Craftsman 944.529571 Owner's Manual

OWNER'S
MANUAL
MODEL NO.
944.529571
!
Caution: Read and follow
all Safety Rules and instructions
This Equipment
14_ SE IES E
27" TWO-STAGE
POWE -P ELLE
OW TH
Assembly
Operation
Maintenance
Service and Adjustments
Repair Parts
Sears Canada, inc., Toronto, Ontario MSB 2B8
E
& &
iMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out ira=
portant safety precautions. It means CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
WARNING: Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci= dental starting when setting up, trans- porting, adjusting or making repairs.
&
WARNING: Snow throwers have ex=
posed rotating parts, which can cause severe injury from contact, or from ma=
terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
CAUTION: Muffler and other engineparts become extremely hot during operation and remain hot after engine
WARNING: This snow thrower is for use on sidewalks, driveways and other
ground level surfaces. Caution should
be exercised while using on sloping sur= faces. Do not use snow thrower on
surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.
Training
1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this
unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper
instruction.
3. Keep the area of operation clear of all persons, par- ticularly small children.
4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting the engine (motor).
3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can
get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-
gine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
_ has stopped. To avoid severe burns oncontact, stay away from these areas.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemi=
&
cals known to the State of California to cause cancer and birth defects or
other reproductive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refuel- ing is complete. Do not use a nozzle lock-open
device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
5.
Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors
or electric starting motors.
.
Adjust the collector housing height to clear gravel or crushed rock surface.
7.
Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).
.
Always wear safety glasses or eye shields during op- eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown
from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or cross- ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration isgenerally a warning of trouble.
5. Stop the engine (motor) whenever you leave the oper- ating position, before unclogging the collector/impeller
housing or discharge chute, and when making any
2
repairs, adjustments or inspections.
6. Whencleaning,repairingorinspectingthesnowthrower, stoptheengineandmakecertainthecollector/impel- ler andall movingpartshavestopped.Disconnect thesparkplugwireandkeepthewireawayfromthe
plug.topreventsomeonefromaccidentallystartingthe engine.
7. Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthesnowthrowerinor outofthebuilding.Opentheoutsidedoors;exhaust fumesaredangerous.
8. Exerciseextremecautionwhenoperatingonslopes.
9. Neveroperatethesnowthrowerwithoutproperguards, andothersafetyprotectivedevicesinplaceandwork- ing.
10.Neverdirectthedischargetowardpeopleor areas wherepropertydamagecanoccur.Keepchildrenand othersaway.
11.Donotoverloadthemachinecapacitybyattempting toclearsnowattoofasta rate.
12.Neveroperatethemachineathightransportspeeds onslipperysurfaces.Lookbehindandusecarewhen operatinginreverse.
13.Disengagepowertothecollector/impellerwhensnow throweristransportedornotinuse.
14.Useonlyattachmentsandaccessoriesapprovedby themanufacturerofthesnowthrower(suchaswheel
weights,counterweights,orcabs).
15.Neveroperatethesnowthrowerwithoutgoodvisibility orlight.Alwaysbesureofyourfooting,andkeepafirm
holdonthehandles.Walk;neverrun.
16.Nevertouchahotengineormuffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis- charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts atfrequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to operator's manual for important details if the snow thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufac-
tured to give best possible dependability and performance. Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and
the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower properly. Always observe the "SAFETY RULES".
SERIAL NUMBER: DATE OF PURCHASE:
THE MODELAND SERIAL NUMBERS WILL BE FOUND
ONA DECAL ATTACH ED TO TH E REAR OF THE SNOW
THROWER HOUSING. YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
TA OF CONTENTS
PRODUCT SPECIFICATIONS
Gasoline Capacity 3.0 Quarts (2,84 Liters) and Type: Unleaded Regular only
jOil Type SAE 5W-30 or 10W-30 j(API SG=SL): Synthetic SAE 5W-30
Oil Capacity: 28 Ounces (0,8 Liters) Spark Plug: Champion QCI2YC
Gap: 0.030" (0,762 mm)
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your snow thrower.
Follow the instructions under "Maintenance" and "Stor- age" sections of this owner's manual.
SAFETY RULES ........................................................ 2=3
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ................................ 3
WARRANTY .................................................................. 4
ASSEMBLY / PRE=OPERATION ............................... 5=8
OPERATION ............................................................ 9=14
MAINTENANCE SCHEDULE ..................................... 15
MAINTENANCE ..................................................... 154 6
SERVICE AND ADJUSTMENTS ........................... 17=19
STORAGE ................................................................... 20
TROUBLESHOOTING ................................................ 21
REPAIR PARTS ..................................................... 22=46
GENERAL: Craftsman products are warranted to be free from defects in materials or workmanship for a specific time period as set-out below (the "Warranty Period"). Warranties extend to the original purchaser of a Craftsman product only. Purchases made through an online auction or through any website other than www.sears.ca are excluded. The relevant Warranty Period commences on the original date of purchase. Within this period, SEARS CANADA, Inc. wilt, at its sole option, repair or replace any products or components which fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for any transportation cost.
EXCLUSIONS: This warranty does not cover failures due to normal wear, abuse, misuse, neglect (including but not limited to
the use of stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to improper storage or use habits),
improper maintenance or failure to follow maintenance guidelines and/or instructions, failure to operate the product in accordance with the owner's manual or any additional instructions or information provided at the time of purchase or in subsequent communications with the original purchaser, accident or unauthorized alterations or repairs made or attempted by others. Also excluded from warranty coverage - except as provided below - are the following: maintenance, adjustments, components subject to wear including but not limited to: cosmetic components, belts, blades, blade adapters, bulbs, tires, filters, guide bars, lubricants, seats, grips, recoil assy's, saw chains and bars, trimmer lines and spools, spark plugs, starter ropers and tines, and discoloration
resulting from ultraviolet light. Any product missing the model and/or serial number identification label will be disqualified from coverage under this warranty.
REPAIRS: Repairs have a 90 day warranty. Ifthe defective product is still within the Warranty Period, then the new warranty is 90 days from the date of repair or to the end of the original Warranty Period, whichever period is longer.
DISCLAIMERS: THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER ORAL OR WRITTEN (OTHER THAN AS STATED HEREIN), AND WHETHER EXPRESS, IMPLIED
OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH
MAY VARY FROM PROVINCE TO PROVINCE.
IN NO EVENT SHALL SEARS BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE
PRODUCT. THE EXCLUSIONS IN THIS PARAGRAPH SHALL NOT APPLY IN JURISDICATIONS WHERE APPLICABLE LAW
DOES NOT ALLOW FOR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. IN SUCH JURISDICTIONS, THIS PARAGRAPH SHALL NOT APPLY, BUT THE REMAINING PROVISIONS OF THIS DOCUMENT SHALL REMAIN VALID.
SEARS retains the exclusive right to repair or replace the product or offer a full refund of the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY
CUSTOMER RESPONSIBILITIES: In additional to complying with all suggested maintenance guidelines and instructions, customers' obligations shall include but shall not be limited to: operating the product in accordance with the owner's manual or any additional instructions or information provided at the time of purchase or in subsequent communications to the purchaser from time to time, exhibit reasonable care in the use, operation, maintenance, general upkeep and storage of the product. Failure to comply with these requirements will void any applicable warranty.
LIST OF APPLICABLE WARRANTY PERIODS: The following list contains the applicable Warranty Period for your Craftsman product and is based on a combination of the type of product or component and the intended and actual use of the product or component:
1. 90 DAYS: Craftsman products intended for use or actually used for commercial, institutional, professional or income- producing purposes
2. 2 YEARS: Craftsman riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, brush cutters, snow blowers, handheld blowers, backpack blowers, hedge trimmers and electrical products for noncommercial, nonprofessional, non-institutional, or non-income-producing use, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchase has received an separate warranty with product information supplied at the time of purchase.
3. 1 YEAR: Craftsman power cutters, stump grinders, pole pruners, gas chain saws, electric chain saws, trimmer attachments, baggers and pole saws for noncommercial, nonprofessional, non-institutional, or non-income-producing use.
4. 90 DAYS: All defective batteries, which will be replaced during this 90-day Warranty Period.
5. 60 DAYS: Additional Warranty Period of 60 days will apply to adjustments and worn products or components BUT DOES NOT INCLUDE WEAR OR ADJUSTMENTS for products used for commercial, institutional, professional or income- producing purposes. Wear items include but are not limited to: belts, blades, tires, spark plugs, air filters, chains, shear bolts, skid plates, scraper bars, drift cutters, ropes, tines, collection bags and pulleys.
As the Warranty Period runs from the date of purchase and NOT from the date that a product is delivered, opened, assembled or first used, please ensure during this time period that your product or component has been assembled and tested for correction operation regardless of when you intend to actually use it. Claims made after the Warranty Period has expired will not be honored.
PROOF OF PURCHASE/DOCUMENTATION: Warranty coverage is conditioned upon the original purchaser furnishing SEARS CANADA or its authorized third party service provider if applicable, with the original sales receipt or other adequate written proof of the original purchase date and identification of the product. In the event that the original purchaser is unable to provide a company of the original sales receipt, SEARS CANADA Inc. reserves the right to determine inits sole discretion what other written proof of the original purchase date and identification of the product is acceptable.
4
PARTS PACKE E ELY I CARTON
(1) POWER CORD
(1) DISCHARGE CHUTE
I
I
I
ROTATORHF=ADMOUNTING
I
I I
(1) WASHER 3/8 (1) LOCKNUT 3/8
(19131316) (73800600)
[
(1) FUEL STABILIZER PACKET
FRESH
(198s63)
!1111111
(1) AUGER CONTROL ROD
SHEARBOLTSANDNUTS
©
(2) SHOULDER (2) LOCKNUTS
BOLT 1/4-20 × 1-3/4 1/4=20
(192090) (73800400)
q
I I
I I
_2_-_ (1)MULTi-
SAFTEY IGNiTiON KEY(S)
(193071)
(3) RETAINER SPRINGS
(18967s)
WRENCH
(180684)
(2) FLAT WASHERS
(2) CARRIAGE BOLTS
3/8=16 x 2.25
(2) HANDLE KNOBS
CHUTE DEFLECTOR REMOTE CONTROL
(1) LOCKNUT (1) CARRIAGE BOLT (1) LOCKNUT
5/16-18 5/16-18 x 5/8 1/4-20
(751153) (72250505) (191730)
ASS
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiar= ize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship- ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your
snow thrower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
LY/P
REMOVE SNOW THROWER FROM CARTON
1. Remove all accessible loose parts and parts boxes from carton.
(1) SHOULDER
BOLT 1/4-20
(179829)
(10184505)
E-OPERATIO
2. Cut down all four corners of carton and lay panels flat.
3. Remove the two (2)screws securing the auger housing to the pallet.
4. Remove all packing materials except plastic tie holding speed control rod to lower handle.
5. Remove the two (2) plastic ties securing the upper handle to the pallet.
6. Remove snow thrower from carton and check carton thoroughly for additional loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10) A toolbox is provided on your snow thrower. The toolbox is
located on top ofthe belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.
ASSE BLY/PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the chute rotator head tosnow thrower and making adjustments
to the skid plates. UNFOLD UPPER HANDLE
.
Raise upper handle to the operating position and
tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts.
Use to secure upper handle to lower handle. Install in lower holes in handles.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with retainer spring.
SPEED
CONTROL ROD_
PLASTIC TIE
UPPER HANDLE
HANDLE KNOB
INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)
The traction drive control rod is installed on the snow thrower.
1. Remove plastic tie securing rod to lower handle.
2. With top end of rod positioned under left side of control panel, push rod down and inserttop end of rod into hole
in drive control bracket. Secure with retainer spring.
PLASTIC TIE
TRACTION DRIVE
CONTROL ROD
VINYL
SLEEVE
\\
\
LOWER HANDLE
FIG. 3
DRIVE RETAINER
SPRING
FIG. 1
SPEED CONTROL ROD
RETAINER
SPRING
CONTROL BRACKET
SPEED CONTROL
BRACKET
FIG, 2
SPEED
CONTROL
LEVER
FIG. 4
6
ASS LY / P E-OPERATIC
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
1. Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve. Hook spring in hole in rod end.
2. Hook end of spring into control arm with loop opening up as shown. (See Fig. 5)
3. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.
AUGER
ROD
\
CONTROL ARM
INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head.
1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.
2. Position chute rotater head over chute bracket. If neces- sary, rotate chute assembly to align square and pinon un-
derside ofchute rotater head with holes in chute bracket.
3. With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket.
4. Install 3/8 washer and Iocknut on threaded stud and tighten securely.
CHUTE ROTATER HEAD
_3/8LOCKNUT
_3/8 WASHER
FIG. 5
AUGER CONTROL ROD AUGER
CONTROL
RETAINER LEVER
SPRING \
CONTROL
BRACKET
PIN
STUD
ROTATER HEAD
MOUNTING
BRACKET
FIG. 7
FIG. 6
ASSE BLY/PRE-OPERATION
iNSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)
1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 Iocknut as shown. Tighten securely.
2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20 Iocknut as shown. Tighten nut securely. Cable eyelet will be loose on
shoulder bolt.
3. Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.
1/4-20 SPRING SHOULDER DEFLECTOR
1/4-20 LOCKNUT f_
CABLE EYELET
CHUTE
5/16-18
CARRIAGE
CHECK TiRE PRESSURE The tires on your snow thrower were overinflated atthe fac-
tory for shipping purposes. Correct and equal tire pressure is important for best snow throwing performance.
Reduce tire pressure to 14-17 PSI.
/ CABLE
/ BRACKET
5/16-18
LOCKNUT
REMOTE
FIG. 8
CHUTE DEFLECTOR CONTROLLEVER
FIG, 9
8
PE
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
I\1
DANGER ENGINE ENGINE FAST
OR WARNING ON OFF
FUEL OIL FORWARD REVERSE
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
SLOW CHOKE PRIMER
READ AND FOLLOW ALL SAFETY iNFORMATiON
AND iNSTRUCTiONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DISENGAGED
ENGAGED
SNOW
DISCHARGE
TRACTION
DRIVE CONTROL
OPERATI
AUGER DRIVE CHUTE REMOTE
GASOLINE CONTROL SPEED CONTROL CONTROL FILLER CAP LEVER CONTROL LEVER LEVER
MUFFLER START
CHOKE STARTER CONTROL CONTROL HANDLE LEVER
PRIMER =H TURN
SAFETY
iGNiTiON
KEY
ON/OFF
THROTTLE
NOTE: iTEMS ABOVE
ARE SHOWN IN THEIR TYPICAL
LOCATION ON THE
ENGINE, ACTUAL
LOCATION MAY
VARY WITH THE
ENGINE ON YOUR
UNIT,
SWITCH
CLEAN=OUT TOOL
ELECTRIC LEVER
BUTTON CHUTE
RECOIL DEFLECTOR TRACTION
DISCHARGE
CHUTE
DISCHARGE DEFLECTOR
DRIVE
TRIGGER
HANDLE
KNOB
MUFFLER
TOOLBOX
AUGERS
MEETS A.N.SJ. SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards institute.
Toolbox - used to store spare shear bolts, Iocknuts and wrench.
Safety ignition key = must be inserted for the engine to
start and run. Remove when snow thrower is not inuse.
Electric start button - used for starting the engine. Recoil (auxiliary) starter handle - used for starting the
engine. LH and RHturn triggers =used to steer the snow thrower.
Drive speed control lever - used to select forward or reverse motion and speed of snow thrower.
Primer =pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
ON / OFF switch - used to STOP the engine.
PLATE
FIG, 10
Choke control =used for starting a cold engine.
Throttle= used to select FAST or SLOW engine speeds. Traction drive control lever - used to engage power-pro-
pelled forward or reverse motion of snow thrower.
Auger control lever -used to engage auger motion (throw
snow).
Deflector remote control lever = used to change the distance the snow isthrown.
Discharge chute control lever = used to change the di- rection the snow is thrown.
Skid plate = used to adjust height of scraper bar from the ground.
10
PE
The operation of any snow thrower can result
in foreign objects thrown into the eyes, which can result insevere eye damage. Always wear
safety glasses or eye shields while operating your snow thrower or performing any adjust-
ments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or attempting to start the engine.
STOPPING TRACTION DRIVE
Release traction drive control lever to stop the forward or reverse movement of the snow thrower.
AUGER
Release the auger control lever to stop throwing snow.
ENGINE
1. Move ON / OFF switch to "OFF" position.
2. Remove (do not turn) safety ignition key to prevent unauthorized use.
NOTE: Never use choke to stop engine. TO USE THROTTLE CONTROL (See Fig. 11)
The throttle control is located on the engine. Always operate
the snow thrower with the engine at full throttle. Full throttle offers the best snow thrower performance.
TO CONTROL SNOW DISCHARGE (See Fig. 13)
WARNING: Snow throwers have ex= posed rotating parts, which can cause
severe injury from contact, or from ma= terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
WARNING: if the discharge chute or
_I auger become clogged,shut=off engine
and wait for all moving parts to stop. Use the clean=out tool, NOT YOUR HANDS,
to unclo the chute and/or au er.
The DIRECTION in which snow isto be thrown is controlled by the discharge chute control lever.
To change the discharge chute position, press down- ward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.
The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to
throw snow farther.
Press downward on chute deflector control lever and move lever forward to lower the deflector and decrease the distance. Move lever back to raise the deflector
and increase the distance. Be sure lever springs back and locks intodesired position.
FAST
FIG. 11
TO USE CHOKE CONTROL (See Fig. 12) The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage.
DISCHARGE CHUTE
CONTROLLEVER
CHUTE DEFLECTOR
REMOTE CONTROLLEVER
FIG. 13
FIG. 12
11
OPERATION
TO THROW SNOW (See Fig. 14) The auger rotation is controlled by the auger control lever
located on the right side handle.
Squeeze auger control lever to handle to engage the auger and throw snow.
Release the auger control lever to stop throwing snow.
AUGER CONTROL
LEVER
FIG. 14
USING THE CLEAN=OUT TOOL (See Fig. 15) In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool to dislodge this blockage.
When cleaning, repairing, or inspecting, make
certain all controls are disengaged and the au= get/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac= cidental starting.
TO MOVE FORWARD AND BACKWARD (See Fig. 16)
SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
Squeeze traction drive control lever to handle to engage the drive system.
Release traction drive control lever to stop the forward or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed control lever.
Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac- tion drive control lever. Be sure lever springs back and locks into desired position.
CAUTION: Do not move speed control lever when traction drive control lever is engaged. Damage to the snow thrower can result.
Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.
NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow
you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow
throwing process.
Release the auger control lever and shut offthe engine.
Removethe clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.
After thepacked snow has been dislodged, return the clean- out tool to it's mounting clip by pushing it into the clip.
Make sure the discharge chute ispointed inasafe direc- tion (no vehicles, buildings, people, or other objects are inthe direction of discharge) before restartingthe engine.
Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger hous- ing and the discharge chute.
DISCHARGE CHUTE
TOOL
TRACTION DRIVE
LEVER
DRIVE SPEED CONTROLLEVER
FIG. 16
POWER STEERING OPERATION (See Fig. 17) Steering triggers are used to assist in steering your snow
thrower. The triggers are located on the underside of each handle. When a trigger is squeezed, it disengages the
drive wheel on that side of snow thrower and allows it to turn in that direction.
To turn left - squeeze left side trigger.
To turn right - squeeze right side trigger.
FIG. 15
12
OPERATION
LH TURN RH TURN
TRIGGER TRIGGER
FiG. 17
TO ADJUST SKID PLATES (See Fig. 18) NOTE: The wrench provided in your parts bag may be
used to adjust the skid plates. Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk,
place skid plates in the highest position (lowest scraper clearance) to gwe a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface to be cleared is uneven.
NOTE: It isnot recommended to operate the snow thrower
over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
damage or damage to the snow thrower.
If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
1. Shut off engine and wait for all moving parts to stop.
2. Adjustskid plates by loosening the hex nuts, then mov- ing skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
HiGH
(LOW GROUND
_)
II HOUSING i SCRAPER BAR
AUGER
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 19) The engine on your snow thrower has been shipped, from
the factory, already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill.
To change engine oil, see "TO CHANGE ENGINE OIL[' in the Maintenance section of this manual.
ADD GASOLINE (See Fig. 19)
Fill fuel tank to bottom of tank filler neck. Do not over- fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel inquantities that can be used within 30
days to assure fuel freshness.
fuel. Do not store, spill or use gasoline
WARNING: Wipe off any spilled oil or
near an open flame.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract mois-
ture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage instructions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent damage may occur.
CHOKE ENGINE OIL GASOLINE
CONTROL FILL CAP / DIPSTICK FILLER CAP
STARTER
BUTTON
/_ // ./ _ HEX
/
LOW POSiTiON (HIGH GROUND CLEARANCE)
FIG. 18
SCRAPER BAR (See Fig. 18) The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement. Replace a damaged or worn scraper bar.
PRIMER RECOIL SAFETY HAND LE
IGNITION ON / OFF
KEY SWITCH
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
THROTTLE
FIG. 19
13
STARTER
OPERATION
TO START ENGINE Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a
licensed electrician.
WARNING: Do not use the electric starter if your house is not a 120 Volt
&
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (tied to recoil start cord) into ignitionslot until it clicks. DO NOT turn the key. Keep
the extra safety ignition key in a safe place.
2. Place throttle control in "FAST" position.
3. Place ON / OFF switch in "ON" position.
4. Rotate choke control to "FULl" position.
5. Connect the power cord to the engine.
6. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.
NOTE: Do not use primer when starting engine with the electric starter.
7. Push starter button until engine starts.
iMPORTANT: Do not crank engine more than five continu- ous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.
8. When the engine starts, release the starter button and slowly move the choke control to the "OFF" position.
9. Disconnect the power cord from the receptacle first, then from the engine.
Allow the engine to warm up for afew minutes. Engine will not develop full power until it has reached normal operat-
ing temperature. WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the "OFF" position.
COLD START - RECOIL STARTER
1. Insert safety ignition key (tied to recoil start cord) into ignitionslot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.
2. Place throttle control in "FAST" position.
3. Place ON / OFF switch in "ON" position.
4. Rotate choke control to "FULl" position.
5. Push the primer four (4) times if the temperature is below 15°F, or two (2) times iftemperature is between 15° and 50°R If temperature isabove 50°F, priming is not necessary.
NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few
minutes before attempting to start and DO NOT push the primer.
A.C. three-wire grounded system. Seri- ous personal injury or damage to your
snow thrower could result.
6. Pull recoil starter handle quickly. Do not allow starter rope to snap back.
7. When the engine starts, release the recoil starter handle and slowly move the choke control to the "OFF" posi-
tion.
Allow the engine to warm up for afew minutes. Engine will
not develop full power until it has reached normal operat- ing temperature.
WARM START- RECOIL STARTER
Follow the steps above, keeping the choke in the "OFF" position. DO NOT push the primer.
BEFORE STOPPING Run the engine for a few minutes to help dry off any mois-
ture on the engine. iF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine, proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back against the starter.
If the engine still fails to start, repeat the above steps or use the electric starter.
SNOW THROWING TiPS
Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance.
Go slower indeep, freezing or heavy wet snow. Use the
drive speed control, NOT the throttle, to adjust speed.
It is easier and more efficient to remove snow imme-
diately after itfalls.
The best time to remove snow isthe early morning. At
this time the snow is usually dry and has not been ex- posed to the direct sun and warming temperatures.
Slightly overlap each successive path to ensure all
snow will be removed.
e
Throw snow downwind whenever possible.
e
Adjust the skid plates to proper height for current snow
conditions. See "TO ADJUST SKID PLATES" in this section of this manual.
For extremely heavy snow, reduce the width of snow
removal by overlapping previous path and moving slowly.
Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
After snow-throwing iscompleted, allow engine to run for
a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
thrower if weather conditions impair
WARNING: Do not operate snow
visibility. Throwing snow during a
heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.
14
MAINTENANCE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
E A CE
Check for Loose Fasteners
R Clean/Inspect Snow Thrower O
W Check / Replace V=Belts
RE Lubrication Chart
Check Engine Oil Level
E
N Change Engine Oil
Inspect Muffler
N Check / Replace Spark Plug
E
Empty Fuel Tank
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GENERAL RECOMMENDATIONS
The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some
adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service
and Adjustments section of this manual should be checked at least once each season.
Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to doso can cause the unit
to malfunction and pose a risk of injury to the operator.
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LUBRICATION CHART
(_ SAE 5W=30 Motor Oil (_) See "ENGINE"
in Maintenance section
(_) General
Purpose Grease
Pivot
points
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Check controls to besure they are functioning properly.
LUBRICATION
Keep your snow thrower well lubricated (See "LUBRICATION CHART").
SNOW THROWER
Always observe the safety rules when performing any maintenance.
TIRES
Maintain proper air pressure in both tires (14-17 PSI).
Keeptires free ofgasoline and oil,which can harm rubber.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
® Auger @ grease fittings Engine oil
BELTS Check belts for deterioration and wear after every 50 hours
of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See "TO REMOVE BELT COVER" in the Service and
Adjustments section of this manual). The belts on your snow thrower are of special construction
and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other
than OEM belts can cause personal injury or damage to the snow thrower.
15
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