Craftsman 944.362470 Owner's Manual

Owner's Manual
JCRRFTSMRW
ROTARY LAWN _MOWER
6.5 Horsepower 21" Multi-Cut
Model No.
944.362470
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears Canada, Inc., Toronto, Ontario M5B 2B8
Warranty ................................................. 2
Safety Rules ........................................ 2-4
Assembly/Pre-Operation ..................... 4-5
Operation ........................................... 6-10
Maintenance Schedule ........................ 11
Maintenance ................................... 11-14
Product Specifications.......................... 12
Service and Adjustments ...................... 14
Storage ........................................... 15-16
Troubleshooting .................................... 16-17
Repair Parts .................................... 18-23
Sears Service ........................ Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN power mower
For Two years from date of purchase Sears Canada, Inc. will repair or replace at Sears
option free of charge parts which are defective as a result of material or workmanship. COMMERCIAL OR RENTAL USE:
Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used for commercial or rental purposes.
This Warranty does NOT cover:
Pre-delivery set-up.
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the Craftsman Power Mower to the nearest
Sears Service Centre/Department in Canada. This warranty applies only while this product is used in Canada.
This warranty is in addition to any statutory warranty and does not exclude or limit legal
rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty
will last so the above limitations may not apply to you.
SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death. ALook for this symbol to point out
important safety precautions. It means CAUTIONtt! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
A CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. A CAUTION: Muffler
and other engine parts become extremely
hot during operation and remain hot after
engine has stopped. To avoid severe
burns on contact, stay away from these areas.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of the machine before
starting.
Do not put hands or feet near or under
rotating parts. Keep clear of the
discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown
by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Do not operate the mower when
barefoot or wearing open sandals. Always wear substantial foot wear.
2
Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while
moving backwards.
Do not operate the mower without
proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning
the mower or unclogging the chute.
Shut the engine (motor) off and wait
until the blade comes to complete stop before removing grass catcher.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha- nism or drive clutch on mowers so
equipped before starting the engine
(motor).
If the equipment should start to vibrate
abnormally, stop the engine (motor)
and check immediately for the cause. Vibration is generally a warning of
trouble.
Always wear safety goggles or safety
glasses with side shields when operat- ing mower.
II.SLOPE OPERATION
Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do
not mow it.
Mow across the face of slopes: never
up and down. Exercise extreme caution when changing direction on slopes.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
Do not trim excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and while walking backwards, look behind and down for small
children.
Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs, trees, or other objects
that may obscure vision.
IV.SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Never make adjustments or repairs with
the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never attempt to make wheel height
adjustments while the engine (motor) is running.
3
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended pads,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine govemor setting or overspeed the engine.
Read these instructions and this manual in its entirety before you attempt to
assemble or operate your new lawn mower. IMPORTANT: This lawn mower is
shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as- sembled at the factory with the exception of those parts left unassembled for
shipping purposes. All parts such as
nuts, washers, bolts, etc., necessary to
complete the assembly have been placed
in the parts bag. To ensure safe and proper operation of your lawn mower, all
parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM
CARTON
1. Remove loose parts included with
mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose pads.
HOW TO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfoldhandles carefully so as not to pinch or damage controlcables.
1. Raise handles until lower handle section locks into place in mowing
position.
2. Remove protective padding, raise upper handle section into place on
lower handle and tighten both handle knobs.
3. Remove handle padding holding operator presence control bar to upper handle.
Your lawn mower handle can be adjusted for yourmowing comfort. Refer to
=ADJUST HANDLE" in the Service and Adjustments sectionof this manual.
Operator r contml bar
U
LIFT
UF
Mowing position
Lower handle
4
TO ASSEMBLE GRASS CATCHER
I. Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
Catcher
frame
\
Frame
opening
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging or discharging, see "TO CON- VERT MOWER" in the Operation section
of this manual,
TO PREPARE BATTERY NOTE: Your battery must be charged
before you can start your lawn mower.
1. Disconnect engine battery connector (male) from battery connector (female)
2. Connect battery charger connector
(male) to battery connector (female).
3. Plug battery charger into 110 volt A.C.
outlet.
4. Leave battery charger connected for
24 hours before starting your engine for the first time.
5. After charging, connect engine connector (male) to battery connector
(female).
Your engine has an integral alternator for partial charging. Connect your battery
charger to charge battery as required. IMPORTANT: The engine alternator will not charge a discharged battery. At the end of the mowing season the
battery should be charged for 48 hours to protect the battery during winter storage.
_CAUTION: Always disconnect the
engine connector (male) from the battery
connector (female) to prevent accidental
starting when transporting or storing your lawn mower after the season.
Charger connector Battery connector
, (female)
Engine connector (male) Battery charger
5
I_IOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with
the locationof various controlsand adjustments. Save this manual for future reference.
Theeesymbolsmayappearon yourlawnmowerorin literaturesupplbdw#htheproducLLearnand understandtheirmeaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
_)perator presence control bar
start switch
Auxiliary starter
handle
knob
Engine oil cap
with dipstick
Grass Primer catchm
Muffler
Gasoline filler calc
Housing
Mulcher doo
Wheel adjuster
Air filter (on each wheel
IMPORTANT: This lawn mower is shippedWITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Instituteand the U.S. Consumer Product Safety Commission. The blade
turns when the engine is running.
Operator presence control bar - must be held down to the handle to start the
engine. Release to stop the engine. Primer- pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
Mulcher door - allows conversion to discharging or bagging operation.
Key start switch- used for starting the engine.
Auxiliary starter handle - used for
6 starting the engine.
The operation of any lawn
mower can result in foreign objects thrown into the
eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.
ENGINE SPEED The engine speed was set at the factory
for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
ACAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the risk of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and operate the lawn mower.
TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower wheels for high cut, adjust cutting height
to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require-
ments. Be sure all wheels are in the
same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped) allow lever to be positioned between the
plate tabs.
LOWER WHEELS FOR HIGH CUT
Plate tab
RAISE WHEELS FOR LOW CUT
TO CONVERT MOWER
Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging:
REAR BAGGING
Lift rear door of the lawn mower and
place the grass catcher frame hooks onto the door pivot pins.
To convert to mulching or discharging
operation, remove grass catcher and close rear door.
Pivot Rear
Grass
catcher
handle
\
Catcher frame hook \
SIDE DISCHARGING
Rear door must be closed.
Open mulcher door and install dis-
charge deflector under door as shown.
Mower is now ready for discharging
operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and mulcher door must be closed.
SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed.
FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed.
FOR SIDE DISCHARGING -
1. Rear door closed.
2. Side discharge deflector installed.
ACAUTION: Do not run your lawn
mower without rear door closed, clipping deflector or approved grass catcher in
place. Never attempt to operate the lawn mower with the rear door removed or
Lever propped open.
7
mulcher door
Discharge deflector
TO EMPTY GRASS CATCHER
1. Lift up on grass catcher using the
frame handle.
2. Remove grass catcher with clippings
from under lawn mower handle.
3. Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
Grass
catcher
frame
handle
Bag
handle
8
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