Craftsman 919670041 Owner’s Manual
SEA FIS
Model No.
919.670041
IMPORTANT:
Read the Safety Guidelines
and All Instructions Care-
fully Before Operating
i,,CRRFTSMRNI
120/240 VOLT • 4250 WATT
GENERATOR
• SAFETY GUIDELINES
• ASSEMBLY
• OPERATION
• MAINTENANCE
• TROUBLESHOOTING
• REPAIR PARTS
Sold by Sears Canada, Inc., Toronto, Ont. M5B2B8
MGP-670041 Rev. 0 1/11/00
Warranty ................................................... 2
Safety Guidelines .................................. 3-8
Storage ................................................... 19
Troubleshooting Guide .......................... 19
Assembly ............................................. 9-10
Operation .......................................... 11-15
Maintenance ..................................... 16-18
Service Adjustments ............................. 18
DATEPURCHASED:
MODEL NO:
SERIAL NO:
STOREWHERE PURCHASED:
ADDRESS:
CITY:
TELEPHONE:
Record the above information about your unit
so that you will be able to provide it incase of
loss or theft.
Generator Parts ................................ 20-26
Engine Parts ..................................... 27-36
How To Order Parts ................. Back Cover
GHORSEPOWER 9 HP l
ASOLINE CAPACITY 7 GALLON/26.5 LITERS
IL CAPACITY 37.1OZ./1.1 L TERS
MAINTENANCE AGREEMENT
The Sears Warranty, plus a Maintenance Agreement, pro-
vide maximum value for your Sears products. Contact
your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your generator.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
FULL ON£ YEAR WARRANTY ON CRAFTSMAN GENERATORS
For one year from the date of purchase, when this Craftsman generator is maintained and operated according to the instruc-
tions in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
If your Craftsman Generator is used for commercial or rental purposes, this warranty applies for only90 days from the original
date of purchase.
FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE
For one year from the date of purchase, when this Craftsman engine is maintained and operated according to the instructions
in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
If your Craftsman engine is used for commercial or rental purposes, this warranty applies only for 90 days from thedate of
purchase. This warranty does not cover: Expendable items such as spark plugs and air filters, which become worn during
normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being supplied to
the engine or failure to maintain the equipment according to the instructions contained in this owner's manual, are not
covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SERVICE CENTER. This
warranty gives you specific legal rights and you may also have other rights, which vary from PROVINCE TO PROVINCE.
Sold by Sears Canada, Inc., Toronto, Ont.
MGP*670041 2 -- ENG
This manual contains information that is important for you to know and understand. This information relates to
protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information,
we use the symbols to the right. Please read the manual and pay attention to these sections.
DANGER indicates an imminently hazardous situation CAUTION indicates a potentially hazardous situation
which, if not avoided, wirl result in death or serious which, if not avoided,_ result in minor or moderate
in_juE, iniuw.
WARNING indicates a potentially hazardous situation CAUTION used without the safety alert symbol indicates a
which, if not avoided, could result in death of serious potentially hazardous situation which, if not avoided,
inEig__. result in property damaqe.
This product is not equipped with a spark arresting muffler. If the product will be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items,
then an approved spark attester must be installed and may be legally required in other countries.
• SAVE THESE INSTRUCTIONS "
When using this product basic precautions should always be
RISK OF ELECTROCUTION AND FIRE
HAZARD WHAT COULD HAPPEN
Attempting to connect generator di-
rectly to the electrical system of any
building structure.
followed including the following:
Back feeding electricity through a
building's electrical system to the
outside utility feed )ines cou)d en-
danger repair persons attempting to
restore service.
Attempting to connect to the incom-
ing utility service could result in
electrocution.
Restoration of electrical service while
the generator is connected to the
incoming utility could result in a fire or
serious damage if a isolator switch is
not installed.
Failure to use a double throw transfer
switch when connecting to a struc-
tures electrical system can damage
appliances and WILL VOID the
manufacturers warranty.
HOW TO PREVENT IT
Never backfeed electricity througt
a structure's electrical system.
To connect to a structure's electri
cat system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a
qualified electrician and in compli
ance with local ordinances. (Whel
installing a Double-Throw
I Transfer Switch, a minimum of
10 gauge wiring must be used.)
3 -- ENG MGP-670041
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF ELECTROCUTION AND F!RE (cont'd)
HAZARD
Operation of generator in rain, wet,
icy, or flooded conditions.
Use of worn damaged, undersized
or ungrounded extension cords.
Placing generator on or against
highly conductive surface, such as
a steel walkway or metal roof.
WHAT COULD HAPPEN
Water is an excellent conductor of elec-
tricity! Water which comes in contact
with electrically charged components
can transmit electricity to the frame and
other surfaces, resulting in electrical
shock to anyone contacting them.
Contact with worn or damaged exten-
sion cords could result in electrocution,
Use of undersize extension cords could
result in overheating of the wires or at-
tached items, resulting in fire.
Use of ungrounded cordsets could pre-
vent operation of circuit breakers and
result in electrical shock.
Accidental leakage of electrical current
could charge conductive surfaces in
contact with the generator.
HOW TO PREVENT IT
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching unit.
Inspect extension cords before use
and replace with new cord if re-
quired.
Use proper size (wire gauge) cordset
for application see chart in the As-
sembly section of this manual.
Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.
Place generator on low conductiv-
ity surface such as a concrete
slab.
Improper connection of items to
generator.
Operation of unit when damaged, or
with guards or panels removed.
MGP-670041 4 -- ENG
Exceeding the load capacity of the gen-
erator by attaching too many items, or
items with very high load ratings to it
could result in overheating of some
items or their attachment wiring result-
ing in fire or electrical shock.
Attempting to use the unit when it has
been damaged, or when it is not func-
tioning normally could result in fire or
electrocution.
Removal of guarding could expose
electrically charged components and
result in electrocution.
ALWAYS operate generator a
minimum of six feet from any
conductive surface.
Read the load rating chart and in-
structions in the Wattage Calcula-
tion section. Make sure that the
summation of electrical loads for all
attachments does not exceed the
load rating of the generator.
Do not operate generator with me-
chanical or electrical problem, Have
unit repaired by an Authorized Ser-
vice Center.
Do not operate gene:'ator with pro-
tective guarding removed.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF FIRE
Attempting to fill the fuel tank while
the engine is running.
Sparks, fire, hot objects
Improper storage of fuel
Inadequate ventilation for genera-
tor
Tampering with factory set engine
speed settings.
WHAT COULD HAPPENHAZARD
Gasoline and gasoline vapors can
become ignited by coming in contact
with hot components such as the
muffler, engine exhaust gases, or from
an electrical spark,
Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gaso-
line vapors to ignite.
Improperly stored fuel could lead to
accidental ignition. Fuel improperly
secured could get into the hands of
children or other unqualified persons.
Materials placed against or near the
generator or operating the generator
_nareas where the temperature
exceeds 104° F. ambient (such as
storage rooms or garages) can
interfere with its proper ventilation
features causing overheating and
-possible ignition of the materials or
buildings.
Engine speed has been factory set to
:)rovide safe operation. Tampering
with the engine speed adjustment
could result in overheating of attach-
ments and could cause a fire.
HOW TO PREVENT IT
Turn engine off and allow it to cool
before adding fuel to the tank.
Equip area of operation with a fire
extinguisher certified to handle
gasoline or fuel fires.
Add fuel to tank in well ventilated
area. Make sure there are no
sources of ignition near the
generator.
Store fuel in a OSHA approved
container designed to hold gaso-
line. Store container in secure
location to prevent use by others.
Operate generator in a clean, dry,
well ventilated area a minimum of
four feet from any building, object
or wall. DO NOT OPERATE UNIT
INDOORS OR IN ANY CON-
FINED AREA.
Never attempt to "speed-up" the
engine to obtain more perfor-
mance. Both the output voltage
and frequency will be thrown out
of standard by this practice,
endangering attachments and the
user.
Overfilling the fuel tank -
fuel spillage.
Spilled fuer and its vapors can be-
come ignited from hot surfaces or
sparks.
5 -- ENG
Use care in filling the tank to avoid
spilling fuel Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
engine. Move generator away
from refueling area or any spillage
before starting engine. Allow for
fuel expansion. Keep maximum
fuel level ¼ inch below the tip of
the fuel tank. Never refuel with the
engine running.
READ AND UNDERSTAND ALL WARNINGS BEFORE
Risk of Injury and Property Damage When
Transportina Generator
HAZARD
Fire, Inhalation, Damage to Vehicle
Surfaces
WHAT COULD HAPPEN
Fuel or oil can leak or spill and could
result in fire or breathing hazard,
serious injury or death can result. Fuel
or oil leaks will damage carpet, paint
or other surfaces in vehicles or
trailers.
HOW TO PREVENT IT
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before
transporting. Transport fuel only in
an OSHA approved container.
Always place generator on a
protective mat when transporting
to protect against damage to
vehicle from leaks. Remove
generator from vehicle immedi-
ately upon arrival at your destina-
tion
RISK OF BREATHING - INHALATION HAZARD
HAZARD
Gasoline engines produce toxic
carbon monoxide exhaust fumes.
MGP-670041 6 -- ENG
WHAT COULD HAPPEN
Breathing exhaust fumes will cause
serious injury or death.
HOW TO PREVENT IT
Operate generator in clean, dry,
well ventilated area. Never
operate unit in enclosed areas
such as garages, basements,
storage, sheds, or in any location
occupied by humans or animals.
Keep children, pets and others
away from area of operating unit.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF UNSAFE OPERATION
HAZARD
Operation of generator in careless
manner.
Operation of voltage sensitive appli-
ances without a voltage surge pro-
tector.
WHAT COULD HAPPEN
All sources of energy include the
)otential for injury. Unsafe operation
or maintenance of your generator
could lead to serious injury or death
to you or others.
Any gasoline operated household
generator will incur voltage variations
causing damage to voltage sensitive
appliances or could result in fire.
HOW TO PREVENT IT
• Review and understand all of
the operating instructions and
warnings in this manual.
• Become familiar with the
operation and controls of the
generator. Know how to shut it
off quickly.
• Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
• Keep children or others away
from the generator at all times.
Always use a U.L. listed voltage
sensitive surge protector to
connect voltage sensitive appli-
ances such as TV, computer, or
stereo equipment. Failure to use
a U.L. listed voltage surge
protector will void the warranty
on your generator.
Notice: A multiple outlet strip is
not a surge protector make sure
you use a U.L. listed voltage surge
)rotector.
Raising or suspending generators
equipped with lift rings improperly
Operating generator while suspended
Generator could fall causing serious in-
jury or death to you or others.
Improper raising or suspending can
cause damage to the generator.
Generator will not operate properly
and will cause damage to the genera-
tor and could cause serious injury or
death to you or others.
7 -- ENG MGP-670041
Always use proper connecting
)rocedures as described in this
manual when connecting cables,
chains, or straps for raising or
suspending generators equipped
with lift rings.
Always use cables, chains, or
straps rated at 2000 Ibs working
load or more to raise or suspend
generator.
Never operate generator while
suspended or in an unlevel posi-
tion. Always operate generate on
a flat, level surface.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF HOT SURFACES
HAZARD
Contact with hot engine and
generator components.
HAZARD
Contact with moving parts can
result in serious injury.
WHAT COULD HAPPEN
Contact with hot surfaces, such as
engines exhaust components, could
result in serious burns.
RISK OF MOVING PARTS
WHAT COULD HAPPEN
The generator contains parts which
t_otateat high speed during operation.
These parts are covered by guarding
to prevent injury.
HOW TO PREVENT IT
During operation, touch only the
control surfaces of the generator.
Keep children away from the
generator at all times. They may
not be able to recognize the
hazards of this product.
HOW TO PREVENTIT
Never operate generator with
guarding or cover plates removed.
Avoid wearing loose fitting clothing
or jewelry which could be caught
by moving parts.
RISK FROM LIFTING
HAZARD
Lifting a very heavy object.
MGP-670041 8 -- ENG
WHAT COULD HAPPEN
Serious injury can result from at-
tempting to lift too heavy an object.
HOW TO PREVENT IT
The generator is too heavy to be
lifted by one person. Obtain
assistance from others before you
try to move it.
CARTON CONTENTS
1 - Generator
1 - Parts Box
1 - Handle
- Parts Bag
"1 - Twlstlock Plug L5-2OP
1 - Owner's Manual
"1 - Twlstlock Plug L14-20P
To be installed and/or used in
accordance with appropriate local electrical codes
and regulations. Refer to enclosed instructions for
proper installation.
_2 - Wheels
2 - Bracket
_l-Foot Bracket
©
2 - Shoulder
Bolts
Read owner's manual. Do not attempt to operate equipment until you have read Owner's
Manual for Safety, Assembly, Operation, Maintenance, Storage Instructions.
NOTE: Left and right describes the location of a part
with the operator facing the outlet panel,
TOOLS NEEDED FOR ASSEMBLY
1- Box Cutter or Knife
2 - 1/2" Wrenches
2 - 9/16" Wrenches
1 - 1" thick x 1' square piece of wood
2 - Handle Caps
1 - Isolator Foot 7 - 5/16-18 x 3/4"
CapScrews
(6 used)
2 - 5/16-18 x 1 3/4 "
Cap Screws
REMOVE GENERATOR FROM CARTON
* Open carton from top.
• Cut carton along dotted lines.
• Remove all carton inserts.
• Remove generator through opening in carton.
IMPORTANT: Before any attempt to start your genera-
tor be sure to check engine oil (See Adding Engine Oil
paragraph in the Operation section on page 13 of this
manual.)
2 - Washers 2 - 318-16
9 - 5/16-18
Lock Nuts
Lock Nuts
9 -- ENG MGP-670041
GROUNDING THE GENERATOR
A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify
any needed grounding information. Your local electric
company or a certified electrician should be able to
help you with this information.
NOTE: Your engine is already grounded to the frame
by a grounding strap.
Grounding Lug
INSTALLING WHEEL KIT
The Craftsman Wheel Kit was designed to greatly
improve the portability of your generator.
Drain gas and oil before
assembling the port;ability
kit. Failure to do so will cause damage to the
engine.
Locate the engine support. Place one wheel
bracket (4) on top of support as shown in illustra-
tion. Align with the pre-drilted holes in support.
Place 2 cap screws (9) through holes in bracket
and support. Secure with 2 lock nuts (8) and
tighten.
Insert one shoulder bolt (2) into wheel (1). Insert
threaded end of bolt through wheel bracket,
secure with lock nut (3) and tighten. NOTE: The
wheel will not rub frame if installed properly.
Repeat the above steps for the opposite side.
Insert the threaded stud of rubber foot (10)
through the middle hole of the foot bracket (5).
Secure with lock nut (8) and tighten.
Locate the support under the electrical outlet end
of the generator. Position foot bracket (5), with
rubber foot installed, under the support and align
the holes in the foot bracket (5) with the slots in
the support. Place one cap screw (9) through
each slot in the support and the holes in the foot
bracket. Secure with the lock nuts (8)and tighten.
Once completed, the wheel kit is ready for use.
NOTE: Always follow state regulations for proper oil
disposal.
• Place generator on level ground; qrain all gas and
oil from the engine (see engine manual for correct
procedure).
• Place a 1" thick x 1' square piece of wood on the
ground in front of the engine. With the help of
another person, tilt the generator and rest the
recoil starter on the wood. NOTE: This wil!
support the gasoline engine during assembly and
make assembly easier.
• Place a handle cap (7) onto each end of handle
prior to installation.
• The handle should be installed on the electrical
outlet end of the generator. Place one washer
(12) on long cap screws (11). Align the handle
brackets with the upper holes pre-drilled in the
generator frame. Place mentioned screws through
frame and handle brackets. Secure with lock nuts
(8) and tighten.
11
12
2
8
10
MGP-670041 10- ENG
KNOW YOUR GENERATOR
tion with your generator to familiarize yourself with the location of various controls and adjustments. Save the
manual for future references.
I Read this Owner's Manual and Safety Rules before operation of your Generator, Compare this illustra-
MUFFLER
SPARK PLUG_
FOUR FUEL TANK
CIRCUIT
BREAKERS FUEL CAP
\
120 VOLT
DUPLEX --
RECEPTACLE FUEL SHUT OFF VALVE
120 VOLT 3-PRONG
TWISTLOCK
RECEPTACLE
240 VOLT4-PRONG
TWlSTLOCK
RECEPTACLE
AIR CLEANER "
FUEL VALVE
LEVER
CHOKE
CONTROL
(not shown)
FILL
ENGINE ON/OFF
SWITCH
(notshown)
FULL POWER
SWITCH
FUEL TANK- Capacity of 7 US gallons/26.5 Liters.
CHOKE CONTROL- Used to start cold engine.
ENGINE ON/OFF SWITCH- Sets engine in starting
mode for recoil starter - Stops running engine.
FUEL VALVE LEVER (located on engine) - Used to
shut off the flow of fuel to the engine.
FUEL SHUT OFF VALVE (located under gas tank) -
Used to shut off the flow of fuel to the engine.
ENGINE OIL FILL- Check and fill engine with oil.
AIR CLEANER- Includes filter element cartridge and
foam pre-cleaner that limits the amount of dirt that
enters the engine.
FULL POWP2R SWITCH - Allows the operator to dis-
tribute power across the outlets.
ENGINE OIL DRAIN
CIRCUIT BREAKER- Each receptacle has a circuit
breaker to protect the generator from overloading.
120 VOLT RECEPTACLES- Used to supply 4250
watts of electrical power per receptacles when the
Full Power Switch is in the 120V position and 2125
watts with the Full Power Switch in the 120/240V
position. Protected by 15 amp circuit breaker.
240 VOLT TWlSTLOCK RECEPTACLE - Used to
supply 4250 watts of electrical power per receptacles
when the Full Power Switch is in the 120V position
and 4250 watts with the Full Power Switch is in the
120/240V position. Protected by 15 amp circuit
breaker.
11 -- ENG MGP-67CO41
RECEPTACLES
Your generator is equipped with:
• one 120 volt duplex receptacle protected by a 15
amp circuit breaker
• one 120 volt 3-prong twistlock receptacle pro-
tected by a two 15 amp circuit breakers
• one 240 volt 4-prong twistlock receptacle pro-
tected by two 15 amp circuit breakers
The circuit breakers are provided to protect the
generator against electrical overload. If the circuit
breaker trips, unplug electrical load from receptacle.
Let circuit breaker cool clown and then push circuit
breaker button to reset.
®
Full Power Switch in the 12OV position
120V 15A 12OV 240V tSA
0@@0
® . ®
NEMA 5-20R
Duplex Twistlock Twistlock
4250 Watts Surge
2125 continuos 4250 Watts surge together
3-prong 4-prong
2125 Watts continuous together
No 240V available
LOW OIL SHUTDOWN
Your Craftsman generator engine is equipped with Low
Oil Shutdown. Low Oil Shutdown is a safety device
designed to protect your engine from damage in the
event the oil level in the crankcase is low.
If while the engine is running, the oil gets low, it will
automatically shut itself down and will not restart until
the oil is added. If the oil is low before start-up, the
generator will not start until oil is added.
12OV 12(_240V
®
FULL POWER SWITCH
When placed in the 120V position it allows you to
receive the full capacity of the generator by using all
120 volt receptacles. When in the 120/240 position,
you will only be able to receive 2125 watts when using
the 120 volt receptacles and the full 4250 watts when
using the 240 4-prong twistlock receptacle.
Full Power Switch in the 120V/240V position
120V 15A 12OV 24OV 15A
®
NEMA 5-20R
Duplex
2125 Watts
NEMA LS-2OR . ®
3-prong 4-prong
Twistlock Twistlock
2125 Watts 4250 Watts
r-i
120V 120/240V
NOTE: The Low Oil Shutdown mechanism is very sensi-
tive. You must fill the engine to the full mark on the dip-
stick to inactivate this safety device.
GENERATOR CAPACITY
Exceeding the rated capacity of your generator can
result in serious damage to your generator and con-
nected electrical devices. You should observe the
following to prevent overloading the unit:
• Starting and running wattage requirements should
always be calculated when matching a generators
wattage capacity to the appliance or tool.
• There are two types of electrical appliances that
can be powered by your generator:
A.
Items such as radios, light bulbs, television
sets, and microwaves have a "resistive load".
Starting wattage and running wattage are the
same.
B,
Items such as refrigerators, air compressors,
washer, dryer, and hand tools that use an
electrical motor have an "inductive load".
Inductive load appliances and tools require
approximately 2 to 4 times the listed wattage
for starting the equipment. This initial load
only lasts for a few seconds on start-up but is
very important when figuring your total watt-
age to be used.
MGP*670041 12 -- ENG
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