Craftsman 919167221 Owner’s Manual

Owner's Manual
JCRRFTSMRN1
Permanently Lubricated Single Stage
Portable
AIR COMPRESSOR
Model No.
919.167221
Assembly
Operation
Maintenance
Service and Adjustments
Troubleshooting
Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before Operating.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.eears.com/craftsman
D27304 Rev 1 7/18/03
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WARRANTY ............................................. 2
SPECIFICATION CHART .................................... 3
SAFETY GUIDELINES .................................... 3-8
GLOSSARY .............................................. 9
ACCESSORIES .......................................... 9
DUTY CYCLE ............................................ 9
ASSEMBLY ............................................. 1g
INSTALLATION ........................................ f1-12
OPERATION .......................................... f3- 15
MAINTENANCE ....................................... f6-17
SERVICE AND ADJUSTMENTS ........................... f8-19
STORAGE .............................................. 20
TROUBLESHOOTING GUIDE ............................ 21-23
REPAIR PARTS ....................................... 24-27
ESPAI_IOL ............................................ 28-49
NOTES/NOTAS ....................................... 50-51
HOW TO ORDER REPAIR PARTS ..................... back cever
FULL ONE YEAR WARRANTY AIR COMPRESSOR
If this air cempresser fails due te a defect in material er workmanship within
one year from the date of purchase, RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL
REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware, return to the nearest Orchard Store and Orchard will repair it, free of charge.
If this air compressor is used fer commercial er rental purposes, the warranty will apply for ninety days from the date of purchase.
This warranty gives yeu specific legal rights and yeu may have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, II 60179
D27304 2*ENG
Model No. 919-167221
Max. Developed HP 5.5 Bore 2.38 Stroke 1.35
Voltage-Single Phase 120V/60/1 Minimum Branch Circuit Requirement 15 amps
Fuse Type Time Delay Air Tank Capacity 22
Approx. Cut-In 120 Approx. Cut-out 150 SCFM @40 psig 8.4
SCFM @ 90 psig 6.2
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you
recognize this inforrnation_ we use the symbols below. Please read the manual and pay attention to these sections.
_lndicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
_t_lndicates a potentially
hazardous situation
which, if not avoided, could result in death or serious injur,/.
_l_'_lndicates a potentially
hazardous situation
which, if not avoided, _ result in minor or moderate injuw.
_Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may result in oroDertv damaoe.
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SAVE THESE INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
Some dust created by power sanding, sawing, grinding, drilling, and other
cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
lead from lead-based paints crystalline silica from bricks and cement and other masonry products arsenic and chromium from chemicalty4reated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
When using air tools, basic safety precautions should always be followed to reduce the risk of of personal injury.
construction activities contains chemicals known (to the State of California) to
3*ENG D27304
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Save these instructions
improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.
,I;1"1.,I;I n
WARNING: Risk of explosion or fire
What Could Happen
tt is normal for electrical contacts within
the motor and pressure switch to spark.
If electrical sparks from compressor
come into contact with flammable vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire.
Unattended operation of this product could result in personal injury or property damage. To reduce the dsk of fire, do not allow the compressor to operate unattended.
How To Prevent It
Always operate the compressor in a well ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet away from spray area. An additional length of hose
may be required.
Store flammable matadals in a secure
location away from compressor.
Never place objects against or on top of compressor. Operate compressor in
an open area at least 12 inches away
from any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. DO not operate unit
indoors or in any confined area. Always remain in attendance with the
product when it is operating
Always disconnect electrical power by
moving pressure switch lever to the off position and drain tank daily or after
each use.
D27304 4*ENG
F_
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
What Could Happen
Failure to properly drain condensed water from tank, causing rust and thinning of the
steel tank.
2.
Modifications or attempted repairs
to the tank,
3.
Unauthorized modifications to the
Drain tank daily or after each use. If
tank develops a leak, replace it immediately with a new tank or replace
the entire compressor.
Never drill into, weld, or make any modifications to the tank or its
attachments.
How To Prevent It
unloader valve, safety valve, or any other components which control
tank pressure.
Excessive vibration can weaken
4. The tank is designed to withstand specific
the air tank and cause rupture or explosion
operating pressures. Never make adjustments or parts substitutions to
alter the factory set operating
prossuros.
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
tools, spray guns, air operated accessories, tires, and other inflatables
can cause them to explode or fly apart, and could result in serious injury.
For essential control of air pressure, you must install a pressure regulator and
pressure gauge to the air outlet (if not equipped) of your compressor. Follow the
equipment manufacturers recommendation and never exceed the
maximum allowable pressure rating of attachments. Never use compressor to
inflate small low pressure objects such as children's toys, footballs, basketballs, etc.
WARNING: Risk from Flying Objects
WHAT CAN HAPPEN HOWTO PREVENT IT
The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles,
and small objects at high speed, resulting inproperty damage or personal
injury.
,l:_'!'J l l =
Always wear ANSI Z87.1 approved safety glasses with side shields when using the compressor,
Never point any nozzle or sprayer toward any part of the body or at other
people or animals. Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching tools or accessories.
5*ENG D27304
WARNING: Risk of Electrical Shock
WHAT CAN HAPPEN
Your air compressor is powered by electricity. Like any other electrically
powered device, If it is not used properly
it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury or death by electrocution,
Electrical Grounding: Failure to provide
adequate grounding to this product could result in serious injury or death
from electrocution. See grounding instructions.
WARNING: Risk to Breathing
WHAT CAN HAPPEN
The compressed air directly from your compressor is not safe for breathing
The air stream may contain carbon
monoxide, toxic vapors, or solid particles from the tank. Breathing these
contaminants can cause serious injury or death.
HOW TO PREVENT IT
Never operate the compressor outdoors when it is raining or in wet conditions.
Never operate compressor with protective covers removed or damaged
Any electrical wiring or repairs required
on this product should be performed by authorized service center personnel in accordance with national and local
elect rical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding, correct voltage and adequate fuse protection,
,I;1"1'.I;1=
HOW TO PREVENT IT
Air obtained directly from the compressor should never be used to supply air for
human consumption, In order to use air
produced by this compressor for breathing, suitable filters and in-line
safety equipment must be properly installed. In-line filters and safety
equipment used in conjunction with the compressor must be capable of treating
air to all applicable local and federal codes prior to human consumption.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides, weed killers, may contain harmful vapors
and poisons.
D27304 6*ENG
Work in an area with good cross ventilation. Read and follow the safety
instructions provided on the label or safety data sheets for the materials you
are spraying, Use a NtOSH/MSHA approved respirator designed for use
with your specific application.
,l:_'l'J : ll
WARNING: RISK OF BURNS
WHAT CAN HAPPEN
Touching exposed metal such as the compressor head or outlet tubes, can
result in serious burns,
WARNING: RISK FROM MOVING PARTS
WHAT CAN HAPPEN
Moving parts such as the pulley, flywheel, and belt can cause serious injury if they corn into contact with you or your
clothing.
Attempting to operate compressor with damaged or missing parts or attempting
to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious
injury.
HOW TO PREVENT IT
Never touch any exposed metal parts on compressor during or immediately
after operation. Compressor will remain hot for several minutes after operation.
Do not reach around protective shrouds or attempt maintenance until unit has
been allowed to cool.
,l;_'l'J l l=
HOW TO PREVENT IT
Never operate the compressor with
guards or covers which are damaged or removed.
Any repairs required on this product should be performed by authorized
service center personnel.
WARNING: RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR
(Fire, Inhalation, Damage to Vehicle Surfaces)
WHAT CAN HAPPEN
Oil can leak or spill and could result in
fire or breathing hazard; serious injury or death can result. Oil leaks will damage
carpet, paint or other surfaces in vehicles or trailers.
Always place compressor on a protective mat when transporting to
protect against damage to vehicle from leaks. Remove compressor from vehicle
immediately upon arrival at your destination.
7÷ENG D27304
HOW TO PREVENT IT
WARNING: RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN
Unsafe operation of your air compressor could lead to serious injury or death to you or others.
Review and understand all instructions and warnings in this manual.
Become familiar with the operation and controls of the air compressor. Keep operating area clear of all persons,
3ets, and obstacles.
Keep children away from the air compressor st all times,
Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
Never defeat the ssfety features of this
3roduct.
Equip ares of operation with a fire extinguisher. DO not operate machine with missing,
broken, or unauthorized parts.
HOW TO PREVENT IT
D27304 8*ENG
Become familia_ With these te_ms When the tank pressu re drops to a before Operating the Uniti certain low level the motor will restart
CI=_ CUbiC feet per minute, automatically. The low pressure at SOFM_ Standard cubic feet per which the motor automatically
minnie; a unit ef measure ef air restarts is called "cutqn" pressure. delivery. Out-Out Pressure: When an air PS!G: poUndS per S_ua_e !nch compressor is turned on and begins
gauge; a unit of measure of pressure4 Code Certification: Products that
bear one or more of the following marks! UL, CULi ETL; CETL, have
been evaluated by OSHA certified independent safely laboratories and
meet the applicable Underwriters laboratories Standards for Safety.
CuE*In Pressure:While the motor is off; air tank preesure drops as you
continue to use your accessory.
to run, air pressure in the air tank begins to build. It builds to a certain
high pressure before the motor automatically shuts off, protecting
your air tank from pressure higher than its capacity. Ihe high pressure
at which the motor shuts off is called "cut-out" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to
outlet.
Ibis unit is capable of powering the following Accessories. The accessories are available through the current Power and Hand Tool Catalog or fullqine Sears
stores.
Accessories
In Line Filter
IireAir Chuck
Quick Connector Sets (various sizes)
Air Pressure Regulators
Oil Fog Lubricators
Air Hose:l/4", 3/8" or 1/2" I.D. in various lengths
Refer to the selection chart located on the unit to select the tools this unit
is capable of powering.
Air compressors should be operated
on not more than a 50% duty cycle. This means an air compressor that
pumps air more than 50% of one hour is considered misuse, because
the air compressor is undersized for the required air demand. Maximum
compressor pumping time per hour is 30 minutes.
9- ENG D27304
Contents of Carton Assemble Wheels
f _ _r Compre.ssor I _ ._
2 BUbberBUmP_S _ _ _A
2_ Screws, I/420 x75
Shoulder BOt
13!81'sooketorstand_td _ It will be necessary
tO brace or sepport
Unpacking
1. Remove all packaging leaving the air compressor on the pallet.
2. Remove and discard the (4) screws holding the air compressor to the pellet.
It may be
necessary to brace or support one side of the air compressor when removing the
pallet because the air compressor will have a tendency to tip.
3. Carefully remove the air
compressor from the pallet.
one side of the air compressor when installing the wheels because
the compressor will have a tendency to tip.
1. Attach wheels with shoulder bolts and nuts as shown,
2. lighten securely. NOTE: The air compressor will sit level if the wheels are propedy installed.
The wheels and handle do not
provide adequate clearance, stability or support for pulling the unit up and down stairs or steps. The unit must be lifted, or pushed up a ramp.
Assemble Rubber Feet
1. Attach rubber feet with the screws provided as shown in
previous figure,
2. lighten securely.
[327304 10- ENG
HOW TO SETUP YOUR IMPORTA_IT: The outlet being used UNIT muet be installed end grounded in
Location of the Air Compressor ordinances,
Locate the air compressor in _ clean, 2. dry and Well ventilated area The air
tort, presser should be Iocate_ at least 12!' away from the wall at other
obstructions that will interfere with the fl0w Of 8i_tThe air compressor 3.
PUmP and Shroud are designed to allow for proper Cooling. The ventilation openings on the
cerr,presse_ are necessety to maintain proper operating
tempereturei Do net place rags ot Other containere On 0F near these
openings; The air fi!ter must be kept clear of 0bstrUctions which COUld
redUCeair f!ew te the Air compressor.
GROUNDING INSTRUCTIONS
RISK OF ELECTRICAL
SHOCK. In the event of a short circuit, grounding reduces the risk
of shock by providing an escape wire for the elec_ic current. This
air compressor must be properly grounded.
The portable air Compressor is equipped with e cord heving a grounding wire with an appropriate grounding plug (see following illustretions), The plug must be used
with an outlet thet has been installed end grounded in accordance with all
Iocel codas end ordinances,
1.
I]-_e cord set and plug with this unit conteins e grounding pin, I]'_is plug MUST be used with a grounded outlet,
accordance with all local codes and
Make sure the outlet being used
has the same configuration as the grounded plug. DO NOT
USE AN ADAPTER. See illustretion,
Inspect the plug end cord before
each use. Do not use if there ere signs of damage.
I1_lu__ g _ Grounded
orou_d_ing Pin
4. If these grounding instructions ere not completely understood,
or if in doubt as to whether the compressor is properly
grounded, have the installation checked by e qualified
electrician.
IMPROPER GROUNDING CAN
RESULT IN ELECTRICAL SHOCK. DO not modify the plug provided. If
it does not fit the available outlet, a correct outlet should be installed
by a qualified electrician. Repairs to the cord set or plug MUST be
made by a qualified electrician.
11- ENG D27304
Extension Cords
Using extension cords is not recommended. The use of extension
cords will cause voltage to drop resulting in power loss to the motor
and overheating. Instead of using extension cords
attach extra air hoses to each other starting at the air outlet.
If an extension cord must be used, be sure it is:
a 3-wire extension cord that has a 3-blade grounding plug, and a
3_slot receptacle that will accept the plug on the product
in good condition no longer than 50 feet 12 gauge (AWG) or larger. (Wire
size increases as gauge number decreases. 10 AWG and 8 AWG
may also be used. DO NOT USE 14 OR 16 AWG.}
Voltage and Circuit Protection
Refer to the Parts Manual for the
voltage and minimum branch circuit requirements.
Certain air compressors can be operated on a 15 amp circuit if the following conditions are met.
1. Voltage supply through branch circuit is 15 amps.
2. Circuit is not used to supply any other electrical needs (lights,
appliances, etc.}.
3. Extension cords comply with specifications.
4.
Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse. NOTE: If compressor is connected to a circuit protected by fuses, use only time delay fuses. Time delay
fuses should be marked "D"" in Canada and "T" in the US.
If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes
interruption of the power, it may be necessary to operate it from a 20 amp circuit. It is not necessary to change the cord sat.
[327304 12- ENG
Know Your Air Compressor
READ THIS OWNER!S MANUAL AND SAFETY RULES BEEORE OPERATING YOUR UNIT. Compare She !llustrations with your uni$to familiarize yourself with
tile 10eati0n of various Controls and adjustmentsi save ihle ma_uai for future reference
Regulator
Description of Operation
Become familiar with these controls before operating the unit.
Orv'Aute/Off Switch: Turn this switch ON to provide automatic power to
the pressure switch and OFF to remove power at the end of each
USe.
Pressure Switch: The pressure switch automatically starts the motor when the air tank pressure drops below the factory set "cutqn" pressure, It stops the motor when the air tank pressure reaches the factory sat "cut-out" pressure.
Safety Valve: If the pressure switch does not shut off the air compressor at its "cut-out" pressure setting, the safety valve will protect against high pressure by "popping out" at its factory set pressure (slightly higher than the pressure switch "cut-out" setting}.
Outlet Pressure Gauge: The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator. This pressure is controlled by the regulator and is always less than or equal to the tank
pressure,
Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pressure in the tank.
Regulater: Controls the air pressure shown on the outlet pressure gauge.
Pull the knob out and turn clockwise to increase pressure and
counterclockwise to decrease pressure, When the desired pressure
is reached push knob in to lock in place.
Universal Quick*Connect Body:
Ihe universal quick-connect body accepts the three most popular styles of quick-connect plugs: Industrial,
automotive (Tru-flate}, and ARC, One hand push-to-connect operation
makes connections simple and easy. Brain Valve: The drain valve is
located at the base of the air tank and is used to drain condensation at the end of each use.
13- ENG D27304
coo!ing system (no_Sh0wn)i This HOW tO Use Your Unit
cempresso_ contains advanced design cooling system, At She heart How to Stop:
Ofthis eoo!ing systere is 1. Set the On/Auto/Off lever to engineered fan;it is perfectly normal "OFF', for this fan to blow air through the vent h01eSin !arge_0umts You Before First Start-up
know that the ooeling system is Break-in instructions Working When air is being expelled
Air CompreSsor Pump (not S_own): _ Serious damage
Corn presses air into the air tank_ may result if the Working air is not available until the following break-in instructions are
cornpreesor has raised the air tank not closely followed. pressure above that required et the This procedu re is required before the
air outlet, air compreesor is put into ecrvice and
Check
Valve:
When the air
compressor is operating_
the check valve is
!'0pen'; allowing
carnpressed airto enter the air tank, prevent air from escaping through the when the air compressor reaches quick connect.
!_CUt_OUt_!pressurei the check valve 2. !lcloses' i allowing ai_pr_sute to
remain inside the air tank, Pressure Release Valve: The
pressure re,ease valve located on the side of the pressure switch; designed to aUtOmatically re_eese compressed air from the compressor 3. head and the Outlet tube When the air cornpreesor r_ches _cut_out ' pressure or is shut off, line pressure
release valve allows the motor $o teated freely, When the rnoto_ StOps
runningi air Will be heare escaping from this valve for a few seconds,
No air should container to prevent damaging or be heard staining Surfaces.
!caking when the meter is
runnlng or after the unit
reaches 'cut_
out'
pressure
when the check valve or a complete compressor pump has been
replaced.
1. Make sure the On/Auto/Off lever is in the "OFF" position,
NOTE: If quick connect is installed, pull coupler back until it clicks to
Plug the power cord into the
correct branch circuit receptacle, (Refer to Voltage and Circuit
Protection paragraph in the Installation section of this
manual.) Open the drain valve fully
(counterclockwise) to permit air to escape and prevent air
pressure build up in the air tank during the break-in period.
NOTE: Always drain tank on a washable surface or in a suitable
D27304 14-ENG
4.
Move the On/Auto/Off lever to "ON/AUTO" position. The
compressor will start.
5.
Run the compressor for 15 minutes, Make sure the drain
valve is open and there is minimal air pressure build-up in
hazardous risk of bursting. Check the manufacturer's maximum
pressure rating for air tools end accessories. The regulator outlet pressure must never exceed the maximum pressure rating.
Tee much air
pressure Causes a
tank,
After 15 minutes, close the drain
valve (clockwise), The air receiver will fill to "cut-out" pressure and the motor will stop,
The compressor is now ready for use. Before Each Start-Up: 2.
li Place On/Auto/Off lever to
How to Start:
1. Turn the On/Auto/Off lever to
"AUTO" and allow tank pressure
to build. Motor will stop when tank pressure reaches "cut-out"
pressure,
Pull the regulator knob out and
turn clockwise to increase pressure, When the desired
2i Pull regulator knob eu_,turn
eountercleckwis8 unti! it stePS;
Push knob in to lock inplace,
3: Attach hose and accessories:
pressure is reached push knob in to lock in place. The compressor
is ready for use.
NOTE: Always operate the air
compressor in well-ventilated areas NOTE: ii-_ehose Or aceess0ry free of gesoline or other combustible Will requite a quick connect plug vapors. If the compreesor is being
if the air Outlet is equipped with a used to operate a sprayer DO NOT quibk connect, place near the spray area,
15- ENG D27304
Cgstomor Responsibi!ities
each 40 IOg Ye_riy
Jse use hours _ours
Check Safety Valve Drain Tank
Air Filter •(1) Air compressor pump intake
and exhaust valves
1- more frequent in dusty or humid conditions
Unit cycles automatically when
power is on. When performing
maintenance, you may be exposed to voltage sources, compressed
air, or moving parts. Personal injuries can occur. Before
performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure.
To ensure efficient operation and longer life of the air compressor
outfit, a routine maintenance schedule should be prepared and followed, The following routine maintenance schedule is geared to
an outfit in a normal working environment operating on a daily basis. If necessary, the schedule
should be modified to suit the conditions under which your
compressor is used. The modifications will depend upon the hours of operation and the working environment, Compressor outfits in an extremely dirty and/or hostile
environment will require a greater frequency of all maintenance checks.
NOTE: See "Operation" section for the location of controls,
To Check Safety Valve
_ If the safety valve
- - does not Work
properly, Over-pressurizatiOn may
Occur, causing air tank rapture Or
an explosion_
!-Be_0re Sta_!ng compresso r, PU!!
the ring onthe safety valve to
make SUre that the safety valve
eperates freely, !f the valve is stuck or d0es n0t operate sm0othly, !t must be _placed
With the saree type of Valve,
TO Drain Tank
1. Set the On/Auto/Off lever to "OFF",
2. Pullthe regulator knob out and turn counterclockwise to set the
outlet pressure to zero,
3. Remove the air tool or
accessory,
4.
Pull ring on safety valve allowing
air to bleed from the tank until tank pressure is approximately 20 psi, Release safety valve ring,
5. Drain water from air tank by opening drain valve (counter-
clockwise} on bottom of tank.
Water will condense in the air
tank. If not drained, water will corrode and weaken the air tank.
E)27304 16- ENG
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