Craftsman 944.36153 User Manual

Owner's Manual

6.0 HORSEPOWER
21" REAR DISCHARGE

ROTARY LAWN MOWER

Model No.

944.361530

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

The D.O.M. decal includes engine life specifications for the emissions-related useful life period of

your engine, This period relates to the emission compliance life as certified by EPNCARB. To
find the life pedod specification for your engine, please match one of the following letters with the
letter printed on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.

CAUTION:
Read and follow all

•Safety Rules and Instructions
before operating this equipment

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Warranty ............................................... 2

Safety Rules ..................................... 2-4

Assembly .......................................... 4-5

Operation .......................................... 6-8

Maintenance Schedule ...... _................. 9

Maintenance ................................... 9-12

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For Two years from date of purchase Sears Canada, Inc. will repair or replace at Sears
option free of charge parts which are defective as a result of material or workmanship.

COMMERCIAL OR RENTAL USE:
Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used

for commercial or rental purposes.
This Warranty does NOT cover:

• Pre-delivery set-up.

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negrigence, including bent
crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman Power Mower to the nearest

Sears Service Centre/Department in Canada. This warranty applies only while this
product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit
legal rights you may have but shall run concurrently with applicable provincial

legislation. Furthermore, some provinces do NOT allow limitation on how long an
implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, iNC., TORONTO, ONTARIO M5B 2B8

Product Specifications ........................ 10

Service and Adjustments .................... 12

Storage ......................................... 13-14

Troubleshooting ........................... 14-15

Repair Parts ............. _.................... 16-23

Parts Ordering ..................... Back Cover"

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in
senous injury or death.

I.GENERAL OPERATION

• Read, understand, and follow all
instructions on the machine and in the

manual(s) before starting. Be thor-

oughly familiar with the controls and
the proper use of the machine before

starting,

• Do not put hands or feet near or under

rotating pads. Keep clear of the
discharge opening at all times.

• Only allow responsible individuals,

who are familiar with the instructions, to
operate the machine.

• Clear the area of objects such as
rocks, toys, wire, bones, sticks, etc.,

which could be picked up and thrown
by the blade.

• Be sure the area is clear of other
people before mowing. Stop machine if

anyone enters the area.

• Do not operate the mower when
barefoot or weadng open sandals.
Always wear substantial foot wear.

• Do not pull mower backwards unless

absolutely necessary. Always look

down and behind before and while

moving backwards.

• Do not operate the mower without

proper guards, plates, grass catcher or
other safety protective devices in place.

• See manufacturer's instructions for
proper operation and installation of

accessories. Only use accessodes
approved by the manufacturer.

• Stop the blade(s) when crossing gravel
drives, walks, or roads.

• Stop the engine (motor) whenever you
leave the equipment, before cleaning

the mower or unclogging the chute.

2

• Shut the engine (motor) off and wait
until the blade comes to complete stop

before removing grass catcher.

• I_low only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a

firm hold on the handle and walk; never

run.

• Disengage the self-propelled mecha-

nism or drive clutch on mowers so
equipped before starting the engine

(motor).

• If the equipment should start to vibrate
abnormally, stop the engine (motor)

and check immediately for the cause.
Vibration is generally a warning of
trouble.

• Always wear safety goggles or safety
glasses with side shields when

operating mower.

II. SLOPE OPERATION
Slopes are a major factor related to slip

and fall accidents which can result in
severe injury. All slopes require extra

caution. If you feel uneasy on a slope, do

not mow it.
DO:

• Mow across the face of slopes: never

up and down. Exercise extreme caution

when changing direction on slopes.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Tall

grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or
embankments. The operator could lose

footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced
footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator
is not alert to the presence of children.

Children are often attracted to the
machine and the mowing activity. Never

assume that children will remain where
you last saw them.

• Keep children out of the trimming area
and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children
enter the area.

• Before and while walking backwards,
look behind and down for small

children.

• Never allow children to operate the
machine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICES

• Use extra care in handling gasoline

and other fuels. They are flammable
and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine
to cool before refueling. Do not

smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel
container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Never make adjustments or repairs

with the engine (motor) running.

Disconnect the spark plug wire, and
keep the wire away from the plug to

prevent accidental starting.

• Keep nuts and bolts, especially blade
attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you
strike an object. Repair, if necessary,

before restarting.

• Never attempt to make wheel height

adjustments while the engine (motor) is

running.

• Grass catcher components are subject

to wear, damage, and deteriorat)on,
which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Do not change the engine governor

setting or overspeed the engine.

3

_,Look for this symbol to point out
important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.

CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine

has stopped. To avoid severe burns on

contact, stay away from these areas.

CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.

Read these instructions and this manual

in its entirety before you attempt to
assemble or operate your new lawn

mower.
IMPORTANT= This lawn mower is

shipped WITHOUT OIL OR GASOLINE in
the engine.

Your new lawn mower has been as-
sembled at the factory with the exception

of those parts left unassembled for
shipping purposes. All parts such as
nuts, washers, bolts, etc., necessary to
complete the assembly have been placed

in the parts bag. To ensure safe and

proper operation of your lawn mower, all
parts and hardware you assemble must

be tightened securely. Use the correct
tools as necessary to ensure proper
tightness.

TO REMOVE LAWN MOWER FROM

CARTON

1. Remove loose parts included with
mower.

2. Cut down two end comers of carton
and lay end panel down flat.

3. Remove all packing materials except
padding between upper and lower

handle and padding holding operator
presence control bar to upper handle.

4. Roll lawn mower out of carton and
check carton thoroughly for additional

loose parts.

HOWTO SET UPYOUR LAWN
MOWER

TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

1. Raise handles until lower handle

section locks into place in mowing
position.

2. Remove protective padding, raise
upper handle section into place on

lower handle and tighten both handle

knobs.

3. Remove handle padding holding
operator presence control bar to

upper handle. .

Your lawn mower handle can be adjusted
foryour mowing comfort. Refer to "Adjust

Handle" in the Service and Adjusti'nents
section of this manual.

control bar

Lift u

Mowing
position

Lower handle

4

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag

with rigid part of bag on the bottom.

Make sure the frame handle is outside

of the bag top.

2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If
bag gets wet, let it dry before using,

_i_CAUTION: Do not run your lawn
mower without clipping deflector or

approved grass catcher in place. Never
attempt to operate the lawn mower with

the rear door removed or propped open.

Catcher

frame

handle

opening

TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to

be used as a mulcher. To convert to

bagging or discharging, see "TO CON-
VERT MOWER" in the OPERATION

section of this manual.

5

KNOWYOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of various controls and adjustments. Save this manual for future reference.

ThesesymboL_rn_yappearonyourlawnmowerorinliteraturesullied with_e pmducL_ _

understandtheirmeaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Operator presence control bar

Starter handle_ '_

Handle knob

Grass catcher

Gasoline cap

Engine oil cap w/dipstick

Primer

IMPORTANT: Thislawn mower is shipped Wheel adjuster

WITHOUT OIL OR GASOLINE inthe engine. (on each wheel)

MEETS CPSC SAFETY REQUIREMENTS
Sears rotarywalk-behindpower lawn mowers conform to the safety standards ofthe Amedcan

NationalStandardsInstituteand the U.S. Consumer ProductSafety Commission. The blade
tums when the engine is running,

Operator presence control bar - must be

held downto the handle to start the engine.
Release to stop the engine.

Primer - pumps additionalfuel from the
carburetortothe cylinderfor use when
startinga cold engine.
Starter handle - used for startingthe engine.

The operation of any lawn
mower can result in foreign

objects thrown into the eyes,
which can result in severe eye

damage, Always wear safety glasses or
eye shields while operating your lawn

mower or performing any adjustments or
repairs. We recommend a wide vision

safety mask over spectacles or standard
safety glasses.

HOWTO USEYOUR LAWN MOWER
ENGINE SPEED

The engine speed was set at the factory

for optimum performance. Speed is not
adjustable.

ENGINE ZONE CONTROL
_qLCAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk

of blade contact injury. Do not under any
circumstances attempt to defeat the

function of the operator control. The blade
turns when the engine is running.

• Your lawn mower is equipped with an
operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start
and operate the lawn mower.

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower
wheels for high cut. Adjust cutting height
to suit your requirements. Medium

position is best for most lawns.

• To change cutting height, squeeze
adjuster lever toward wheel. Move

wheel up or down to suit your require-

ments. Be sure all wheels are in the
same setting.

NOTE: Adjuster is propedy positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the

plate tabs.

Plate Tab

Lower Wheelsfor High Cut r_,. '_ I

Raise Wheels for Low Cut

TO CONVERT MOWER
Yourlawn mower was shipped ready to be

usedas a mulcher. To convert to bagging:
REAR BAGGING

• Liftrear doorof the lawn mower and place

the grasscatcherframe hooks ontothe
door pivotpins.

• To convert to mulching operation,remove
grass catcher and close rear door.

Pivot Grass catcher

pins handle

Catcher frame hook

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in
the engine. Engine holds 20 oz. of oil.

For type and grade of oil to use, see
"ENGINE" in Maintenance section of this
manual.

1. Be sure lawnmower is level and area
around oir fill is clean.

2. Remove engine oil cap and fill to the
full line on the dipstick. Pour oil slowly.

Do not over fill.

NOTE: Allow oil to settle down into engine

for accurate reading. To read proper level,
tighten engine oil cap, then remove it to

read the dipstick.

3. Reinstall engine oil cap and tighten.

• Check oil level before each use. Add

oil if needed. Fill to full line on dipstick.

• Change the oil after every 25 hours of

operation or each season. You may
need to change the oil more often

under dusty, dirty conditions.

ADD GASOLINE
NOTE: Before filling fuel tank, remove

and discard the debris plug that is inside
the tank.

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of
87 octane. Do not mix oil with gaso-

line. Purchase fuel in quantities that
can be used within 30 days to assure

fuel freshness.

_WARNING: Experience indicates that

alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and

formation of acids during storage. Acidic
gas can damage the fuel system of an

engine while in storage. To avoid engine
problems, the fuel system should be

emptied before storage of 30 days or
longer. Drain the gas tank, start the

engine and ret it run until the fuel lines
and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for
additional )nformation. Never use engine
or carburetor cleaner products in the fuel

7 tank or permanent damage may occur.

CAUTION:Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

Spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

filler cap

TO START ENGINE

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be
present during the initial use of the

product and should be considered
normal.

1. To start a cold engine, push primer
three (3) times before trying to start.

Use a firm push. This step is not
usually necessary when starting an

engine which has already run for a
few minutes.

2. Hold operator presence control bar
down to the handle and pull starter

handre quickly. Do not allow starter

rope to snap back.

TO STOP ENGINE

• To stop engine, release operator

presence control bar.

NOTE: In cooler weather itmay be
necessary to repeat priming steps. In

warmer weather over priming may cause
flooding and engine will not start. If you

do flood engine, wait a few minutes
before attempting to start and do not

repeat priming steps.

MOWlNGTIPS

• Under certain conditions, such as very

tall grass, it may be necessary to raise
the height of cut to reduce pushing

effort and to keep from overloading the
engine and leaving clumps of grass

clippings. It may also be necessary to

reduce ground speed and/or run the
lawn mower over the area a second

time.

• For extremely heavy cutting, reduce the
width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.

• Pores in cloth grass catchers can
become filled with dirt and dust with

use and catchers will collect less grass.
To prevent this, regularly hose catcher

off with water and let dry before using.

• Keep top of engine around starter clear
and clean of grass clippings and chaff.

This will help engine air flow and
extend engine life.

MULCHING MOWINGIIPS
IMPORTANT: For best performance,

keep mower housing free of built-up
grass and trash. See =Cleaning" in

Maintenance section of this manual.

• The special mulching blade will recut
the grass clippings many times and

reduce them in size sothat as they fall
onto the lawn they will disperse into the

grass and not be noticed. Also, the
mulched grass will biodegrade quickly

to provide nutrients for the lawn.
Always mulch with your highest engine

(blade) speed as this will provide the
best recutting action of the blades.

• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and

interferes with the mulching action.
The best time to mow your lawn is the
early attemoon. At this time the grass

has dded and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the lawn mower
cutting height so that the lawn mower
cuts off only the top one-third of the

grass blades. If the lawn is overgrown
it will be necessary to raise the height

of cut to reduce pushing effort and to
keep from ovedoading the engine and
leaving clumps of mulched grass. For

extremely heavy mulching, reduce your
width of cut by overlapping previously

cut path and mow slowly.

• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely

hide the clippings. When doing a
second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week
to week. Mow north to south one week

then change to east to west the next
week. This wilt help prevent matting

and graining of the lawn.

Max 1/3

8

FILL IN DATES ,_v..j _j %_ _.'_,_x._ ._,

AsoucOMPLETE .....

Chec,k for Loose Fasteners ]
Clean/Inspect Grass Catcher I

(If Equipped) t/ I_ I It#'

Clean Lawn Mower _#* I I/

Ow C_ean Under Drive Cover(Power-Propelled Mowers) v'

Check ddve beW ulleys

RE p_pgwer.PropelleclPMowers) I_'

Check/Sharpen/Replace Blade I_ 3

Lubrication Chart It,/ I_

Clean Battery/ReChar(

fElectdc Start Mowers' i/ 11/4

E Check Engine Oil Level I@€

N Change Engine Oil ti'1,2

Clean Air Filter I1_ 2

NI Inspect Muffler if

Clean or Replace Spark Plug i_/

E ReplaceAirFilterPaperCartridge 1_2

1 - Change mote oftenwhen operating ur_dera heaw load orin high ambient temperatures,

2 Se_ice more o_en when ope raling in dirly or dus_, COnditions
3 - Replace blades more often when mowing in sandy soil•
4 - Charge 48 hours at end of season,

GENERAL RECOMMENDATIONS
The warranty on this lawn mower does

not cover items that have been subjected
to operator abuse or negligence. To

receive full value from the warranty,
operator must maintain mower as

instructed in this manual,

Some adjustments will need to be made
periodically to properly maintain your

unit.

All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each

season.

• Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and

clean/new air filter element assures

proper air-fuel mixture and helps your
engine run better and last longer.

• Follow the maintenance schedule in

this manual•

BEFORE EACH USE

1. Check engine oil level.

2. Check for loose fasteners.
LUBRICATION

Keep unit well lubricated (See "LUBRI-
CATION CHART").

(_) Spray lubricant
(_) Referto Maintenance "ENGINE" section.

IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants will

attract dust and dirt that will shorten the
life of the self lubricating bearings. If you

feel they must be lubricated, use only a
dry, powdered graphite type lubricant

sparingly.

9

LUBRICATION CHART

(_) Whee adjuster

(oneach wheel)

(_) Handle

bracket
mounting pins

(_ Rear door hinge

PRODUCT SPECIFICATIONS

SERIAL NUMBER
DATE OF PURCHASE

GASOLINE CAPACITY/TYPE: 1.6 QUARTS

UNLEADED REGULAR

OILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY: 20 OZS.
SPARK PLUG (GAP: .030") CHAMPION RESISTOR TYPE RJ19LM

BLADE BOLT TORQUE: 35-40 FT. LI3S.

• The model and serial numbers will be found on a decal on the rear of the lawn

mower housing. Record serial number & date of purchase in space provided above.

LAWN MOWER

Always observesafety rules when pedorm-

ing any maintenance.

TIRES

• Keep tiresfree of gasoline,oil,orinsect
controlchemicalswhichcan harm rubber.

• Avoid stumps,stones,deep ruts, sharp
objectsand other hazards thatmay cause

tire damage.

BLADE CARE
For beet results, mower blade must be

kept sharp. Replace bent or damaged

blades.
TO REMOVE BLADE

1. Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.

2. Turn lawn mower on its side. Make
sure air filter and carburetor are up.

3. Use a wood block between blade and

mower housing to prevent blade from

turning when removing blade bolt.

NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.

4. Remove blade bolt by turning counter-
clockwise.

5. Remove blade and attaching hard-

ware (bolt, lock washer and hardened

washer).

NOTE: Remove the blade adapter and

check the key inside hub of blade
adapter. The key must be in good condi-

tion to work properly. Replace adapter if

damaged.

TO REPLACE BLADE

1. Position the blade adapter on the
engine crankshaft. Be sure key in

adapter and crankshaft keyway are
aligned.

2, Position blade on the blade adapter

aligning the two (2) holes in the blade 10

with the raised lugs on the adapter.

3. Be sure the trailing edge of blade

(opposite sharp edge) is up toward
the engine.

4. Install the blade bolt with the lock
washer and hardened washer into

blade adapter and crankshaft.

5. Use block of wood between blade and
lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is
35-40 ft. Ibs.

IMPORTANT: Blade bolt is grade 8 heat
treated. Crank shaft

Blade adapter _--_eyway

k Hardened Trairmo \Blade

Lock washer ailing _
washer edge aaapter

TO SHARPEN BLADE
NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the
blade is balanced.

Care should be taken to keep the blade
balanced. An unbalanced blade will

cause eventual damage to lawn mower
or engine.

• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, ddve a nail
into a beam or wall. Leave about one

inch of the straight nai! exposed. Place
center hole of blade over the head of

the nail. If blade is balanced, it should

remaininahorizontalposition.If either

end of the blade moves downward,
sharpen the heavy end until the blade

"fs balanced.

GRASS CATCHER

• The grass catcher may be hosed with

4, Wipe off any spilled oil on lawn mower

and on side of engine.

5, Fill engine with oil. (See "Add Oil" in

the Operacion section of this manual.)

6, Reconnect spark plug wire to spark

plug.

water, but must be dry when used.

. ° Check your grass catcher often for

damage or deterioration. Through
normal use it will wear. If catcher

needs replacing, replace only with a
manufacturer approved replacement

catcher. Give the lawn mower model
number when ordering.

ENGINE
LUBRICATION

Use only high quality detergent oil rated
with API service classification SF-BJ,

Select the oil's BAE viscosity grade
according to your expected operating

temperature.

AIR FILTER

Your engine will not run properly and may

be damaged by using a dirty air filter.
Replace the air filter every 100 hours of

operation or every season, whichever

occurs first. Service air cleaner more
often under dusty conditions.

TO CLEAN AIR FILTER

1. Loosen screw and tilt cover to remove.

2. Carefully remove cartridge.

3. Clean by gently tapping on a flat
surface. If very dirty, replace cartridge.

OF .2O. o- ,_0. _,* 40. _*_= eo_. tou* -

__SAE VISCOSITY GRADES

_¢ :..0. 2O. .I0. m 10" _0, :m- 4O"

_CAUTION: Petroleum solvents, such as
kerosene, are not to be used to clean

cartridge. They may cause deterioration of

NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils
will result in increased oil consumption

when used above 32°F. Check your

engine oil level more frequently to avoid
possible engine damage from running

low on oil.

the cartridge. Do not oil cartridge. Do not
use pressurized air to clean or dry

cartridge.

4. Install cartridge, then replace cover

making sure the tabs are aligned with
the slots in the back plate. Fasten

screw securely.

Change the oil after every 25 hours of
operation or at least once a year if the

lawn mower is not used for 25 hours in
one year,

Check the crankcase oil level before
starting the engine and after each five (5)

hours of continuous use, Tighten oil plug
securely each time you check the oil
level.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to

drain oil, drain fuel tank by running
engine until fuel tank is empty.

1, Disconnect spark plug wire from spark

plug and place wire where it cannot
come in contact with spark plug.

2, Remove engine oil cap; lay aside on a

clean surface.

3. Tip lawn mower on its side as shown
and drain oil into a suitable container.

Rock lawn mower back and forth to

MUFFLER
Inspect and replace corroded muffler as it

could create a fire hazard and/or dam-
age.

SPARK PLUG
Replace spark plug at the beginning of

each mowing season or after every 100
hours of operation, which ever occurs

first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"

remove any oil trapped inside engine. 11 section of this manual.

Slots

Sack plate

Cover

Cover
tabs

CLEANING
IMPORTANT: For best performance,

keep mower housing free of built-up
grass and trash. Clean the underside of
your mower after each use.

_CAUTION: Disconnect spark plug wire
from spark plug and place wire where it

cannot come in contact with the spark

plug.

• Clean the underside of your lawn
mower by scraping to remove build-up

of grass and trash.

_CAUTION: Before performing any
service and adjustments:

1. Release control bar and stop engine.

2. Make sure the blade and all moving
parts have completely stopped.

3. Disconnect spark plug wire from spark
plug and place where it cannot come

in contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHT

See "TO ADJUST CUTTING HEIGHT" in
the Operation section of this manual.

REAR DEFLECTOR
The rear deflector, attached between the

rear wheels of your lawn mower, is
provided to minimize the possibility that

objects will be thrown out the rear of the
lawn mower into the operator's mowing

position. If the rear deflector becomes

damaged, it should be replaced.
TO ADJUST HANDLE

The handle can be mounted in a high or

low position. The mounting holes in the

bottom of lower handle are off center for
raising or lowering the handle.

1. Remove upper handle and all parts

attached to lower handle.

2. Remove hairpin cotters from lower
handle bracket mounting pin.

3. Squeeze lower handle into remove it

from mounting pins.

4. Turn lower handle over to raise or
lower handle.

5. Squeeze lower handle in and position
holes onto mounting pins on handle

bracket.

6. Reassemble upper handle and all
parts removed from lower handle.

• Clean engine often to keep trash from
accumulating. A clogged engine runs

hotter and shortens engine life,

• Keep finished surfaces and wheels free
of all gasoline, oil,etc.

• We do not recommend using a garden
hose to clean lawn mower unless the

electrical system, muffler, air filter and
carburetor are covered to keep water

out. Water in engine can result in
shortened engine life.

ENGINE
ENGINE SPEED
Your engine speed has been factory set,

Do not attempt to increase engine speed
or it may result in personal injury. If you

believe that the engine is running too fast
or too slow, take your lawn mower to a

Sears or other qualified service center for

repair and adjustment.

CARBURETOR

Your carburetor has a non-adjustable
fixed main jet for mixture control. If your

engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to a Sears or other qualified

service center for repair and/or adjust-

ment.
IMPORTANT= Never tamper with the

engine governor, which is factory set for
proper engine speed. Overspeeding the

engine above the factory high speed
setting can be dangerous. If you think the

engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center, which has

proper equipment and experience to
make any necessary adjustments.

12

Immediatelyprepareyour lawn mower for

storage at the end of the season or if the
unit will not be used for 30 days or more.

LAWN MOWER
When lawn mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a
clean, dry area.

1. Clean entire lawn mower (See
"CLEANING" in the Maintenance

section of this manual).

2. Lubricate as shown in the Mainte-
nance section of this manual.

3. Be sure that all nuts, bolts, screws, and
pins are securely fastened. Inspect
moving parts for damage, breakage

and wear. Replace if necessary.

4. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.

HANDLE
You can fold your lawn mower handle for

storage.

t. Squeeze the bottom ends of the lower

handle toward each other until the
lower handle clears the handle

bracket, then move handle forward.

2. Loosen upper handle mounting bolts
enough to allow upper handle to be
folded back.

IMPORTANT: When folding the handle
for storage or transportation, be sure to

fold the handle as shown or you may

damage the control cables.

• When setting up your handle from the

storage position, the lower handle will

automatically lock into the mowing
position.

Lower handle

Handle

Sueeze to fold bracket

Hairpin cotter

pin

Operator presence

contrc

Fold

backward

Mowing
position

ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, f fuel

filter,fuel hose or tank during storage.
Also, experience indicates that alcohol

blended fuels ( called gasohol or using
ethanol or methanol) can attract moisture

which leads to separation and formation
of acids during storage. Acidic gas can

damage the fuel system of an engine
while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of

fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or

storage container. Always follow the mix
ratio found on stabilizer container. Run

engine at least t0 minutes after adding
stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).

13

CYLINDER
t, Remove spark plug,

2. Pour one ounce (29 ml) of oil through

"spark plug hole into cylinder.

3. Pull starter handle slowly a few times

to distribute oil.

4. Replace with new spark plug.
OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your
gasoline will cause problems.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Does not start 1. Dirty air filter.

Lossofpower

Poor cut- 1. Replace blade. Tighten
uneven blade bolt.

Excessive 1. Replace blade. Tighten"

vibration blade bolt.

2. Out of fuel.

3. Stale fuel.

4. Water in fuel.

5. Spark plug wire is

disconnected.

6. Bad spark plug.

7. Loose blade or broken
blade adapter.

8. Control bar in released

position.

9. Control bar defective.

1. Rear of lawn mower
housingor cutting blade

dragging in heavy grass.

2. Cutting too much grass.

3. Dirty air filter.

4. Buildup of grass, leaves,
and trash under mower.

5. Too much oil in engine.

6. Walking speed too fast.

1. Worn, bent or loose blade.

2. Wheel heights uneven.

3. Buildup of grass, leaves

and trash under mower.

1. Worn, bent or loose blade.

2. Bent engine crankshaft.

• If possible, store your unit indoors and
cover it to give protection from dust and

dirt.

• Cover your unit with a suitable protec-
tive cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your unit to rust.

IMPORTANT: Never cover mower while

engine and exhaust areas are still warm.
£LCAUTION: Never store the lawn

mower with gasoline in the tank inside a

building where fumes may reach an open
flame or spark. Allow the engine to cool

before storing in any enclosure.

CORRECTION

1. Clean/replace air filter.

2. Fill fuel tank.

3. Drain tank and refill with
fresh clean fuel.

4. Drain fuel tank and
carburetor and refill tank

with fresh gasoline.

5. Connect wire to plug.

6. Replace spark plug.

7. Tighten blade bolt or

replace blade adapter.

8. Depress control bar to

handle.

9. Replace control bar.

1. Set to "Higher Cut"
position.

2. Set to "Higher Cut" position.

3. Clea_replace air filter.

4. Clean underside of mower
housing.

5. Check oil level.

6. Cut at slower walking

speed.

2. Set all wheels at same

height

3. Clean underside of

mower housing.

2. Contact a Sears or other

qualified service center.

14

TROUBLESHOOTING CHART

PROBLEM CAUSE

Starter rope hard 1. Engineflywheel brake is on
topull whencontrolbar isreleased.

2. Bent engine crankshaft.

3. Blade adapter broken.

4. Blade dragging in grass.

Grass catcher 1. Cutting height too low. 1. Raise cutting height.
notfilling(ifso 2. Lift on blade worn off. 2. Replace blade.
equipped) 3. Catcher not venting air. 3. Clean grass catcher.

Hard to push 1. Raise cutting height.1. Grass is too high or wheel

height is too low.

2. Rear of lawn mower
housing or blade dragging

in grass.

3. Grass catcher too full.

4. Handle height position not
right for you.

CORRECTION

1. Depress control bar to
upper handle before

pulling starter rope.

2. Contact a Sears or other

qualified service center.

3. Replace blade adapter.

4. Move lawn mower to cut

grass or to hard surface.

2. Raise rear of lawn mower

housing one (1) setting
higher.

3. Empty grass catcher.

4. Adjust handle height to

suit.

15

ROTARY LAWN MOWER MODEL NUMBER 944.361530

_14

33

34

4O

\

68

67

37

40,

21

20 27 _,•

33

4O

ROTARY LAWN MOWER MODEL NUMBER 944.361530

KEY PART
NO_ NO.

1 869(_

2 169709X479
3 169708X479

4 132001
5 636O1

6 131959
7 66426

11 176595

12 75_397
13 86899XO04
14 136376
15 51793

17 165946X479

18 176004_6
19 167132X004

20 167133X004
21 165858
22 168360X004

23 166875
24 751153

25 166111X479
26 166112.X479

27 851856
29 160635X007

30 19112222
3_ 1694-21X004

33 87877

DESCRIPTION

Control Bar
Upper Handle

Lower Handle

RopeGuk:le

Locknut 1/4-20
Handle Bblt

Wire Tie
Engine Zone Control Cable

Hex Washer Head Screw #10-24 x1/2
Up-Stop Bracket

Handle Knob
Hairpin Cotter

Support Bracket

Scmw
AxJe Arm Assembly - LF
Axle Ann Assembly - RF

Rear S_lrt

Selector Spdng - Front

P,sar Door Assembly Kit {tnsi. Spnngs)

Locknut 5/16-18

Handle Bracket Assembly (Left)

Handle Bracket Assembly (Right)

Screw 1/4-20 x 3/8

Wheel Adjus_ng Bracket - Front

Spacer

Selector Spdng - Rear

Selector Kno_

KEY PART
NO. NO. DESCRIPTION

34 165762X004 AxJe Ann Assembly - LR
36 160828 Shoulder Bblt 5/16-18

37 151157 Wheel Assembly
39 83923 Flanged Locknut

40 77400 Hubcap
41 88652 HingeSorew

42 165766 Spdng (LH)
43 165767 Spnng(RH)

44 165912 Door Bblt
45 150406 Hex Head Thread Roiling Screw 3/8-16 x 1
46 lO7339X Danger Oecsi

48 165761X004 Axle Ann Assembly - RR
52 173319 Housing Assembly (Incl. Rel. #17, 18 & 46)

53 851084 Hex Head Screw 3/8-24 x 1-3/8 Grd. 8
54 85(_63 HelicafLockwasher
55 851074 Hardened Washer

56 165833 21" Blade
57 851514 BadeAdapter
67 167710 Grass Bag

68 165755 Catcher Frame

70 ...... Engine - (See Breakdown)

- - 162300 Warning Decal (Not Shown)

- - 177510 Owner's M_,nual (Engtish)

- - 177511 Owners Manual(French)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Bdggs & Stratton 12HS02*2639-B1

BRIGGS & STRATrON ENGINE MODEL NUMBER 12H802, TYPE NUMBER 2639-B1

842,

383

525

524 _£

11

I

1095 VALVE

GASKET SET

oii

46 _'_-,

"k REQUIRES SPECIALTOOLS

TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.

[1058 OWNER'S MANUAL]

15_

18

201_

22_

BRIGGS & STRATi'ON ENGINE

443_

MODEL NUMBER 12H802, TYPE NUMBER 2639_B1

188+__

_ __ ,_

_ _'_'-- 668

97o_

977 CARBURETOR

GASKET SET 365 %_,:_,_--

I

61T -)J 276;_21

121CARBURETOR OVERHAUL KIT

,7 163_:_

708 _

"_ 104

_ _: .... ,,, _j 127 _

19

BRIGGS & STRATTON ENGINE

921

304

305 _p

MODEL NUMBER 12H802, TYPE NUMBER 2639-BI

332 I i=-_i

455_i' 'it

[ 1030 EMISSIONS LABEL I

55

2O

/ <_-i_ <

1211 _,

05_

592 i_

....

689 _}_

60

4 ,_:'_!_

_o7_!.

....

BRIGGS & STRATTON ENGINE MODEL NUMBER 12H802, TYPE NUMBER 2639-B1

745

I _ _

21

BRIGGS & STRATrON ENGINE MODEL NUMBER 12H802, TYPE NUMBER 2639-B1

KEY PART
NO. NO. DESCRIPTION

1 493260 Cylindar Assembly
2 399269 Kit-Bushing/Seal
3 299819 • Seal-Oil (Magneto Side)

4 493279 Sump-Engine
5 691160 Head-Cylinder

7 692249 .+ Gasket-Cy_oder Head
8 695250 Breather Assembly
9 272481 -+ Gasket-Breather

10 691125 Screw (Breather Assembly)
11 691781 Tube-Breather
12 692232 • Gasket-Crankcase

13 690912 Screw (Cylinder Head)
15 691680 Plug-Oil Dratn
16 691451 Crankshaft

20 399781 • Seal-Oil (PTO Side)
22 691092 Screw (Engine Sump)

23 692315 Flywheel
24 222698 Key-Flywheel

25 499429 Piston Assembly (Standard)

499430 Piston Assembly (;010" O.S.)
499431 Piston Assembly (.020" O.S.)

499432 Piston Assembly (.030" O.S.)

26 499425 Ring Set-Piston (Standard)

499426 Ring Set-Piston (.010" O.S.)
499427 Ring Set-Piston (.020"O.S.)

499428 Ring Set-Piston (.030" O.S.)

27 691866 Lock-Piston Pin
28 499423 Pin-Piston
29 499424 Rod-Connecling
32 691664 Screw(Connecting ROd)

32A 695759 Screw (Connecting Rod)
33 262651 Valve-Exhaust

34 262652 Valve-intake
35 691270 Spdag-Valve (Intake)
36 691270 Spring-Valve (Exhaust)

40 692194 Retalner-Velve
43 691997 Slinger-Governor/Oil

45 690548 Tappet-Valve
46 691449 Camshaft

KEY PART
NO. NO. DESCRIPTION

48 498826 Short Block (Replacement
50 497465 Manifold-Intake

51 272199 • Gasket-Intake
54 691650 Screw (intake Manifold)
55 691421 Housing-Rewind Stadar
58 692259 Robe-Starter (Cut toLength)

60 281434 Gdp-Starter Rope
65 690759 Screw (Rewind Starter)

81 691740 Lock-Muffler Screw
95 691636 Screw (Thro_e Valve)

97 493267 Shaft-Throttle
104 691242 Q Pin-FloatHinge

117 494870 Jet-Main(Standard)

497315 Jet-Meln (High Altitude)

121 498260 Kit-Carburetor Overhaul
125 498170 Carburetor

127 694468 (_ Plug-Welch
130 691203 Velve-Throffle
133 398187 Roat-Carburetor

134 398188 O Valve-Needle/Seat
137 693981 (_:Gasket-FIoat Bowl
146 690979 Key-Timing

159 691753 Bracket-Air Cleaner Primer
163 272653 ,,_I:_Gasket-Air Cleaner

167 691050 Line- Fuel (Cut to Length)
188 690877 Screw (Control Bracket)

190 6.9C940 Screw (FuelTank)

202 691829 LInk-Meshanical Governor
209 690319 Spdng-Govemor

222 692467 Bracket-Control
227 690783 ControlLever-Govemor

276 271716 O:l:Sealing Washer
287 690940 Screw (Dipstick Tube)

300 692038 Muffler
304 695892 Housing-Blower
305 691106 Screw (Blower Housing)

306 690450 Shield-Cylinder
307 690345 Screw (Cylinder Shield)

Engine 12J802-2915-B1 )

22

BRIGGS & STRATTON ENGINE MODEL NUMBER 12H802, TYPE NUMBER 2639-B1

KEY PART

NO. NO. DESCRIPTION

332 699062 Nut(Flywheel)

333 8_2574 Armature-Magneto

334 691061 Screw (Armature Magneto )

337 802592 Spark PJug

356 692390 Wire-Stop
358 497316 Engine Gasket Set

363 19069 Flywheel Puller

365 692524 Screw(Carburetor)
383 89838 Wrench-Spark Plug

404 69_272 Washer (Governor Crank)
425 699070 Screw (Air Creaner Cover)

443 692523 Screw(Air Cleaner Pdmer Base)
445 491588 Filter-Air Cleaner Cartridge

455 691219 Cop-Rywheel

456 692299 Plate-Pawl FdcUon
459 281505 PewI-Ratchet

505 231082 Nut (Governor Control Lever)
523 495264 DipStick

524 692296 • SeaI-DipsUckTube

525 495265 Tube-Dipstick
529 691923 Grommet

562 92613 B01t (Govemor Control Lever)
584 692342 Cover-Breather Passage

585 691879 • Gasket-BreatherPassage
592 690800 Nut (Rewind Starter)

597 691690 Screw (Pawl Friction Plate)
601 9516;2 Clamp-Hc_e
608 497680 StadePRewind

613 691340 Screw(Muffler)
615 690340 Retainer-Governor Shaft
616 691306 Crank-Governor

617 270344 O:_SeaI-O Ring (Intake Manifold)
621 692310 Switch-Stop

635 66538 Boot-Sparkplug
668 493823 • Spacer(Includes2)

670 69"2294 Spacer-FuelTank

684 690345 Screw

(Breather Passage Cover)

KEY PART
NO. NO. DESCRIPTION

689 691855 Spdng-Fnction
708 691321 Q_tSeal-Throttle Shaft

741 691830 Gear-'nmlng

842 691031 • Seal-ORIng(DipstlckTube)
847 692017 Assembly-Dipst k:k/'rube

851 493880 TerminaI-Spsrkplug

869 691155 Seat-Valve (intake)

870 690380 Seat-Valve (Exhaust)
871 262001 Bushing-Guide(Exhaust)

63709 Bushing-Guide (intake)

921 4972'33 Cover-Blower Housing

922 692135 Spring-Brake
923 695891 Brake

957 397974 Cap-FuelTank
966 496116 Base-AirCleaner Pdmer

968 692290 Cover-Air Cleaner
909 690790 Screw (Blower Housing Cover)

970 691669 Screw

972 495224 Tank-Fuel
975 493640 Bowl-FlOat

976 490115 Phmer-Carburetor
977 490261 Set-Carburetor Gasket

1019 494290 KiELabe_
1036 695111 LabeI-Emls_ons

1058 274265 Owner's Manual
1059 692311 Kit-Screw/Washer

1095 498528 Set-Valve Gasket

1210 498144 Assy- Pulley/Spdeg (Pulley)

1211 498144 As_sy-Pulley/Spring (Spdn g)

Included in Engine Gasket Set, Key #358
Included in Carburetor Overhaul Kit, Key #121

t Included in Carburetor Gasket Set, Key #977
+ Included In Valve Overhaul Kit, Key #1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

(Air Cleaner Pdmer Bracket)

23

Get it fixed, at your home or ours!

1-800-4-MY-HOME®

(1-800-469-4663)

Call 24 hours a day, 7 days a week

www.sears.ca

For Parts call

1-800-4-MY-HOME®

(1-800-469-4663)

Call 24 hours a day, 7 days a week

To purchase or inquireabouta Sears Maintenance Agreement:

1-800-361-6665

Mon. to Sat.

Pour service en francais:

1-887-LE-FOYER®

(1-877-533-6937)

177510 01.17,01 BY Printed in U.S.A.