Craftsman 944.511591 User Manual

Page 1
Instruction Manual
ICRAFTSMAN°I
BRUSHCU'I-FER A'I-FACHMENT
Model No.
O944.511591
NOT DESIGNED FOR USE
WITH ELECTRIC POWERHEADS
Safety
Operation
Maintenance
Parts List
_ ANGER:
545001413 2/14/05
Read and follow all Safety Rules and Operating Instructions before first use of this product.
Sears Canada, Inc., Toronto, Ontario M5B 2B8
Page 2
Warranty Statement 2 Maintenance 10 Identification of Symbols 2 Service & Adjustments 10
Safety Rules 2 Storage 11 Assembly 5 Parts List Center Section
Operation 7 Parts and Ordering Back Cover
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN ® BRUSHCUTTER
ATTACHMENT
For two (2) years from the date of purchase, Sears Canada, Inc., will repair or replace free of charge, at Sears option, parts which are defective as a result of material or workmanship.
COMMERCIAL OR RENTAL USE: Warranty on Brushcutter Attachment will be 90 days from the date of purchase if
used for commercial or rental purposes. This warranty excludes expendable parts that become worn during normal use. Warranty service is available by returning the Brushcutter Attachment to the nearest
Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada.
This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial
legislation. Furthermore, some provinces do NOT allow limitations on how long an implied warranty will last, so the above limitations may not apply to you.
Sears Canada, inc., Toronto, Ontario MSB 2B8
DANGER! This brushcutter
canbe dangerous!Careless or improperuse can cause seriousor even fatal injury.
_WARNING: When using garden- ing appliances, basic safety precau-
tions should always be followed to re- duce the risk of fire and serious injury.
Read and follow all instructions. Fail- ure to do so can result in serious injury.
Ai_ DANGER: This power tool can be dangerous! This unit can cause seri-
ous injury including amputation or blindness to the operator and others.
The warnings and safety instructions in this manual must be followed to pro-
vide reasonable safety and efficiency in using the unit. The operator is re- sponsible for following the warnings
Always wear appropriate ear protection, eye protection and
head protection.
and instructions in this manual and on
the unit. Read the entire instruction
manual before assembling and using
the unit! Restrict the use of this unit to
persons who read, understand, and
follow the warnings and instructions in this manual and on the unit. Never al-
low children to operate this unit.
OPERATORS SAFETY INFORMATION
MANUAL QN THE UNIT
_k DANGER: Never use flailing de- vices.
2
Page 3
DANGER:Bladecanthrustvio-
lentlyawayfrommaterialitdoesnot cut.Bladethrustcancauseamputa-
tionofarmsorlegs.Keeppeopleand animals50feet(15meters)away.
_ WARNING:Bladecanthrowob- jectsviolently.Youcanbeblindedor injured.Weareyeandlegprotection.
ALWAYSWEAR
Eye
Protection Thrown
II Leg
I I Guards
_ Boots
_WARNING: Hazard zone for thrown objects. Blade can throw ob-
jects violently. Others can be blinded or injured. Keep people and animals 50 feet (15 meters) away.
Hazard Zone
WARNING: The blade continues
to spin after throttle is released or engine is turned off. The coasting blade can throw objects or seriously cut you if acci-
dentally touched. Stop the blade by con- tacting the left hand side of coasting blade with material already cut.
bSIt°PeCb);stionngact ._
with cut matefi_l_
OPERATOR SAFETY
Dress properly. Always wear safety glasses or similar eye protection
when operating, or performing main- tenance on your unit (safety glasses
are available). Eye protection should
be marked Z87.
Always wear face or dust mask if op- eration is dusty.
Always wear heavy, long pants, long sleeves, boots, and gloves. Wearing
safety leg guards is recommended.
Always wear foot protection. Do not go barefoot or wear sandals.
Secure hair above shoulder length.
Secure or remove loose clothing and
jewelry or clothing with loosely hang-
ing ties, straps, tassels, etc. They
can be caught in moving parts.
Being fully covered also helps protect you from debris and pieces of toxic
plants thrown by spinning blade.
Stay Alert. Do not operate unit when you are tired, ill, upset or under influ-
ence of alcohol, drugs, or medica- tion. Watch what you are doing; use common sense.
Wear hearing protection.
Never start or run the engine inside a closed room or building. Breathing
exhaust fumes can kill.
Keep handles free of oil and fuel.
Always use the handlebar and a
properly adjusted shoulder strap
when using brushcutter attachment
(see ASSEMBLY).
UNIT/MAINTENANCE SAFETY
,_WARNING: Disconnect power-
head spark plug before performing maintenance.
Look for and replace damaged or
loose parts before each use. Look
for and repair fuel leaks before use.
Keep unit in good working condition.
Throw away blades that are bent, warped, cracked, broken, or dam-
aged in any other way. Replace any
parts that are cracked, chipped, bro-
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ken,ordamagedinanyotherway beforeusingtheunit.
Maintaintheunitaccordingtorecom- mendedprocedures.Keeptheblade
sharp.Neveruseflailingdevices, wire,rope,string,etc.
Useonlyspecifiedblade;makesure itisproperlyinstalledandsecurely
fastened.
Neverstartenginewithclutchshroud removed.Theclutchcanflyoffand
causeseriousinjury.
Besurebladestopsturningwhen engineidles.
Makecarburetoradjustmentswith thelowerendsupportedtoprevent
thebladefromcontactinganyobject. Holdtheunitbyhand;donotusethe
shoulderstrapforsupport.
Keepothersawaywhenmakingcar- buretoradjustments.
UseonlyrecommendedCraftsman accessoriesandreplacementparts.
Haveallmaintenanceandservice notexplainedinthismanualper-
formedbyaSearsServiceCentre.
FUEL SAFETY
Mix and pour fuel outdoors.
Keep away from sparks or flames.
Use a container approved for fuel.
Do not smoke or allow smoking near fuel or the unit or while using the unit.
Avoid spilling fuel or oil. Wipe up all fuel spills before starting engine.
Move at least 10 feet (3 meters) away from fueling site before starting engine.
Stop engine and allow it to cool be- fore removing fuel cap.
Remove fuel cap slowly.
CUTTING SAFETY
_i WARNING: Inspect the area to be cut before each use. Remove ob-
jects (rocks, broken glass, nails, wire, string, etc.) which can be thrown or be- come entangled in the blade.
Keep others including children, ani- mals, bystanders, and helpers at least
50 feet (15 meters) away. Stop the en- gine immediately if you are ap-
proached.
Always keep engine on the right- hand side of your body.
Hold the unit firmly with both hands.
Keep firm footing and balance. Do not overreach.
Keep blade below waist level.
Do not raise powerhead engine above
your waist.
Keep all parts of your body away
from blade and muffler.
Cut from your left to your right.
Use only in daylight or good artificial light.
Use only for jobs explained in this manual.
TRANSPORTING AND STORAGE
Stop the powerhead engine before
carrying unit.
Keep muffler away from your body.
Allow engine to cool and secure unit before storing or transporting it in a
vehicle.
Empty the fuel tank before storing or
transporting the unit. Use up fuel left
in the carburetor by starting the en-
gine and letting it run until it stops.
Store unit and fuel in an area where
fuel vapors cannot reach sparks or open flames from water heaters, elec-
tric motors or switches, furnaces, etc.
Store unit so the blade cannot acci-
dentally cause injury.
Store unit indoors, out of reach of
children.
SPECIAL NOTICE: Exposure to vibra-
tions through prolonged use of gasoline
powered hand tools could cause blood
vessel or nerve damage in the fingers,
hands, and joints of people prone to cir- culation disorders or abnormal swellings.
Prolonged use in cold weather has been linked to blood vessel damage in other-
wise healthy people. If symptoms occur
such as numbness, pain, loss of strength, change in skin color or texture, or loss of feeling in the fingers, hands, or
joints, discontinue the use of this tool
and seek medical attention. An anti-
vibration system does not guarantee the
avoidance of these problems. Users
who operate power tools on a continual
and regular basis must monitor closely
their physical condition and the condition
of this tool.
SAVE THESE INSTRUCTIONS
Page 5
CARTONCONTENTS Checkcartoncontentsagainstthefol-
lowinglist.
Model0944.511591
Brushcutterattachment
Handlebar
Handlebarmountingbracketfor1" (2.5cm)shaft
Handlebarmountingbracketfor7/8" (2.2cm)shaft
Bracketcover(2)
Shoulderstrap
Uppershoulderstrapclamp
Lowershoulderstrapclamp(with spacertabs)
Handlebarbracketscrews(4)
Shoulderstrapclampscrews(2)
AttachmentHanger
HexWrench
Examinepartsfordamage.Donotuse
damagedparts.
NOTE:Ifyouneedassistanceorfind thatpartsaremissingordamaged,con- tactyourSearsServiceCentre.
ASSEMBLY
WARNING:Ifreceivedassembled,
repeatallstepstoensureyourunitis properlyassembledandallfasteners aresecure.
Ahexwrench(provided)isrequired
forassembly.
INSTALLINGBRUSHCUTTER AT-
TACHMENT CAUTION: When removing or instal-
ling attachments, place the unit on a flat surface for stability.
1. Loosen the coupler by turning the knob counterclockwise=
Coupler
_OOSEN
5. Before using the unit, tighten the knob securely by turning clock-
wise.
Coupler Pnmary Hole
"\ / Guide Recess
!er oe ino
SP_ff RBe_ttaseAttL°_erent
£k
,ram,WARNING: Make sure the lock-
ing/release button is locked in the pri- mary hole and the knob is securely
tightened before operating the unit.
HANDLEBAR ASSEMBLY
_lJ DANGER: RISK OF CUT. To avoid
serious injury, the barrier portion of the handlebar must be installed as shown
on the upper shaft of the powerbead to provide a barrier between operator and
the spinning blade. Attach handlebar
mounting bracket above arrow on
safety warning decal on the upper
shaft (powerhead end of unit). Ensure handlebar is positioned on
mounting bracket at the end of the ar- row on the handlebar decal.
NOTE: Two mounting brackets are in- cluded with this attachment. Both brack-
ets are provided to adapt this attach- ment for use with powerheads that have either a 1" (2.5 cm) diameter or a 7/8"
(2.2 cm) diameter upper shaft. The cor- rect bracket must be used to ensure that
the handlebar is mounted securely to the upper shaft before use.
Handlebar _ _ Screw
TIGHTEN Knob
2. Remove the shaft cap from the brushcutter attachment (if present).
3. Position locking/release button of attachment into guide recess of coupler.
4. Push the attachment into the cou- pler until the locking/release button
snaps into the primary hole.
ou2tito
J
Place the mounting bracket over the upper shaft above the arrow on the safety label. Be sure to use
the correct mounting bracket for either the 1" (2.5 cm) or 7/8" (2.2 cm) diameter upper shaft.
Page 6
2. Positiononeofthebracketcovers undertheuppershaftandalignthe
mountingbracketandthebracket
coverscrewholes.Inserttwo screwsintothescrewholes.
3. Securethemountingbracketby tighteningthescrewswiththehex
wrench.
4. Locatethedecalonthehandlebar. Thisdecalincludesanarrow.Posi- tionthehandlebarwiththemount-
ingbracketattheendofthearrow.
5. Positionthesecondbracketcover overthehandlebar.Alignthemount-
ingbracketandthebracketcover screwholes.Againmakesurethe
handlebarisattheendofthearrow.
6. Inserttwoscrewsandhandtighten only.Besurethehandlebaris
installedcorrectly;then,tighteneach screwsecurelywiththehexwrench.
SHOULDER STRAP ASSEMBLY
WARNING: Proper shoulder strap
and handlebar adjustments are required before use. The shoulder strap clamp
must be installed as shown above the handlebar on the upper shaft (power-
head end of unit). NOTE: The lower shoulder strap
clamp has two spacer tabs attached. These tabs are provided to adapt this
attachment for use with powerheads that have a 1" diameter upper shaft
(the shoulder strap clamp will not tight- en down securely on the 1" diameter upper shaft without using these spacer tabs). The tabs must be broken off
completely before use and placed over the screw holes on the lower shoulder
strap clamp. These tabs are not need- ed for powerheads with a 7/8" upper
shaft.
LOWER SHOULDER STRAP CLAMP
41;_L-_,_- Spacer Tabs
positioned for use
on 1" diameter
1,
Place the upper shoulder strap
clamp over the upper shaft above the handlebar.
2.
Position the lower shoulder strap
clamp under the upper shaft and align the upper and lower clamp screw holes (use spacer tabs be-
tween upper and lower clamps if
necessary to secure clamp, i.e. for 1" diameter upper shaft).
Upper Shoulder
Clamp
POWERHEAD END
Lower Shoulder END Strap Clamp
3. Insert two screws into the screw holes.
4. Secure shoulder strap clamp by
tightening screws with the hex wrench.
5. Insert your right arm and head through the shoulder strap and al-
low it to rest on your left shoulder. Make sure the danger sign is on
your back and the hook is to the
right side of your waist.
NOTE: A one-half twist is built in the shoulder strap to allow the strap to rest
flat on the shoulder.
6. Adjust the strap, allowing the hook to be about 6 inches below the
waist.
7. Fasten the strap hook to the upper clamp and lift the tool to the oper-
ating position.
8. Try on shoulder strap and adjust for fit and balance before starting the
engine or beginning a cutting opera- tion.
NOTE: It may be necessary to relocate the shoulder strap clamp on
the shaft for proper balancing of unit.
l ATTACHMENT
Screws
upper shaft
Page 7
HARNESS
ADJUSTMENT
FOR BALANCE
30i
6 inches below 4 - 12 waist inches
above ground
KNOW YOUR BRUSHCUTTER ATTACHMENT
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR BRUSHCUTTER ATTACHMENT. Compare the illustrations with your unit to familiar-
ize yourself with the location of various controls and adjustments. Save this manual for future reference.
Hanger j
Blade Shield__ Blade
BLADE
The BLADE is designed for cutting grass, weeds, and brush up to 1/2 inch (1 cm)
in diameter.
OPERATING THE COUPLER Your powerhead is equipped with a
coupler which enables optional attach- ments to be installed. The optional at-
tachments are:
Edger ............... 71-51157
Cultivator ............ 71-51158
Blower .............. 71-51160
Pruner .............. 71-51161
_k WARNING: Always disconnect powerhead spark plug before remov-
ing or installing attachments.
BLADE SHIELD
The BLADE SHIELD provides protection from the spinning blade.
REMOVING ATTACHMENT
CAUTION: When removing or instal- ling attachments, place the powerhead
and attachment on a flat surface for stability.
1. Loosen the coupler by turning the
knob counterclockwise.
Page 8
Upper Shaft
Coupler
Lower \
Attachment
TIGHTEN Knob
2= Press and hold the locking/release
button.
Locking/Release Button
Lower Attachment
LOOSEN
3= While securely holding the upper
shaft, pull the attachment straight out of the coupler.
INSTALLING ATTACHMENT
1= Remove the shaft cap from the at-
tachment (if present) and discard.
2= Position locking/release button of
attachment into guide recess of upper shaft coupler.
Coupler Primary Hole
Upper Locking/ Attachment
Shaft Release
Guide Recess
Button
3= Push the attachment into the cou-
pler until the locking/release button snaps into the primary hole.
4= Before using the unit, tighten the
knob securely by turning clock- wise.
INSTALLING ATTACHMENT
HANGER
An attachment hanger is provided for storage when attachment is not in use.
To install hanger on attachment:
1= Remove the shaft cap from the at-
tachment (if present) and discard.
2= Press and hold the locking/release
button.
3= Push hanger onto the attachment
until the locking/release button snaps into the hole.
OPERATING POSITION
ALWAYS WEAR:
Eye Protection
Heavy, Lonc
Boots
NOTE: This brushcutter attachment is not designed for use with electric pow-
erheads.
When operating unit with brushcutter
attachment, clip shoulder strap onto upper shoulder strap clamp, stand as
shown and check for the following:
Wear eye protection and heavy
clothing.
Keep arms extended with right hand
holding the trigger handle of power- head.
Keep left arm extended with left hand
holding the handlebar.
Keep unit below waist level.
Shoulder strap pad should be cen-
tered on your left shoulder and dan- ger sign centered on your back.
Maintain full weight of tool on left
shoulder.
Without bending over, keep the blade
near and parallel to the ground and not crowded into material being cut=
OPERATING INSTRUCTIONS FOR
BRUSHCUTTER ATTACHMENT
Blade Thrust is a reaction that only
occurs when using a bladed unit. This
reaction can cause serious injury such
as amputation. Carefully study this section. It is important that you under-
stand what causes blade thrust, how you can reduce the chance of its oc-
curring, and how you can remain in control of unit if blade thrust occurs.
WHAT CAUSES BLADE THRUST -
Blade Thrust can occur when spin- ning blade contacts an object that it
does not cut. This contact causes
blade to stop for an instant and then
suddenly move or "thrust" away from object that was hit. The "thrusting" re-
action can be violent enough to cause operator to be propelled in any direc-
tion and lose control of unit. The un- controlled unit can cause serious injury
if blade contacts operator or others.
Page 9
WHEN BLADE THRUST OCCURS
- Blade Thrust can occur without warning if the blade snags, stalls, or
binds. This is more likely to occur in areas where it is difficult to see the
material being cut. By using the unit properly, the occurrence of blade
thrust will be reduced and the opera- tor will be less likely to lose control.
Cut only grass, weeds, and woody brush up to 1/2 inch (1 cm) in diameter
with weed blade. Do not let blade con- tact material it cannot cut such as
stumps, rocks, fences, metal, etc., or clusters of hard, woody brush with a
diameter greater than 1/2 inch (1 cm).
Use a sharp blade. A dull blade is more likely to snag and thrust.
Cut only at full throttle. The blade will have maximum cutting power and is
less likely to bind or stall.
"Feed" the blade deliberately and not too rapidly. The blade can thrust
away if it is fed too rapidly.
Cut only from your left to your right. Swinging unit in the same direction as blade spin increases cutting action.
Use the shoulder strap and keep a firm grip on the unit with both hands.
A properly adjusted shoulder strap will support the weight of the unit,
freeing your arms and hands to con- trol and guide the cutting motion.
Keep feet comfortably spread apart and braced for a possible sudden,
rapid thrust of unit. Do not overreach. Keep firm footing and balance.
Keep blade below waist level. It will be easier to maintain control of unit.
Do not raise the engine above your
waist as the blade can come danger- ously close to your body.
Do not swing the unit with such force
that you are in danger of losing your
balance.
Bring the powerhead engine to cutting
speed before entering the material to
be cut. If the blade does not turn when you
squeeze the throttle trigger of the pow- erhead, make sure the attachment is
fully inserted into the coupler. Always release the throttle trigger and
allow powerhead engine to return to idle speed when not cutting. The blade
should not turn while the engine is run-
ning at idle. If the blade turns at idle, do not use your unit. Refer to the CAR-
BURETOR ADJUSTMENT section of the powerhead manual or contact your
Sears Service Centre.
Maintain good firm footing while us- ing the unit. Do this by planting feet
firmly in a comfortable apart position.
Cut while swinging the upper part of
your body from left to right.
As you move forward to the next
area to cut, be sure to maintain your
balance, and footing.
RECOMMENDED CUTTING POSITION
Cut using the 2 _t'l___q_.,._,,}2 o'ctock to 4 o'clock V't'f'_/,'
position ofthe f !1 _4 o'clock blade
o'clock
"IV
_, WARNING: The operator or others
must not try to clear away cut material
with the engine running or the blade turning to avoid serious injury. Stop en-
gine and blade before removing materi- als wrapped around blade or shaft.
Page 10
MAINTENANCE SCHEDULE
_l WARNING: Always stop unit and disconnect spark plug wire before
performing maintenance.
CARE AND MAINTENANCE TASK
Check for loose fasteners and parts Check for damaged or worn parts
Inspect and clean unit and decals
Check or replace blade
GENERAL RECOMMEN DATIONS The warranty on this attachment does
not cover items that have been sub- jected to operator abuse or negli- gence. To receive full value from the
warranty, the operator must maintain the brushcutter attachment as instruct-
ed in this manual. CHECK FOR LOOSE
FASTENERS AND PARTS
Blade nut
Fasteners CHECK FOR DAMAGED OR WORN PARTS
Contact Sears Service Centre for re- placement of damaged or worn parts,
Blade Shield - Discontinue use of brushcutter attachment if shield is
damaged.
INSPECT AND CLEAN UNIT AND DECALS
After each use, inspect complete unit for loose or damaged parts. Clean the
WHEN TO PERFORM Before each use Before each use
After each use
Every 5 hours of operation
BLADE MAINTENANCE
,_ WARNING: The blade will contin-
ue to spin after the engine stops or af-
ter the throttle trigger has been re-
leased. To avoid serious injury, make sure the blade has stopped coasting and disconnect the spark plug before
performing work on the blade.
A
A_'WARNING: Always replace a
blade that is bent, warped, cracked, broken, or damaged in any other way.
Never attempt to straighten and reuse a damaged blade. Use only specified
replacement blade. Wear protective gloves when handling or performing maintenance on the blade to help
avoid injury.
Check blade for flatness periodically. Lay the blade on a flat surface to in-
spect for flatness. Throw away a
blade that is not flat.
unit and decals using a damp cloth with a mild detergent,
Wipe off unit with a clean dry cloth.
BLADE REPLACEMENT
_ WARNING: The blade will contin- ue to spin after the engine stops or af-
ter the throttle trigger has been re- leased. To avoid serious injury, make
sure the blade has stopped coasting and disconnect the spark plug before performing work on the blade.
WARNING: Wear protective
gloves when handling or performing maintenance on the blade to avoid
injury. The blade is sharp and can cut you even when it is not moving.
1. To remove the blade, align hole in the dust cup with the hole in the
side of the gearbox by rotating the blade.
2. Insert a small screwdriver into aligned holes. This will keep the
shaft from turning while loosening the blade nut.
Screwdriver _
3. While holding the screwdriver in position, remove blade nut by turn-
ing clockwise as you are facing the nut.
10
Page 11
4,
Remove both washers and the blade from the blade shaft. Leave the dust cup on the gearbox.
5.
Install new blade and retaining washer onto the threaded shaft ex-
tending from the gearbox (blade must be between the dust cup and
the retaining washer). Make sure the raised part of the retaining
washer is facing the gearbox, and the raised area fits into the hole in
the center of the blade.
Gearbox
Shield
Dust Cup
6. Place the cupped washer onto the shaft. Make sure the cupped side
of the washer is toward the blade.
7. Install blade nut by threading onto the shaft counterclockwise as you
are facing the nut.
NOTE: Make sure all parts are in place as illustrated, and the blade is
sandwiched between the dust cup and
the retaining washer. There should be
no space between the blade and the dust cup or the retaining washer.
8. Tighten blade nut firmly with a wrench while holding screwdriver
in position.
9. Remove the screwdriver.
10. Turn blade by hand. If the blade
binds against the shield, or ap- pears to be uneven, the blade is
not centered, and you must rein-
stall.
Retaining
de
Washer _ _
Cupped
Washer
_"= Nut
A
_, WARNING: Perform the following steps after each use:
Allow attachment and gearbox to cool before storing or transporting.
Store attachment with blade shield in place. Position attachment so that
any sharp object cannot accidentally cause injury.
Store the attachment in a dry, well ventilated area out of the reach of
children.
SEASONAL STORAGE
Prepare attachment for storage at end
of season or if it will not be used for 30 days or more.
If your brushcutter attachment is to be
stored for a period of time:
Clean the entire attachment.
Inspect the blade shield area and clean any dirt, grass, leaves, or de-
bris that has collected. Inspect the blade and blade shield; replace a blade that is bent, warped, cracked,
broken or damaged in any other way.
Lightly oil external metal surfaces.
Apply a coating of oil to the entire surface of the blade; wrap it in heavy
paper or cloth.
Check entire attachment for loose screws or nuts. Replace any dam-
aged, worn or broken parts.
At the beginning of the next season,
use only fresh fuel having the proper
gasoline to oil ratio.
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