Craftsman 919167243 Owner’s Manual

Owner's ManuaJ

ICRRFTSMRN°I

PermanentJy Lubricated Tank Mounted

AIR COMPRESSOR

ModeJ No.

Safety Guidelines

Assembly

Operation

Maintenance

Service and Adjustments

Repair Parts

CALIT|ON: Read the Safety Guidelines and All instructions CarefulIy Before Operating.

Sears, Roebuck and Co., Hoffman Estates, mL(}0179 U.S.A.

Visit our Craftsman website: www, sears,com/craftsman

A08599 R_o 11/4/o4

WARRANTY ................................................ 2

SPECiFiCATiON CHART ..................................... 3

SAFETY GUiDELiNES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................ 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

iNSTALLATiON ......................................... 11-12

OPERATION ........................................... 13-15

MAINTENANCE ............................................ 16

SERVICE AND ADJUSTMENTS ............................ 17-18

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE ............................. 19-21

REPAIR PARTS ......................................... 22-25

ESPANOL .............................................. 26-46

REPAIR PROTECTION AGREEMENTS ......................... 47

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AiR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at

its option repair or replace it free of charge. Contact your nearest Sears

Service Center (1-800-4-MY-HOME O) to arrange for repair, or return the Air Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase. This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

A08599 2= ENG

Model No. 919-167243 Max. Developed HP 3.0

Running HP 1.3 Bore 1-7/8"

Stroke 1-1/4" Voltage-Single Phase 120V

Minimum Branch Circuit Requirement 15 amps Fuse _r'pe Time Delay Air Tank Capacity 15

Approx. Cut-In 120 Approx. Cut-out 150 SCFM @ 40 psig 4.9

SCFM @ 90 psig 3.5

Refer to Giossary for abbreviations.

This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay

attention to these sections.

Indicates an imminently hazardous

situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation

which, if not avoided, coumd result in

death or serious iniury..

Some dust created by power sanding, sawing, grinding, drilling, and

California) to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

" lead from lead-based paints ® crystalline silica from bricks and cement and other masonry products " arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work

with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of personal injury.

other construction activities contains chemicals known (to the State of

which, if not avoided, may result in minor or moderate into

indicates a potentially hazardous

situation which, if not avoided, may

result in _ge.

3-ENG A08599

Indicates a potentially hazardous situation

Used without the

safety alert symbol

Save these instructions

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before

using this equipment.

B i'_'

WARNING: Risk of e×pmosion or fire

What Could Happen How To Prevent mt

It is normal for emectricam contacts within Always operate the compressor in a

the motor and pressure switch to spark, well ventilated area free of combustible

If electrical sparks from compressor if spraying flammable materials, locate come into contact with flammable compressor at recast 20 feet away from vapors, they may ignite, causing fire or spray area. An additional length of hose explosion, may be required.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product could result in personal injury or

property damage. To reduce the risk of fire, do not allow the compressor to operate unattended.

matedams, gasoline, or solvent vapors,

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top of compressor. Operate compressor in an open area at least 12 inches

away from any wall or obstruction that would restrict the flow of fresh air to the

ventilation openings. Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area. ABways remain in attendance with the

product when it is operating.

ABways disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use,

II!M

]

A08599 4= ENG

WARNmNG: Risk of Bursting

Air Tank: The following conditions couRd lead to a weakening of the tank, and result

in a violent tank expRosion and could cause property damage or serious injury.

What CouBd Happen How To Prevent it

f. Failure to properly drain Drain tank daily or after each use.

condensed water from tank, If tank develops a leak, replace it causing rust and thinning of the immediately with a new tank or replace

steer tank. the entire compressor.

2. Never drill into, weld, or make any

Modifications or attempted repairs

to the tank.

3. attachments.

Unauthorized modifications to the

unRoader valve, safety valve, or any other components which control

tank pressure.

Excessive vibration can weaken

the air tank and cause rupture or expmosion

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other inflatables can cause them to explode or fly apart,

and could result in serious injury.

modifications to the tank or its

The tank is designed to withstand specific operating pressures. Never make adjustments or parts substitutions to alter the factory set operating

pressures, For essential control of air pressure,

you must install a pressure regulator

and pressure gauge to the air outBet (if not equipped} of your compressor.

Follow the equipment manufacturers recommendation and never exceed the

maximum allowable pressure rating of attachments. Never use compressor to infBate small low pressure objects

such as children's toys, footballs, basketballs, ere.

WARNING: Risk from Fraying Objects

WHAT CAN HAPPEN HOW TO PREVENT iT

The compressed air stream can cause

soft tissue damage to exposed skin and can propel dirt, chips, loose particles,

and small objects at high speed, resulting in property damage or personal

injury.

Always wear ANSI 2:87.1 approved safety gBasses with side shields when using the compressor

Never point any nozzBe or sprayer toward any part of the body or at other

people or animals. Always turn the compressor oft and

braced pressure from the air hose and tank before attempting maintenance, attaching

tools or accessories.

5-ENG A08599

WARNING: Risk of Electrical Shock

WHAT CAN RAPPEN

Your air compressor is powered by electricity. Like any other electrically

powered device, if it is not used property it may cause electric shock.

Repairs attempted by unqualified personneB can resuRt in serious injury or

death by eBectrocution.

Electrical Grounding: FaiRure to provide

adequate grounding to this product

could result in serious injury or death

from eBectrocution.

See grounding instructions.

WARNING: Risk to Breathing

WHAT CAN RAPPEN ROW TO PREVENT IT

The compressed air directly from your compressor is not safe for breathing= The air stream may contain carbon

monoxide, toxic vapors, or solid particles from the tank. Breathing these contaminants can cause serious injury

or death=

Sprayed materials such as paint, paint solvents, paint remover, insecticides,

weed killers, may contain harmful vapors and poisons.

HOW TO PREVENT iT

Never operate the compressor outdoors when it is raining or in wet conditions.

Never operate compressor with protective covers removed or damaged.

Any electrical wiring or repairs required on this product should be performed by

authorized service center personneB in accordance with national and local electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding, correct voltage and adequate fuse protection.

Air obtained directly from the compressor

should never be used to supply air

for human consumption. In order to

use air produced by this compressor

for breathing, suitable filters and in-line

safety equipment must be properly installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption. Work (nan area with good cross

ventilation. Read and follow the safety instructions provided on the label or

safety data sheets for the materials you are spraying. Use a NIOSR/MSRA

approved respirator designed for use with your specific application.

A08599 6-ENG

WARNING: Risk of Burns

WHAT CAN HAPPEN HOW TO PREVENTBT

Touching exposed metam such as the compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts on compressor during or immediately after operation. Compressor wiBI remain hot for several minutes after operation.

Do not reach around protective shrouds or attempt maintenance until unit has

been aBmowedto cool

iiiiiii_, D

WARNING: Risk from Moving Parts _ [_

WHAT CAN HAPPEN NOW TO PREVENT IT

Moving parts such as the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if guards or covers which are damaged or they come into contact with you or your removed. clothing.

Attempting to operate compressor with Any repairs required on this product damaged or missing parts or attempting should be performed by authorized to repair compressor with protective service center personnel shrouds removed can expose you to

moving parts and can result in serious

injury.

WARNING: Risk of Falling

What CouBd Happen

A portable compressor can fan from a table, workbench, or roof causing

damage to the compressor and could result in serious injury or death to the

operator.

How To Prevent Jt

Always operate compressor in a stabBe secure position to prevent accidental movement of the unit. Never operate

compressor on a roof or other elevated position. Use additional air hose to

reach high Bocations,

7= ENG A08599

WARNING: Risk or Serious injury or Property Damage _U]

When Transporting Compressor

(Fire, l_halatien, Damage to Vehicle Surfaces)

WHAT CAN HAPPEN HOW TO PREVENT mT

Oil can leak or spill and could result in Always place compressor on a

fire or breathing hazard; serious injury or protective mat when transporting

death can result. Oil leaks will damage to protect against damage to vehicle carpet, paint or other surfaces in vehicles from leaks. Remove compressor from

or trailers, vehicle immediately upon arrival at your

destination.

WARNING: Risk Unsafe Operation

WHAT CAN HAPPEN

Unsafe operation of your air compressor could lead to serious injury or death to

you or others.

HOW TO PREVENT iT

Review and understand all instructions and warnings in this manual.

Become famiRiar with the operation and controls of the air compressor.

Keep operating area dear of all persons, pets, and obstacles.

Keep children away from the air compressor at aH times.

Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this product.

Equip area of operation with a fire extinguisher.

Do not operate machine with missing, broken, or unauthorized parts.

A08599 8= ENG

Become familiar with these terms before operating the unit. Ot=M: Cubic feet per minute. Set=M: Standard cubic feet per

minutel a unit of measure of air delivery. PSlG: Pounds per square inch gaugel a unit of measure of pressure. Code Certification: Products that bear one or more of the following

marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and

meet the applicable Underwriters Laboratories Standards for Safety.

Cut-In Pressure: While the motor is off, air tank pressure drops as

you continue to use your accessory.

When the tank pressure drops to a certain Iow level the motor wilI restart

automatically. The low pressure at which the motor automatically

restarts is called "cut-in" pressure. Cut-Out Pressure: When an air

compressor is turned on and begins to run, air pressure in the air tank

begins to build. It builds to a certain high pressure before the motor

automatically shuts off, protecting your air tank from pressure higher

than its capacity. The high pressure at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are available through the current Power and Hand Tool Catalog or full-line Sears

stores. Accessories

® In Line Filter + Tire Air Chuck

® Quick Connector Sets

(various sizes)

+ Air Pressure Regulators + Oil Fog Lubricators + Air Hose: 1/4", 3/8" OR 1/2" LD. in

various lengths

Refer to the selection chart located on the unit to select the tools this unit is capable of powering.

This air compressor pump is capable of running continuously.

However, to prolong the life of your air compressor, it is recommended

that a 50%-75% average duty

cycle be maintained; that is, the air compressor pump should not run

more than 30-45 minutes in any given hour.

9+ ENG A08599

Contents of Carton 1 - Air Compressor

2- Wheels 2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16 2 - Molded Foot Bumpers

2 - Screws, .25 x 1.50 1- Handle

1 - Handle Grip 2 - Screws, #10-16 x 1.00

Tools Required for

1 - 9/16" socket or open end

wrench

1 - 3/8" socket installing Handles,

Wheels, and Molded Foot

It will be necessary

to brace or

support one side of the outfit when

installing the wheems because the compressor will have a tendency to tip over.

3. InstalI one shoulder bolt

and one nut for each wheel. Tighten securely. The outfit

wilI sit leve! if the wheels are properly installed.

Wheel

"swhee's

handle

do not provide adequate c_earance, staMity or support for pulling the

unit up and down stairs or steps, The unit must be lifted, or pushed

up a ramp,

1. Submerge handle grip into warm soapy water to make installation

easier. Remove handle grip from soapy water and slide onto

handle.

Slide handle through holes in compressor saddle onto tabs.

Secure with screws, one on each side.

Handle Screw

A08599 10-ENG

Clean and dry underside of air tank Ieg opposite wheels. Remove the protective strip from

the adhesive backed molded foot bumpers. Attach the foot

bumpers to the bottom of Ieg on each end. Press firmly into place.

Molded Foot

HOW TO SET UP YOUR UNmT IMPORTANT: The outlet being used

must be installed and grounded in

Location of the Air Compressor Locate the air compressor in a

clean, dry and wel! ventilated area. The air compressor should be

located at least 12" away from the wall or other obstructions that will

interfere with the flow of air. The air compressor pump and shroud

are designed to allow for proper cooling. The ventilation openings

on the compressor are necessary to maintain proper operating temperature. Do not place rags or

other containers on or near these openings.

GROUNDING INSTRUCTIONS

_Risk of Electrica_

event of a short circuit, grounding reduces the risk of shock by providing an escape wire for

the emectric current. This air compressor must be proper_y

grounded. The portable air compressor is

equipped with a cord having a grounding wire with an appropriate grounding plug (see foiIowing iIhstrations). The plug must be used

with an outlet that has been installed and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this unit contains a grounding pin. This plug MUST be used with a grounded outlet.

Shock. In the

accordance with all local codes and ordinances.

Make sure the outlet being used has the same configuration as the grounded plug. DO

NOT USE AN ADAPTER, See illustration.

Ground/di/TingPin

Inspect the plug and cord before each use. Do not use if there are

signs of damage.

If these grounding instructions are not completely understood,

or if in doubt as to whether the compressor is properly

grounded, have the installation checked by a qualified

electrician.

_Risk of E[ectricam

Shock. Improper grounding can result in etectrica_ shock.

Do not modify the plug provided. If it does not fit the available outlet,

a correct outBet should be installed by a qualified electrician. Repairs to the cord set or pBug

MUST be made by a qualified emectrician.

11-ENG A08599

Extension Cords Using extension cords is not

recommended. The use of extension cords will cause voltage to drop

resulting in power loss to the motor and overheating.

instead of using an extension cord, increase the working reach of the air hose by attaching another length

of hose to its end. Attach additional lengths of hose as needed.

if an extension cord must be used, be sure it is:

a 3-wire extension cord that has a 3-blade grounding plug, and a

3-slot receptacle that will accept the ptug on the product

in good condition no longer than 50 feet 12 gauge (AWG) or larger. (Wire

size increases as gauge number decreases. 10 AWG and 8 AWG

may also be used. DO NOT USE 14 OR 16 AWG.)

Voltage and Circuit Protection Refer to the specification chart for the

voltage and minimum branch circuit requirements.

air compressors can be operated on a 15 amp circuit if the following

conditions are met,

1. Voltage suppIy to circuit must comply with the National

Electrical Code.

2. Circuit is not used to supply any other electrica! needs.

3. Extension cords comply with specifications.

4. Circuit is equipped with a

15 amp circuit breaker or 15 amp time delay fuse. NOTE: If compressor is connected to a circuit protected by fuses, use

only time delay fuses. Time delay fuses should be marked "D" in

Canada and "T" in the US.

If any of the above conditions

cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may be necessary to operate it from a 20 amp circuit. It is not necessary to change the cord set.

A08599 12-ENG

Know "four Air Compressor

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with

the Iocation of various controls and adjustments. Save this manual for future reference.

On/Auto/Off Pressure

Safety Valve

Switch

Description of Operation Become famiIiar with these controls

before operating the unit. On/Auto/Off Switch: Turn this switch ON to provide automatic power to the

pressure switch and OFF to remove power at the end of each use.

Pressure Switch: The pressure switch automaticalIy starts the motor when the air tank pressure drops below the factory set "cut-in" pressure, it stops the motor when the air tank pressure reaches the factory set "cut-out" pressure.

Safety VaNe: if the pressure switch does not shut off the air compressor

at its "cut-out" pressure setting, the safety valve wiII protect against high

pressure by "popping out" at its factory set pressure (slightty higher

than the pressure switch "cut-out" setting).

Outlet Pressure Gauge: The outlet

pressure gauge indicates the air

pressure avaihbte at the outtet side of the regulator. This pressure is controlIed by the reguIator and is always less than or equal to the tank

pressure. Tank Pressure Gauge: The tank

pressure gauge indicates the reserve air pressure in the tank.

Regulator: Controls the air pressure shown on the outlet pressure gauge. PuII the knob out and turn clockwise to increase pressure

and counterc!ockwise to decrease

pressure. When the desired pressure

is reached push knob in to lock in

place.

UniversaB Quick-Connect Body: The universa! quick-connect body accepts the three most popular styles of quick-connect plugs- industrial, automotive (Tru-fiate), and ARC. One

hand push-to-connect operation

makes connections simple and easy.

13-ENG A08599

Drain Vamve:The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use.

Cooling System (not shown): This compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is being expelled.

Air Compressor Pump (not shown): Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the

air outlet= Check Vamve: When the air compressor is operating, the check

valve is "open", allowing compressed air to enter the air tank. When the

air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside

the air tank.

How to Use Your Unit

How to Stop:

1. Set the On/Auto/Off lever to "OFF".

Break-in Procedure

Risk of Unsafe

Operation, Ser{ous

damage may result {f the follow{rig

break-in instructions are not

cmosemyfollowed. This procedure is required before the

air compressor is put into service and when the check valve or a complete compressor pump has been replaced.

1. Make sure the On/Auto/Off lever is in the "OFF" position.

NOTE: Pull coupler back until it clicks

to prevent air from escaping through the quick connect,

2. Plug the power cord into the correct branch circuit receptacle,

(Refer to Voltage and Circuit

Protection paragraph in the Installation section of this

manua!.)

3. Open the drain valve fully (counter-clockwise) to permit

air to escape and prevent air pressure build up in the air tank during the break-in period.

4. Move the On/Auto/Off lever to "ON/AUTO" position. The compressor will start.

5. Run the compressor for 15 minutes. Make sure the drain

valve is open and there is minimal air pressure build-up in

tank.

6. After 15 minutes, close the drain valve (clockwise). The air receiver wil! fill to "cut-out" pressure and the motor will stop.

The compressor is now ready for use.

A08599 14-ENG

Before Each Start-Up: 1= Place On/Auto/Off lever to

"OFF" and close air regulator.

2. Pull regulator knob out, turn counterclockwise until it stops. Push knob in to lock in place.

3. Attach hose and accessories. NOTE: The hose or accessory

will require a quick connect plug if the air outlet is equipped with a

quick connect socket.

pressure causes a hazardous risk of bursting, Check the manufacturer's maximum pressure rating for air tooms and accessories, The regumator outlet pressure

must never exceed the maximum pressure rating,

Bow to Start:

1. Turn the On/Auto/Off lever to "AUTO" and alIow tank pressure

to build. Motor will stop when tank pressure reaches "cut-out"

pressure.

2. Pull the regulator knob out and turn clockwise to increase

pressure. When the desired pressure is reached push knob in

to lock in place.

The compressor is ready for use.

15= ENG A08599

+ 33 hidden pages