Craftsman 921169530 Owner’s Manual

Operator’s Manual
AIR COMPRESSOR 3-gallon 1/3 HP Oil-Free Universal Motor and Pump
Model No. 16953
CAUTION: Before using this product, read this manual and follow all its Safety Rules and Operating Instructions.
Sears Brands Management Corporation Hoffman Estates, IL 60179 U.S.A.
www.craftsman.com
02/19/2016 Part No. E109568
• Safety Instructions
• Installation & Operation
• Maintenance & Storage
• Troubleshooting Guide
• Parts List
• Español
Table of Contents
Page
Warranty.......................................................
Safety Symbols ................................................... 1
Important Safety Instructions & Guidelines .............................. 1
Specifications..................................................... 2
Glossary ......................................................... 2
Duty Cycle ....................................................... 2
Parts & Features................................................... 3
Installation & Assembly ............................................. 4
Operating Procedures .............................................. 5
Maintenance...................................................... 6
Storage .......................................................... 6
Troubleshooting Guide .............................................. 7
See Below
Exploded View .................................................... 8
Parts List ........................................................ 9
Español.......................................................... 11
CRAFTSMAN LIMITED WARRANTY
FOR ONE YEAR from the date of sale this product is warranted against defects in material or workmanship.
WITH PROOF OF SALE a defective product will be replaced free of charge. For warranty coverage details to receive free replacement, visit the web page: www.craftsman.com/warranty.
This ONE YEAR warranty is void if this product is ever used while providing commercial services or if rented to another person. For 90 DAY commercial and rental use terms, see the Craftsman warranty web page.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation,
Hoffman Estates, IL 60179 U.S.A.
Safety Symbols
The information listed below should be read and understood by the operator. This information is given to protect the user while operating and storing the air compressor. We utilize the symbols below to allow the reader to recognize important information about their safety.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
When used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
CAUTION
CAUTION
Important Safety Instructions and Guidelines
• Save all instructions
WARNING
Improper operation or maintenance of this product could result in serious injury and/or property damage. Read and understand all of the warnings and safety instructions provided before using this equipment.
The air compressor should be operated on a dedicated 15 amp circuit. If the circuit does not have 15 free amps available, a larger circuit must be used.
CAUTION
Risk of Moving Parts
Always use more air hose before utilizing extension cords. All extension cords used must be 12 gauge with a maximum length of 25 ft. The circuit fuse type must be a time delay. Low voltage could cause damage to the motor.
If the air compressor is in operation, all guards and covers should be attached or installed correctly. If any guard or cover has been damaged, do not operate the equipment until the proper personnel has correctly repaired the equipment. The power cord should be free of any moving parts, twisting and/or crimping while in use and while in storage.
WARNING: This product contains one or more chemicals known to the State of California to cause cancer and birth defects or other reproduc tive harm. Wash hands after handling.
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Risk of Burns
Risk of Falling
Risk from Flying Objects
There are surfaces on your air compressor that while in operation and thereafter can cause serious burns if touched. The equipment should be allowed time to cool before any maintenance is attempted. Items such as the compressor pump and the outlet tube are normally hot during and after operation.
Operation of the air compressor should always be in a position that is stable. Never use the air compressor on a rooftop or elevated position that could allow the unit to fall or be tipped over. Use additional air hose for elevated jobs.
Always wear ANSI Z87.1 approved safety glasses with side shields when the air compressor is in use. Turn off the air compressor and drain the air tank before performing any type of maintenance or disassembly of the hoses or fittings. Never point any nozzle or sprayer toward any part of the body or at other people or animals.
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Important Safety Instructions & Guidelines
Risk of Breathing
Risk of
Electrical Shock
Avoid using the air compressor in confined areas. Always have adequate space (12 in.) on all sides of the air compressor. Also keep children, pets, and others out of the area of operation. This air compressor does not provide breathable air for anyone or any auxiliary breathing device. Spraying material will always need to be in another area away from the air compressor to not allow intake air to damage the air compressor filter.
Never utilize the air compressor in the rain or wet conditions. Any electrical issues or repairs should be performed by authorized personnel such as an electrician and should comply with all national and local electrical codes. The air compressor should also have the proper three prong grounding plug, correct voltage, and adequate fuse protection.
Risk of
Explosion or Fire
Risk of Bursting
Never operate the compressor near combustible materials, gasoline or solvent vapors. If spraying flammable materials, locate the air compressor at least 20 ft. away from the spray area. Never operate the air compressor indoors or in a confined area.
Always drain the air compressor tank daily or after each use. If the tank develops a leak, then replace the air compressor. Never use the air compressor after a leak has been found or try to make any modifications to the tank. Never modify the air compressor’s factory settings which control the tank pressure or any other function.
Specifications
Pump ...............................Oil-Free
Motor .......................1/3 HP (Universal)
Bore ................................0.98 in.
Stroke............................... 0.67 in.
Voltage Single Phase . . . . . . . . . . . . . . . . . . 120 VAC
Minimum Circuit Requirement . . . . . . . . . . 2.9 Amps
Glossary
CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute;
a unit of measure for air delivery. PSIG: Pounds per square inch gauge; a unit of measure for pressure.
ASME: American Society of Mechanical Engineers. California Code: Unit complies with
California Code 462 (l) (2)/ (M) (2).
Air Tank Capacity .....................3 Gallons
Cut-in Pressure ........................70 PSI
Cut-out Pressure ......................100 PSI
SCFM @ 90 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . .0.4
Cut-In Pressure: The air compressor will automatically start to refill the tank when the pressure drops below the prescribed minimum. Cut-Out Pressure: The point at which the motor stops when the tank has reached maximum air pressure. Code Certification: Products that bear one or more of the following marks: UL, ULc, ETL, CSA, have been evaluated by OSHA-certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
Duty Cycle
This is a 50% duty cycle air compressor. Do not run the air compressor for a combined total of more than 30 minutes in the space of one hour.
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Parts & Features
See figures below for reference.
Tank Pressure Gauge
Indicates the reserve air pressure in the tank.
Regulator
The air pressure coming from the air tank is controlled by the regulator. To increase the pressure turn the knob clockwise and to decrease the pressure turn the knob counterclockwise.
Regulator Gauge
Indicates the outgoing air pressure to the tool and is controlled by the regulator.
ON/OFF Switch
Quick Connect
Offers a quick release feature for attaching and removing the air hose.
Tank Safety Valve
Used to allow excess tank pressure to escape into the atmosphere. This valve should only open when the tank pressure is above the maximum rated pressure.
Tank Drain Valve
Used to drain condensation from the air tank. Located at bottom of tank.
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Installation & Assembly
WARNING
The air compressor should be turned off, unplugged from the power source, the air bled from the tank and the unit allowed time to cool before any maintenance is performed. Personal injuries could occur from moving parts, electrical sources, compressed air or hot surfaces. The quick connect assembly must be attached before use. Failure to assemble correctly could result in leaks and possible injury. If unsure of assembly instructions or you experience difficulty in assembly, take the unit to a qualified service dealer for assistance.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
WARNING
This product is for use on a circuit having a nominal rating of 120 volts and is factory-equipped with a specific electric cord and plug to permit connection to a proper electric circuit.
Getting Started - Location of the Air Compressor
The air compressor should always be located in a clean, dry and well ventilated environment. The unit should have at minimum, 12 in. of space on each side.
WARNING
Risk Of Fire Or Explosion
This product incorporates snap action switch contacts and a universal electric motor which tend to produce arcs and sparking and therefore should not be exposed to flammable liquids or vapors. This product is not intended for installation or use in a commercial garage or shop environment.
Grounding Instructions
This product should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. (See the figure at top right corner.) The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded.
Improper installation of the grounding plug will result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether this product is properly grounded.
Plug
Grounded
Outlet
Grounding Pin
Make sure the product is connected to an outlet having the same configuration as the plug. An adapter should not be used with this product. If the product must be reconnected for use on a different type of electric circuit, qualified service personnel should make the reconnection.
Extension Cords
Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. Cords must not exceed 25 ft. and No. 12 AWG size must be used. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Break In Procedures
No break in procedure is required by the user. This product is factory tested to ensure proper operation and performance.
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Operating Procedures
Daily Start-Up Procedures
1. Set the On/Off switch to the Off position. nspect the air compressor, air hose, and any
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accessories/tools being used for damage or obstruction. If any of these mentioned items are in need of repair/replacement, take the unit to a qualified service dealer for inspection and repair using identical replacement parts.
3. Close the drain valve.
4. Connect the air hose to the quick connect socket
on the regulator assembly by inserting the quick connect plug on the air hose into the quickconnect socket. The quick connect socket collar will snap forward and lock the plug into place providing an air tight seal between the socket and plug. To release the air hose push the collar back on the quick connect socket.
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5. Plug the power cord into the proper receptacle.
6. Turn the On/Off switch to the On position and the compressor will start and build air pressure in the tank to cut-out pressure and then shut off automatically.
7. Adjust the regulator to a PSI setting that is needed for your application and be sure it is within the safety standards required to perform the task. If using a pneumatic tool, the manufacturer should have recommendations in the manual for that particular tool on operating PSI settings.
8. The air compressor is now ready for use.
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Daily Shut-Down Procedures
1. Set the On/Off switch to the Off position.
2. Unplug the power cord from the receptacle.
3. Set the outlet pressure to zero on the regulator.
4. Remove any air tools or accessories.
5. Open the drain valve allowing air to bleed from
the tank. After all of the air has bled from the tank, close the drain valve to prevent debris buildup in the valve.
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CAUTION
When draining the tank, always use ear and eye protection. Drain the tank in a suitable location; condensation will be present in most cases of draining.
WARNING
Water that remains in the tank during storage will corrode and weaken the air tank which could cause the tank to rupture. To avoid serious injury, be sure to drain the tank after each use or daily.
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Maintenance
NOTE: Any service procedure not covered in the
maintenance schedule should be performed by qualified service personnel.
WARNING
The air compressor should be turned off, unplugged from the power source, air bled from the tank and allowed time to cool before any maintenance is performed.
WARNING
Do not attempt to remove or adjust the safety valve.
Check the safety valve by performing these three steps:
1. Plug the compressor in and run until shut-off pressure is reached.
2. Wearing safety glasses, pull out on the safety valve ring to release pressure from the tank.
3. The safety valve should close automatically at approximately at 40-50 PSI. If the safety valve does not allow air to be released when you pull out on the ring, or does not close automatically, it must be replaced.
Maintenance Schedule
Items to Check/Change
Check Tank Safety Valve X Overall Unit Visual Check X Drain Tank X Check Power Cord for
Damage
CAUTION
To ensure efficient operation and longer life of the air compressor unit, a routine maintenance schedule should be followed. The following schedule is geared toward a consumer whose compressor is used in a normal working environment on a daily basis.
CAUTION
This compressor is equipped with an automatic reset thermal overload protector which will shut off motor if it becomes overheated. If the thermal overload protector is actuated, the motor must be allowed to cool down before start-up is possible.
NOTE: The motor will automatically restart without warning if the unit is left plugged into an outlet with the On/Off switch in the On position.
Before each use
or daily
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Storage
For storing the air compressor, be sure to do the following:
1. Turn the unit off and unplug the power cord from the receptacle.
2. Remove all air hoses, accessories, and air tools from the air compressor.
3. Perform the daily maintenance schedule.
4. Open the drain valve to bleed all air from the tank.
5. Close the drain valve.
6. Store the air compressor in a clean and dry location.
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