing SEARS CANADA or its authorized third party service provider if applicable, with the original sales receipt or other adequate written proof of the original purchase date and identification of the product. In the event that the original purchaser is unable to provide a company of the original sales receipt, SEARS CANADA Inc. reserves the right to determine inits sole discretion what other written proof of the original purchase date and identification of the product is acceptable.

PARTS PACKE E ELY I CARTON

(1) POWER CORD

(1) DISCHARGE CHUTE

ROTATORHEAD MOUNTING

(1) FUEL STABILIZER PACKET

FRESH

(198883)

1111111

(1) AUGER CONTROL ROD

SHEARBOLTSANDNUTS

(2) SHOULDER (2) LOCKNUTS

BOLT 1/4-20 × 1-3/4 1/4=20

(192090) (73800400)

I I

_._ 1) MULTI-

SAFTEY IGNITION KEY(S)

(193071)

(3) RETAINER

SPRINGS

(189878)

WRENCH

(188884)

(2) FLAT WASHERS

(2) CARRIAGE BOLTS

3/8-16 x 2.25

(2) HANDLE KNOBS

I (1) WASHER 3/8 (1) LOCKNUT 3/8

(19131316) (73800600)

[

CHUTE DERLBCTORREMOTE CONTROL

(1) LOCKNUT (1) CARRIAGE BOLT (1) LOCKNUT

5/16-18 5/16-18 x 5/8 1/4-20 (1) k %

(751153) (72250505) (191730) (184505)

ASS LY / P E-OPERATIC

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new

snow thrower. Reading the entire manual will familiar= ize you with the unit, which will assist you in assembly,

operation and maintenance of the product.

Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship- ping purposes. All parts such as nuts, washers, bolts, etc.,

necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your

snow thrower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary

to ensure proper tightness.

(1) SHOULDER

BOLT 1/4-20

(179829)

REMOVE SNOW THROWER FROM CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut down all four corners of carton and lay panels flat.

3. Remove the two (2)screws securing the auger housing to the pallet.

4. Remove all packing materials except plastic tie holding speed control rod to lower handle.

5. Remove the two (2) plastic ties securing the upper handle to the pallet.

6. Remove snow thrower from carton and check carton thoroughly for additional loose parts.

ASSE BLY/PRE-OPERATION

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig. 10) A toolbox isprovided on your snow thrower. The toolbox is

located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag inthe toolbox.

NOTE: The multi-wrench may be used for assembly of the chute rotator head tosnow thrower and making adjustments

to the skid plates. UNFOLD UPPER HANDLE

Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install

in lower holes in handles.

SPEED CONTROL

PLASTIC TIE

UPPER HANDLE

HANDLE KNOB

iNSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1. Remove plastic tie securing rod to lower handle.

2. Insert rod into speed control bracket and secure with retainer spring.

iNSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)

The traction drive control rod is installed on the snow

thrower.

1. Remove plastic tie securing rod to lower handle.

2. With top end of rod positioned under left side of control panel, push rod down and inserttop end of rod into hole in drive control bracket. Secure with retainer spring.

PLASTIC TIE

TRACTION DRIVE

CONTROLROD

VINYL SLEEVE

LOWER

HANDLE f

I I

FIG. 1

SPEED CONTROL ROD

RETAINER

SPRING

FIG. 3

DRIVE RETAINER

SPRING

SPEED CONTROL

BRACKET

SPEED

CONTROL

LEVER

FIG. 2 6

CONTROL BRACKET

FIG. 4

ASS LY / P E-OPERATIC

iNSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray.

Slide straight rod end through the small hole in the

vinyl sleeve. Hook spring in hole in rod end.

2. Hook end of spring into control arm with loop opening up as shown. (See Fig. 5)

3. With top end of rod positioned under right side of control panel, push down on rod and insertend of rod intohole inauger control bracket. Secure with retainer spring.

AUGER

CONTROL

ARM

iNSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head.

1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2. Position chute rotater head over chute bracket. If neces- sary, rotate chute assemblyto align square and pinon un-

derside ofchute rotater head with holes in chute bracket.

3. With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket.

4. Install 3/8 washer and Iocknut on threaded stud and tighten securely.

CHUTE ROTATER HEAD

_3/8LOCKNUT

_3/8 WASHER

FIG. 5

AUGER CONTROL ROD AUGER

CONTROL RETAINER LEVER SPRING X

CONTROL

BRACKET

STUD

ROTATER HEAD

MOUNTING

BRACKET

FIG. 7

FIG. 6

ASSE BLY/PRE-OPERATION

iNSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)

1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 Iocknut as shown. Tighten securely.

2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt, nylon washer and 1/4-20 Iocknut

as shown. Tighten securely.

3. Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.

1/4-20 SPRING SHOULDER CHUTE

1/4-2o

LOCKNUT /"

CABLE EYELET

REMOTE

/ CABLE

/ BRACKET

5/16-18 LOCKNUT

FIG, 8

CHUTE DEFLECTOR CONTROLLEVER

FIG, 9

CHECK TiRE PRESSURE

The tires on your snow thrower were overinflated at the fac-

tory for shipping purposes. Correct and equal tire pressure is important for best snow throwing performance.

• Reduce tire pressure to 14-17 PSI.

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Compare

the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

I\1

DANGER ENGINE ENGINE FAST

OR WARNING ON OFF

FUEL OIL FORWARD REVERSE

IGNITION KEY.

INSERT TO START

AND RUN,

PULL OUT TO STOP.

SLOW CHOKE PRIMER

READ AND FOLLOW ALL SAFETY iNFORMATiON

AND iNSTRUCTiONS BEFORE USE OF THIS PRODUCT.

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.

SNOW

DISCHARGE

DISENGAGED

ENGAGED

TRACTION

DRIVE CONTROL

OPERATI

GASOLINE AUGER DRIVE DISCHARGE FILLER CAP CONTROL SPEED CHUTE

MUFFLER START

CHOKE STARTER CONTROL HANDLE CHUTE

PRIMER

SAFETY iGNiTiON

KEY

THROTTLE

ELECTRIC LEVER CONTROL CONTROL

BUTTON

RECOIL

,(AUXiLiARY)

DEFLECTOR

OFF

SWITCH

DISCHARGE

CHUTE

LEVER LEVER

DEFLECTOR

REMOTE

CONTROL

LEVER

TRACTION

DRaVE

CONTROL

LEVER

LH TURN

TRIGGER

CLEAN=OUT TOOL

NOTE:ITEMS ABOVE

ARE SHOWNIN THEIR TYPICAL

LOCATION ON THE

ENGINE, ACTUAL

LOCATION MAY

VARY WiTH THE

ENGINE ONYOUR

UNI_

MEETS A.N.SJ. SAFETY AUGERS REQUIREMENTS

Our snow throwers conform to the standards of the American National Standards institute.

HANDLE

KNOB

MUFFLER

TOOLBOX

DRIFT

CUTTER

PLATE

FIG. 10

Toolbox - used to store spare shear bolts, Iocknuts and wrench.

Safety ignition key = must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button - used for starting the engine. Recoil (auxiliary) starter handle - used for starting the

engine. Drive speed control lever = used to select forward or

reverse motion and speed of snow thrower. Primer =pumps additional fuel from the carburetor to the

cylinder for use when starting a cold engine. Throttle/engine control - used to select either FAST or

SLOW engine speed and to STOP the engine. ON / OFF switch - used to STOP the engine.

Choke control =used for starting a cold engine. Traction drive control lever = used to engage power-

propelled forward or reverse motion of snow thrower. Auger control lever -used to engage auger motion (throw

snow).

Deflector remote control lever =used to change the di- stance the snow is thrown.

Discharge chute control lever =used to change the direc- tion the snow is thrown.

LH and RH turn triggers =used to steer the snow thrower.

Skid plate =used to adjust height of scraper bar from the ground.

Drift cutter =used to cut through deep snowdrifts.

The operation of any snow thrower can result

in foreign objects thrown into the eyes, which can result insevere eye damage. Always wear

safety glasses or eye shields while operating your snow thrower or performing any adjust-

ments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or attempting to start the engine.

STOPPING

TRACTION DRIVE

• Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

AUGER

• Release the auger control lever to stop throwing snow.

ENGINE

1. Move ON / OFF switch to "OFF" position.

2. Remove (do not turn) safety ignition key to prevent unauthorized use.

NOTE: Never use choke to stop engine.

TO USE THROTTLE CONTROL (See Fig. 11) The throttle control is located on the engine. Always operate

the snow thrower with the engine at full throttle. Full throttle offers the best snow thrower performance.

TO CONTROL SNOW DISCHARGE (See Fig. 13)

WARNING: Snow throwers have ex= posed rotating parts, which can cause

severe injury from contact, or from ma-

The DIRECTION inwhich snow isto be thrown is controlled by the discharge chute control lever.

• Tochange the discharge chute position, press downward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.

The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to

throw snow a short distance; set the deflector higher to throw snow farther.

Press downward on chute deflector control lever and move lever forward to lower the deflector and decrease the distance. Move lever back to raise the deflector

and increase the distance. Be sure lever springs back and locks into desired position.

terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

WARNING: If the discharge chute or

and wait for all moving parts to stop. Use auger become clogged, shut=off engine

the clean=out tool, NOT YOUR HANDS, to unclo the chute and/or au er.

DISCHARGECHUTE

CONTROLLEVER

FAST

FIG. 11

TO USE CHOKE CONTROL (See Fig. 12) The choke control is located on the engine. Use the choke

control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage.

FIG. 12

FIG. 13

TO THROW SNOW (See Fig. 14) The auger rotation is controlled by the auger control lever

located on the right side handle.

• Squeeze auger control lever to handle to engage the auger and throw snow.

• Release the auger control lever to stop throwing snow.

AUGER

LEVER

11 FIG.14

OPERATION

USING THE CLEAN=OUT TOOL (See Fig. 15)

In certain snow conditions, the discharge chute may be-

come clogged with ice and snow. Use the clean-out tool to dislodge this blockage.

When cleaning, repairing, or inspecting, make

certain all controls are disengaged and the au= get/impeller and all moving parts have stopped.

Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac=

cidental starting.

• Release the auger control lever and shut offthe engine.

• Remove the clean-out toolfrom it'smounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.

After the packed snow has been dislodged, return the clean- out tool to it's mounting clip by pushing it intothe clip.

• Make sure the discharge chute is pointed inasafe direc- tion (no vehicles, buildings, people, or other objects are

inthe direction of discharge) before restarting the engine.

• Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger hous- ing and the discharge chute.

• Slower speeds arefor heavier snow and faster speeds are for light snow and transporting the snow thrower. It isrecommended that you use a slower speed until you are familiar with the operation of the snow thrower.

NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the

auger control lever inthe engaged position. This will allow you to release your right hand from the handle and adjust

the discharge chute direction without interruptingthe snow throwing process.

TRACTION DRIVE

LEVER

DRaVE SPEED

CONTROL LEVER

CLEAN-OUT'

TOOL

FIG. 15

TO MOVE FORWARD AND BACKWARD (See Fig. 16) SELF-PROPELLING, forward and reverse movement of

the snow thrower, is controlled by the traction drive control lever located on the left side handle.

• Squeeze traction drive control lever to handle to engage the drive system.

• Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

SPEED and DIRECTION are controlled by the drive speed control lever.

Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac- tion drive control lever. Be sure lever springs back and locks intodesired position.

FIG. 16

POWER STEERING OPERATION (See Fig. 17) Steering triggers are used to assist in steering your

snow thrower. The triggers are located on the underside of each handle. When a trigger issqueezed, it disen-

gages the drive wheel on that side of snow thrower and allows it to turn in that direction.

• To turn left - squeeze left side trigger.

• To turn right - squeeze right side trigger.

LH TURN RH TURN

TRIGGER TRIGGER

FIG. 17

TO ADJUST SKiD PLATES (See Fig. 18) NOTE: The wrench provided in your parts bag may be

used to adjust the skid plates.

CAUTION: Do not move speed control lever when traction drive control lever is engaged. Damage to the snow thrower can result.

OPERATION

Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the

ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in

normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper

clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface

to be cleared is uneven. NOTE: It isnot recommended to operate the snow thrower

over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the

impeller, which can cause serious personal injury, property damage or damage to the snow thrower.

• If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position.

1. Shut off engine and wait for all moving parts to stop.

2. Adjustskid plates by loosening the hex nuts, then mov- ing skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.

HiGH

(LOW GROUND

II HOUSING

', / SCRAPER BAR

.--.. == NUTS_ "_'._,KI ) '1. _.TI"

LOW POSITION (HIGH GROUND CLEARANCE)

FIG. 18

AUGER

SCRAPER BAR (See Fig. 18) The scraper bar is not adjustable, but is reversible. After

considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed,

providing additional service before requiring replacement. Replace a damaged or worn scraper bar.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 20) The engine on your snow thrower has been shipped, from

the factory, already filled with oil.

1. Check engine oil with snow thrower on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill.

• Tochange engine oil, see "TO CHANGE ENGINE OIL' in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 20)

• Fill fuel tank to bottom of tank filler neck. Do not over- fill. Use fresh, clean, regular unleaded gasoline with

a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel inquantities that can be used within 30

days to assure fuel freshness.

fuel. Do not store, spill or use gasoline

WARNING: Wipe off any spilled oil or

near an open flame.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract tools=

ture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage Instructions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent damage may occur.

CHOKE ENGINE OIL GASOLINE CONTROL FILL CAP / DIPSTICK FILLER CAP

TO USE DRIFT CUTTERS (See Fig. 19) Use the drift cutters to cut through deep snowdrifts that

are higher than the front of the snow thrower.

• Loosen adjustment nuts enough to allow drift cutter to be raised to highest position and tighten nuts securely.

Repeat for opposite side of snow thrower.

• When not using drift cutters, loosen adjustment nuts, lower to storage position and tighten nuts securely.

AUGER

HOUSING

STORAGE DRIFT

POSITION CUTTER

/ /. ADJUST-

\ MENT NUTS

FIG. 19 13

STARTER

BUTTON

PRIMER RECOIL

SAFETY HANDLE IGNITION ON/OFF

KEY SWITCH

NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.

ACTUAL LOCATION MAY VARY WiTH ENGINE ON YOUR UNIT.

THROTTLE

FIG. 20

STARTER

OPERATION

TO START ENGINE Your snow thrower engine is equipped with both a 120 Volt

A.C. electric starter and arecoil starter. The electric starter

is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.

• Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a

licensed electrician.

WARNING: Do not use the electric starter if your house is not a 120 Volt

COLD START - ELECTRIC STARTER

1. Insert safety ignition key (tied to recoil start cord) into ignitionslot until it clicks. DO NOT turn the key. Keep

the extra safety ignition key in a safe place.

2. Place throttle control in "FAST" position.

3. Place ON / OFF switch in "ON" position.

4. Rotate choke control to "FULl" position.

5. Connect the power cord to the engine.

6. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

NOTE: Do not use primer when starting engine with the electric starter.

7. Push starter button until engine starts.

iMPORTANT: Do not crank engine more than five continu- ous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.

8. When the engine starts, release the starter button and slowly move the choke control to the "OFF" position.

9. Disconnect the power cord from the receptacle first, then from the engine.

Allow the engine to warm up for a few minutes. Engine will

not develop full power until it has reached normal operat- ing temperature.

WARM START - ELECTRIC STARTER

Follow the steps above, keeping the choke control in the "OFF" position.

COLD START - RECOIL STARTER

1. Insert safety ignition key (tied to recoil start cord) into ignitionslot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2. Place throttle control in "FAST" position.

3. Place ON / OFF switch in "ON" position.

4. Rotate choke control to "FULl" position.

5. Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°R If temperature is above 50°F, priming is not necessary.

NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few

minutes before attempting to start and DO NOT push the primer.

A.C. three-wire grounded system. Seri=

ous personal injury or damage to your snow thrower could result.

6. Pull recoil starter handle quickly. Do not allow starter rope to snap back.

7. When the engine starts, release the recoil starter handle and slowly move the choke control to the "OFF" posi-

tion.

Allow the engine to warm up for afew minutes. Engine will

not develop full power until it has reached normal operat- ing temperature.

WARM START- RECOIL STARTER

Follow the steps above, keeping the choke in the "OFF" position. DO NOT push the primer.

BEFORE STOPPING Run the engine for a few minutes to help dry off any mois-

ture on the engine. iF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, proceed as follows:

1. Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.

2. Release the recoil starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the above steps or use the electric starter.

SNOW THROWING TiPS

• Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance.

• Go slower indeep, freezing orheavy wet snow. Use the drive speed control, NOT the throttle, to adjust speed.

• It is easier and more efficient to remove snow imme- diately after itfalls.

• The best time to remove snow isthe early morning. At this time the snow is usually dry and has not been ex- posed to the direct sun and warming temperatures.

• Slightly overlap each successive path to ensure all snow will be removed.

Throw snow downwind whenever possible.

Adjust the skid plates to proper height for current snow conditions. See "TO ADJUST SKID PLATES" in this

section of this manual.

• For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly.

• Keep engine clean and clear of snow during use. This will help air flow and extend engine life.

• After snow-throwing is completed, allow engine to runfor a few minutes to melt snow and ice off the engine.

• Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

WARNING: Do not operate snow

thrower if weather conditions impair

visibility. Throwing snow during a

heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

MAINTENANCE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

E A CE

Check for Loose Fasteners

R Clean/Inspect Snow Thrower O

W Check / Replace V=Belts

RE Lubrication Chart

Check Engine Oil Level

N Change Engine Oil

Inspect Muffler

N Check / Replace Spark Plug

Empty Fuel Tank

v' v'

v' V

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must

maintain snow thrower as instructed in this manual. Some

adjustments will need to be made periodically to properly

maintain your snow thrower. All adjustments in the Service

and Adjustments section of this manual should be checked at least once each season.

• Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your

engine run better and last longer.

• Follow the maintenance schedule in this manual.

NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit

to malfunction and pose a risk of injury to the operator.

v' v'

LUBRiCATiON CHART

(_ SAE 5W=30 Motor Oil (_) See "ENGINE"

in Maintenance section

(_) General

Purpose Grease

Pivot

points

BEFORE EACH USE

1. Check engine oil level.

2. Check for loose fasteners.

3. Check controls to besure they are functioning properly.

LUBRiCATiON

Keep your snow thrower well lubricated (See "LUBRICATION CHART").

SNOW THROWER

Always observe the safety rules when performing any

maintenance.

TIRES

• Maintain proper air pressure in both tires

(14-17 PSI).

• Keep tiresfree ofgasoline and oil,which can harm rubber.

NOTE: To seal tire punctures and prevent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot

and corrosion. 15

® Auger @ grease fittings Engine oil

BELTS Check belts for deterioration and wear after every 50 hours

of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

(See "TO REMOVE BELT COVER" in the Service and Adjustments section of this manual).

The belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer

(OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to

the snow thrower.

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