HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . .back cover
WARRANTY
ONE YEAR FULL WARRANTY
If this product fails due to a defect in material or workmanship within one year
from the date of purchase, Sears will at its option repair or replace it free of
charge. Contact Sears at 1-800-4-MY-HOME® to arrange for repair, or return it
to the place of purchase for replacement.
If this product is used for commercial or rental purposes, this warranty applies
for only ninety days from the date of purchase.
This warranty gives you specific legal rights and you may have other rights
which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
This manual contains information that is important for you to know and
understand. This information relates to protecting YOUR SAFETY and
PREVENTING EQUIPMENT PROBLEMS. To help you recognize this
information, we use the symbols below. Please read the manual and pay
attention to these symbols.
Indicates an
imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
which, if not avoided, may result in minor
or moderate injury.
Indicates a potentially
hazardous situation
Indicates a potentially
hazardous situation
which, if not avoided, could result in
death or serious injury.
indicates a potentially hazardous situation
which, if not avoided, may result in
property damage.
Used without the
safety alert symbol
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding,
chemicals known (to the State of California) to cause cancer, birth defects
or other reproductive harm. Some example of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, al ways
wear MSHA/NIOSH approved, properly fit ting face mask or res pi ra tor when
us ing such tools.
When using air tools, basic safety precautions should always be followed
to reduce the risk of of personal injury.
drilling, and other construction activities contains
3 - ENG
A13567
IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
HAZARD
WARNING: Risk of explosion or fire
What Could Happen
It is normal for electrical contacts within the motor and pressure switch to spark.
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
Restricting any of the compressor
ventilation openings will cause serious overheating and could cause fire.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor to
operate unattended.
How To Prevent It
Always operate the compressor in a
well ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate
compressor at least 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Never place objects against or on top
of compressor. Operate compressor in an open area at least 12 inches away
from any wall or obstruction that would
restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. Do not operate unit
indoors or in any confined area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
moving pressure switch lever to the off
position and drain tank daily or after
each use.
A13567
4- ENG
HAZARD
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
What Could Happen
Failure to properly drain condensed
water from tank, causing rust and
thinning of the steel tank.
Modifications or attempted repairs to
the tank.
Unauthorized modifications to the
unloader valve, safety valve, or any
other components which control tank
pressure.
Excessive vibration can weaken the
air tank and cause rupture or
explosion
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air
tools, spray guns, air operated accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
HAZARD
How To Prevent It
Drain tank daily or after each use. If tank
develops a leak, replace it immediately
with a new tank or replace the entire
compressor.
Never drill into, weld, or make any
modifications to the tank or its
attachments.
The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions to
alter the factory set operating
pressures.
For essential control of air pressure, you
must install a pressure regulator and
pressure gauge to the air outlet (if not
equipped) of your compressor. Follow the
equipment manufacturers recommendation
and never exceed the maximum allowable
pressure rating of attachments. Never use
compressor to inflate small low
pressure objects such as children’s
toys, footballs, basketballs, etc.
WARNING: Risk from Flying Objects
What Could Happen
The compressed air stream can cause
soft tissue damage to exposed skin and
can propel dirt, chips, loose particles,
and small objects at high speed,
resulting in property damage or personal
injury.
How To Prevent It
Always wear ANSI Z87.1 approved
safety glasses with side shields when
using the compressor.
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
5 - ENG
A13567
HAZARD
WARNING: Risk of Electrical Shock
What Could Happen
Your air compressor is powered by
electricity. Like any other electrically powered device, If it is not used
properly it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution.
See grounding instructions.
HAZARD
WARNING: Risk to Breathing
What Could Happen
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful
vapors and poisons.
How To Prevent It
Never operate the compressor outdoors
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
Any electrical wiring or repairs required
on this product should be performed by authorized service center personnel in
accordance with national and local
electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
How To Prevent It
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for
breathing, suitable filters and in-line
safety equipment must be properly
installed. In-line filters and safety
equipment used in conjunction with the compressor must be capable of treating
air to all applicable local and federal
codes prior to human consumption.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or safety data sheets for the materials
you are spraying. Use a NIOSH/MSHA
approved respirator designed for use
with your specific application.
A13567
6- ENG
HAZARD
WARNING: Risk of Burns
What Could Happen
Touching exposed metal such as the compressor head or outlet tubes, can
result in serious burns.
HAZARD
WARNING: Risk from Moving Parts
What Could Happen
Moving parts such as the pulley, flywheel, and belt can cause serious
injury if they come into contact with you
or your clothing.
Attempting to operate compressor with
damaged or missing parts or
attempting to repair compressor with
protective shrouds removed can expose
you to moving parts and can result in
serious injury.
HAZARD
How To Prevent It
Never touch any exposed metal parts
on compressor during or immediately after operation. Compressor will remain
hot for several minutes after operation.
Do not reach around protective shrouds or attempt maintenance until unit has
been allowed to cool.
How To Prevent It
Never operate the compressor with
guards or covers which are damaged or
removed.
Any repairs required on this product
should be performed by authorized
service center personnel.
WARNING: Risk of Falling
A portable compressor can fall from
a table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to the
operator.
How To Prevent ItWhat Could Happen
Always operate compressor in a stable
secure position to prevent accidental movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations.
7 - ENG
A13567
HAZARD
WARNING: Risk of Serious Injury or Property Damage
When Transporting Compressor
(Fire, Inhalation, Damage to Vehicle Surfaces)
What Could Happen
Oil can leak or spill and could result in
fire or breathing hazard; serious injury or
death can result. oil leaks will damage
carpet, paint or other surfaces in vehicles
or trailers.
HAZARD
WARNING: Risk of Unsafe Operation
How To Prevent It
Always place COMPRESSOR on a
protective mat when transporting to
protect against damage to vehicle from
leaks. Remove COMPRESSOR from
vehicle immediately upon arrival at your
destination.
What Could Happen
Unsafe op er a tion of your air compressor
could lead to se ri ous in ju ry or death to
you or others.
SAVE THESE INSTRUCTIONS
How To Prevent It
Review and understand all instructions and warnings in this manual.
Be come fa mil iar with the op er a tion and
con trols of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles.
Keep chil dren away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety fea tures of this
prod uct.
Equip area of operation with a fire
extinguisher.
Do not op er ate machine with missing,
broken, or un au tho rized parts.
A13567
8- ENG
GLOSSARY
Become familiar with these terms
before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per
minute; a unit of measure of air
delivery.
PSIG: Pounds per square inch
gauge; a unit of measure of pressure.
Code Certifi cation: Products that
bear one or more of the following
marks: UL, CUL, ETL, CETL, have
been evaluated by OSHA certifi ed
independent safety laboratories and
meet the applicable Underwriters
Laboratories Standards for Safety.
Unloader Blow-Off Pressure: All
models are continuous running units
controlled by tank pressure. When the
maximum tank pressure is obtained,
the unloader valve will blow-off. This
will cause the compressor to exhaust
the air to the atmosphere and not the
tank. This decreases the load on the
engine and allows it to run at a near
no-load condition.
Unloader Reset Pressure: When
the tank pressure drops to a
predetermined point, the unloader
valve closes. The tank pressure will
now increase until it reaches the
unloader blow-off pressure.
ACCESSORIES
This unit is capable of powering the following Accessories. The accessories are
available through the current Power and Hand Tool Catalog or full-line Sears
stores.
Accessories
• In Line Filter
• Tire Air Chuck
• Quick Connector Sets (various
sizes)
• Air Pressure Regulators
• Oil Fog Lubricators
• Air Hose:1/4", 3/8" or 1/2" I.D. in
various lengths
Refer to the selection chart located
on the unit to select the tools this unit
is capable of powering.
1 - a 9/16" socket or open-end wrench for attaching the wheels
1 - a 7/16" open-end wrench for
attaching the foot extension bracket and rubber feet
1 - a 1/4" open-end wrench for attaching the shut-off valve and
air outlet adapter.
9 - ENG
A13567
Unpacking
1. Remove unit from carton and
discard all packaging. NOTE:
Save all parts bags.
The wheels and
provide adequate clearance,
stability or support for pulling the
unit up and down stairs or steps.
The unit must be lifted, or pushed
up a ramp.
as a support for lifting the air
compressor.
1. Insert the handle into pockets
under the tank saddle. Put one
set screw through hole in one
side of tank saddle and tighten
down on handle.
Handle
Handle
handle do not
Installing Handle
Do not use the
engine gas tank
Set Screw
Tank Saddle
Tank Saddle
Set Screw
It will be necessary
to brace or
support one side of the unit when
installing the wheels because the
compressor will have a tendency
to tip.
1. Attach the rubber feet to the
bottom of the foot extension
bracket as shown. Attach foot
extension bracket to the air tank
bracket as shown.
Hex Nut
Lock Washer
Cap Screw
Extension Bracket
Rubber Foot
Cap Screw
2. Attach wheels with shoulder
bolts and nuts as shown. Place
the bolts in the top hole of
the wheel bracket on unit.
Hex Nut
Assemble Wheels and Rubber
Feet for Portability
Excessive tank
vibration can
weaken the air tank and cause
rupture or explosion. Rubber feet
must be installed.
A13567
Shoulder Bolt
Wheel
3. Tighten securely. NOTE: The
unit will sit level if the wheels are
properly installed.
10- ENG
Permanent Installation
Bolting legs to a
stiff surface can
cause tank rupture resulting in
serious injury or damage. Do not
permanently mount compressor
to any surface without using the
vibration mount kit.
This compressor may be permanently
mounted in a location such as a truck
bed, it desired. A vibration mount kit
is included for this purpose.
1. In order to maintain adequate
ventilation for compressor
cooling and to avoid contact with
pick-up truck bed, always mount
the unit at least 8" from any
vertical wall. Using the holes in
the air tank legs as a guide, mark
and drill four 5/16" diameter
holes in the mounting surface.
2. Insert the vibration mounts in
the mounting holes. Place a
fl at washer under the mounting
surface and secure each mount
with a lock washer and nut.
3. Set the unit on the exposed
threaded ends of the mount
to the air tank legs with a lock
washer and nut.
Assemble Shut-Off Valve
1. Apply pipe sealant to the tapered
pipe threads on the shut-off
valve and tighten into the
manifold.
shut-off valve
manifold
Lubrication and Oil Engine
Drain tank to
release air
pressure before removing the oil fill
cap or oil drain plug.
1. The engine was fi lled WITH
oil at the manufacturer. Check
engine oil level before operating
unit. If necessary, fi ll engine
to the appropriate level with
recommended oil, see engine
manual supplied by engine
manufacturer for correct
procedure.
2. Add fuel to engine. See engine
manual supplied by engine
manufacturer for correct
procedure.
Gasoline vapor is
highly fl ammable.
Refuel outdoors preferably, or only
in well-ventilated areas. Do not
refuel or check gasoline level while
the engine is running. Do not store,
spill, or use gasoline near an open
fl ame, a source of sparks (such
as welding), or near operating
electrical equipment.
Air Compressor
The air compressor pump was fi lled
WITH oil at the manufacturer. Check
air compressor pump oil level before
operating unit. If necessary, fi ll pump
to the appropriate level with approved
compressor oil, see the Maintenance
section of this manual for details.
11 - ENG
A13567
INSTALLATION
Location of the Air Compressor
Exhaust from
the gasoline
engine contains deadly carbon
monoxide, which is odorless and
toxic. Operate engine only in well
ventilated areas.
The air compressor must be operated
in a clean, dry, and well-ventilated
area. The air com pres sor's crankcase
and head are de signed with cooling
fi ns to provide proper cooling. The
fan blades of the com pres sor, the
fl ywheel, must be kept clear of obstruc tions that could interfere with the
fl ow of air through the air intake fi lter.
Do not install the air compressor in
a location where heat is excessive.
If the humidity in the operating area
is high, an air fi lter can be installed
on the air outlet adapter to remove
excessive moisture. This type air fi lter
is not provided with this air com pressor and must be purchased sep a rately. Closely follow the instructions
packaged with the fi lter for proper
in stal la tion.
Do not allow the air
compressor to get
wet if it is installed outdoors.
Piping
Plastic or PVC
pipe is not
designed for use with compressed
air. Regardless of its indicated
pressure rating, plastic pipe can
burst from air pressure. use only
metal pipe for air distribution.
If a pipe line is necessary, use pipe
that is the same size as the air tank
outlet. Piping that is too small will
restrict the flow of air. If piping is
over 100 feet long, use the next
larger size. Bury underground lines
below the frost line and avoid pockets
where condensation can gather and
freeze. Apply pressure to lines before
underground lines are buried to make
sure all pipe joints are free of leaks.
A13567
12- ENG
OPERATION
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
Description of Operation
Become familiar with these controls
before operating the unit.
Air Compressor Pump (not shown):
To compress air, the pistons move
up and down in the cylinders. On the
downstroke, air is drawn in through
the air intake fi lter and then through
the air intake valves. The exhaust
valve remains closed. On the upstroke
of the piston, air is compressed. The
intake valves close and compressed
air is forced out through the exhaust
valve, through the outlet tube, through
the check valve and into the air tank.
Working air is not available until
the compressor has raised air tank
pressure above that required at the air
outlet.
Throttle Control (not shown): A
throttle control has been incorporated
as an extra feature. When maximum
tank pressure is reached and the
unloader valve unloads air, it also
activates a throttle control on the
engine. This gas saving feature holds
the engine at a factory-set idling
speed until air pressure in the air
tank drops to reset pressure; it then
reactivates the throttle control and
accelerates the engine to full throttle.
Tank Pressure
Gauge: The
tank pressure
gauge indicates
the reserve air
pressure in the
tank.
Tank
Pressure
Gauge
Unloader Valve: All models are
continuous running outfi ts controlled
by tank pressure. When the maximum
tank pressure is obtained, the
unloader valve will exhaust the
compressed air to the atmosphere
(blow-off). When the pressure
drops to a predetermined point, the
unloader valve closes and causes the
tank pressure to increase.
Unloader Valve
Safety Valve: If the unloader valve
does not shut off the air compressor
at or near its cut-out pressure setting,
the safety valve will protect against
high pressure by "popping out" at its
factory set pressure (slightly higher
than the unloader blow-off setting).
Safety Valve
13 - ENG
A13567
Shut Off Valve: Opens and closes air
fl ow.
Shut-off Valve
Drain Valve: The drain valve is
located at the base of the air tank and
is used to drain condensation at the
end of each use.
Drain
Valve
Air Intake Filter (not shown): This
fi lter is designed to clean air coming
into the pump. This fi lter must
always be clean and ventilation
openings free from obstructions. See
"Maintenance".
Engine
Stop Lever:
Used to
stop engine.
Push down
and hold
until engine
shuts off.
Engine
Stop Lever
Before First Start-up
Break-in Procedure
Serious damage
may result if the
following break-in instructions are
not closely followed.
This procedure is required when:
1. Before the air compressor is used
for the fi rst time.
2. When the unloader valve is
replaced.
3. When a complete compressor
pump is replaced.
The procedure:
1. To prevent pressure from building
up in the air tanks during this
break-in period, you must
open the unit's unloader valve.
Place unloader valve in "Open"
position as shown.
Open
2. Turn shut-off valve knob into
open position.
open
postion
How to Use Your Unit
How to Stop:
1. See the engine manufacturer's
manual for the procedure to
safely shut down the gasoline
engine. Turning the gasoline
engine off will turn off the air
compressor as well.
A13567A13567
3. Start engine. See engine manual
supplied by engine manufacturer
for correct procedure.
14- ENG
The air compressor
is top heavy. Make
sure the unit is in a stable position
and will not tip before pulling the
starter cord of the engine.
4. Make sure the unloader valve is
in the "Open" position to prevent
tank pressure buildup.
5. Run the air compressor for 30
minutes to seat the rings and
lubricate all the internal surfaces.
Make sure there is no pressure
build up in the tank by observing
the reading on the tank pressure
gauge.
6. Place unloader valve in the
"Closed" position as shown.
Closed
7. Close the shut-off valve knob.
This will allow air to build pressure
in the air tanks.
closed
postion
NOTE: When the air tank is
pressurized, the tank pres sure gauge
will indicate the pres sure available in
the air tank and the gas o line engine
will reduce its speed to idle and keep
running. The pres sur iza tion of the air
tank will be adjusted au to mat i cal ly
by the "reset" and "blow off" setting
of the unloader valve. When the
pressure in the air tank drops to the
"reset" value, the gasoline en gine will
increase its rpm to operate the compres sor and pressurize the tanks.
When the pres sure in the air tank
increases to the "blow off" val ue, the
engine rpm will drop to idle.
NOTE: Consult the engine man u factur er's manual for the proper engine
break-in running time and oil change
interval for the engine used on your
air compressor as well as other
engine maintenance requirements.
8. Compressed air will be available
from the unit's outlet valve until
it is used up or bled off. The
compressor is now ready for use.
Before each start-up
Perform the following checks before
start ing the air compressor.
1. Make sure nothing is blocking the
belt guard, air openings, or air
fi lter inlet.
2. Make sure the unloader valve
moves freely and smoothly.
3. Check the oil level in the pump
and engine, add oil if necessary.
Temperature
of muffl er and
near by areas my exceed 150°F
(65°C) avoid these areas.
4. Clean or blow off fi ns or any part
of the air compressor that collects
dust and dirt. The air compressor
will run cooler and provide longer
service.
5. Open the unloader valve of the air
compressor before starting the
engine.
15 - ENG
A13567
To start-up
6. Start the engine (see engine
manual supplied by engine
manufacturer for correct
procedure) and close unloader to
allow tank pressure to pump up
to blow-off pressure.
Unit is top heavy.
compressor is stable and will not tip
before pulling the start ing cord.
a hazardous risk of bursting.
Closely monitor the air pressure
gauge of the tank so the maximum
pressure limit is not exceeded and
monitor the safety valve to ensure
excess pressure is discharged. If
pressure continues to build beyond
safe limits, shut the unit down
immediately and troubleshoot the
problem.
7. Check all fi ttings and piping for
air leaks. Even minor leaks can
cause the air compressor to
overwork, resulting in premature
breakdown or unsatisfactory
performance.
8. Check for any unusual vibration
and noise.
9. Check for oil leaks and correct
any leaks found.
10. Check the pressure ratings of the
air tools and accessories being
used with this air compressor
before attaching, then adjust the
shut-off valve for that value.
outlet pressure must never exceed
the maximum pressure rating of the
tool or accessory being used. If a
pressure regulator is not used, do
not use accessories rated at less
than 110 psi.
Make sure the
Too much air
pressure causes
The air
compressor's
11. Attach air hose and accessory.
Your unit is ready for use.
Compressed air
from the unit may
contain wa ter condensation and oil
mist. Do not spray un fi l tered air at
an item that could be damaged by
moisture. Some air op er ated tools
or de vic es may require fi ltered air.
Read the in struc tions for the air tool
or device.
Shutting Down
12. Push down engine stop lever and
hold until engine shuts off.
13. Close shut-off valve.
14. Remove the air tool or accessory.
15. Open shut-off valve and allow
air to slowly bleed from the
tank. Close the shut-off valve
or when the tank pressure is
approximately 20 PSIG.
Drain air tank daily.Water will
condense in air
tank. If not drained,
water will corrode and weaken
the air tank causing a risk of tank
rupture.
16. With tank pressure at
approximately 20 PSIG, open the
drain valves and allow moisture
to drain.
NOTE: If drain cock is clogged,
release all air pres sure. The
drain cock can then be re moved,
cleaned, and reinstalled.
17. After the water has been drained,
close the drain cocks. The air
compressor can now be stored.
A13567
16- ENG
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