If this CRAFTSMAN Air Compressor fails due to a defect in material or
workmanship within one year from the date of purchase, Sears will at
its option repair or replace it free of charge. Contact your nearest Sears
Service Center (1-800-4-MY-HOME
Compressor to the place of purchase for replacement.
If this Air Compressor is used for commercial or rental purposes, this warranty
applies for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
A10819
®
) to arrange for repair, or return the Air
2- ENG
SPECIFICATION CHART
Model No. 919.167320
Running HP 2.0
Bore 2.38"
Stroke 1.35"
Voltage-Single Phase 120V/60HZ
Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay
Air Tank Capacity 33
Approx. Cut-In 120
Approx. Cut-out 150
SCFM @ 40 psig 8.6
SCFM @ 90 psig 6.4
Refer to Glossary for abbreviations.
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these symbols.
Indicates an
imminently hazardous
situation which, if not avoided,
in death or serious injury.
will result
which, if not avoided,
or moderate injury.
Indicates a potentially
hazardous situation
may result in minor
Indicates a potentially
hazardous situation
which, if not avoided,
death or serious injury.
could result in
indicates a potentially hazardous situation
which, if not avoided,
property damage
Used without the
safety alert symbol
may result in
.
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding,
chemicals known (to the State of California) to cause cancer, birth defects
or other reproductive harm. Some example of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, always
wear MSHA/NIOSH approved, properly fitting face mask or respirator when
using such tools.
When using air tools, basic safety precautions should always be followed
to reduce the risk of of personal injury.
drilling, and other construction activities contains
3- ENG
A10819
IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
HAZARD
WARNING: Risk of explosion or fire
What Could Happen
It is normal for electrical contacts within the motor and pressure switch to spark.
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor
ventilation openings will cause serious overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor to
operate unattended.
How To Prevent It
Always operate the compressor in a
well ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Never place objects against or on top
of compressor. Operate compressor in an open area at least 12 inches away
from any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. Do not operate unit
indoors or in any confined area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
moving pressure switch lever to the off
position and drain tank daily or after
each use.
A10819
4- ENG
HAZARD
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
What Could Happen
Failure to properly drain condensed
water from tank, causing rust and
thinning of the steel tank.
Modifications or attempted repairs to
the tank.
Unauthorized modifications to the
unloader valve, safety valve, or any
other components which control tank
pressure.
Excessive vibration can weaken the
air tank and cause rupture or
explosion
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
tools, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
HAZARD
How To Prevent It
Drain tank daily or after each use. If tank
develops a leak, replace it immediately
with a new tank or replace the entire
compressor.
Never drill into, weld, or make any
modifications to the tank or its
attachments.
The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions to
alter the factory set operating
pressures.
For essential control of air pressure,
must install a pressure regulator and
pressure gauge to the air outlet (if not
equipped) of your compressor. Follow the
equipment manufacturers recommendation
and never exceed the maximum allowable
pressure rating of attachments. Never use
compressor to inflate small low
pressure objects such as children’s
toys, footballs, basketballs, etc.
you
WARNING: Risk from Flying Objects
What Could Happen
The compressed air stream can cause
soft tissue damage to exposed skin
can propel dirt, chips, loose particles
and small objects at high speed,
resulting in property damage or personal
injury.
and
How To Prevent It
Always wear ANSI Z87.1 approved
safety glasses with side shields when
using the compressor.
,
Never point
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
5- ENG
any nozzle or sprayer
A10819
HAZARD
WARNING: Risk of Electrical Shock
What Could Happen
Your air compressor is powered by
electricity. Like any other electrically powered device, If it is not used
properly it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution.
See grounding instructions.
HAZARD
WARNING: Risk to Breathing
What Could Happen
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful
vapors and poisons.
How To Prevent It
Never operate the compressor
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
Any electrical wiring or repairs required
on this product should be performed by authorized service center personnel in
accordance with national and local
electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
How To Prevent It
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for
breathing, suitable filters and in-line
safety equipment must be properly
installed. In-line filters and safety
equipment used in conjunction with the compressor must be capable of treating
air to all applicable local and federal
codes prior to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or safety data sheets for the materials
you are spraying. Use a NIOSH/MSHA
approved respirator designed for use
with your specific application.
outdoors
A10819
6- ENG
HAZARD
WARNING: Risk of Burns
What Could Happen
Touching exposed metal such as the compressor head or outlet tubes, can
result in serious burns.
HAZARD
WARNING: Risk from Moving Parts
What Could Happen
Moving parts such as the pulley, flywheel, and belt can cause serious
injury if they come into contact with you
or your clothing.
Attempting to operate compressor
damaged or missing parts or
attempting to repair compressor with
protective shrouds removed can expose
you to moving parts and can result in
serious injury.
with
HAZARD
How To Prevent It
Never touch any exposed metal parts
on compressor during or immediately after operation. Compressor will remain
hot for several minutes after operation.
Do not reach around protective shrouds or attempt maintenance until unit has
been allowed to cool.
How To Prevent It
Never operate the compressor with
guards or covers which are damaged or
removed.
Any repairs required on this product
should be performed by authorized
service center personnel.
WARNING: Risk of Falling
A portable compressor can fall from
a table, workbench, or roof c
damage to the compressor and could
result in serious injury or death to the
operator.
ausing
How To Prevent ItWhat Could Happen
Always operate compressor in a stable
secure position to prevent accidental movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations.
7- ENG
A10819
HAZARD
WARNING: Risk of Serious Injury or Property Damage
When Transporting Compressor
(Fire, Inhalation, Damage to Vehicle Surfaces)
What Could Happen
Oil can leak or spill and could result in
fire or breathing hazard; serious injury or
death can result. oil leaks will damage
carpet, paint or other surfaces in vehicles
or trailers.
HAZARD
WARNING: Risk of Unsafe Operation
How To Prevent It
Always place COMPRESSOR on a
protective mat when transporting to
protect against damage to vehicle from
leaks. Remove COMPRESSOR from
vehicle immediately upon arrival at your
destination.
What Could Happen
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
SAVE THESE INSTRUCTIONS
How To Prevent It
Review and understand all instructions and warnings in this manual.
Become familiar with the operation and
controls of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles.
Keep children away from the air
compressor at all times
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
.
A10819
8- ENG
GLOSSARY
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minute; a unit of measure of air
delivery.
PSIG: Pounds per square inch
gauge; a unit of measure of pressure.
Code Certification: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certified
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Cut-In Pressure: While the motor
is off, air tank pressure drops as
you continue to use your accessory.
When the tank pressure drops to a
certain low level the motor will restart
automatically. The low pressure
at which the motor automatically
restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air
compressor is turned on and begins
to run, air pressure in the air tank
begins to build. It builds to a certain
high pressure before the motor
automatically shuts off, protecting
your air tank from pressure higher
than its capacity. The high pressure
at which the motor shuts off is called
"cut-out" pressure.
Branch Circuit: Circuit carrying
electricity from electrical panel to
outlet.
ACCESSORIES
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
Accessories
• In Line Filter
• Tire Air Chuck
• Quick Connector Sets (various
sizes)
• Air Pressure Regulators
• Oil Fog Lubricators
DUTY CYCLE
This air compressor pump is
capable of running continuously.
However, to prolong the life of your
air compressor, it is recommended
that a 50%-75% average duty
• Air Hose: 1/4", 3/8" or 1/2" I.D. in
various lengths
Refer to the selection chart located
on the unit to select the tools this unit
is capable of powering.
cycle be maintained; that is, the air
compressor pump should not run
more than 30-45 minutes in any given
hour.
9- ENG
A10819
ASSEMBLY
Unpacking
1. Remove unit from carton and discard all packaging.
INSTALLATION
HOW TO SET UP YOUR UNIT
Location of the Air Compressor
• Locate the air compressor in a
clean, dry and well ventilated
area.
• The air compressor should be
located at least 12" away from
the wall or other obstructions
that will interfere with the flow of
air.
• The air compressor pump and
shroud are designed to allow for
proper cooling. The ventilation
openings on the compressor are
necessary to maintain proper
operating temperature. Do not
place rags or other containers on
or near these openings.
GROUNDING INSTRUCTIONS
Risk of Electrical
event of a short circuit, grounding
reduces the risk of shock by pro
viding an escape wire for the elec
tric current. This air compressor
must be properly grounded.
The portable air compressor is
equipped with a cord having a
grounding wire with an appropriate
grounding plug (see following illustra
tions).
1. The cord set and plug with this
unit contains a grounding pin.
This plug MUST be used with a
grounded outlet.
IMPORTANT: The outlet being used
must be installed and grounded in
accordance with all local codes and
ordinances.
Shock. In the
-
2. Make sure the outlet being used
has the same configuration as
the grounded plug. DO NOT USE AN ADAPTER. See illustra
tion.
Plug
Grounding Pin
3. Inspect the plug and cord before
each use. Do not use if there are
signs of damage.
4. If these grounding instructions
are not completely understood,
or if in doubt as to whether the
compressor is properly ground
ed, have the installation checked
-
by a qualified electrician.
Risk of Electrical
Shock. IMPROPER
GROUNDING CAN RESULT IN
ELECTRICAL SHOCK.
Do not modify the plug provided. If
-
it does not fit the available outlet,
a correct outlet should be installed
by a qualified electrician.
Repairs to the cord set or plug
MUST be made by a qualified elec
trician.
Grounded
Outlets
-
-
-
A10819
10- ENG
Extension Cords
Using extension cords is not recommended. The use of extension cords
will cause voltage to drop resulting
in power loss to the motor and over
heating.
Instead of using an extension cord,
increase the working reach of the
air hose by attaching another length
of hose to its end. Attach additional
lengths of hose as needed.
If an extension cord must be used, be
sure it is:
• a 3-wire extension cord that has
a 3-blade grounding plug, and a
3-slot receptacle that will accept
the plug on the product
• in good condition
• no longer than 50 feet
• 12 gauge (AWG) or larger. (Wire
size increases as gauge number
decreases. 10 AWG and 8 AWG
may also be used. DO NOT USE
14 OR 16 AWG.)
-
Voltage and Circuit Protection
Refer to the specification chart for the
voltage and minimum branch circuit
requirements.
Certain air com-
operated on a 15 amp circuit if the
following conditions are met.
1. Voltage supply to circuit must
comply with the National
Electrical Code.
2. Circuit is not used to supply any
other electrical needs.
3. Extension cords comply with
specifications.
4. Circuit is equipped with a 15
amp circuit breaker or 15 amp
time delay fuse.
pressor is connected to a circuit
protected by fuses, use only time
delay fuses. Time delay fuses
should be marked "D" in Canada
and "T" in the US.
If any of the above conditions can
not be met, or if operation of the
compressor repeatedly causes inter
ruption of the power, it may be nec
essary to operate it from a 20 amp
circuit. It is not necessary to change
the cord set.
pressors can be
NOTE: If com-
-
-
-
11- ENG
A10819
OPERATION
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
Pressure
Switch
On/Auto/Off
Switch
Safety Valve
Tank Pressure Gauge
Description of Operation
Become familiar with these controls
before operating the unit.
On/Auto/Off Lever: Turn this switch
to "On/Auto" to provide automatic
power to the pressure switch and
"Off" to remove power at the end of
each use.
Pressure Switch: The pressure
switch automatically starts the
motor when the air tank pressure
drops below the factory set "cut-in"
pressure. It stops the motor when the
air tank pressure reaches the factory
set "cut-out" pressure.
Safety Valve: If the pressure switch
does not shut off the air compressor
at its "cut-out" pressure setting, the
safety valve will protect against high
pressure by "popping out" at its
factory set pressure (slightly higher
than the pressure switch "cut-out"
setting).
Outlet Pressure Gauge: The outlet
pressure gauge indicates the air
pressure available at the outlet side
of the regulator. This pressure is
controlled by the regulator and is
always less than or equal to the tank
pressure.
Tank Pressure Gauge: The tank
pressure gauge indicates the reserve
air pressure in the tank.
Regulator: Controls the air pressure
shown on the outlet pressure
gauge. Pull the knob out and turn
clockwise to increase pressure
and counterclockwise to decrease
pressure. When the desired pressure
is reached push knob in to lock in
place.
Drain Valve: The drain valve is
located at the base of the air tank
and is used to drain condensation at
the end of each use.
Cooling System (not shown): This
compressor contains an advanced
design cooling system. At the heart of
this cooling system is an engineered
fan. It is perfectly normal for this fan
to blow air through the vent holes
in large amounts. You know that the
cooling system is working when air is
being expelled.
Outlet
Pressure
Gauge
Regulator
Drain
Valve
A10819
12- ENG
Air Compressor Pump (not shown):
Compresses air into the air tank.
Working air is not available until the
compressor has raised the air tank
pressure above that required at the
air outlet.
Check Valve: When the air
compressor is operating, the check
valve is "open", allowing compressed
air to enter the air tank. When the
air compressor reaches "cut-out"
pressure, the check valve "closes",
allowing air pressure to remain inside
the air tank.
Check Valve
Pressure Release Valve: The
pressure release valve located on
the side of the pressure switch, is
designed to automatically release
compressed air from the compressor
head and the outlet tube when the
air compressor reaches "cut-out"
pressure or is shut off. The pressure
release valve allows the motor to
restart freely. When the motor stops
running, air will be heard escaping
from this valve for a few seconds.
No air should be heard leaking when
the motor is running or after the unit
reaches "cut-out" pressure.
Pressure
Release
Valve
Motor Overload Protector: The
motor has an automatic reset
thermal overload protector. If the
motor overheats for any reason, the
overload protector will shut off the
motor. The motor must be allowed
to cool down before restarting. The
compressor will automatically restart
after the motor cools.
How to Use Your Unit
How to Stop:
1. Set the On/Auto/Off lever to
"Off".
Before Starting
Break-in Procedure
Risk of Unsafe
Operation. Serious
damage may result if the following
break-in instructions are not
closely followed.
This procedure is required before the
air compressor is put into service and
when the check valve or a complete
compressor pump has been replaced.
1. Make sure the On/Auto/Off lever
is in the "Off" position.
NOTE: Pull coupler back until it clicks
to prevent air from escaping through
the quick connect.
2.
Plug the power cord into the
correct branch circuit receptacle.
(Refer to Voltage and Circuit
Protection paragraph in the
Installation section of this
manual.)
3. Open the drain valve (counter-
clockwise) fully to permit air to
escape and prevent air pressure
build up in the air tank during the
break-in period.
4. Move the On/Auto/Off lever
to "On/Auto" position. The
compressor will start.
13- ENG
A10819
5. Run the compressor for 15
minutes. Make sure the drain
valve is open and there is minimal
air pressure build-up in tank.
6. After 15 minutes, close the drain
valve by turning clockwise. The
air receiver will fill to "cut-out"
pressure and the motor will stop.
The compressor is now ready for use.
Before Each Start-Up:
1. Place On/Auto/Off lever to "Off".
2. Pull the regulator knob out and
turn counterclockwise to set the
outlet pressure to zero.
3. Attach hose and accessories.
NOTE: The hose or accessory
will require a quick connect plug
if the air outlet is equipped with a
quick connect socket.
Risk of Bursting.
Too much air
pressure causes a hazardous
risk of bursting. Check the
manufacturer’s maximum pressure
rating for air tools and accessories.
The regulator outlet pressure
must never exceed the maximum
pressure rating.
How to Start:
1. Turn the On/Auto/Off lever
to "On/Auto" and allow tank
pressure to build. Motor will
stop when tank pressure reaches
"cut-out" pressure.
2. Pull the regulator knob out
and turn clockwise to increase
pressure. When the desired
pressure is reached push knob in
to lock in place.
The compressor is ready for use.
A10819
14- ENG
MAINTENANCE
Customer Responsibilities
Before
each
use
Check Safety Valve
Drain Tank
Air Filter
Air compressor pump intake
and exhaust valves
1- more frequent in dusty or humid conditions
Daily
or after
each
use
●
●
Every
100
hours
1
●
Yearly
●
Risk of Unsafe
Operation. Unit
cycles automatically when power
is on. When servicing, you may
be exposed to voltage sources,
compressed air, or moving parts.
Before servicing unit unplug or
disconnect electrical supply to
the air compressor, bleed tank
of pressure, and allow the air
compressor to cool.
To ensure efficient operation and
longer life of the air compressor, a
routine maintenance schedule should
be prepared and followed. The
above routine maintenance schedule
is geared to an air compressor
in a normal working environment
operating on a daily basis. If
necessary, the schedule should
be modified to suit the conditions
under which your air compressor is
used. The modifications will depend
upon the hours of operation and the
working environment. Compressors
in an extremely dirty and/or hostile
environment will require a greater
frequency of all maintenance checks.
NOTE: See "Operation" section for
the location of controls.
To Check Safety Valve
Risk of Bursting.
If the safety valve
does not work properly, overpressurization may occur, causing
air tank rupture or an explosion.
1. Before starting compressor, pull
the ring on the safety valve to
make sure that the safety valve
operates freely. If the valve
is stuck or does not operate
smoothly, it must be replaced
with the same type of valve.
To Drain Tank
1. Set the On/Auto/Off lever to "Off"
and unplug unit.
2. Pull the regulator knob out and
turn counterclockwise to set the
outlet pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing
air to bleed from the tank until
tank pressure is approximately
20 psi. Release safety valve ring.
5. Drain water from air tank by
opening drain valve (counterclockwise) on bottom of tank.
Risk of Bursting.
Water will
condense in the air tank. If not
drained, water will corrode and
weaken the air tank causing a risk
of air tank rupture.
15- ENG
A10819
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