Craftsman 944.363420 Owner's Manual

584142127 Rev. 6 06.26.14 BY Printed in U.S.A.
Model No.
944.363420
CAUTION:
Read and follow all Safety Rules and In struc tions before operating this equipment
Owner’s Manual
ROTARY LAWN MOWER
725 Series Briggs & Stratton Engine Power-Propelled 22" Multi-Cut
Sears Canada, Inc., Toronto, Ontario M5B 2B8
2
Safety Rules ......................................... 2-3
Warranty ............................................... 4-5
Product Spec i fi ca tions ........................... 5
Assembly/Pre-Operation ......................... 6
Operation ............................................ 7-11
Maintenance Schedule .......................... 12
Maintenance ..................................... 12-15
Service and Adjustments .................. 16-18
Storage ............................................. 19-20
Troubleshooting ................................ 20-21
Repair Parts ...................................... 22-31
Sears Service ..........................Back Cover
TABLE OF CONTENTS
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Look for this symbol to point out im por­ tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci­ den tal starting when setting up, trans port­ ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not come in contact with plug.
CAUTION: Muffl er and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
I. CHILDREN
WARNING: CHILDREN CAN
BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.
The American Academy of Pediatrics rec­ommends that children be a minimum of 12 year of age before operating a pedes­trian controlled lawn mower and a mini­mum of 16 years of age before operating a riding lawn mower. Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area
and under the watchful care of a re spon-
si ble adult other than the operator.
• Be alert and turn machine off if chil dren
enter the area.
• Before and while walking back wards,
look behind and down for small chil dren.
• Never allow children to operate the
machine.
II. GENERAL OPERATION
• Read, understand, and follow all in struc tions on the machine and in the manual(s) before starting. Be thor ough ly familiar with the controls and the proper use of the machine before starting.
• Do not put hands or feet near or under rotating parts. Keep clear of the dis­ charge opening at all times.
• Only allow responsible individuals, who are familiar with the in struc tions, to oper­ate the machine.
• Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade. Stay behind the handle when the engine (motor) is running.
• Be sure the area is clear of other people before mowing. Stop ma chine if anyone enters the area.
• Do not operate machine bare footed or while wearing sandals. Al ways wear substantial footwear with good ankle support while mowing.
• Do not pull mower backwards unless absolutely nec es sary. Always look down and behind before and while moving backwards.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richo­chet back toward the operator. Stop blade when crossing gravel surfaces.
• Do not operate the mower without proper guards, plates, grass catcher or oth er safety protective devices in place.
• See manufacturer’s instructions for prop­er operation and installation of accesso­ries. Only use accessories approved by the manufacturer.
• Stop the blade(s) when crossing grav el drives, walks, or roads.
• Never leave a running machine unattended.
• Stop the engine (motor) and wait until the blade comes to a complete stop before clean ing the machine, removing the grass catcher, or unclogging the discharge chute.
• Mow only in daylight or good artifi cial light.
31
MODEL NUMBER 128M02-0006-F1
BRIGGS & STRATTON 4-CYCLE ENGINE
KEY PART NO. NO. DESCRIPTION
306 790836 Shield-Cylinder 307 690345 Screw (Cylinder Shield) 332 690662 Nut (Flywheel) 333 590455 Armature-Magneto 334 691061 Screw (Magneto Armature) 337 591910 Plug-Spark 356 692390 Wire-Stop 358 590508 Gasket Set-Engine 362 793351 Shield-Spark Plug 365 691688 Screw (Carburetor) 404 690272 Washer (Governor Crank) 425 690670 Screw (Air Cleaner Cover) 443 692523 Screw (Air Cleaner Primer Base) 445 491588s Filter-Air Cleaner Cartridge 455 791960 Cup-Flywheel 456 692299 Plate-Pawl Friction 459 281505s Pawl-Ratchet 505 691251 Nut (Governor Control Lever) 523 499621 Dipstick 524 692296 Seal- Dipstick Tube 525 495265 Tube-Dipstick 562 691119 Bolt (Governor Control Lever) 584 697734 Cover-Breather Passage 585 691879 Gasket-Breather Passage 592 690800 Nut (Rewind Starter) 597 691696 Screw (Pawl Friction Plate) 601 791850 Clamp-Hose (Green) 608 497680 Starter-Rewind 613 790833 Screw (Muffl er) 615 690340 Retainer-Governor Shaft 616 698801 Crank-Governor 617 270344s Seal-O Ring (Intake Manifold) 621 692310 Switch-Stop (Brake) 633 691321 Seal-Choke / Throttle Shaft (Throttle Shaft) 633A 693867 Seal-Choke / Throttle Shaft (Choke Shaft) 684 690345 Screw (Breather Passage Cover) 689 691855 Spring-Friction 718 690959 Pin-Locating 725 590460 Shield-Heat
KEY PART NO. NO. DESCRIPTION
741 797521 Gear-Timing 745 691648 Screw (Brake) 842 691031 Seal-O Ring (Dipstick Tube) 847 692047 Dipstick / Tube Assembly 851 493880s Terminal-Spark Plug 868 590410 Seal-Valve 869 691155 Seat-Valve (Intake) 870 690380 Seat-Valve (Exhaust) 871 590409 Bushing-Valve Guide 883 691881 Gasket-Exhaust 922 692135 Spring-Brake 923 796136 Brake 957 591003 Cap-Fuel Tank 966 795259 Base-Air Cleaner Primer 968 692298 Cover-Air Cleaner 972 590490 Tank-Fuel 975 796611 Bowl-Fuel 1036 - - - Label-Emissions (Available from any Briggs & Stratton Authorized Dealer) 1058 380567TRI Operator’s Manual 1059 692311 Kit-Screw/Washer (Fuel Tank) 1095 590507 Gasket Set-Valve 1210 498144 Pulley / Spring Assembly (Pulley) 1211 498144 Pulley / Spring Assembly (Spring) 1329 N/A Replacement Engine (Not Available at this Printing) 1330 270962 Repair Manual 1386 790848 Vane-Air 1387 790849 Spring-Air Vane 1388 790850 Screw (Air Vane)
- - 398067 Spark Arrester (available accessory)
Carburetor Overhaul Kit – Key Number 121 Engine Gasket Set – Key Number 358 Valve Gasket Set – Key Number 1095
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
30
MODEL NUMBER 128M02-0006-F1
BRIGGS & STRATTON 4-CYCLE ENGINE
KEY PART NO. NO. DESCRIPTION
1 590401 Cylinder Assembly 3 299819s Seal-Oil (Magneto Side) 4 493279 Sump-Engine 5 590411 Head-Cylinder 7 799875 Gasket-Cylinder Head 8 590395 Breather Assembly 9 699472 Gasket-Breather 10 691125 Screw (Breather Assembly) 11 691781 Tube-Breather 11A 691923 Tube-Breather (Air Cleaner Primer Base) 12 692232 Gasket-Crankcase 13 590422 Screw (Cylinder Head) (Screw / Washer) (Positions 2, 3, 4) 13A 690912 Screw (Cylinder Head) (Positions 1, 5, 6, 7, 8) 15 691680 Plug-Oil Drain 16 797017 Crankshaft 20 399781s Seal-Oil (PTO Side) 22 691092 Screw (Crankcase Cover / Sump) 23 691987 Flywheel 24 222698s Key-Flywheel (Aluminum) 25 590404 Piston Assembly (Standard) 590405 Piston Assembly (.020" Oversize) 26 590402 Ring Set (Standard) 590403 Ring Set (.020" Oversize) 27 691588 Lock-Piston Pin 28 298909 Pin-Piston 29 797306 Rod-Connecting 32 691664 Screw (Connecting Rod) (1/4-28 x 1.09) 32A 695759 Screw (Connecting Rod) (1/4-28 x 1.52) 33 590394 Valve-Exhaust 34 590393 Valve-Intake 35 691270 Spring-Valve (Intake) 36 691270 Spring-Valve (Exhaust) 37 793756 Guard-Flywheel 40 692194 Retainer-Valve 43 691997 Slinger-Governor / Oil
KEY PART NO. NO. DESCRIPTION
45 690548 Tappet-Valve 46 590463 Camshaft 48 N/A Short Block (Not Available at this Printing) 50 796703 Manifold-Intake 51 796704 Gasket-Intake 54 691650 Screw (Intake Manifold) 55 691421 Housing-Rewind Starter 58 697316 Rope-Starter 60 799716 Grip-Starter Rope 65 690837 Screw (Rewind Starter) 78 691108 Screw (Flywheel Guard) 81 691740 Lock-Muffl er Screw 89 692348 Plug-Oil (Cylinder) 97 696565 Shaft-Throttle 104 797622 Pin-Float Hinge 108 795935 Valve-Choke 117 590440 Jet-Main (Standard) 121 498260 Kit-Carburetor Overhaul 125 799866 Carburetor 127 694468 Plug-Welch 130 696564 Valve-Throttle 133 398187 Float-Carburetor 134 398188 Kit-Needle/Seat 137 796610 Gasket-Float Bowl 141 796193 Kit-Choke Shaft 163 795629 Gasket-Air Cleaner 187 791766 Line-Fuel (Cut to Length) 188 693999 Screw (Control Bracket) 190 690940 Screw (Fuel Tank) 202 691829 Link-Mechanical Governor 209 699056 Spring-Governor (No Color) 222 793754 Bracket-Control 227 690783 Lever-Governor Control 276 271716 Washer-Sealing 287 690940 Screw (Dipstick Tube) 291 790830 Thermostat 300 790828 Muffl er 304 790826 Housing-Blower 305 691108 Screw (Blower Housing) (1/4-20 x .62) 305A 590763 Screw (Blower Housing) (1/4-20 x .78)
3
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle; walk, never run.
• Disengage the drive system, if so equipped, before starting the engine (motor).
• If the equipment should start to vi brate abnormally, stop the engine (motor) and check immediately for the cause. Vibra­tion is generally a warning of trouble.
• Always wear eye protection when op er­ at ing machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
• When loading or unloading this machine, do not exceed the maximum recom­mended operation angle of 15°.
• Wear proper Personal Protective Equip­ment (PPE) while operating this ma­chine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts or open toed footwear.
Always let someone know you are outside mowing.
III. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: nev er up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, bumps or hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.
DO NOT:
• Do not mow near drop-offs, ditches or embankments. You could lose your foot­ing or balance.
• Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.
IV. SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam­age, use extreme care in handling gaso­line. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with the engine running.
• Allow engine to cool before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain­er where there is an open fl ame, spark or pilot light such as a water heater or on other appliances.
• Never fi ll containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before fi lling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
• Never run a machine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Dis con nect the spark plug wire, and keep the wire away from the plug to prevent ac ci den tal starting.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices. Check their proper operation reg u lar ly. Never do anything to interfere with the intended function of a safety device or reduce the protection provided by a safety device.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill­age. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if nec es sary, before restarting.
• Never attempt to make wheel height adjustments while the engine is running.
• Grass catcher components are sub ject to wear, dam age, and de te ri o ra tion, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with man u fac tur er’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vic ing them.
• Do not change the engine governor set­ting or overspeed the engine.
• Maintain or replace safety and instruc­tion labels, as necessary.
4
WARRANTY
GENERAL: Craftsman products are warranted to be free from defects in materials
or workmanship for a specifi c time period as set-out below (the “Warranty Period”). Warranties extend to the original purchaser of a Craftsman product only. Purchases made through an online auction or through any website other than www.sears.ca are excluded. The relevant Warranty Period commences on the original date of purchase. Within this period, Sears Canada, Inc. will, at its sole option, repair or replace any products or components which fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for any transportation cost.
EXCLUSIONS: This warranty does not cover failures due to normal wear, abuse, misuse, neglect (including but not limited to the use of stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to improper storage or use habits), improper maintenance or failure to follow maintenance guidelines and/or instructions, failure to operate the product in accordance with the owner’s manual or any additional instructions or information provided at the time of purchase or in subsequent communications with the original purchaser, accident or unauthorized alterations or repairs made or attempted by others. Also excluded from warranty coverage – except as provided below - are the following: maintenance, adjustments, components subject to wear including but not limited to: cosmetic components, belts, blades, blade adapters, bulbs, tires, fi lters, guide bars, lubricants, seats, grips, recoil assy’s, saw chains and bars, trimmer lines and spools, spark plugs, starter ropers and tines, and discoloration resulting from ultraviolet light. Any product missing the model and/or serial number identifi cation label will be disqualifi ed from coverage under this warranty.
REPAIRS: Repairs have a 90 day warranty. If the defective product is still within the Warranty Period, then the new warranty is 90 days from the date of repair or to the end of the original Warranty Period, whichever period is longer.
DISCLAIMERS: THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER ORAL OR WRITTEN (OTHER THAN AS STATED HEREIN), AND WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY VARY FROM PROVINCE TO PROVINCE.
IN NO EVENT SHALL SEARS BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT. THE EXCLUSIONS IN THIS PARAGRAPH SHALL NOT APPLY IN JURISDICATIONS WHERE APPLICABLE LAW DOES NOT ALLOW FOR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. IN SUCH JURISDICTIONS, THIS PARAGRAPH SHALL NOT APPLY, BUT THE REMAINING PROVISIONS OF THIS DOCUMENT SHALL REMAIN VALID.
Sears retains the exclusive right to repair or replace the product or offer a full refund of the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY.
CUSTOMER RESPONSIBILITIES: In additional to complying with all suggested maintenance guidelines and instructions, customers’ obligations shall include but shall not be limited to: operating the product in accordance with the owner’s manual or any additional instructions or information provided at the time of purchase or in subsequent communications to the purchaser from time to time, exhibit reasonable care in the use, operation, maintenance, general upkeep and storage of the product. Failure to comply with these requirements will void any applicable warranty.
29
MODEL NUMBER 128M02-0006-F1
BRIGGS & STRATTON 4-CYCLE ENGINE
12
9
7
3
883
842
617
524
163
20
585
9
883
7
134
104
127
137
163
633
617
276
633A
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (So­ciety of Automo-tive Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambi­ent operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
28
MODEL NUMBER 128M02-0006-F1
BRIGGS & STRATTON 4-CYCLE ENGINE
97
975
133
134
617
130
633
163
276
137
104
276
108
633A
125
141
127
601
187
190
180
1059
957
117
443
445
968
425
163
11A
966
1387
1388
1386
883
291
613
81
883
300
188
222
202
209
365
725
5
Serial Number: Date of Purchase: Gasoline Capacity / Type: 1,8 Litres (Unleaded Regular) Oil Capacity: 0,51 Litres
Oil Type (API SG–SL): SAE 30 (above 0°C); SAE 5W-30 (below 0°C)
Spark Plug: Champion RJ2YXLE (33459 for MRS) (Gap: 0,53 mm) Blade Bolt Torque: 35–40 ft. lbs. (47–54 Nm)
• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
PRODUCT SPECIFICATIONS
LIST OF APPLICABLE WARRANTY PERIODS: The following list contains the applicable
Warranty Period for your Craftsman product and is based on a combination of the type of product or component and the intended and actual use of the product or component:
1. 90 DAYS: Craftsman products intended for use or actually used for commercial,
institutional, professional or income-producing purposes
2. 2 YEARS: Craftsman riding lawn mowers, yard and garden tractors, walk behind
mowers, tillers, brush cutters, snow blowers, handheld blowers, backpack blowers, hedge trimmers and electrical products for noncommercial, nonprofessional, non­institutional, or non-income-producing use, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchase has received an separate warranty with product information supplied at the time of purchase.
3. 1 YEAR: Craftsman power cutters, stump grinders, pole pruners, gas chain saws,
electric chain saws, trimmer attachments, baggers and pole saws for noncommercial, nonprofessional, non-institutional, or non-income-producing use.
4. 90 DAYS: All defective batteries, which will be replaced during this 90-day Warranty
Period.
5. 60 DAYS: Additional Warranty Period of 60 days will apply to adjustments and worn
products or components BUT DOES NOT INCLUDE WEAR OR ADJUSTMENTS for products used for commercial, institutional, professional or income-producing purposes. Wear items include but are not limited to: belts, blades, tires, spark plugs, air fi lters, chains, shear bolts, skid plates, scraper bars, drift cutters, ropes, tines, collection bags and pulleys.
As the Warranty Period runs from the date of purchase and NOT from the date that a product is delivered, opened, assembled or fi rst used, plea se ensure during this time period that your product or component has been assembled and tested for correction operation regardless of when you intend to actually use it. Claims made after the Warranty Period has expired will not be honored.
PROOF OF PURCHASE/DOCUMENTATION: Warranty coverage is conditioned upon the original purchaser furnishing Sears Canada or its authorized third party service provider if applicable, with the original sales receipt or other adequate written proof of the original purchase date and identifi cation of the product. In the event that the original purchaser is unable to provide a company of the original sales receipt, Sears Canada Inc. reserves the right to determine in its sole discretion what other written proof of the original purchase date and identifi cation of the product is acceptable.
WARRANTY
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