Craftsman 944.361371 User Manual

Owner's Manual
CRR
i P R 0 F S I o HAL i
ROTARY LAWN MOWER
700 Series Briggs & Stratton Engine
Power-Propelled Electric Start
22" Multi-Cut
944.361371
CAUTION'.
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears Canada, Inc., Toronto, Ontario M5B 2B8
Safety Rules ......................................... 2-3
Warranty ............................................... 4-5
Product Specifications ........................... 5
Assembly/Pre-Operation ...................... 6-7
Operation ............................................ 8-12
Maintenance Schedule .......................... 13
Maintenance ..................................... 13-16
Service and Adjustments .................. 17-18
Storage ............................................. 18-19
Troubleshooting ................................ 20-21
Repair Parts ...................................... 22-31
Sears Service .......................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
&Look for this symbol to point out im-
portant safety precautions. It means CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED. _i, WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot come in contact with plug. _i, CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
I. GENERAL OPERATION
* Read, understand, and follow all instruc-
tions on the machine and in the manua!(s) before starting. Bethoroughly familiarwith
the controls and the proper use of the ma- chine before starting.
. Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
. Only allow responsible individuals, who
are familiar with the instructions, to oper- ate the machine.
. Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.
. Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
. Do not operate the mower when barefoot
or wearing open sandals. Always wear substantial foot wear.
Do not pull mower backwards unless absolutely necessary. Always look down
and behind before and while moving backwards.
Never direct discharged material toward anyone. Avoid discharging material
against a wall or obstruction. Material may richochet back toward the opera-
tor. Stop the blade when crossing gravel
surfaces.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.
See manufacturer's instructions for proper operation and installation of accessories. Only use accessories approved by the
manufacturer.
Stop the blade(s) when crossing gravel drives, walks, or roads.
Stop the engine (motor) whenever you leave the equipment, before cleaning the
mower or unclogging the chute.
Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
Mow only in daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Never operate machine in wet grass. Al-
ways be sure of your footing: keep a firm
hold on the handle; walk, never run.
Disengage the self-propelled mechanism or drive clutch on mowers so equipped
before starting the engine.
If the equipment should start to vibrate abnormally, stop the engine (motor) and
check immediately for the cause. Vibration is generally a warning of trouble.
Always wear safety goggles or safety glasses with side shields when operating mower.
Ii. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe injury.
All slopes require extra caution. If you feel
2 uneasy on a slope, do not mow it.
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution when
changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
Do not trim near drop-offs,
ditches or
embankments. The operator could lose footing or balance.
o
Do not trim excessively steep slopes.
o
Do not mow onwet grass. Reduced footing
could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator is
not alert to the presence of children. Children
are often attracted to the machine and the
mowing activity. Neverassume that children
will remain where you last saw them.
Keep children out of the trimming area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and whilewalking backwards, look behind and down for small children.
Never allow children to operate ma- chine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never refuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark or pilot
light such as a water heater or on other appliances.
Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before filling.
Remove gas-powered equipmentfrom the truck ortrailer and refuel iton the ground. If this is not possible, then refuel such equip-
mentwith a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fue! tank or container opening at all times until fueling is complete. Do not
use a nozzle lock-open device.
Iffue! isspilled on clothing, change clothing immediately.
Never overfill fue! tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
Never run machine inside a closed area.
Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Keep nuts and bolts, especially blade at- tachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fue! spill- age. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never attempt to make wheel height ad-
justments while the engine is running.
Grass catcher components are subject to
wear, damage, and deterioration, which
could expose moving parts or allowobjects to be thrown. Frequently check compo- nents and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) orwear gloves, and use extra caution when servicing them.
Do not change the engine governorsetting or overspeed the engine.
Maintain or replace safety and instruction labels, as necessary.
_t,WARNING: This lawn mower is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest Sears Service Cen-
tre (See the REPAIR PARTS section of this manual).
3
GENERAL: Craftsman products are warranted to be free from defects in materials or workmanship for a specific time period as set-out below (the "Warranty Period").
Warranties extend to the original purchaser of a Craftsman product only. Purchases made through an online auction or through any website other than www.sears.ca are excluded. The relevant Warranty Period commences on the original date of purchase. Within this period, Sears Canada, Inc. will, at its sole option, repair or replace any products or components which fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for any transportation cost.
EXCLUSIONS: This warranty does not cover failures due to normal wear, abuse, misuse,
neglect (including but not limited to the use of stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to improper storage or use habits), improper
maintenance or failure to follow maintenance guidelines and/or instructions, failure to operate the product in accordance with the owner's manual or any additional instructions or information provided at the time of purchase or in subsequent communications with the original purchaser, accident or unauthorized alterations or repairs made or attempted by others. Also excluded from warranty coverage - except as provided below - are the following: maintenance, adjustments, components subject to wear including but not limited to: cosmetic components, belts, blades, blade adapters, bulbs, tires, filters, guide
bars, lubricants, seats, grips, recoil assy's, saw chains and bars, trimmer lines and spools, spark plugs, starter ropers and tines, and discoloration resulting from ultraviolet light. Any product missing the model and/or serial number identification label will be disqualified from coverage under this warranty.
REPAIRS: Repairs have a 90 day warranty. If the defective product is still within the Warranty Period, then the new warranty is 90 days from the date of repair or to the end of the original Warranty Period, whichever period is longer.
DISCLAIMERS: THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE
EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER ORAL OR WRITTEN (OTHER THAN AS STATED HEREIN), AND WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY VARY FROM PROVINCE TO
PROVINCE.
IN NO EVENT SHALL SEARS BE LIABLE FORANY INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE
OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT. THE
EXCLUSIONS IN THIS PARAGRAPH SHALL NOT APPLY IN JURISDICATIONS WHERE APPLICABLE LAW DOES NOT ALLOW FOR THE EXCLUSION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES. IN SUCH JURISDICTIONS, THIS PARAGRAPH SHALL
NOT APPLY, BUT THE REMAINING PROVISIONS OF THIS DOCUMENT SHALL
REMAIN VALID.
Sears retains the exclusive right to repair or replace the product or offer a full refund of the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND
EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY. CUSTOMER RESPONSIBILITIES: In additional to complying with all suggested
maintenance guidelines and instructions, customers' obligations shall include but shall not be limited to: operating the product in accordance with the owner's manual or any additional instructions or information provided at the time of purchase or in subsequent communications to the purchaser from time to time, exhibit reasonable care in the use, operation, maintenance, general upkeep and storage of the product. Failure to comply with these requirements will void any applicable warranty.
4
LIST OF APPLICABLE WARRANTY PERIODS: The following list contains the applicable
Warranty Period for your Craftsman product and is based on a combination of the type of
product or component and the intended and actual use of the product or component:
.
90 DAYS: Craftsman products intended for use or actually used for commercial, institutional, professional or income-producing purposes
.
2 YEARS: Craftsman riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, brush cutters, snow blowers, handheld blowers, backpack blowers, hedge trimmers and electrical products for noncommercial, nonprofessional, non-
institutional, or non-income-producing use, except for those components which are
part of engine systems manufactured by third party engine manufacturers for which the purchase has received an separate warranty with product information supplied at the time of purchase.
.
1 YEAR: Craftsman power cutters, stump grinders, pole pruners, gas chain saws,
electric chain saws, trimmer attachments, baggers and pole saws for noncommercial,
nonprofessional, non-institutional, or non-income-producing use.
.
90 DAYS: All defective batteries, which will be replaced during this 90-day Warranty
Period.
.
60 DAYS: Additional Warranty Period of 60 days will apply to adjustments and worn
products or components BUT DOES NOT INCLUDE WEAR OR ADJUSTMENTS for products used for commercial, institutional, professional or income-producing
purposes. Wear items include but are not limited to: belts, blades, tires, spark plugs,
air filters, chains, shear bolts, skid plates, scraper bars, drift cutters, ropes, tines,
collection bags and pulleys.
As the Warranty Period runs from the date of purchase and NOT from the date that a
product is delivered, opened, assembled or first used, plea se ensure during this time
period that your product or component has been assembled and tested for correction operation regardless of when you intend to actually use it. Claims made after the Warranty Period has expired will not be honored.
PROOF OF PURCHASE/DOCUMENTATION: Warranty coverage is conditioned upon the original purchaser furnishing Sears Canada or its authorized third party service
provider if applicable, with the original sales receipt or other adequate written proof of the original purchase date and identification of the product. In the event that the original
purchaser is unable to provide a company of the original sales receipt, Sears Canada
Inc. reserves the right to determine in its sole discretion what other written proof of the original purchase date and identification of the product is acceptable.
Serial Number: Date of Purchase:
Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular) Oil Capacity: 20 Ounces
Oil Type (API SG-SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Spark Plug: Champion RJ19HX (Gap: .030") Blade Bolt Torque: 35-40 ft. Ibs.
The model and serial numbers wil! be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
5
Read these instructions and this manual in its entirety before you attempt to assemble
or operate your new lawn mower.
iMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been assem-
bled at the factory with the exception of
those parts left unassembled for shipping
purposes. To ensure safe and proper
operation of your lawn mower, all parts and hardware you assemble must be tight-
ened securely. Use the correct tools as
necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag.
TO REMOVE MOWER FROM
CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower
handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional
loose parts.
NOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
iMPORTANT: Unfold handle carefully so
as not to pinch or damage control cables.
1. Raise lower handle section to operat- ing position and align holes in lower
handle with holes in handle brackets.
2. Insert handle bolts through lower handles and handle brackets; secure
with lower ("standard") knobs.
3. Remove protective padding, raise up- per handle section into place on lower
handle and tighten both upper ("star") knobs.
4. Remove any packing material from around control bar.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to "AD- JUST HANDLE" in the Service and Adjust-
ments section of this manual.
Operator MOWING
POSITION
control bar
Lower handle
Lower handle knob
("standard")
Handle bracket
Knob
Bolt
6
TO ASSEMBLE GRASS CATCHER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
handle
Vinyl
bindings
Frame
opening
TO PREPARE BATTERY
NOTE: Your battery must be charged before you can start your lawn mower.
1. Open battery box.
2. Connect battery charger connector (male) to harness connector (female).
3. Plug battery charger into 110 voltA.C. outlet.
4. Leave battery charger connected for 24 hours before starting your engine
for the first time.
5. After charging, disconnect harness connector (female) from battery char-
ger connector (male).
Connect your battery charger to charge
battery as required.
IMPORTANT: The engine will not re- charge your battery. At the end of the mowing season the
battery should be charged for 48 hours to ,_otect the battery during winter storage.
CAUTION: Always disconnect the
harness connector to prevent accidental starting when transporting or storing your
lawn mower after the season.
Battery
Harness connector
(female)
ger
connector (male)
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be
used as a mulcher. To convert mower to
bagging or discharging, see "TO CON- VERT MOWER" in the Operation section
of this manual.
7
KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING
YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for
future reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control bar
Key start
Auxiliary
starter handle
Grass catcher
Wheel adjuster (on each wheel
Gasoline filler ca
::_ Drive control levers
Handle knobs
Engine oil cap
dipstick
Muffler
Air filter
Mulcher dool "Housing
IMPORTANT: This lawn mower is shipped Spark plug
WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Com-
mission. _I,WARNING: The blade turns when the engine is running.
Operator presence control bar- must
be held down to the handle to start the
engine. Release to stop the engine.
Drive control levers - used to engage power-propelled forward motion of mower.
Key start switch - used for starting engine. Auxiliary starter handle - used for start-
ing engine.
Mulcher door - allows conversion to discharging or bagging operation.
8
The operation of any lawn
SAFETVG'ASSESmower can result in foreign
objects thrown into the eyes, which can result in severe
eye damage. Always wear
safety glasses or eye shields while oper- ating your lawn mower or performing any
adjustments or repairs. We recommend a standard safety glasses orwide vision safety
mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED Engine speed was set at the factory for
optimum performance. It is not adjustable.
ENGINE ZONE CONTROL
_I,CAUTION: Federal regulations require an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any circumstances attempt to defeat the
function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
DRIVE CONTROL
Self-propelling is controlled by holding the operator presence control bar down
to the handle and pulling either drive control lever rearward to the handle.
The further toward the handle a lever is pulled, the faster the unit will travel.
. Forward motion will stop when either the
operator presence control bar or a drive control lever are released. To stop forward motion without stopping engine, release a drive control lever only. Hold operator pres-
ence control bar down against handle to continue mowing without self-propelling.
NOTE: If after releasing the drive control
the mower will not roll backwards, push the mower forward slightly to disengage
drive wheels.
. To keep drive control engaged when
turning corners, push down on the handle to lift the front wheels off the
ground while turning lawn mower.
Operator presence control bar
DRIVE CONTROL ADJUSTMENT
Over time, the drive control system may
become "loose", resulting in decreased speed. There is a turnbuckle on the drive control housing to increase tension on the
drive cable. Proceed as follows:
1. Turn unit off and disconnect spark plug wire from spark plug.
2. Rotate turnbuckle on drive control to increase drive speed.
3. Operate mower to test drive speed. Readjust as required.
4. If condition fails to improve after the above steps (forward speed remains
the same), your drive belt is worn and
should be replaced.
Adjustment turnbuckle
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower wheels
for high cut, adjust cutting height to suit your requirements. Medium position is
best for most lawns.
To change cutting height, pull up on adjuster lever, move wheel up or down to suit your requirements and release adjuster lever. Be sure all wheels are in
the same setting.
NOTE: Adjuster is properly positioned
when lever inserts into hole in plate.
LEVER BACKWARD
TO LOWER MOWER
Lever
LEVER FORWARD
TO RAISE
MOWER
Plate
rlve
control levers
TO ENGAGE DRIVE CONTROL "_.
DRIVE CONTROL DISENGAGED 9
TO CONVERT MOWER
Your lawn mower was shipped ready to be
used as a mulcher. To convert to bagging
or discharging:
REAR BAGGING
Lift rear door of the lawn mower and place the grass catcher frame hooks
onto the grass bag brackets.
To convert to mulching or discharging operation, remove grass catcher and
close rear door.
door Grass bag
bracket \\ catcher
"_.. handle
///
//
Grass
frame hook
Grass
I \
Unlock latch
Open
mulcher door
Discharge
deflector
\
\
i
i
NOTE: Rear door will remain open until
operator presence control bar is held down to the handle.
I,CAUTION: Do NOT force rear door to close. Serious damage to your mower
could result.
SIDE DISCHARGING
Rear door must be closed.
Open mulcher door and install dis- charge deflector under door as shown.
Mower is now ready for discharging operation.
To convert to mulching or bagging operation, discharge deflector must be
removed and mulcher door must be closed and locked.
SIMPLE STEPS TO
REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1. Rear door closed.
2. Mulcher door closed and locked. FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed and locked. FOR SIDE DISCHARGING -
1. Rear door closed.
2. Discharge deflector installed.
Af_CAUTION: Do not run your lawn mow- er without rear door closed or approved
grass catcher in place. Never attempt to operate the lawn mower with the rear door
removed or propped open.
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