Craftsman 919679180 Owner’s Manual

OWNER'S MANUAL

CRRFTSMIIN

5.0 Horsepower
1800 PSI 2.0 GPM

High Pressure Washer

Model No:

919.679180

WARNING: Before using this
product, read this manual
and follow all Safety Rules

and Operating Instructions.

Sold by Sears Canada, Inc., Toronto, Ont. M5B2B8

MGP-e7918GA 5/26/S9

• Safety

• Assembly

• Operation

• Maintenance

• Parts List

• Fran£_ais

TABLE OF CONTENTS

Warranty ............................................ 2

Safety Guidelines .............................. 3-4

Assembly ........................................... 5-6

Operation ........................................... 6-9

Product Specifications ...................... 10

Maintenance ...................................... 10-12

Service and Adjustments ................ 13-14

Storage .................................................. 14

Troubleshooting .................................... 15

Parts ................................................ 16-27

EPA Codes ...................................... 28-29

How to Order Parts ................ Back Cover

FULL ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER

For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained
and operated according to the instructions in the owner's manual, Sears will repair, free of charge,

any defect in material and workmanship.

Ifyour Craftsman PressureWasher is usedfor eommerieal or rental purposes, this warranty

applies only for 90 days from the date of purchase. If this washer isused for rented purposes this
warraty applies for only 30 days from the date of purchase.

FULL TWO YEAR WARRANTY ON CRAFTSMAN ENGINE

For two years from the date of purchase, when thisCraftsman engine is maintained and operated

according to the instructions inthe owner's manual, Sears will repair, free of charge, any defect in

material and workmanship.
Ifyour Craftsman engine is used for commericalor rental purposes, this warranty applies only for

one year from the date of purchase. This warranty does not cover expendable items such as spark
plugs and air filters, which become worn during normal use.

Repairs necessary because of operator abuse or negligence, including damage resulting from no
water being supplied to pump or failure to maintain the equipment according to the instructions
contained in the owner's manual, are not covered under warranty.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH PRESSURE WASHER TO THE

NEAREST SEARS SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty gives you

specific legal rights and you may also have other rights, which vary from state to state.

Sold by Sears Canada, Inc., Toronto, Ont. M5B2B8

2

SAFETY GUIDELINES - DEFINITIONS

Thismanualcontainsinformationthatisimportantforyou to know andunderstand.Thisinformationrelatesto protecting

YOURSAFETYand PREVENTINGEQUIPMENTPROBLEMS.Tohelpyourecognizethis information,we usethesymbols

below. Pleasereadthe manualand pay attentionto thesesections.SAVETHESEDEFINrrloNS/INSTRUCTIONS.

A WARNING indicates a potentially hazardous

situation which, if not avoided, _ result in
death or serious iniurv.

A CAUTION indicates a potentially hazardous situation

which,ifnotavoided, may resultinmi t

A, DANGER indicates an imminently hazardous

iniurv.

situation which, if not avoided, will result in
death or serious iniurv.

IMPORTANT SAFETY INSTRUCTIONS

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all

warnings and operating instructions before using.

t0/2197

HAZARD

RISK OF EXPLOSION

OR FIRE

RISK TO BREATHING

WHAT CAN HAPPEN

• Spilledgasoline and its vapors can
become ignitedfrom cigarette

sparks,electricalarcing,exhaust
gases,and hot enginecomponents

such as the muffler.

• Heat will expand fuel in the tank
which could result in spillage and

possible fire explosion.

• Operating the pressure washer in an
explosive environment could result

in a fire.

•

Materialsplaced against or near the
pressure washer can interfere with

itsproper ventilationfeatures
causingoverheatingand possible

ignitionofthe materials.
Improperlystored fuelcould lead to

accidental ignition. Fuelimproperly
secured couldget into the hands of

childrenor other unqualifiedpersons.

Breathing exhaust fumes will cause
serious injury or death.

Some cleaning fluids contain sub-
stances which could cause injury to

skin, eyes, or lungs.

HOW TO PREVENT IT

• Shut off engineand allow itto cool

beforeaddingfuelto the tank.

D Use care in filling tank to avoid

spilling fuel. Move pressurewasher

away fromfuelingarea before
startingengine.

Keep maximum fuel level V2below

top oftankto allowforexpansion,

Operate and fuel equipment in well

ventilated areasfree from obstruc-

tions. Equip areas with fire

extinguishers suitable for gasoline
fires.

Never operate pressure washer in an
area containing dry brush or weeds.

Store fuel incontainer approvedfor
gasoline, in a secure location away

from work area,

Operate pressure washer in a well
ventilated area. Avoid enclosed areas

such as garages, basements ,etc.

Never operate unit in a location

occupied by humans or animals.

Use only cleaning fluids specifically
recommended for high pressure

washers. Follow manufacturers

recommendations.

3

IMPORTANT SAFETY INSTRUCTIONS (cont'd)

HAZARD

WHAT CAN HAPPEN HOW TO PREVENT IT

RISKOF UNSAFE

OPERATION •

RISK OF INJURY FROM

SPRAY

RISK OF

ELECTRICAL

SHOCK

Unsafeoperationof your pressure

washer couldlead to seriousinjury

or death to you or others.
The spraygun/wand is a powerful
cleaningtool that could look likea

toy to a child.

Reactiveforce of spraywillcause
gun/wandto move, and couldcause

theoperatorto sliporfall, or
misdirect thespray.Improper control

ofgun/wand can result ininjuriesto
selfand others.

• Highvelocityfluid spray cancause
objectsto break, propelling particles

at highspeed.

• Ughtorunsecuredobjectscan become
hazardousprojectiles.

• Spray directed at electrical outletsor
switches, or objects connected to an
electrical circuit, could result inafatal
electrical shock.

• Becomefamiliar with the operation
and controlsof the pressurewasher.

• Keep childrenaway fromthe

pressurewasher at all times.

• Never defeat the safety features of this
product.

• Do not operatemaohine with missing,

broken,orunauthorizedparfs.

• Never leave wand unattended while
unit is running.

• Keep workarea free of obstacles.

• Stand on a stable surfaceand grip gun/

wand firmly. Expectthe gunto kick
whentriggered.

• Always wear ANSI approved Z87 safety

glasses. Wear protective clothingto
protect againstaccidentalspraying.

Never point wand at, or spray people or

animals.

I= Always secure trigger lock when wand

is not inservice to prevent accidental
operation.

• Never permanentlysecuretriggerin pull
back (open) position.

• Unplug any electrically operated
product before attempting to clean it.

Direct spray away from electric outlets

and switches.

RISK OF FLUID INJECTION

RISK OF CHEMICAL BURN

Your washeroperates atfluid
pressures and velocitieshigh enough

to penetrate human and animal flesh,
which could result in amputation or

other serious injury. Leaks caused by
loose fittings or worn ordamaged

hoses can result in injection injuries.
DONOTTREATFLUIDINJECTIONAS

A SIMPLE CUT! See a physician

immediately!
Relieve system pressure before

attemptingmaintenance or disassem-
bly of equipment.

• Use of acids, toxic or corrosive
chemicals, poisons, insecticides, or
any kind of flammable solvent with this

product could result in serious injury
or death.

4

• Never place handsinfront of nozzle.

• Directspray away from selfand others.

• Make sure hose and fittings are
tightened and ingood condition. Never

hold onto the hoseor fittings during
operation.

• Donot allow hose to contact muffler.

• Never attach or remove wand or hose
fittings while system is pressurized.

• Use only hose and high pressure
accessories rated for 1800 PSIservice.

• To relieve system pressure, shut off
engine, turn off water supply, and pull

gun trigger until water stops flowing.

• Do not use acids, gasoline, kerosene, or

any other flammable materials in this
product. Use only household
detergents, cleaners and degreasers
recommended for use in pressure

washers.

• Wear protective clothing to protect

eyes and skin from contact with
sprayed materials.

IMPORTANT SAFETY INSTRUCTIONS (cant'd)

HAZARD

• Contact with hot surfaces,such as

RISK OF HOT SURFACES

Symbols Owner's Manual "_ Fuel i ['_[ Choke

The powerful sprayfrom your pressure washer is capable of causingdamage to fragile surfaces suchas:wood, glass,

automobile paint, auto strippingand trim, and delicate objects such asflowers andshrubs. Before spraying, check the
item to be cleaned to assureyourself that it is robust enough to resist damage from the force of the spray. Avoid the
use of the concentrated spray stream except for very strongsurfaceslike concrete and steel.

Operating unit with water supplyshut offwithout flowof water willresult inequipment damage. You shouldnever run
this pressure washer for more than 2 minutes without pulling the tdgger to allow cool water to enter the pump and the

heated (recirculated) water to exit. Running the pressure washer with water supply shut off will void your warranty.

WHAT CAN HAPPEN

• Duringoperation,touchonlythecontrol

enginesexhaust components, could

result in sedous bum.

HOW TO PREVENT IT

surfaces of the pressure washer. Keep
childrenaway fromthe pressurewasher

at all times. They may not be able to

recognizethe hazardsof thisproduct.

Carton Contents

Main Unit pressure washer with wheels
Handle

High Pressure Hose
Chemical Pickup Hose and Filter

Gun
Wand

• Bag Containing

Video Cassette
Owner's Manual

Nozzle Cleaning Kit and Replacement O-Rings
Engine Oil
Rubber Isolator and Mounting Hardware
Handle Mounting Hardware

Main Unit pressure washer

with wheels

©

Chemical Pickup Hose and Filter

Video Cassette

Handle Mounting Rubber Isolator and

Hardware

Handle High Pressure Hose

Gun and Wand

Owner's Manual Nozzle Cleaning Kit

©

Engine Oil ][

O _ Mounting Hardware

Replacement O-Rings

5

Tools Required for Assembly

Adjustable wrench

Allen wrench

Remove Pressure Washer from Carton

• Open cartonfrom thetop. Locate and removefrom

box the handle, gun, wand, videotape, and oil.

• Cut carton along doffed lines.

• Remove all carton inserts.

• Roll unitthroughopening incarton.

NOTE: The hose is located at the bottom ofthe box.

Preparing the Pressure Washer for First Use

Note: Included with yourpressure washer is a video

cassette tape on how to prepare yourunitfor

operation. Itisrecommended you viewthis tape
beforeperformingthe nextsteps.

1. Inserthandle ontoframe.

• Insert knobs into the threaded slot in front of the
frame handle and tighten by turning in a clock-

wise direction.

• Slide bolts into the slot in the side of the frame
handle and tighten the nut by turning in a clock-

wise direction.

, Mountthe rubber isolator to theframe. To

mountisolatorplace threaded end of bolt

throughthewasher.

• Nextwith washeron boltplace threaded end of
boltthroughthe largerholein bottomofthe

rubberisolator.

• Placethreadedportionof bolt throughthe same
holelocationthe wood plankwas mounted to
onthe pressurewasher.

• Next place the tee nutoverthe threaded portion
ofthe bolt andusethe allenwrench provided to

tightenisolatorto theframe.

TEENtrr

r[ ]

WASHER

PRESSURE _ -- EOL4TOR

FRAME

W/i_HER -_. BOLT

4, Connect wandextensionto gun.Totighten,turn

knobinclockwisedirection.Handtighten.

5. Remove tie wrap off of high pressure hose,
Unwind high pressure hose and attach the

threaded end tothe gun.Tightenwith adjustable

wrench.

Insert bolt and

tighten lock nut,

Tighten knob in

_.___ clockwise

direction.

2. Usingan adjustable wrench, remove nut from

bolt that attaches board to frame. Removewood
plank from the frame of the unit. Discard bolt and

board.

6. Connect high pressure hose to outlet on
pressure washer and handtighten firmly.
Connect chemical pickup hoseto hosebarb

onpump.

PRESSURE

CHEMICAL--

HOSE

NOTE: Always keep hose away from engine muffler.

6

HIGH

HOSE

7. Place assembled gun and wand on pressure
washer holder.

Pull the cord under the wire bracket to the
right of the wireloop.
Lift the pull cord handle up and slide the cord

to the left sliding the cord into the wire loop.
Next slide handle behind the wire bracket to

the leftof the wire loop.
Engine recoilwillpullthe cord intoitsfinal

position.

Checklist
Beforegoing anyfurther please reviewthe following:

• Be sure you have completed assembly instructions.

• Doublecheck allfittings to be surethey are tight.

8, Place pull cord intothewire bracket holder.

Pull the cord underthe wire bracket to the right
of the wire loop.

Know Your High Pressure Washer

Read this Owner's Manual and Safety Rules before
operation ofyour High Pressure Washer Compare

this illustrationwith ourpressurewasher tofamiliarize
yourselfwith the locationofvariouscontrolsand
adjustments. Save this manualfor future reference.

PUMP- Develops high pressure.
PRESSURE REGULATOR- Allows you to adjust the

pressure of the outlet stream.

ENGINE RUN/STOP SWITCH- Sets engine in starting

mode for recoil starter -- Stops running engine.
RECOIL STARTER- Used for starting the engine

manually.

SPRAY GUN ASSEMBLY (Contains Gun and Wand)-

Controls the application of water onto cleaning surface
with trigger device.

OIL FILL- Port where engine oil is poured.
GAS TANKJCAP- Cap is removed and unleaded

gasoline is poured.
CHEMICAL INJECTION TUBE AND FILTER- Mixes

water and detergent in outlet water flow.

HIGH PRESSURE OUTLET- Connection for high pres-

sure hose.

IMPORTANT: Before any attempt to start yourpres-
sure washer besure to check engine oil (See Opera-

tionunderAdding EngineOil.)

SPRAY GUN

ASSEMBLY HANDLE

HIGH PRESSURE

HOSE_

ENGINE

CHEMICAL

INJECTOR

TUBE & FILTER

HIGH

PRESSURE

OUTLET

WATER INLET
CONNECTION

RECOIL

OIL FILL

PUMP

CHOKE- Lever used for starting unit.

7

to operate equipment untilyou haveread Owners

Manualfor Safety,Operation, and Maintenance

A ARNING: Read Owner's Manual. Do not attempt I

Instructions.

Note: Included with your unit is a video cassette that
demonstrates howto operateyour pressurewasher.

Ifyou have a video cassette recorder you shouldto
viewthevideo before operation.

A,WARNING: Never adjust spray patternwhen

spraying. Never put handsinfront of spray nozzle to
adjustspray pattern you couldbe injured.

Stopping Your Pressure Washer

& CAUTION: Do not run pump withoutthe water ]

supply connected and turnedon. Failureto do so
will resultin pump damage.

• Move throttlecontroltothe stop positiontoturn
pressurewasher off.

Before Starting The Engine
Tooperate theengine youwillneed to do thefollowing.

Note: Yourpressure washer pump isa sealed pump,
you should never havetoadd or changethe oil.

everystart. Runningengine lowof oilor out of oil

Ih, CAUTION: Always check engineoil level before I

could resultinsedous damage.

Engine Oil

Yourunithasbeen shipped without oilin the engine.A

bottle of SAE30 weight oilisincluded inthe carton.
Remove oil dip stick located on top of the engine. Oil

capacity is about20 ouncesof oil.The oil dip stick is

clearlymarked with a linethat tellsyou when unithas
enoughoil To check oil, place dipstick into oil fill.

Tightendipstick then remove. Do notfill above this

point.Pourslowly.

I

I

I

• Simply shuttingOFF engine willnot release pressure
in the system. After engine has stopped, squeeze

the trigger on the spray gun for about 3 seconds to
relieve pressure. Spray stream will decrease in
length.

IMPORTANT: This unit is equipped with a thermal relief
valve. If unit is allowed to run for several minutes

without pressing the trigger on the spray gun, several
drops of water may be released through this valve to
cool the unit. This small amount of water will drip from
the bottom of the pump,

NOTE: When adding oilto the engine crankcase, use a
highqualitydetergentoilclassified"For ServiceSF,SG,
SH, rated SAE 30 weight, Use no special additives.
Selecttheoil'sviscositygrade accordingto your ex-

pected operatingtemperatures.

colder <.......... 40°F...... > warmer

Synthetic 5W-30 I SAE 30

Although multi-viscosityoils (5W30, lOW30, etc.)
improve starting in clod weather, these multi-viscosity

oils will result in increasedoil consumption when used
above 40°F Check your engine oil level more frequently

to avoid possible damage from running low on oil. Oil
sump capacity is 20 ounces.

Gasoline

Your pressure washer engine is 4 cycle. Use unleaded
fuel only.

A, AUTION: Do not overfillthe fuel tank. Always

allowroom for fuel expansion.

explosionand injury,never fill fuel tank when

engine isrunningor hot.Do not smoke or have

A, ARNING: Neverfillfuel tank indoors.Toavoid

open flame when fillingfuel tank.

Use clean, fresh, regular unleaded gasolinewitha

minimumof 85 octane. Do not mix oilwith gasoline. If
unleaded fuel is unavailable leaded fuel may be used.

IMPORTANT: It isimportantto prevent gum deposits
from forming in essentialfuel system parts such as

the carburetor,fuelfilterhose ortank duringstorage.
Also,experience indicatesthat alcohol-blendedfuels

(calledgasohol or usingethanolor methanol)can

attract moisture which leadsto separation and forma-
tion ofacids duringstorage. Acidic gas can damage

the fuel system ofan engine whilein storage. To avoid
engine problems, the fuel system shouldbe emptied

beforestorage of 30 daysor longer.Never use engine
orcarburetor cleaner productsinthe fueltank or

permanent damage may occur.

water source turned on and connected to

pressure washer.Failure to do so willcause

I_ CAUTION: Neverstartpressure washer without I

pump damage.

To Start Your Pressure Washer

• Squeeze trigger on pressurewasher wand to relieve

airpressurecaused by turningon the water.Water

will spewout ofthe gun ina thin stream. This will

make iteasierto start the engine.

• Engagethe safety latch on the spray gun. This locks

the triggerin place and keepsyou from accidentally

sprayinga highpressure stream.

SAFETY

.LATCH

• On the engine there is a choke/run lever. Place lever

!

to the choke position.

I "_..ml I o_1

I

• Remove gas cap.

• Add unleaded gasoline, slowly,to fuel tank.

• Do not overfill.

• Connect garden hose to the water inlet onthe
pressure washer. Tighten by turning counterclock-

wise.

PUMP
INLET

• Connect high pressure hoseto discharge on pump.

• Connect the garden hose to the water spout and turn
water supply on.

• On the enginethere is a throttle control lever.Place
throttle to the rabbit position. Always start engine

with throttle in the rabbit (high speed) position.

• Grasp the starter grip and pull slowlyuntil resistance

isfelt,then pullfirmly to start engine.

NOTE: If enginedoes not start rightaway,squeeze the
triggeron the gun to relieveairpressurecaused by

turningon the water.Water willspew outofthe gun ina
thinstream. Thiswillmake iteasier to pullstart the

engine. Ifmore than five pulls,place choke level backto
runposition.

• When engine starts, gradually move choke lever to
RUN position.

• For hot engine restarts, make sure throttle is in the
rabbit (high speed) position and the choke lever is in

the RUN position.

• Grasp the starter grip and pull slowly until resistance
is felt, then pull firmly to start engine.

How To Use Your Pressure Washer

On the end of your spray gun is a nozzle that you can
slide forward and backward and that you can also
twist from side to side. With the adjustable nozzle you

can adjust the spray pattern to either high pressure
or low pressure. You can also adjust the spray so it is

concentrated in a stream pattern orexpanded into a fan

pattem.

• Slide the nozzle in a forward position to draw chemical

and achieve low pressure. Pull nozzle back for high

pressure.

Using Soaps/Chemicals
IMPORTANT: Use soaps and chemicalsthat are

designedspecificallyfor use with pressure washers,To

apply soaps/chemicals follow these steps:

• Preparethe soap/chemical as requiredby yourjob.

• Insertsoap/chemicalline intoyour container (soap/

chemicalsand containernot included),

CHEMICAL

HOSE --

CHEMICAL

HIGH PRESSURE LOW PRESSURE

• To adjust your spray pattern twist the nozzle
clockwisefor fan spray orcounterclockwisefor

stream spray.

FAN SPRAY

STREAM SPRAY

• For most effective cleaning, keep spray nozzle
between 8 and 24 inchesfrom cleaning surface.

IMPORTANT: If you get spray nozzle too close,
especially on high pressure, you may damage the
surface you are cleaning.

• Slide the adjustable nozzle forward to low pressure
mode. Soap/chemicals cannot be applied with nozzle

in high pressure position.

• Reviewthe use of the adjustable nozzle.

• Connect garden hose to water inlet (see "To Start Your
Pressure Washer" on page 9).Check that high

pressure hose is connected to spray gun and pump
(seeAssembly), and start engine.

• Apply soap/chemicals to dry surface, starting from the

bottom and working up.

• Allow the soap/chemicals to soak in between 3-5
minutes before washing and dnsing.

• When rinsingon high pressure, startat lower portion

of areato be washed and work upward, usinglong,
even, overlappingstrokes.

10

CUSTOMER RESPONSIBILITIES TABLE

Every25 Every50 Every100

MAINTENANCE TASK Beforeeachuse hoursor veadv houmorveadv hoursorveadv

PRESSURE WASHER

Check/clean inletscreen, x
Check hiah pressurehose. x

Check soaoand chemicalhoseandfilter x
Check gunandwandfor le_ks, x

Purgeoumoof air and contaminants x
ENGINE

Gheck0il level x
Char_aeengine oil }_

Cleanair cleaner and orecleaner x
ClearVreolacestark clua x

Cleanenoinemuffler &flnoer auard x

IPreDarefor storaee Precareunitfor storaneifit is to remainidlefor Ionaerthan30 davs.

Product Specifications

Pressure Washer Specifications

Flow Rate 2.0 GPM

I Pressure 1600

Cleaning Units (psi x GPM) 3600

Engine Specifications

RPM 3600
Rated Horsepower 5.0
Spark Plug Gap %030" (0.76mm)

Gasoline Capacity 1.5 quarts
Oil (22 oz. capacity) SAE 30 weight

General Recommendations

The warranty of the highpressure washer does not

cover itemsthat have been subjected to operator
abuse or negligence. Toreceive full value from the

warranty, operator must maintain high pressure
washer as instructed in this manual.

Some adjustmentswill need to be made periodically to
maintain your high pressure washer.

Once a year you shouldclean or replace the spark
plug, and clean or replace the air filter, and thoroughly
check the gun and wand assembly for wear. A clean

spark plug and clean air filter assure proper fuel-air
mixture and help your engine run better and last longer.

Your pressure washer pump isa sealed pump; you
should never have to add or change the oil.

NOTE: Over time the o-rings in the gun assembly

become worn. Attached to your owners manual is a
replacememt o-ring and split backup ring.

O-ring_._ _---- Split Backup

-_"_ _v Ring

11