Craftsman 944.528398 User Manual

OWNER’S
MANUAL
MODEL NO.
944.528398
Caution: Read and follow ail Safety Rules and instructions Before Operating This Equipment
Sears Canada, Inc., Toronto, Ontario MSB 2B8
1350 SERIES B&S ENGINE
27" TWO^STAGE
POWER-PROPELLED
SNOW THROWER
* Assembly * Operation * Maintenance * Service and Adjustments * Repair Parts
IMPORTANT
Safe Operation Practices for Walfc-Behind Snow Throwers
This snow thrower is capabie of amputating hands and feet and throwing objects,
Faiiure to observe the foiiowing safety instructions couid resuit in serious injury.
Look for this symbol to point out Im portant safety precautions. It means
A
A
A
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
WARNING: Always disconnect spark plug wire and place It where It cannot contact plug In order to prevent acci dental starting when setting up, trans porting, adjusting or making repairs.
WARNING: This snow thrower Is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping sur faces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.
Training
Read, understand and foiiow aii instructions on the machine and in the manuai(s) before operating this unit. Be thoroughiy famiiiar with the controis and the proper use of the equipment. Know how to stop the unit and disengage the controis quickiy.
Never aiiow chiidren to operate the equipment. Never aiiow aduits to operate the equipment without proper instruction.
3, Keep the area of operation ciear of aii persons, par-
ticuiariy smaii chiidren,
4, Exercise caution to avoid siipping or faiiing, especiaiiy
when operating the snow thrower in reverse.
Preparation
1, Thoroughiy inspect the area where the equipment is
to be used and remove aii doormats, sieds, boards, wires, and other foreign objects,
2, Disengage aii ciutches and shift into neutrai before
starting the engine (motor),
3, Do not operate the equipment without wearing adequate
winter garments. Avoid ioose fitting ciothing that can get caught in moving parts. Wear footwear that wiii improve footing on siippery surfaces,
4, Handle fuei with care; it is highiy fiammabie
(a) Use an approved fuei container, (b) Never add fuei to a running engine or hot en
gine,
(c) Fiii fuei tank outdoors with extreme care. Never fiii
fuei tank indoors,
(d) Never fiii containers inside a vehicie or on a truck
or traiier bed with a piastic iiner, Aiways piace containers on the ground, away from your vehicie, before fiiiing,
(e) When practicai, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possibie, then refuei such equipment on a traiier with a portabie container, rather than from a gasoiine dispenser nozzie.
WARNING: Snow throwers have ex posed rotating parts, which can cause severe Injury from contact, or from ma terial thrown from the discharge chute.
A A
A
(f) Keep the nozzie in contact with the rim of the fuei
(g) Replace gasoline cap securely and wipe up spilled
(h) If fuel is spilled on clothing, change clothing im
5, Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors or electric starting motors,
6, Adjust the collector housing height to clear gravel or
crushed rock surface,
7, Never attempt to make any adjustments while the
engine (motor) is running (except when specifically recommended by manufacturer),
8, Always wear safety glasses or eye shields during op
eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.
Keep the area of operation clear of all persons, small children and pets at all times Including startup.
CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: Engine exhaust, some of Its constituents, and certain vehicle components contain or emit chemi cals known to the State of California to cause cancer and birth defects or other reproductive harm.
tank or container opening at aii times, until refuel ing is complete. Do not use a nozzle lock-open device,
fuel,
mediately,
Operation
1, Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times,
2, Exercise extreme caution when operating on or cross
ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic,
3, After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow throwerfor any damage, and repair the damage before restarting and operating the snow thrower,
4, If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble,
5, Stop the engine (motor) whenever you leave the oper
ating position, before unclogging the collector/impeller housing or discharge chute, and when making any repairs, adjustments or inspections.
6, When cleaning, repairing or inspecting the snow thrower,
stop the engine and make certain the collector/impel­ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine,
7, Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust
fumes are dangerous, 8, Exercise extreme caution when operating on slopes, 9, Never operatethe snow thrower without proper guards,
and other safety protective devices in place and work
ing. 10, Never direct the discharge toward people or areas
where property damage can occur. Keep children and
others away, 11, Do not overload the machine capacity by attempting
to clear snow at too fast a rate, 12, Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse, 13, Disengage power to the collector/impeller when snow
thrower is transported or not in use, 14, Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs), 15, Never operate the snow thrower without good visibility
or light. Always be sure ofyourfooting, and keep a firm
hold on the handles. Walk; never run, 16, Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis charge chute. To clear the chute:
1, SHUT THE ENGINE OFF! 2, Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3, Always use a clean-out tool, not your hands.
Maintenance and Storage
1, Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe working condition,
2, Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure,
3, Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended period,
4, Maintain or replace safety and instruction labels, as
necessary,
5, Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
SAFETY RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES ASSEMBLY / PRE-OPERATION OPERATION MAINTENANCE SCHEDULE
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TABLE OF CONTENTS
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2-3
4 4
5-8
9-14
15
MAINTENANCE.........................................................15-16
SERVICE AND ADJUSTMENTS...............................17-19
STORAGE.......................................................................20
TROUBLESHOOTING....................................................21
REPAIR PARTS.........................................................22-45
WARRANTY....................................................................46
CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufac tured to give best possibie dependabiiity and performance,
Shouid you experience any probiem you cannot easily remedy, please contact your nearest authorized service center. We have competent, weii-trained technicians and the proper toois to service or repair this unit,
Piease read and retain this manuai. The instructions wili enabie you to assembie and maintain your snow thrower properiy, Aiways observe the “SAFETY RULES”,
SERIAL NUMBER: DATE OF PURCHASE:
PRODUCT SPECIFICATIONS
Gasoline Capacity 3,0 Ouarts (2,84 Liters) and Type: Unieaded Reguiar oniy
Oil Type SAE 5W-30 or 10W-30 (API SG-SL): Synthetic SAE 5W-30
Oil Capacity: 28 Ounces (0,8 Liters) Spark Plug: Champion RJ19LM
Gap: 0,030" (0,762 mm)
THEMODELANDSERIALNUMBERSWILLBE FOUND ONADECALATTACHEDTOTHEREAROFTHESNOW THROWER HOUSING,
YOU SHOULD RECORD BOTH SERIALNUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE,
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules,
Follow a regular schedule in maintaining, caring for and using your snow thrower,
Foiiow the instructions under “Maintenance” and “Stor age” sections of this owner’s manuai.
PARTS PACKED SEPARATELY IN CARTON
(2) FLAT WASHERS
(2) CARRIAGE BOLTS
3/8-16x2.25
ASSEMBLY / PRE-OPERATION
Read these Instructions and this manual In Its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar ize you with the unit, which will assist you In assembly, operation and maintenance of the product.
Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes. All parts such as nuts, washers, bolts, etc,, necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness,
REMOVE SNOW THROWER FROM CARTON
1, Remove all accessible loose parts and parts boxes
from carton.
(2) HANDLE KNOBS
2, Cut down all four corners of carton and lay panels flat, 3, Remove the two (2) screws securing the auger housing
to the pallet,
4, Remove all packing materials except plastictie holding
speed control rod to lower handle,
5, Remove the two (2) plastic ties securing the upper
handle to the pallet,
6, Remove snow thrower from carton and check carton
thoroughly for additional loose parts,
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10)
A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.
ASSEMBLY / PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the
chute rotator head to snowthrower and making adjustments to the skid plates,
UNFOLD UPPER HANDLE
1, Raise upper handle to the operating position and
tighten handle knobs securely. Additional carriage
bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles,
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2) 1, Remove plastic tie securing rod to lower handle,
2, Insert rod into speed control bracket and secure with
retainer spring.
INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)
The traction drive control rod is installed on the snow
thrower,
1, Remove plastic tie securing rod to lower handle,
2, With top end of rod positioned under left side of control
panel, push rod down and inserttop end of rod into hole in drive control bracket. Secure with retainer spring.
ASSEMBLY / PRE-OPERATION
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) 1, Retrieve vinyl sleeve and spring from bag of parts and
retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the
vinyl sleeve. Hook spring in hole in rod end,
2, Hook end of spring into control arm with loop opening
up as shown, (See Fig, 5)
3, With top end of rod positioned under right side of
control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.
INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotater head, 1, Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower,
2, Position chute rotater head over chute bracket. If neces
sary, rotate chute assembly to align square andpin on un derside of chute rotater headwith holes in chute bracket,
3, With chute rotater head and chute bracket aligned,
position chute rotater head on pin and threaded stud of mounting bracket,
4, Install 3/8 washer and locknut on threaded stud and
tighten securely.
ASSEMBLY / PRE-OPERATION
INSTALL CHUTE DEFLECTOR REMOTE CONTROL
(See Figs. 8 and 9)
1, Install remote cable bracket to discharge chute with
5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely,
2, Install remote cable eyelet to chute deflector with
1/4-20 shoulder bolt and 1/4-20 locknut as shown. Tighten nut securely. Eyelet will be loose on shoulder bolt,
3, Install spring hooks between hex nuts on chute rotater
head and into hole in chute deflector as shown.
CHECK TIRE PRESSURE
The tires on your snow thrower were overinflated at the fac tory forshipping purposes, Correct and equal tire pressure is important for best snow throwing performance,
• Reduce tire pressure to 14-17 PSI,
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Oompare the illustrations with your snow thrower to famiiiarize yourseif with the iocation of various controis and adjustments. Save this manuai for future reference.
These symbols may appear on your snow thrower or In literature supplied with the product. Learn and understand
their meaning.
A
DANGER ENGINE
OR WARNING ON
i
FUEL OIL
s -c
FORWARD REVERSE
ENGINE
OFF
F R
A DANGER
TO AVOID INJURY FROM ROTATING AUGER-KEEP
m
HANDS, FEET AND CLOTHING AWAY.
l\l
FAST SLOW
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
CHOKE PRIMER
ADANGER
BLOCKAGES MUST NOT BE CLEARED OUT UNTIL THE ENGINE IS SHUT OFF, AND THE CLEAN OUT TOOL MUST BE USED. NEVER USE YOUR HAND TO CLEAN OUT THE CHUTE.
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW
DISCHARGE
TRACTION
DRIVE CONTROL
A DANGER
• READ AND FDLLDW DWNER'S MANUAL.
• NEVER ALLOW CHILDREN TO OPERATE
SNOWTHROWERS.
• KEEP ALL SHIELDS AND GUARDS IN
PLACE WHILE OPERATING.
> SHUT OFF ENGINE AND REMAIN BEHIND
HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING UNIT.
TO AVOID THROWN OBJECT INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS. USE EXTRA CAUTION WHEN OPERATING ON GRAVEL SURFACES.
OPERATION
GASOLINE FILLER CAP
MUFFLER
CHOKE CONTROL
PRIMER
SAFETY IGNITION KEY
NOTE: ITEMS ABOVE
ARE SHOWN IN THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY
VARY WITH THE
ENGINE ON YOUR
UNIT.
AUGER CONTROL
LEVER.
DRIVE CHUTE
DISCHARGE
SPEED CONTROL CONTROL LEVER
DEFLECTOR
REMOTE
CONTROL
LEVER
TRACTION
DRIVE
CONTROL
LEVER
LH TURN
TRIGGER
LIGHT
HANDLE
KNOB
MUFFLER
TOOLBOX
AUGERS
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and wrench.
Safety Ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.
Electric start button - used for starting the engine. Recoil (auxiliary) starter handle - used for starting the
engine.
LH and RH turn triggers - used to steer the snow thrower. Drive speed control lever - used to select forward or
reverse motion and speed of snow thrower. Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
ON / OFF switch - used to STOP the engine.
Choke control - used for starting a cold engine.
Throttle/engine control - used to select either FAST or
SLOW engine speed and to STOP the engine. Traction drive control lever - used to engage power-pro
pelled forward or reverse motion of snow thrower.
Auger control lever - used to engage auger motion (throw snow).
Deflector remote control lever - used to change the
distance the snow is thrown.
Discharge chute control lever - used to change the di rection the snow is thrown.
Skid plate - used to adjust height of scraper bar from the ground.
10
SKID PLATE
OPERATION
The operation of any snow thrower can result
in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating
your snow thrower or performing any adjust ments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles,
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine,
STOPPING
TRACTION DRIVE
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower,
AUGER
Release the auger control lever to stop throwing snow, ENGINE 1, Move ON / OFF switch to “OFF” position, 2, Remove (do not turn) safety ignition key to prevent
unauthorized use,
NOTE: Never use choke to stop engine,
TO USE THROTTLE CONTROL (See Fig. 11)
The throttle control is located on the engine. Always operate the snow thrower with the engine at full throttle. Full throttle
offers the best snow thrower performance.
TO CONTROL SNOW DISCHARGE (See Fig. 13)
WARNING: Snow throwers have ex posed rotating parts, which can cause severe injury from contact, or from ma terial thrown from the discharge chute.
A
A
The DIRECTION in which snow is to bethrown is controiied by the discharge chute controi iever,
To change the discharge chute position, press down ward on discharge chute controi iever and move iever
ieft or right untii chute is in desired position. Be sure iever springs back and iocks into desired position.
The DISTANCE that snow is thrown is controiied by the position of the chute defiector. Set the defiector iow to throw snow a short distance; set the defiector higher to throw snow farther,
Press downward on chute defiector controi iever and
move ieverforward to iowerthe defiector and decrease the distance. Move iever back to raise the defiector and increase the distance. Be sure iever springs back and iocks into desired position.
Keep the area of operation clear of all persons, small children and pets at all times Including startup.
WARNING: If the discharge chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the chute and/or auger.
FIG. 11
TO USE CHOKE CONTROL (See Fig. 12)
The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not use to start a warm engine,
• To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage.
TO THROW SNOW (See Fig. 14) The auger rotation is controiied by the auger controi iever
iocated on the right side handle,
• Squeeze auger control lever to handle to engage the auger and throw snow.
Release the auger control lever to stop throwing snow.
11
OPERATION
USING THE CLEAN-OUT TOOL (See Fig. 15)
In certain snow conditions, the discharge chute may be come ciogged with ice and snow. Use the ciean-out tooi to disiodge this biockage.
When cleaning, repairing, or Inspecting, make certain all controls are disengaged and the au­ger/lmpellerandall moving parts have stopped.
Disconnect the spark plug wire and keep the
wire away from the spark plug to prevent ac cidental starting.
Release the auger control lever and shut off the engine,
Remove the clean-outtool from it's mounting clip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
After the packed snow has been dislodged, return the clean out tool to it's mounting clip by pushing it into the clip,
Make sure the discharge chute is pointed in a safe direc
tion (no vehicles, buildings, people, or other objects are
in the direction ofdischarge) before restarting the engine,
Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous ing and the discharge chute.
• Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower,
NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process.
TO MOVE FORWARD AND BACKWARD (See Fig. 16) SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle,
Squeeze traction drive control I ever to handle to engage the drive system,
Release traction drive control lever to stop the forward or reverse movement of the snow thrower,
SPEED and DIRECTION are controlled by the drive speed control lever,
Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac
tion drive control lever. Be sure lever springs back and
locks into desired position,
POWER STEERING OPERATION (See Fig. 17) Steering triggers are used to assist in steering your
snow thrower. The triggers are located on the underside of each handle. When a trigger is squeezed, it disen gages the drive wheel on that side of snow thrower and allows it to turn in that direction,
To turn left - squeeze left side trigger,
To turn right - squeeze right side trigger.
CAUTION: Do not move speed control lever when traction drive control lever Is engaged.
Damage to the snow thrower can result.
12
OPERATION
TO ADJUST SKID PLATES (See Fig. 18)
NOTE: The wrench provided in your parts bag may be used to adjust the skid piates.
Skid piates are iocated on each side of the auger housing and adjust the ciearance between the scraper bar and the ground surface. Adjust skid piates eveniy to proper height
for current surface conditions. For removai of snow in
normai conditions, such as a paved driveway or sidewaik, piace skid piates in the highest position (iowest scraper
ciearance) to give a 1/8" ciearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven,
NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower,
• If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position,
1, Shut off engine and wait for all moving parts to stop,
2, Adjust skid plates by loosening the hex nuts, then mov
ing skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
FIG. 18
SCRAPER BAR (See Fig. 18)
The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement.
Replace a damaged or worn scraper bar.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 19)
The engine on your snow thrower has been shipped, from the factory, already filled with oil,
1, Check engine oil with snow thrower on level ground,
2, Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL’ mark on dipstick is reached. Do not overfill,
To change engine oil, see “TO CHANGE ENGINE OIL’ in the Maintenance section of this manual,
ADD GASOLINE (See Fig. 19)
Fill fuel tank to bottom of tank filler neck. Do not over
fill, Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
A
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract mois ture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while In storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let It run untllthefuel lines and carburetor are empty. Use
fresh fuel next season. See Storage Instructions for additional Information. Never use engine or carburetor cleaner products In the fuel tank or
permanent damage may occur.
CHOKE CONTROL
near an open flame.
ENGINE OIL FILL CAP / DIPSTICK
GASOLINE
FILLER CAP
STARTER
BUTTON
PRIMER
SAFETY IGNITION KEY
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
13
THROTTLE
FIG. 19
ON / OFF SWITCH
RECOIL
STARTER
HANDLE
OPERATION
TO START ENGINE
Your snow thrower engine is equipped with both a 120 Voit A.C, eiectric starter and a recoii starter. The eiectric starter
is equipped with a three-wire power cord and piug and is designed to operate on 120 Voit A.C, househoid current,
• Be sure your house is a 120 Voit A.C, three-wire grounded system. If you are uncertain, consuit a iicensed eiectrician.
WARNING: Do not use the electric starter if your house Is not a 120 Volt A.C. three-wire grounded system. Seri
A
COLD START - ELECTRIC STARTER
1, Insert safety ignition key (tied to recoil start cord) into
ignition siot untii it ciicks, DO NOT turn the key. Keep the extra safety ignition key in a safe piace,
2, Piace throttie controi in “FAST” position, 3, Piace ON / OFF switch in “ON” position, 4, Rotate choke controi to “FULL position, 5, Connect the power cord to the engine, 6, Piug the other end of the power cord into a three-hoie
grounded 120 Voit A.C, receptacie,
NOTE: Do not use primer when starting engine with the eiectric starter,
7, Push starter button untii engine starts, IMPORTANT: Do not crank engine more than five continu
ous seconds between each time you try to start. Wait 5 to
10 seconds between each attempt,
8, When the engine starts, reiease the starter button and
siowiy move the choke controi to the “OFF” position,
9, Disconnect the power cord from the receptacie first,
then from the engine,
Aiiow the engine to warm up for a few minutes. Engine wiii
not deveiop fuii power untii it has reached normai operat ing temperature,
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke controi in the
“OFF” position, COLD START - RECOIL STARTER
1, Insert safety ignition key (tied to recoii start cord) into
ignition siot untii it ciicks, DO NOT turn the key. Keep the extra safety ignition key in a safe piace,
2, Piace throttie controi in “FAST” position, 3, Piace ON / OFF switch in “ON” position, 4, Rotate choke controi to “FULL position, 5, Push the primer four (4) times if the temperature is
beiow 15°F or two (2) times if temperature is between
15° and 50°F, If temperature is above 50°F, priming is
not necessary,
NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes before attempting to start and DO NOT push the primer.
ous personal injury or damage to your snow thrower could result.
6, Puii recoil starter handle quickly. Do not allow starter
rope to snap back,
7, When the enginestarts, release the recoil starter handle
and slowly move the choke control to the “OFF” posi tion,
Aiiow the engine to warm up for a few minutes. Engine wiii not deveiop fuii power untii it has reached normai operat ing temperature,
WARM START - RECOIL STARTER Follow the steps above, keeping the choke in the “OFF”
position, DO NOT push the primer,
BEFORE STOPPING
Run the engine for a few minutes to heip dry off any mois ture on the engine,
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine, proceed as foiiows:
1, Grasp the recoii starter handle and slowly pull as much
rope out of the starter as possible,
2, Release the recoil starter handle and let it snap back
against the starter.
If the engine stiii faiis to start, repeat the above steps or use the eiectric starter,
SNOW THROWING TIPS
Aiways operate the snow thrower with the engine at fuii throttie, Fuii throttie offers the best performance.
Go siowerin deep, freezing or heavy wet snow. Use the drive speed controi, NOT the throttie, to adjust speed.
It is easier and more efficient to remove snow imme-
diateiy after it faiis. The best time to remove snow is the eariy morning. At
this time the snow is usuaiiy dry and has not been ex posed to the direct sun and warming temperatures,
Siightiy overiap each successive path to ensure aii snow wiii be removed.
Throw snow downwind whenever possibie. Adjust the skid piates to proper height for current snow
conditions. See “TO ADJUST SKID PLATES” in this section of this manuai.
For extremeiy heavy snow, reduce the width of snow removai by overiapping previous path and moving siowiy.
Keep engine ciean and ciear of snow during use. This wiii heip air flow and extend engine iife.
After snow-throwing is compieted, aiiow engine to run for a few minutes to meit snow and ice off the engine,
Ciean the entire snow thrower thoroughiy after each use and wipe dry so it is ready for next use.
WARNING: Do not operate snow thrower if weather conditions Impair visibility. Throwing snow during a
A
heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.
14
MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
T
Check for Loose Fasteners
R
Clean / Inspect Snow Thrower
O
w
Check / Replace V-Belts
E
Lubrication Chart
R
Check Engine Oil Level
E
Change Engine Oil
N
G
Inspect Muffler
I
N
Check / Replace Spark Plug
E
Empty Fuel Tank
GENERAL RECOMMENDATIONS
The warranty on this snow thrower does not cover items
that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,
Once a year, you should replace the spark plug and check belts for wear, A new spark plug will help your engine run better and last longer,
Follow the maintenance schedule in this manual,
NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator,
LUBRICATION CHART
® SAE 5W-30 Motor Oil (2) See “ENGINE
In Maintenance section
(3) General
Purpose
Grease
BEFORE EACH USE
1, Oheck engine oil level, 2, Oheck for loose fasteners, 3, Oheck controls to be sure they are functioning properly,
LUBRICATION
Keep your snow thrower well lubricated
(See “LUBRIOATION OH ART”),
SNOW THROWER
Always observe the safety rules when performing any
maintenance,
TIRES
Maintain proper air pressure in both tires (14-17 RS,I,),
Keep tiresfreeofgasoline and oil, which can harm rubber, NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
@ Auger grease fittings Engine oil
BELTS
Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear, (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).
The belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts availablefrom your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.
15
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