Craftsman 944.360300 Owner's Manual

Model No.
944.360300
CAUTION:
Read and follow all Safety Rules and Instructions before operating this equipment
®
Owner’s Manual
Safety
Assembly
Operation
Maintenance
Repair Parts
Sears Canada, Inc., T oronto, Ontario M5B 2B8
172447 02.11.00 VB Printed in U.S.A.
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2
Warranty ...............................................2
Safety Rules ......................................... 2
Assembly ..............................................4
Operation .............................................. 6
Maintenance Schedule ........................ 10
Maintenance.........................................10
Product Specifications .......................... 11
Service and Adjustments ...................... 1 4
Storage .................................................1 5
Troubleshooting ................................... 17
Repair Parts .......................................... 1 9
Parts Ordering ......................Back Cover
SAFETY RULES
WARRANTY
TABLE OF CONTENTS
TRAINING:
• Read this operator’s manual carefully. Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower.
• Do not allow children to use your mower. Never allow adults to use mower without proper instructions.
• Keep the area of operation clear of all persons, especially small children and pets.
• Use mower only as the manufacturer intended and as described in this manual.
• Do not operate mower if it has been dropped or damaged in any manner. Always have damage repaired before using your mower.
• Do not use accessory attachments that are not recommended by the manufac­turer. Use of such attachments may be hazardous.
• The blade turns when the engine is running.
PREPARATION:
• Always thoroughly check the area to be mowed and clear it of all stones, sticks, wires, bones, and other foreign objects. These objects will be thrown by the blade and can cause severe injury.
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship. COMMERCIAL OR RENTAL USE: Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used for commercial or rental purposes. This Warranty does
NOT cover:
1. Pre-delivery set-up.
2. Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, filters and spark plugs.
3. Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to operate and maintain the equipment according to the instructions con­tained in the Owner’s Manual.
Warranty service is available by returning the Craftsman Power Mower to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada. This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty will last so the above limitations may not apply to you. SEARS CANADA, INC., TORONTO, ONT ARIO M5B 2B8
Safety standards require operator presence controls to minimize the risk of injury. Your unit is equipped with such controls. Do not attempt to defeat the function of the operator presence controls under any circumstances.
27
MODEL NO. 143.006700
CRAFTSMAN 4-CYCLE ENGINE
KEY PART NO. NO. DESCRIPTION
— — 590702 Recoil Starter 1 590599A Spring Pin (Incl. 4) 2 590600 Washer 3 590696 Retainer 4 590601 Washer 5 590697 Brake Spring 6 590698A Starter Dog 7 590699 Dog Spring 8 590700 Pulley & Rewind Spring Ass’y. 11 590703 Starter Housing Ass’y. (40
degree grommet)
12 590535 Starter Rope
( 98" X 9/64" dia.)
13 590701 Starter Handle
KEY PART NO. NO. DESCRIPTION
— — 590739 Rewind Starter
3 590740 Retainer 6 590616 Starter Dog 7 590617 Dog Spring 8 590618A Pulley & Rewind Spring Ass’y
11 590638 Starter Housing Ass’y
(40 degree grommet)
12 590535 Starter Rope
(Length 98" x 9/64" dia.) 13 590701 Starter Handle 14 590760 Spring Clip
3
• Always wear safety glasses or eye shields when starting and while using your mower.
• Dress properly. Do not operate mower when barefoot or wearing open sandals. Wear only solid shoes with good traction when mowing.
• Check fuel tank before starting engine. Do not fill gas tank indoors, when the engine is running or when the engine is hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine.
• Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running.
• Mow only in daylight or good artificial light.
OPERATION:
• Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you.
• Do not mow wet or slippery grass. Never run while operating your mower. Always be sure of your footing — keep a firm hold on the handles and walk.
• Do not put hands or feet near or under rotating parts. Keep clear of the dis­charge opening at all times.
• Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel—covered areas.
• Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it.
• Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting.
• Do not continue to run your mower if you hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower.
• Do not change the governor settings or overspeed the engine. Engine damage or personal injury may result.
• Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration and repair as required.
• Do not run the engine indoors. Exhaust fumes are dangerous.
• Never cut grass by pulling the mower towards you. Mow across the face of slopes, never up and down or you might lose your footing. Do not mow excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions — maintain good footing.
• Never operate your mower without proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
• Check the blade and the engine mounting bolts often to be sure they are tightened properly.
• Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition.
• Keep all safety devices in place and working.
• To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil.
• Check grass catcher often for deteriora­tion and wear and replace worn bags. Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower.
• Always keep a sharp blade on your mower.
• Allow engine to cool before storing in any enclosure.
• Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.
Look for this symbol to point out
important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOL VED.
CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
26
MODEL NO. 143.006700
CRAFTSMAN 4-CYCLE ENGINE
KEY PART NO. NO. DESCRIPTION
— — 640271 Carburetor (Incl. 184 of Engine Parts List) 1 631615 Throttle Shaft & Lever Assembly 2 631767 Throttle Return Spring 4 631184 * Dust Seal Washer 5 631183 * Dust Seal (Throttle) 6 640070 Throttle Shutter 7 650506 * Shutter Screw 16 631807 Fuel Fitting 17 651025 Throttle Crack Screw/Idle Speed Screw 18 630766 Tension Spring 20 640027 Idle Restrictor Screw 20A 640200 Idle Restrictor Scrwe Cap (Black) 25 631867 Float Bowl 27 631024 * Float Shaft 28 632019 Float 29 631028 * Float Bowl “O” Ring 30 631021 * Inlet Needle, Seat, & Clip (Incl. 31) 31 631022 Spring Clip 35 640259 Primer Bulb/Retainer Ring 36 640080 Main Nozzle Tube 36A 632766 Carburetor Tube 37 632547 * “O” Ring, Main Nozzle Tube 40 640030 High Speed Bowl Nut 44 27110A * Bowl Nut Washer 47 630748 * Welch Plug, Idle Mixture Well 48 631027 * Welch Plug, Atmospheric Vent 60 632760B Repair kit (Incl. Items Marked *)
4
Mowing position
Lift up
Lift up
Lower handle
Operator presence control bar
Upper handle
ASSEMBLY
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
• Remove loose parts included with mower.
• Cut down two end corners of carton and lay end panel down flat.
• Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
• Roll lawn mower out of carton and check carton thoroughly for additional loose parts.
HOW TO SET UP YOUR LA WN MOWER
TO UNFOLD HANDLE IMPORTANT: Unfold handles carefully so as
not to pinch or damage control cables.
• Raise handles until lower handle section locks into place in mowing position.
• Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
• Remove handle padding holding operator presence control bar to upper handle.
• Your lawn mower handle can be adjusted for your mowing comfort. Refer to "Adjust Handle" in the Service and Adjustment section of this manual.
25
MODEL NO. 143.006700
CRAFTSMAN 4-CYCLE ENGINE
KEY PART NO. NO. DESCRIPTION
1 37465 Cylinder (Incl. 2 & 20) 2 26727 Dowel Pin 6 33734 Breather Element
7 36557 Breather Ass’y. (Incl. 6 & 12A) 12 36775 Breather Tube 12A 36558 Breather Cover & Tube (Incl.
12B) 12B 36694 Breather Tube Elbow 14 28277 Washer 15 30589 Governor Rod (Incl. 14) 16 34839A Governor Lever 17 31335 Governor Lever Clamp 18 651018 Screw, Torx T-15, 8-32 x 19/
64" 19 36281 Extension Spring 20 32600 Oil Seal 30 37464 Crankshaft 40 40027 Piston, Pin & Ring Set (Std.) 41 40042 Piston & Pin Ass’y. (Std.) (Incl.
43) 42 40006 Ring Set (Std.) 43 20381 Piston Pin Retaining Ring 45 36777 Connecting Rod Ass’y. (Incl.
46) 46 32610A Connecting Rod Bolt 48 27241 Valve Lifter 50 37460 Camshaft (MCR) 52 29914 Oil Pump Ass’y. 69 35261 * Mounting Flange Gasket 70 34311E Mounting Flange (Incl. 72 thru
83) 72 30572 Oil Drain Plug (Incl. 73) 73 28833 Drain Plug Gasket 75 27897 Oil Seal 80 30574A Governor Shaft 81 30590A Washer 82 30591 Governor Gear Ass’y. (Incl. 81) 83 30588A Governor Spool 86 650488 Screw, 1/4-20 x 1-1/4" 89 611004 Flywheel Key 90 611112 Flywheel 92 650815 Belleville Washer 93 650816 Flywheel Nut 100 34443B Solid State Ignition 101 610118 Spark Plug Cover 103 651007 Screw, Torx T-15, 10-24 x 15/
16" 110 37047 Ground Wire 119 36787 * Cylinder Head Gasket 120 36825 Cylinder Head 125 36779 Exhaust Valve (Std.) (Incl.
151)
36780 Exhaust Valve (1/32" OS)
(Incl. 151) 126 36782 Intake Valve (1/32" OS) (Incl.
151)
37289 Intake Valve (Std.) (Incl. 151) 13 0 6 021 A Screw, 5/16-18 x 1-1/2" 135 35395 Resistor Spark Plug (RJ19LM) 150 31672 Valve Spring 151 31673 Valve Spring Cap 151A 40017 Intake Valve Seal 169 36783 * Valve Cover Gasket 172 36784 Valve Cover
KEY PART NO. NO. DESCRIPTION
174 30200 Screw, 10-24 x 9/16" 178 29752 Nut & Lock Washer, 1/4-28 182 6201 Screw, 1/4-28 x 7/8" 184 26756 * Carburetor To Intake Pipe
Gasket 185 37466 Intake Pipe 186 32653 Governor Link 189 650839 Screw, 1/4-20 x 3/8" 191 36559A S.E. Brake Bracket (Incl. 195) 195 610973 Terminal 207 34336 Throttle Link 216 33086 R.P.M. Adjusting Lever 223 650451 Screw, 1/4-20 x 1" 224 36786 * Intake Pipe Gasket 238 650932 Screw, 10-32 x 49/64" 239 34338 * Air Cleaner Gasket 241 36919 Air Cleaner Collar 245 36905 Air Cleaner Filter 250 36920 Air Cleaner Cover 260 36980 Blower Housing 261 30200 Screw, 10-24 x 9/16" 262 650831 Screw, 1/4-20 x 1/2" 263A 37184 Starter Grill 275 37462 Muffler 277 650988 Screw, 1/4-20 x 2-5/16" 285 35000A Starter Cup 287 650926 Screw, 8-32 x 21/64" 290 29774 Fuel Line 292 26460 Fuel Line Clamp 298 28763 Screw, 10-32 x 35/64" 300 36916 Fuel Tank (Incl. 292 & 301) 301 36246 Fuel Cap 305 35647 Oil Fill Tube 306 36996 “O”-Ring P 307 35499 “O”-Ring 309 650562 Screw, 10-32 x 1/2" 310 35648 Dipstick 313 34080 Spacer 347 651038 Screw, 10-32 x 51/64" 355 590701 Starter Handle 370A 36261 Lubrication Decal 370C 37318 Primer Decal (3 X) 370R 37317 Warning Decal 380 640271 Carburetor (Incl. 184) 390 590739 Rewind Starter 400 36792B Gasket Set (Incl. Items
Marked *) 416 36085 Spark Arrestor Kit (Incl.
417)(Optional) 417 650760 Screw, 8-32 x 3/8" (Optional) 900 — — — Replacement Engine NONE 900 — — — Replacement S/B 750859,
order from 71-999
— — — — — RPM High 2900 to 3200 NOTE: This engine could have been built with
590702 starter. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TO ASSEMBLE & ATT ACH GRASS CATCHER
• Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
• Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge bracket.
• The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame. CAUTION: Do not run your lawn mower
without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Grass catcher handle
Catcher frame handle
Vinyl binding
Frame opening
Handle bracket hook
Rear door
Catcher frame side hook
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:
• Open rear door and remove mulcher plug. Store mulcher plug in a safe place.
• You can now install catcher or optional clipping deflector.
• To return to mulching operation, install mulcher plug into discharge opening of mower. CAUTION: Do not run your lawn
mower without mulcher plug in place or approved clipping deflector or grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Mulcher plug
24
MODEL NO. 143.006700
CRAFTSMAN 4-CYCLE ENGINE
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