Craftsman 917990640 Owner’s Manual

Operator’s Manual

GARDEN TRACTOR

24.0 HP,* 54" Mower Electric Start Automatic Transaxle

Model No.

917.99064

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical production engine for the engine model measured using SAE Standards for engine gross power. Please refer to the engine manufacturer for details.

115780928 Rev. 1

TABLE OF CONTENTS

Safety Rules .........................................2-4

Product Specifications .............................5

Assembly/Pre-Operation ....................6-11

Operation ..........................................12-19

Maintenance Schedule .......................... 20

Maintenance .....................................20-24

Service and Adjustments ..................25-29

Storage ..................................................30

Troubleshooting ................................31-34

SAFETY RULES

DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

WARNING: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

I. CHILDREN

WARNING! CHILDREN CAN BE IN-

JURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.

WARNING! CHILDREN CAN BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extreme caution when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

II. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.

• Slow down before turning.

SAFETY RULES

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing road ways.

• Use extreme caution when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Use ear protectors to avoid damage to hearing.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

III. SLOPE OPERATION

WARNING! When loading or unloading

this machine, do not exceed the maximum recommended operation angle of 15°.

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extreme caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes.

• Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extreme caution while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

SAFETY RULES

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.

• Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to ensure the equipment is in safe working condition.

• Never tamper with safety devices. Never interfere with the intended function of a safety device or reduce the protection provided by a safety device. Check there proper operation regularly. NEVER operate a machine with a safety device that does not function properly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine run ning.

• Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extreme caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

Use ear protectors to avoid damage to hearing.

Always wear eye protection when operating machine.

PRODUCT SPECIFICATIONS

Gasoline Capacity and type:

Power Rating*: 17.9 KW @ 3600 RPM

Oil Type: (API: SJ-SN)

Oil Capacity: W/ Filter: 64 Oz./1,89 L

Spark Plug: Champion XC12YC

Charging System: 16 amps @ 3600 RPM

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

* The power rating as declared by the engine manufac-

turer is the average gross power output at the specified RPM of a typical production engine for the engine model measured using SAE Standards for engine gross power. Please refer to the engine manufacturer for details.

†

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have com pe tent, well-trained representatives and the proper tools to ser vice or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

4.0 Gallons/15,14 L Regular Unleaded†

SAE 30 (above 32°F/0°C) SAE 5W30 (below 32°F/0°C)

W/out Filter: 60 Oz./1,77 L

(Gap: .030"/0.76 mm)

Min. CCA: 230 Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main tain ing, caring for and using your tractor.

• Follow instructions under “Main te nance” and “Stor age” sec tions of this manual.

• Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed footwear.

• Always let someone know you are outside mowing.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grasscov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See RE PAIR PARTS manual).

UNASSEMBLED PARTS

Mower

(2) Rear

61/3-1 )5(

srehsaW .D.O

(1) Small Retainer Springs

(5) Large Retainer Springs

If Equipped

(1) Anti-Sway Bar (1) 3/4 O.D.

Keys

(2) Keys

(1) Small Retainer Springs

Lift Link Assemblies

(1) Front Lift Link Assembly

Washers

(1) Oil Drain Tube

Mower Front Wheel

(1) Shoulder Bolt

(1) Wheel

*Installed by Dealer

*Brush Guard Kit

Battery

(2) Hex Bolts (2) Nut Keps

Slope Sheet

(1) 1-1/4 O.D.

Washer

(1) 3/8-16

Locknut

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight

When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton . Cut along dotted lines on all four panels

• of carton. Remove end panels and lay side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

02605

BEFORE REMOVING TRACTOR FROM SKID

CONNECT BATTERY

WARNING: Do not short battery ter-

mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in the Maintenance section of this manual for charging instructions.)

• Determine battery location. Battery location will be under the seat or the hood.

• Lift seat pan or hood to raised position.

• Remove two terminal caps and discard.

• First connect RED battery cable to positive (+) terminal with bolt and nut as shown. Tighten securely. Slide terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) ter mi nal with remaining bolt and nut. Tighten se cure ly.

• Lower seat pan or hood.

NOTE: For battery installation see “REPLACING BATTERY” in the Service and Adjustments section in this manual.

Terminal Cover

Positive (Red) Cable

Negative

(Black) Cable

Label

Nut

Terminal Cap

Bolt

TO ADJUST SEAT

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Release lever to lock seat in position.

NOTE: You may now roll your tractor off the

skid. Continue using the instructions that follow to remove the tractor from the skid.

WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

1. Raise attachment lift lever to its highest

po si tion.

2. Release parking brake by de press ing

clutch/brake ped al.

3. Place freewheel control in "trans mis sion

disengaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).

4. Roll tractor forward off skid. Continue with the in struc tions that follow.

TO INSTALL MOWER

1. Set parking brake lever and lower attachment lift lever

• Depress clutch/brake pedal all the way down and hold.

• Pull parking brake lever up and hold, re lease pres sure from clutch/brake pedal, then release parking brake lever. Pedal should re main in brake position. Ensure parking brake will hold tractor secure.

Parking Brake Lever

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly and engage in lowest position. Lift lever is located on left side of fender.

Lift Lever

2. Assemble front gauge wheel (W) to front of mower.

H. Front Mower Bracket W. Front Gauge Wheel

X. Shoulder Bolt Y. 1¼ O.D. Washer Z. 3/8-16 Locknut

3. Turn steering wheel left and position mower.

• Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield (Q) to the right.

Front

Engine

Transaxle

A. Mower Side Suspension Arms B. Retainer Spring C. Rear Lift Link(s) D. Right Side Rear Mower Bracket E. Front Lift Link Assembly F. Front Suspension Bracket H. Front Mower Bracket

Q. Deflector

Shield

02965

Back

I. Left Side Rear Mower Bracket K. Belt Tension Rod L. Locking Bracket M. Engine Clutch Pulley Q. Deflector Shield S. Anti-Sway Bar W. Front Gauge Wheel

Place 90° End Into Hole

4. Slide mower under tractor.

• Bring belt forward and check belt for proper routing in all mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor.

• Slide mower under tractor until it is centered under tractor.

5. Install anti-sway bar (S) (If equipped)

Anti-Sway Bar (S)

Towards Towards Transaxle Mower Deck

90° End Integrated Washer End

• From right side of mower, first insert 90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

Anti-Sway Bar

(S) Location

• Pivot the integrated washer end of antisway bar (S) towards mower deck bracket on right side of mower. Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).

• Secure with small washer and small retainer spring as shown.

D. Right Side Rear

Mower Bracket S. Anti-Sway Bar T. Transaxle Bracket

6. Attach mower side suspension arms (A) to chassis.

• Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B).

• Repeat on opposite side of tractor.

Transaxle Bracket (T)

Located Between Rear Tires

Place 90° End Into Hole

S. Anti-Sway Bar T. Transaxle Bracket

NOTE: Depending on model, bracket (T) may be different than shown but hole for anti-sway bar will be in same position/location.

A. Mower Side Suspension Arms B. Retainer Spring D. Right Side Rear Mower Bracket

7. Attach rear lift links (C)

• Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm and pivot link down to mower.

• Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.

• Repeat on opposite side of tractor.

C. Rear Lift Link(S) D. Right Side Rear Mower Bracket U. Hole

8 Attach front link (E)

• Turn steering wheel to position wheels straight forward.

• From front of tractor, insert rod end of front link (E) through front hole in tractor front suspension bracket (F).

• Move to left side of mower and and insert large retainer spring (G) through hole in front link (E) behind front suspension bracket (F).

• Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J).

NOTE: Requires deck lifting.

Front Link

Location

9 Install Belt On Engine Clutch Pulley (M)

• Disengage belt tension rod (K) from locking bracket (L).

• Install belt onto engine clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves and under mandrel covers.

M. Engine

Clutch Pulley

• Engage belt tension rod (K) on locking bracket (L).

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before op er at ing mower as shown in the owner's/ operator's manual. Check gauge wheels, deck level and rake settings.

E. Front Lift Link Assembly F. Front Suspension Bracket G. Large Retainer Spring H. Front Mower Bracket J. Small Retainer Spring M. Engine Clutch Pulley

CHECK TIRE PRESSURE

The tires on your tractor were over-inflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

✓

Before you operate your new trac tor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

✓ All assembly instructions have been

com plet ed.

✓ No remaining loose parts in carton. ✓ Battery is properly prepared and

charged.

✓ Seat is adjusted comfortably and tight-

ened securely.

✓ All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections

are still secure and wires are properly clamped.

✓ Before driving tractor, be sure free wheel

control is in “transmission engaged” position (see “TO TRANS PORT” in the Operation section of this man u al).

While learning how to use your tractor, pay extra attention to the following important items:

✓ Engine oil is at proper level. ✓ Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

✓ Become familiar with all controls, their

location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating

condition.

✓ Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

✓ It is important to purge the transmission

before op er at ing your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

ENGINE OFF

REVERSE

OPERATION

SYSTEM (ROS)

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

ATTACHMENT

CLUTCH ENGAGED

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

FAS T SLOWREVERSE NEUTRAL HIGH LOW

REVERSE FORWARDFUEL BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

COLD WEATHER

STARTING POSITION

MOWER HEIGHTENGINE ON ENGINE START MOWER LIFTLIGHTS ON PARKING BRAKE

CRUISE CONTROL

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION SWITCH

CLUTCH/BRAKE

PEDAL

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Stan dards Institute.

(A) ATTACHMENT LIFT LEVER – Used to raise and lower the mower or other attachments mounted to your trac tor. (B) BRAKE PEDAL - Used for braking the tractor and starting the engine. (C) PARKING BRAKE – Locks clutch/brake pedal into the brake position. (D) THROTTLE CONTROL – Used to control engine speed. (E) ATTACHMENT CLUTCH SWITCH – Used to engage the mow er blades, or other at tach ments mounted to your tractor. (F) IGNITION SWITCH – Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION – Allows operation

of mower or other powered attachment while in reverse.

(H) LIGHT SWITCH – Turns the headlights

on and off. (J) CRUISE CONTROL LEVER - Used to set forward move ment of tractor at desired speed without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL - Used for forward movement of tractor. (L) REVERSE DRIVE PEDAL- Used for reverse movement of tractor. (M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly tow ing the trac tor with the engine off. (P) SERVICE MINDER / HOUR METER – Indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, re lease pres sure from brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.

STOPPING

MOWER BLADES -

• To stop mower blades, move at tach ment clutch control to disengaged po si tion (

ENGINE -

• Move throttle control (D) to slow position. NOTE: Failure to move throttle control

to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.

• Never use the cold weather starting position to stop the engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To elim i nate this possibility, always stop en gine when stopping tractor on grass areas.

CAUTION: Always stop tractor com plete ly, as de scribed above, before leav ing the operator's position.

TO USE THROTTLE CON TROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating efficiency.

• Full speed (fast) of fers the best mower

per for mance.

( ) Attachment

Clutch Control “Engaged”

( ) Attachment

Clutch Control “Dis en gaged”

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

IMPORTANT: Forward and reverse drive pedals return to neutral position when not depressed.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward(K) or reverse(L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the cruise control to dis en gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal depressed to

desired speed, pull cruise control lever (J) up and hold while lifting your foot off

the pedal, then release the lever. To disengage the cruise control, depress the brake pedal, tap on forward drive pedal or push the cruise control lever down.

The cutting height range is ap prox i mate ly 1 to 4" (25,4 to 101,6 mm). The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" (152,4 mm) in height should be mowed twice. Make the first cut relatively high; the second to de sired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height

(See “TO AD JUST MOWER CUT TING HEIGHT” in this sec tion of manual).

2. With mower in desired height of cut po si-

tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in ap pro pri ate hole. Tighten se cure ly.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

TO ADJUST MOWER CUT TING HEIGHT

The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height.

• Put attachment lift lever in desired cutting height slot.

• Slide pointer tab (T) to desired cutting height as a reminder for next time you mow.

9/16”

3/4”

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attachment lift lever.

2. Start mower blades by engaging at tach ment clutch control.

TO STOP MOWER BLADES

Disengage at tach ment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM

Only use if you are certain no children or other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" position.

3. Look down and behind before and while

backing.

4. Slowly depress reverse drive pedal to

start movement.

5. When use of the ROS

is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly re lease parking brake and brake ped al.

• Slowly depress appropriate drive pedal to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) mph (3,2 km/h).

• To reengage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the manufacturer of your tractor. Use common sense when tow ing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE MINDER/HOURMETER

Service Minder shows the total number of hours the engine has run and indicates when the engine or mower needs servicing. After every 50 hours of operation the oil can icon will stay on for 2 hours or until a manual reset occurs. To reset the display manually turn the ignition switch to the on position, then the off position five times (1 second on, 1 second off). To service engine and mower, see the Maintenance section of this manual.

NOTE: Service Minder runs when the ignition key is in any position but “STOP”. For accurate reading, ensure key remains in the “STOP” position when engine is not running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped from the factory already filled with sum mer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Main te nance sec tion of this man u al).

• To change engine oil, see the Main te nance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temperatures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

RESERVE FUEL VALVE OPERATION

1. Raise seat to access reserve fuel valve.

2. In normal operation, valve should be set to primary (as shown in view)

3. If tractor runs out of fuel, rotate valve handle to reserve.

4. Drive tractor to be refueled.

5. After refueling, return valve to primary position.

Reserve Fuel Valve

ReserveReserve

Primary

TO START ENGINE

The Briggs & Stratton Endurance engine equipped with your tractor features a ReadyStart automatic choke system to provide simplified starting in normal conditions. Please read the following starting instruction carefully.

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Ensure freewheel control is in the transmission en gaged position.

2. Sit on seat in operating position, depress brake pedal, and set parking brake.

3. Move attachment clutch control to “DISENGAGED” position.

NORMAL STARTING (32°F/0°C AND ABOVE)

4. Move throttle control to fast position

5. Insert key into ignition and turn key

6. When engine starts, the attachments

7. Leave throttle control in fast position

COLD WEATHER STARTING (32°F/0°C AND BELOW)

8. Move throttle control beyond fast position

ously for more than fifteen sec onds per minute. If the engine does not start after several attempts, wait a few minutes and try again.

9. Insert key into ignition and turn key clock-

10. When the engine starts, move the throttle

11. Leave throttle control in fast position

AUTOMATIC TRANSMISSION WARM UP

) and click into place.

(

clockwise ( release key as soon as engine starts.

and ground drive can now be used. If the engine does not accept the load and shuts off, restart the engine and allow it to warm up for one minute.

) while mowing.

(

into the cold weather starting position

( CAUTION: Do not run starter continu-

wise to “START” position and release key as soon as engine starts.

control back to the fast position ( warm-up. The time required for warmup will vary from a few seconds to a minute depending upon conditions and temperature.

) while mowing.

(

) to “START” position and

) to

12. Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu-

tral. Re lease the parking brake and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

13. The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

PURGE TRANSMISSION

CAUTION: Never engage or dis en gage

freewheel lever while the engine is run ning. To ensure proper operation and per for mance, it is rec om mend ed that the trans mis sion be purged before operating trac tor for the first time. This procedure will remove any trapped air inside the trans mis sion which may have de vel oped dur ing shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or re place ment, it should be purged after re in stal la tion before operating the tractor.

1. Place tractor safely on a level surface that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position (See “TO TRANS PORT” in this section of manual).

3. Sitting in the tractor seat, start en gine. After the engine is running, move throttle control to slow position. Disengage parking brake.

CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Depress forward drive pedal to full for ward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this pro ce dure three (3) times.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free wheel control in engaged position (See “TO TRANSPORT” in this sec tion of manual).

7. Sitting in the tractor seat, start en gine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately five feet then backwards for five feet. Repeat this driving procedure three times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

• DO NOT use tire chains when the mower hous ing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are dis charged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throt tle when mowing to assure better mowing performance and prop er dis charge of material. Reg u late ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, se lect a ground speed that will suit the terrain and give best performance of the at tach ment being used.

MAINTENANCE

Reserve

BEFORE

MAINTENANCE SCHEDULE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and ROS Systems

Check for Loose Fasteners

Check/Replace Mower Blades

Lubrication Chart

C T

Check Battery Level

Clean Battery and Terminals

Clean Debris off Steering Plate

Check Transaxle Cooling

Check Mower Levelness

Check V-Belts

Check Engine Oil Level

Change Engine Oil (models with oil filter)

Change Engine Oil (models without oil filter)

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil.

EACH

USE

4 - Not required if equipped with maintenance-free battery

5 - See Cleaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

EVERY

HOURS

1,2

EVERY

HOURS

100

HOURS

1,2

6 - Inspect the muffler every 50 hours of operation

or six months for signs of damage. If damage is found, refer to the repair parts list or contact your

local dealer to order a replacement.

EVERY

SEASON

BEFORE

STORAGE

LUBRICATION CHART

➀ Spindle

Zerk

➀ Front

Wheel Bearing Zerk

➀ Steering

Sector

➀ Spindle

Zerk

➀ Front Wheel

Bearing Zerk

➁ Engine

Gear Teeth

➁ Mandrel

Zerks

➀General Purpose Grease ➁Refer to Maintenance “ENGINE” Section.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lu bri cants will attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cat ed, use only a dry, pow dered graphite type lu bri cant sparingly.

TRACTOR

Always observe safety rules when per form ing any main te nance.

BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m) to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.

Ros "On" Position

Engine "On" Position (Normal Operating)

BLADE CARE

For best results mower blades must be sharp. Re place worn, bent or damaged blades.

CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades. NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning coun ter-

clock wise.

3. Install new blade with stamped "GRASS

SIDE" facing the ground. IMPORTANT: To ensure proper as sem bly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs./62-75 Nm). IMPORTANT: Special blade bolt is heat

treated.

Blade

Star

Mandrel Assembly

Center Hole

Blade Bolt (Special)

BATTERY

Your tractor has a battery charging sys tem which is suf fi cient for normal use. How ev er, periodic charging of the bat tery with an automotive charger will ex tend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of elec tro lyte is not necessary.

TO CLEAN BATTERY AND TER MI NALS

02463

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or pe tro leum jelly.

6. Reinstall battery (See “REPLACING BATTERY" in the Service and Ad just ments section of this manual).

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or trans mis sion while engine is running or while the trans mis sion is hot. To prevent pos si ble damage to seals, do not use high pres sure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clippings

and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

5W-30

-20 0 30 40

F C

-20 0

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-10

SAE 30

20 30 40

100

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

• Ensure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

LOWER DASH COVER REMOVAL

1. Raise hood.

2. Remove fastener from lower dash cover. CAUTION: Remove lower dash cover care-

fully to ensure cover tabs are not broken.

3. Slide lower dash cover up to release cover tabs from tapered slots in lower dash and remove.

Lower Dash Cover

Fastener

Slots

Tabs

4. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

5. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

6. Unlock drain valve by pushing inward and turning coun ter clock wise.

7. To open, pull out on the drain valve.

Oil Drain Valve

Closed and Locked Position

Drain

Tube

Yellow Cap

8. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

9. Remove the drain tube and replace the cap onto the bottom fitting of the drain valve.

10. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

11.Use gauge on oil fill cap/dipstick for checking level. Ensure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every sea son or every other oil change if the tractor is used more than 100 hours in one year.

NOTE: If needed, remove lower dash covers using steps from "Lower dash cover removal" section of this manual.

AIR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

The air screen is over the air intake blower located on top of engine. The air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Ensure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re moved will cause engine damage due to overheating.

MUFFLER

In spect and re place cor rod ed muf fler and spark ar rest er (if equipped) as it could create a fire hazard and/or dam age.

SPARK PLUG(S)

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPEC I FI CA TIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired.

1. With engine cool, remove filter and plug fuel line sec tions.

2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clamp

Fuel Filter

00667

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Clean debris from steering plate. Debris can restrict clutch/brake pedal shaft movement, causing belt slip and loss of drive.

CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean top side

Steering Plate

Steering System, Dash, Fender

and Mower Not Shown

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

Except for the washout port (if equipped), we do not recommend using a garden hose or pressure washer to clean the outside of your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from outside tractor and mower.

DECK WASHOUT PORT

Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the “DISENGAGED” position, set the parking brake, and stop the engine.

3. Ensure your garden hose is fitted with a standard 12mm female hose connector (at the opposite end from the tap connection).

4. Pull back the lock collar of the hose connector and push the connector onto the deck washout port at the left end of the mower deck. Release the lock collar to lock the connector on the nozzle.

Hose

Hose Connector (12mm Female)

IMPORTANT:

is secure.

5. Turn the water on.

6. While sitting in the operator’s position on the tractor, re-start the engine and place the throttle lever in the Fast "

IMPORTANT:

the area is clear.

7. Move the tractor’s attachment clutch control to the “ENGAGED” position. Remain in the operator’s position with the cutting deck engaged until the deck is cleaned.

8. Move the tractor’s attachment clutch control to the “DISENGAGED” position. Turn the ignition key to the STOP position to turn the tractor’s engine off. Turn the water off.

9. Pull back the lock collar of the hose connector to disconnect the connector from the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or paved area. Place the attachment clutch control in the “ENGAGED” position to remove excess water and to help dry before putting the tractor away.

Tug hose ensuring connection

Recheck the area making certain

Washout Port

" position.

WARNING: A broken or missing washout

fitting could expose you or others to thrown objects from contact with the blade.

• Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and

locknuts.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in “DIS EN GAGED” position.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod (K) from lock bracket (L).

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly.

4. Remove mower belt from electric clutch

pulley (M).

5. Disconnect front link (E) from mower:

remove retainer spring and washer.

6. Go to either side of mower and discon-

nect mower suspension arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.

7. Go to other side of mower and disconnect the suspension arm and rear lift link.

CAUTION: After rear lift links are discon- nected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever.

8. From right side of mower, disconnect

anti-sway bar (S) from right rear mower bracket (D) - remove retainer spring and washer and pull mower toward you until the bar falls from the hole in bracket.

9. Turn tractor steering wheel to the left as

far as it will go.

10. Slide mower out from under right side of

tractor.

TO IN STALL MOWER

Follow the procedure described in “INSTALL MOWER AND DRIVE BELT” in the As sem bly section of this manual.

A. Mower Side Suspension Arms B. Retainer Spring C. Rear Lift Link(s) D. Right Side Rear Mower Bracket E. Front Lift Link Assembly F. Front Suspension Bracket H. Front Mower Bracket

I. Left Side Rear Mower Bracket K. Belt Tension Rod L. Locking Bracket M. Engine Clutch Pulley Q. Deflector Shield S. Anti-Sway Bar W. Front Gauge Wheel

TO LEVEL MOWER

Ensure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.

NOTE: As desired, you can raise the low side of mower or lower the high side.

2. Go to side of mower you wish to adjust.

3. With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower the mower, or, to the right to raise the mower.

Turn nut right to raise mower

Turn nut

left to lower

mower

NOTE: Each full turn of adjustment nut will change mower height about 3/16" (4,7 mm).

4. Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated, park tractor on level ground or driveway.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade at side and measure distance "A" from bottom edge of blade to ground. The distance should be the same on both sides.

4. If adjustment is necessary, see steps in Visual Adjustment instructions above.

5. Recheck measurements; adjust if necessary until both sides are equal.

FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-

to-side. To obtain the best cutting re sults, the mower

blades should be adjusted so the front tip is 1/8 to 1/2" (3,1 to 12,7 mm) (lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing

straight forward. Measure distance "B" to the ground at front and rear tip of blade.

• If front tip of blade is not 1/8 to 1/2" (3,1

to 12,7 mm) lower than the rear tip, go to the front of tractor.

• With an 11/16" or adjustable wrench,

loosen jam nut "A" several turns to clear adjustment nut "B".

• With a 3/4" or adjustable wrench, turn

front link adjustment nut "B" clockwise ( (tighten) to raise the front of mower, or, counterclockwise (

) (loosen) to lower

the front mower.

Tighten adjust nut "B" to raise mower

02950

Loosen jam nut "A" first

Loosen adjust

nut "B" to

lower mower

NOTE: Each full turn of adjustment nut will change mower height about 1/8" (3,1 mm).

• Recheck measurements, adjust if neces-

sary until front tip of blade is 1/8 to 1/2" (3,1 to 12,7 mm) lower than the rear tip.

• Hold adjustment nut in position with

wrench and tighten jam nut securely against adjustment nut.

)

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. En gage parking brake.

2. Lower attachment lift lever to its lowest position.

3. Disengage belt tension rod (K) from lock bracket (L).

CAUTION: Belt tension rod is spring loaded.

Have a firm grip on rod and release slowly.

4. Remove screws (P) from R.H. and L.H. mandrel covers and remove covers (Q).

5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

6. Remove belt from electric clutch pulley (M), both mandrel pulleys (R) and all idler pulleys (S).

NOTE: Observe entire motion drive belt and

position of all belt guides and keepers.

2. Disconnect clutch wire harness (A).

3. Remove anti-rotation link (B) on right side of tractor.

4. Remove belt from stationary idler (C) and clutching idler (D).

5. Pull belt slack toward rear of trac tor. Carefully remove belt up wards from trans mis sion input pulley and over cooling fan blades (F).

6. Remove belt downward from engine pulley and around electric clutch (G).

7. Slide belt toward rear of tractor, off the steering plate (H) and remove from tractor.

MOWER DRIVE BELT INSTALLATION

1. Install belt around both mandrel pulleys (R) and around idler pulleys (S) as shown.

2. Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. Reassemble R.H. and L.H. mandrel covers (Q). Securely tighten all screws. Engage belt tension rod (K) on locking

4. bracket (L).

CAUTION: Belt tension rod is spring load-

ed. Have a tight grip on rod and engage slowly.

5. Raise attachment lift lever to highest position.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO RE MOVE MOWER” in this section of manual).

BELT INSTALLATION -

1. Install new belt from tractor rear to front, over the steering plate (H) and above clutch brake pedal shaft (J).

2. Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley (G).

3. Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pulley (F). Be sure belt is inside the belt keeper.

4. Install belt through stationary idler (C) and clutch ing idler (D).

5. Reinstall anti-rotation link (B) on right side of tractor. Tighten securely.

6. Reconnect clutch harness (A).

7. Make sure belt is in all pulley grooves and in side all belt guides and keep ers.

8. Install mower (See “TO IN STALL MOWER” in this sec tion of manual).

TO CHECK BRAKE

Place 90° End Into Hole

If tractor requires more than five (5) feet (1,5 m) to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by:

1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a Sears or other qualified service center.

FRONT WHEEL TOE-IN/CAM BER

Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also pre vents tire dry rot and corrosion.

Washers

TO START ENGINE WITH A WEAK BAT TERY

WARNING: Lead-acid batteries gen er-

ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this man u al). If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(AB), taking care not to short against tractor chassis.

2. Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Battery

Fully Charged Battery

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only)

066

REPLACING BATTERY

WARNING: Do not short bat tery ter mi-

nals by al low ing a wrench or any other object to contact both terminals at the same time. Before con nect ing battery, remove metal bracelets, wrist watch bands, rings, etc. Positive terminal must be connected first to prevent spark ing from ac ci den tal grounding.

1. Lift hood to raised position.

2. Remove terminal cover.

3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal cover.

6. First connect RED battery cable to positive (+) battery terminal with bolt and nut as shown. Tighten securely.

7. Connect BLACK grounding cable to negative (-) bat tery terminal with remaining bolt and nut. Tighten securely

8. Close hood.

Negative

(Black)

Cable

Terminal Cover

Positive (Red) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb hold er from the hole in the back side of the grill.

3. Replace bulb in holder and install bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring.

TO REPLACE FUSE

Replace with 30 amp automotive-type plugin fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD & GRILL AS SEM BLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Remove retainer clip and washer from right hand pivot pin.

4. Stand in front of tractor. Grasp hood at sides and slide left removing hood from pivot pins and lift hood off of tractor.

5. When replacing hood, reconnect the headlight wire con nec tor, and reinstall the washer and retainer clip on the right hand pivot pin.

Hood

Left Pivot Pin

Washer

04031

Headlight Wire Connector

Retainer Clip

Right Pivot Pin

TRANSMISSION REMOVAL/RE PLACE MENT

Should your transmission require re mov al for service or re place ment, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation sec tion of this manual.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and ad just ment should not be necessary Check adjustment as described below before loosening cable. If adjustment is nec es sary, see engine manual.

STORAGE

02605

Immediately prepare your tractor for stor age at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEAN ING” in

the Maintenance section of this manual).

2. Inspect and replace belts, if nec es sary

(See belt re place ment in struc tions in the

Service and Ad just ments section of this

manual).

3. Lubricate as shown in the Main te nance

section of this man ual.

4. Ensure that all nuts, bolts and screws

are securely fastened. In spect moving

parts for damage, break age and wear.

Replace if nec es sary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before paint ing.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of stor age, battery cables should be dis con nect ed and battery cleaned thor ough ly (see “TO CLEAN BATTERY AND TER MI NALS” in the Maintenance section of this man u al).

• After cleaning, leave cables dis con nect ed

and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

• If unit is equipped with battery indicator/

charging plug, an optional charging unit may be purchased and connected to the unit to charge the battery during long term storage. Inspect and clean the battery terminals as needed prior to long term storage with charger connected.

ENGINE

FUEL SYSTEM IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor clean er products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the sta bi liz er to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce (29.5 mL) of oil through

spark plug hole(s) into cylinder(s).

3. Turn ignition key to “START” po si tion for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one sea son to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor in doors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plas tic cannot breathe which allows con den sa tion to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while en gine and exhaust areas are still warm.

TROUBLESHOOTING CHART: See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not start

CAUSE CORRECTION

1 Out of fuel. 1 Fill fuel tank.

2 Engine flooded. 2 Wait several minutes before

3 Bad spark plug. 3 Replace spark plug.

4 Dirty air filter. 4 Clean/replace air filter.

5 Dirty fuel filter. 5 Replace fuel filter.

6 Water in fuel. 6 Empty fuel tank and carburetor,

7 Loose or damaged wiring. 7 Check all wiring.

8 Engine valves out of adjustment. 8 Contact a Sears or other qualified

1 Dirty air filter. 1 Clean/replace air filter.

2 Bad spark plug. 2 Replace spark plug.

3 Weak or dead battery. 3 Recharge or replace battery.

4 Dirty fuel filter. 4 Replace fuel filter.

5 Stale or dirty fuel. 5 Empty fuel tank and refill tank with

6 Loose or damaged wiring. 6 Check all wiring.

7 Engine valves out of adjustment. 7 Contact a Sears or other qualified

1 Clutch/brake pedal not depressed. 1 Depress clutch/brake pedal.

2 Attachment clutch is engaged. 2 Disengage attachment clutch.

3 Weak or dead battery. 3 Recharge or replace battery.

4 Blown fuse. 4 Replace fuse.

5 Corroded battery terminals. 5 Clean battery terminals.

6 Loose or damaged wiring. 6 Check all wiring.

7 Faulty ignition switch. 7 Check/replace ignition switch.

8 Faulty solenoid or starter. 8 Check/replace solenoid or starter.

9 Faulty operator presence

switch(es).

1 Weak or dead battery. 1 Recharge or replace battery.

2 Corroded battery terminals. 2 Clean battery terminals.

3 Loose or damaged wiring. 3 Check all wiring.

4 Faulty solenoid or starter. 4 Check/replace solenoid or starter.

attempting to start.

refill tank with fresh gasoline and replace fuel filter.

service center.

fresh, clean gasoline.

service center.

9 Contact a Sears or other qualified

service center.

TROUBLESHOOTING CHART: See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM

Loss of power

Excessive vibration

Engine continues to run when operator leaves seat with attachment clutch engaged

CAUSE CORRECTION

1 Cutting too much grass/too fast. 1 Raise cutting height/reduce speed.

2 Throttle in cold weather starting

position ( ).

3 Build-up of grass, leaves and

trash under mower.

4 Dirty air filter. 4 Clean/replace air filter.

5 Low oil level/dirty oil. 5 Check oil level/change oil.

6 Faulty spark plug. 6 Clean & regap or change spark plug.

7 Dirty fuel filter. 7 Replace fuel filter.

8 Stale or dirty fuel. 8 Empty fuel tank and refill tank with

9 Water in fuel. 9 Empty fuel tank and carburetor,

10 Spark plug wire loose. 10 Connect & tighten spark plug wire.

11 Dirty engine air screen/fins. 11 Clean engine air screen/fins.

12 Dirty/clogged muffler. 12 Clean/replace muffler.

13 Loose or damaged wiring. 13 Check all wiring.

14 Engine valves out of adjustment. 14 Contact a Sears or other qualified

1 Worn, bent or loose blade. 1 Replace blade. Tighten blade bolt.

2 Bent blade mandrel. 2 Contact a Sears or other qualified

3 Loose/damaged part(s). 3 Tighten loose part(s).

1 Faulty operator-safety presence

control system.

2 Move throttle control to fast

position ( ).

3 Clean underside of mower

housing.

fresh, clean gasoline.

refill tank with fresh gasoline and replace fuel filter.

service center.

Replace damaged parts.

1 Check wiring, switches and

connections. If not corrected, contact a Sears or other qualified service center.

CAUTION: DO NOT operate machine until problem is corrected.

Poor cut - uneven cutting

1 Worn, bent or loose blade. 1 Replace blade. Tighten blade bolt.

2 Mower deck not level. 2 Level mower deck.

3 Buildup of grass, leaves, and

trash under mower.

4 Bent blade mandrel. 4 Contact a Sears or other

5 Clogged mower deck vent from

build-up of grass, leaves, and trash around mandrels.

3 Clean underside of mower

housing.

qualified service center.

5 Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART: See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM

Mower blades will not rotate

Poor grass discharge

Headlight(s) not working (if so equipped)

Battery will not charge

CAUSE CORRECTION

1 Obstruction in clutch mechanism. 1 Remove obstruction.

2 Worn/damaged mower drive belt. 2 Replace mower drive belt.

3 Frozen idler pulley. 3 Replace idler pulley.

4 Frozen blade mandrel. 4 Contact a Sears or other

1 Engine speed too slow. 1 Place throttle control in “FAST”

2 Travel speed too fast. 2 Shift to slower speed.

3 Wet grass. 3 Allow grass to dry before mowing.

4 Mower deck not level. 4 Level mower deck.

5 Low/uneven tire air pressure. 5 Check tires for proper PSI.

6 Worn, bent or loose blade. 6 Replace/sharpen blade. Tighten

7 Buildup of grass, leaves and

trash under mower.

8 Mower drive belt worn. 8 Replace mower drive belt.

9 Blades improperly installed. 9 Reinstall blades sharp edge down.

10 Improper blades used. 10 Replace with blades listed in

11 Clogged mower deck vent holes

from buildup of grass, leaves, and trash around mandrels.

1 Light switch is “OFF”. 1 Turn light switch “ON”.

2 Bulb(s) or lamp(s) burned out. 2 Replace bulb(s) or lamp(s).

3 Faulty light switch. 3 Check/replace light switch.

4 Loose or damaged wiring. 4 Check wiring and connections.

5 Blown fuse. 5 Replace fuse.

1 Bad battery cell(s). 1 Replace battery.

2 Poor cable connections. 2 Check/clean all connections.

3 Faulty regulator (if so equipped). 3 Replace regulator.

4 Faulty alternator. 4 Replace alternator.

qualified service center.

position.

blade bolt.

7 Clean underside of mower

housing.

this manual.

11 Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART: See ap pro pri ate section in manual un less di rect ed to Sears service center

PROBLEM

Loss of drive

Engine “backfires” when turning engine “OFF”

Engine dies when tractor is shifted into reverse

CAUSE CORRECTION

Freewheel control in “DISENGAGED” position.

Debris on steering plate (if equipped).

Motion drive belt worn, damaged, or broken.

Air trapped in transmission during shipment or servicing.

Axle key missing.

1 Engine throttle control not set

between half and full speed (fast) position before stopping engine.

1 Reverse operation system (ROS)

is not “ON” while mower or other attachment is engaged.

Place freewheel control in “ENGAGED” position.

See "CLEANING" in the maintenance section.

Replace motion drive belt.

Purge transmission.

Install axle key at rear wheel. See "TO REMOVE WHEEL" in the Service and Adjustments section.

1 Move throttle control between

half and full speed (fast) position before stopping engine.

1 Turn ignition key to ROS “ON”

position. See Operation section.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

THIS IS A 15 DEGREE SLOPE

FOLD ALONG DOTTED LINE

04.10.17 BD Printed in the U.S.A.

Craftsman 917990640 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual