Craftsman 917986370 Owner’s Manual

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Operator's Manual

RN°

LAWN TRACTO

24 HR* 46" Mower

Electric Start

Automatic Transmission

Model No.

917.98637

This product has a low emission engine which operates differently from previously built engines. Before you start the

engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

586028101

For answers to your questions

about this product, Call:

1-800-659-5917

SEARS Craftsman Help Line 5 am - 5 pm, Mon - Sat

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical production engine for the engine model measured using SAE Standards for engine gross power. Please refer to the engine

manufacturer for details

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 7

Operation ............................................. 10

Maintenance Schedule ........................ 17

Maintenance ........................................ 17

Service and Adjustments ..................... 22

Storage ................................................ 28

Troubleshooting ................................... 29

CRAFTSMAN FULL WARRANTY TWO YEARS ON RiDiNG EQUIPMENT

When operated and maintained according to all supplied instructions, Warranty will also

cover defects in material and workmanship of the Frame and Front Axle for five years from

the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to

maintain the riding equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fue! determined to be contaminated

or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

,_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_,WARNING: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo- nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc- tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind

before and while backing.

• Never direct discharged materialtoward anyone. Avoid discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

other safety devices inplace and working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning

the machine, removing the grass catcher,

or unclogging the discharge chute.

• Operate machine only indaylight or good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading

the machine into a trailer or truck.

• AIways wear eye protection when operat- ing machine.

• Data indicates that operators, age 60

years and above, are involved ina large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and others from serious injury.

• Followthemanufacturer'srecommenda-

tion for wheel weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow machine to cool before storage.

li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could

suddenly roll over if a wheel is over the edge or if the edge caves in.

Iii. CHILDREN

_WARNING: CHILDREN CAN BE INJURED BYTHIS EQUIPMENT. The American Acade-

my of Pediatrics recommends that children be a minimum of 12 year of age before op- erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Nevercarrychildren, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine

operation. Children who have been given rides in the past may suddenly appear in

the mowing area for another ride and be

run over or backed over by the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed

equipment except at the hitch point.

• Followthemanufacturer'srecommenda-

tion for weight limits for towed equipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight ofthetowed equip- ment may cause loss of traction and loss

of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Neverstorethe machine orfuel container

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

• Iffuel is spilled on clothing, change cloth-

ing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERALSERVlCE

• Never operate machine in aclosed area.

• Keep all nuts and bolts tight to be surethe equipment is in safe working condition.

• Nevertamperwithsafetydevices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de- bris. Allow machineto cool before storing.

• If you strike a foreign object, stop and

inspectthe machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrasscatchercomponentsandthe

discharge chute frequently and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp. Wrap the blade

or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust

and service as required.

• Maintain orreplace safetyand instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

• Keep children out of the mowing area and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a slope. Ifthetires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• When loading or unloading this machine, do not exceed the maximum recom-

mended operation angle of 15 °.

PRODUCT SPECIFICATIONS

Gasoline Capacity 2.5 Gallons/9,46 L and type: Regular Unleadedl-

Power Rating*: 17,9 KW @ 3600 RPM

Oil Type: SAE 30 (above 32°F/0°0)

API: SG-SL) SAE 5W30 (below 32°F/0°0)

Oil Capacity: W/Filter: 64 Oz./1,96L

W/out Filter: 60 Oz./1,77 L

Spark Plug: XC12YC

(Gap: .030" / 0,76 mm) Charging System: 16 amps @ 3600 RPM Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

* The power rating as declared by the engine manufac-

turer isthe average gross power output at the specified

RPM of atypical production engine forthe engine model

measured using SAE Standards for engine gross power. Please refer to the engine manufacturer for details.

l_Gasoline containing up to 10% ethanol (El0) is

_acceptabte for use in this machine. The use of

any gasoline exceeding 10% ethanol (El0) will

void the product warranty.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact a Sears or

other qualified service center. We have com- petent, well-trained representatives and the proper tools to service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow instructions under "Maintenance" and "Storage" sections of this manual.

• Wear proper Personal Protective Equip- ment (PPE) while operating this machine,

including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts and/or open toed

footwear.

Always let someone know you are outside

mowing.

_kWARNING: This tractor is equipped with an internal combustion engine and should

not be used on or near any unimproved forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by

the operator.

In the state of California the above is required

by law (Section 4442 of the California Public

Resources Code). Other states may have

similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

Keys

Slope Sheet Battery

(2) Hex Bolts

Key(s)

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed, (1) 1/2" wrench Tire pressure gauge

(2) 7/16" wrenches Utility knife Pliers

When right or left hand is mentioned in this

manual, itmeanswhenyou areintheoperating position (seated behind the steering wheel).

(2) Nut Keps

Label

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four pan- els of carton. Remove end panels and

lay side panels flat.

• Check for any additional loose parts or cartons and remove.

TO ADJUST SEAT

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the way down.

• Release lever to lock seat in position.

BEFORE REMOVING TRACTOR

FROM SKID

TO CHECK BATTERY

1. Lift seat to raised position. NOTE: If this battery is put into service after

month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions).

• For batteryand battery cable installation see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

NOTE: You may now roll your tractor offthe skid. Continue using the instructions that

follow to remove the tractor from the skid. _k, WARNING: Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "transmission disengaged position" (See "TO TRANS-

PORT" in the Operation section of this

manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the

Service and Adjustments section of this man- ual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake isoperating prop- erly. See "TO CHECK BRAKE" inthe Service

and Adjustments section of this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this

Quality Product.

Please review the fo!lowing checklist: / All assembly instructions have been com-

pleted.

/ No remaining loose parts in carton. /Battery is properly prepared and

charged.

/ Seat is adjusted comfortably and tightened

securely.

/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for bveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

/ Before driving tractor, be sure freewheel

control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual). While learning how to use your tractor, pay ex- tra attention to the following important items:

/ Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regular

unleaded gasoline. / Become familiar with all controls, their lo-

cation and function. Operate them before

you start the engine. / Be sure brake system is in safe operating

condition. / Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual). / Itisimportant to purgethetransmission before

operating your tractor for the first time. Fol-

low proper starting and transmission purging

instructions (See "TO START ENGINE" and

"PU RG ETRANSMISSION" inthe Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N N L I',,I @

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

6 e G (@) -@

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

OPERATION

SYSTEM (ROS)

MOWER LIFT

LIGHTS ON

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

(Automatic ModeJsonly)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

FUEL BATTERY

FREE WHEEL

REVERSE FORWARD

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury. WARNING indicates a hazard which, if not avoided

could result in death or serious injury. CAUTION indicates a hazard which, if not avoided

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that couNd result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could resuNt in death, serious injury and/or property damage.

CRUISE CONTROL

CLUTCH/BRAKE

PEDAL

@@®@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

(E) ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades or other at-

tachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered attachment

while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired

speed without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor. (L) REVERSE DRIVE PEDAL - Used for

reverse movement of tractor. (M) FREEWHEEL CONTROL- Disen-

gages transmission for pushing or slowly towing the tractor with the engine off.

(P) SERVICE REMINDER/HOUR METER

- Indicates when service is required for the engine and mower.

The operation of any tractor can result in foreign objects thrown intoI

the eyes, which can result in severe eye damage. Always wear safety !

glasses or eye shields while operating your tractor or performing any ! adjustments or repairs. We recommend standard safety glasses or a_

wide vision safety mask worn over spectacles. J

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt bythe operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),

then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch control to disengaged position (¢_).

NOTE: Failure to move throttle control to slow position and allowing engine to idle before

stopping may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

iMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the

battery to discharge and go dead. NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot

engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position. TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating effi-

ciency.

• Full speed (fast) offers the best mower performance.

(1_) Attachment (t'_) Attachment

Clutch Control Clutch Control

"Engaged .... Disengaged"

GROUND DRIVE-

• To stop ground drive, depress brake pedal all the way down.

IMPORTANT: Forward and reverse drive pedals return to neutral position when not

depressed. ENGINE -

• Move throttle control (D) to slow position.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement

is controlled by the forward and reverse

drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used

while mowing or transporting on relatively smooth, straight surfaces. Other conditions

such as trimming at slow speeds may cause

the cruise control to disengage. Do not use the cruise control on slopes, rough tertian

or while trimmimg or turning.

• With forward drive pedal (K) depressed to desired speed, pull cruise control lever (J)

up and hold while lifting your foot off the pedal, then release the lever.

To disengage the cruise control, depress the

brake pedal or tap on forward drive pedal.

For best cutting performance, grass over 6" (152,4 mm) in height should be mowed

twice. Make the first cut relatively high; the

second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when

they are slightly offthe ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping

in most terrain conditions. NOTE: Adjust gauge wheels with tractor on

a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height of cut posi- tion, gauge wheels should be assembled

so they are slightly offthe ground. Insta!l gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A)

determines the cutting height.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1 to 4" (25,4 to 101,6 mm). The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cutto approxi- mately 2-1/2" (63,5 mm) during the cool season and to over 3" (76,2 mm) during

hot months. For healthier and better look- ing lawns, mow often and after moderate

growth.

9/16"

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt

by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment

on rough, rolling terrain or hills.

1. Select desired height of cut with attach- ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut

off the engine unless ignition key is placed

in the ROS "ON" position. ,4_,WARNING" Backing up with the at-

tachment clutch engaged while mowing is

strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach-

ment clutch engaged, should only be done when the operator decides itis necessary to

reposition the machine with the attachment

engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

Only use if you are certain no children or

other bystanders will enter the mowing area.

1. Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and while backing.

4. Slowly depress reverse drive pedal to start movement.

5. When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine

"ON" position.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS _,WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not

drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping orchanging speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release park- ing brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing

freewheel control in freewheeling position.

Free wheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged

position.

• Do not push or tow tractor at more than

two (2) mph (3,2 km/h).

• To reengage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage when

transporting you r tractor on a truck or a trailer,

be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH=

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires

can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and indicates when

the engine or mower needs servicing. After

every 50 hours of operation the oil can icon

will stay on for 2 hours or until a manual reset

occurs. To reset the display manually turn

the ignition switch to the on position, then the off position five times (1 second on, 1

second off). To service engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP".

For accurate reading, be sure key remains in the "STOP" position when engine is not

running.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped from the factory already filled with summer

weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap

tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until

"FULl" mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, seethe Maintenance

section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

gasoline with a minimum of 87 octane.

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within

0 days to ensure fuel freshness.

CAUTION: Wipe offany spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera-

tures below 32°F (0°C), use fresh, clean

winter grade gasoline to help ensure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Fuel stabilizer is an acceptable alternative in

minimizing the formation offuel gum deposits during storage. Add stabilizer to gasoline in fue! tank or storage container. Always follow

the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the

tank to the engine.

1. Ensure freewheel control is in the trans- mission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move

throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING

(50°F (10°C) and above)

6. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive

can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50°F (10°C) and below)

6. When engine starts, leave throttle control in choke position until engine warms up

and begins to run roughly. Once rough running begins, immediately move the throttle control to the fast position. Engine

warm-up maytake from several seconds to several minutes (the colder the tem- perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol-

lows:

Ensure the tractor is on level ground.

Release the parking brake and let the

brake slowly return to operating position.

Allow one minute for transmission to warm up. This can be done during the engine

warm up period.

• The attachments can also be used

during the engine warm-up period after thetransmission has been warmed up.

PURGE TRANSMISSION

_,CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance,

it is recommended that the transmission be

purged before operating tractor for the first time. This procedure will remove anytrapped

air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with

engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle

control to slow position. Disengage park- ing brake.

_:_,CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Depress forward drive pedal to full forward

position and hold forfive (5) seconds and release pedal. Depress reverse drive

pedal to full reverse position and hold

for five (5) seconds and release pedal.

Repeat this procedure three (3) times.

5. Shutoff engine and set parking brake.

6. Engagetransmissionbyplacingfreewheel

control in engaged position (See "TO

TRANSPORT" in this section of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle

control to half (1/2) speed. Disengage parking brake.

8. Drive tractor forward for approximately five (5) feet (1,5 m) then backwards for

five (5) feet (1,5 m). Repeat this driving

procedure three times.

Your transmission is now purged and now

ready for normal operation.

MOWING TiPS

• DO NOT use tire chains when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive sothat clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning

to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished.

(

. j

• If grass is extremely tall, it should be mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as the

quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment

being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE USE HOURS HOURS HOURS HOURS

Check Brake Operation _ Check Tire Pressure

T Check Operator Presence & ROS Systems

A Check for Loose Fasteners _ if if

C Check/Replace Mower Blades 1_3 T Lubrication Chart _ I_

0 Check Battery Level _4

R Clean Battery and Terminals if I_

Clean Debris Off Steering Plate !_5 Check Transaxle Cooling t_ Check Mower Levelness t1_ Check V-Belts !_

Check Engine Oil Level I_ t1_ Change Engine Oil (models with oil filter) _1,2

Change Engine Oil (models without oil filter) _I_1,2 _ 1_

NE Clean Air Filter !1_2

G Clean Air Screen _2

Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped) 1_,2 E Clean Engine Cooling Fins if 2

Replace Spark Plug if t_ Replace Air Filter Paper Cartridge _2

m Re lace Fuel Filter ....

1 - Change more often when operating under a heavy load or in high ambient temperatures 3 - Replace blades more often when mowing in sandy soil.

2 - Service more often when operating in dirty or dusty conditions. 4 - Not required if equipped with maintenance-free battery.

EACH 8 25 50 100 SEASON STORAGE

i,/

5 - See Cleaning in Maintenance Section.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodicallyto properly maintain your tractor.

At least once a season, check to see if

you should make any of the adjustments described in the Service and Adjustments

section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter assure proper air-fuel mixture and help your en-

gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and ROS systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(_ S Spindle Zerk Zerk

Front Wheel

Wheel Bearing Zerk

Bearing

Zerk

(_ Steerinc Engine

Sector Gear

Teeth

@ Mandrel

Zerks

(_)General Purpose Grease (_)Refer to Maintenance "ENGINE" Section.

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. Ifyou feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when perform-

ing any maintenance. BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m)

to stop at highest speed in highest gear on

a level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion. OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly, if your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the

attachment clutch control is in the disen- gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the operator to leave the seat without

first setting the parking brake should shut off the engine.

• When the engine is running and the at-

tachment clutch is engaged, any attempt

by the operator to leave the seat should

shut off the engine.

• The attachment clutch should never oper-

ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition

switch in the engine "ON" position and the attachment clutch engaged, any attempt

by the operator to drive in reverse should

shut off the engine.

• When the engine is running with the ignition

switch in the ROS "ON" position and the attachment clutch engaged, any attempt

by the operator to drive in reverse should NOT shut off the engine.

Ros "On" Position

BLADE CARE For best results mower blades must be sharp.

Replace worn, bent or damaged blades. _CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor.

Using a blade not approved by the manu- facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Install new blade with stamped "GRASS SIDE" facing the ground.

iMPORTANT: To ensure proper assembly, center hole in blade must align with star on

mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs./62-75 Nm).

IMPORTANT: Special blade bolt is heat treated.

Center Hole

Blade Bolt Mandrel

(Special) -__...._ __ Assembly

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an au-

tomotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

Engine "On" Position (Normal Operating)

Star

Blade

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petroleum

jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins should

be kept clean to assure proper cooling. Do not attempt to clean fan or transmission

while engine is running or while the trans-

mission is hot. To prevent possible damage

to seals, do not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect coolingfinsfordirt, grass clippings

and other materials. To prevent damage to seals, do not use compressed air or high

pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life

of the transaxle. Should the transaxle ever leak or require servicing, contact your near-

est Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with

API service classification SG-SL Selectthe

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -1o -2; -1; ; 1'0 _o 1o 4;

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather,

they will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to avoid

possible engine damage from running low

on oil.

Change the oil after every 50 hours of

operation or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before starting

the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick

securely each time you check the oil level. TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL.

1. Ensure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when

changing oil.

Install the drain tube onto the valve.

Open drain valve by using a 10mm wrench

turning counterclockwise.

Oil Drain Valve

To Open

J To Close

Drain Tube

7. After oil has drained completely, close the drain valve turning clockwise. Use the

10mm wrench to apply a small amount of torque to keep it closed. Do not over

tighten.

8. Remove the drain tube and store in a

safe place.

9. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

10.Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when

taking reading. Keep oil at "FULl" line

on dipstick. Tighten cap onto the tube securely when finished.

ENGINEOiL FILTER Replacetheengineoilfiltereveryseasonor

everyother oil change if the tractor is used

more than 100 hours in one year. AIR FILTER

Your engine will not run properly using a

dirty air filter. Service air cleaner more often under dusty conditions.

CLEAN AIR SCREEN

The air screen is over the air intake blower

located on top of engine. The air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with

a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the

grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean

at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other cooling

shrouds. Clean the cooling fins and external surfaces as necessary. Ensure the cooling

shrouds are reinstalled. NOTE: Operating the engine with a blocked

grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause

engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as itcould create

a fire hazard and/or damage. SPARK PLUG(S)

Replace spark plugs at the beginning of each mowing season or after every 100

hours of operation, whichever occurs first. Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each

season. If fuel filter becomes clogged, ob- structing fuel flowto carburetor, replacement

is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place newfuel filter in position in fuel line with arrow pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are properly positioned.

Immediately wipe up any spilled gasoline.

Clamp

Fuel Filter--__! ___

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Clean debrisfrom steering plate. Debris can restrict clutch/brake pedal shaft move-

ment, causing belt slip and loss of drive.

CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean

/ top

Steering Plate

Steering System, Dash, Fender

and Mower Not Shown

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive

type wax.

Except for the washout port (if equipped), we do not recommend using a garden hose or pressure washer to clean the outside of your tractor unless the engine and transmis-

sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves

and trash from outside tractor and mower.

DECK WASHOUT PORT

Your tractor's deck is equipped with a washout

port on its surface as part of its deck wash system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot

for your garden hose to reach.

IMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your

house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the "DISENGAGED" position, set the

parking brake, and stop the engine.

3. Ensure your garden hose is fitted with a standard 12mm female hose connector (at

the opposite end from the tap connection).

4. Pull back the lock collar of the hose con- nector and push the connector onto the

deck washout port at the left end of the mower deck. Release the lock collar to

lock the connector on the nozzle.

10. Move the tractor to a dry area, preferably a concrete or paved area. Place the at-

tachment clutch control inthe"ENGAG ED"

position to remove excess water and to help dry before putting the tractor away.

_IbWARNING: A broken or missing washout fitting could expose you or others to thrown

objects from contact with the blade.

• Replace broken or missing washout fitting immediately, prior to using mower again.

• Plug any holes in mower with bolts and Ioeknuts.

Washout Port

IMPORTANT: Tug hose ensuring connection is secure.

5. Turn the water on.

6. While sitting in the operator's position on the tractor, re-start the engine and place

the throttle lever in the Fast ",_y" position.

IMPORTANT: Recheckthe area making certain

the area is clear.

7. Move the tractor's attachment clutch con- trol to the "ENGAGED" position. Remain

in the operator's position with the cutting deck engaged until the deck is cleaned.

8. Move the tractor's attachment clutch con- trol to the "DISENGAGED" position. Turn

the ignition keyto the STOP position to turn the tractor's engine off. Turn the water off.

9. Pull back the lock collar of the hose con- nector to disconnect the connector from

the nozzle washout port.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER=VICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in "DISENGAGED" position.

3. Turn ignition key to "STOP" and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

• Place attachment clutch in "DISEN-

GAGED" position.

• Lower attachment lift lever to its lowest position.

• Remove mower belt from electric clutch pulley (M).

• Disconnect front link (E) from mower - remove retainer spring and washer.

• Go to either side of mower and discon- nect mower suspension arm (A) from

chassis and rear lift link (C) from rear

mower bracket (D) - remove retainer

springs and washers.

• Goto other side of mower and disconnect

the suspension arm and rear lift link.

_, CAUTION: After rear lift links are discon-

nected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when

changing position of the lever.

• Slide mower out from under right side of

tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and engage parking brake.

• Lower attachment lift lever to it's lowest position.

_, CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position.

NOTE: Be sure mower side suspension

arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is cen-

tered under tractor.

• ATTACH MOWER SIDE SUSPENSION

ARMS (A) TO CHASSIS - Position hole

in arm over pin (B) on outside of tractor chassis and secure with washer and

retainer spring.

• Repeat on opposite side of tractor.

03000tex

ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot

in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring.

ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link

assembly through front hole in tractor front suspension bracket (F).

Insert end of link (E) into hole in front

mower bracket (H) and secure with washer and retainer spring (J).

• Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Raise attachment lift lever to highest

position.

If necessary, adjust gauge wheels before operating mower as shown in the Opera-

tion section of this manual.

03000rex

TO LEVEL MOWER Ensure tires are properly inflated to the PSI

shown on tires. If tires are over or under inflated, it may affect the appearance of your

lawn and lead you to think the mower is not adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your lawn appears unevenly cut, determine

which side of mower is cutting lower.

2. With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower LH side of mower, or, to the right

to raise LH side of mower.

Turn nut Turn nut

right to left to raise lower

mower mower

NOTE: Each full turn of adjustment nut will change mower height about 3/16" (4,7 mm).

3. Test your adjustment by mowing some uncut grass and visually checking the

appearance. Readjust, if necessary, until you are satisfied with the results.

FRONT-TO-BACK ADJUSTM ENT

IMPORTANT: Deck must be level side- to-side.

To obtain the best cutting results, the mower blades should be adjusted so the front tip

is 1/8 to 1/2" (3,1 to 12,7 mm) (lower than the rear tip when the mower is in its highest

position.

_,CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing

straight forward. Measure distance "B" to

the ground at front and rear tip of blade.

If front tip of blade is not 1/8 to 1/2" (3,1

to 12,7 mm) lower than the rear tip, go to the front of tractor.

With an 11/16" or adjustable wrench,

loosen jam nut "A" several turns to clear adjustment nut "B".

With a 3/4" or adjustable wrench, turn front link adjustment nut "B" clockwise (r--_)

(tighten) to raise the front of mower, or,

counterclockwise (€_) (loosen) to lower

the front mower.

PRECISION SIDE-TO-SIDE ADJUSTMENT

1. With alltires properly inflated, parktractor

on level ground or driveway.

_,CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade

with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade

at side and measure distance "A" from

bottom edge of blade to ground. The dis-

tance should be the same on both sides.

4. If adjustment is necessary, see steps in

Visual Adjustment instructions above.

5. Recheck measurements; adjust if neces-

sary until both sides are equal.

AI LW IA

Tighten adjust Loosen adjust nut "B" to nut "B" to

raise mower

NOTE: Each full turn of adjustment nut will change mower height about 1/8" (3,1 mm).

• Recheck measurements, adjust if neces- sary until front tip of blade is 1/8 to 1/2"

(3,1 to 12,7 mm) lower than the rear tip.

• Hold adjustment nut in position with wrench and tighten jam nut securely

against adjustment nut.

z---J lower mower

Loosen jam nut "A" first

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced without tools. Park the tractor on level sur-

face. Engage parking brake.

BELT REMOVAL-

1. Remove mowerfromtractor (See"TO RE- MOVE MOWER" inthis section of manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower" in this section of this manual).

Mandrel Idler Pulle_ Pulleys

Mandrel Pulley

BELT INSTALLATION -

1. Install new belt from tractor rear to front, over the steering plate (F) and above

clutch brake pedal shaft (G).

2. Pull belt toward front of tractor and roll belt onto engine pulley (E).

3. Pull belt toward rear of tractor. Carefully

work belt down around transmission

cooling fan and onto the input pulley (D). Be sure belt is inside the belt keeper.

4. Install belt on centerspan idler (C).

5. Install belt through stationary idler (A) and clutching idler (B).

6. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

7. Install mower (See "TO INSTALL MOW- ER" in this section of manual).

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a

belt installation guide decal on bottom side of left footrest.

BELT REMOVAL-

1. Remove mower (See "TO REMOVE MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove beltfrom stationary idler (A) and

clutching idler (B).

3. Remove belt from centerspan idler (C).

6. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley and over cool-

ing fan blades (D).

4. Remove belt downward from engine pulley (E).

5. Slide belt toward rear of tractor, off the steering plate (F) and remove from tractor.

TO CHECK BRAKE If tractor requires more than five (5) feet (1,5

m) to stop at highest speed in highest gear on a level, dry concrete or paved surface,

then brake must be serviced. You may also check brake by:

1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all

the way down and engage parking brake.

2. Disengage transmission by placing

freewheel control in "transmission dis- engaged" position. Pull freewheel control

out and into the slot and release so it is

held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor forward. If the rear wheels rotate, then the brake

needs to be serviced. Contact a Sears or other qualified service center.

FRONT WHEEL TOE-IN/CAMBER

Your new tractor front wheel toe-in and

camber is set at the factory and is normal.

The front wheel toe-in and camber are not

adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a Sears or other qualified

service center. TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring

securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

TO START ENGINE WITH A WEAK BAT- TERY

_IbWARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and

smoking materials away from batteries. Always wear eye protection when around

batteries.

If your battery istoo weak to start the engine, it

should be recharged. (See "BATTERY" in the

MAINTENANCE section of this manual). If "jumper cables" are used for emergency

starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also

be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one endofthe RED cable to the POSITIVE (+) terminal of each battery(A-

B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully

charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground, away

from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

Retaining Ring

Axle Cover

Washers

_Square Key (Rear

Wheel Only)

REPLACING BATTERY

WARNING: Do not short battery termi-

nals by allowing a wrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

Lift seat pan to raised position.

Remove terminal cover.

Disconnect BLACK battery cable then RED battery cable and carefully remove

battery from tractor.

Install new battery with terminals in same

position as old battery.

Reinstall terminal cover.

First connect RED battery cable to posi-

tive (+) battery terminal with bolt and nut as shown. Tighten securely.

Connect BLACK grounding cable to negative (-) batteryterminal with remain-

ing bolt and nut. Tighten securely

8. Lower seat pan.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug- in fuse. The fuse holder is located behind

the dash. TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to recon-

nect the headlight wire connector.

Headlight Wire Connector

Seat Pan

Terminal Nut Cover Negative Bolt

(Black)

Positive (Red)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb holder from the hole in the backside of the grill.

3. Replace bulb in holder and install bulb holder securely back into the hole in the

backside of the grill.

4. Close hood.

TRANSMISSION REMOVAL/

REPLACEMENT Should your transmission require removal for

service or replacement, it should be purged after reinstallation and before operating the

tractor. See "PURGE TRANSMISSION" in the Operation section of this manual.

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary Check adjustment as described below before loosening cable. If adjustment

is necessary, see engine manual.

TO ADJUST CHOKE CONTROL The choke control has been preset at the

factory and adjustment should not be neces- sary. If adjustment is necessary, see engine

manual.

iNTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or prevent

it from starting.

• Check wiring. 27

Immediately prepare your tractor for storage at the end of the season or if the tractor will

not be used for 30 days or more.

_1_ WARNING" Never store the tractor with

gasoline in the tank inside a building where

fumes may reach an open flame or spark. Allow the engine to cool before storing in

any enclosure.

TRACTOR

Remove mower from tractor for winter stor- age. When mower is to be stored for a period

of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See"CLEANING" in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this

manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Ensure that all nuts, bolts and screws are securely fastened. Inspect moving

parts for damage, breakage and wear. Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage, battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables disconnected

and place cables where they cannot come

in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

• If unit is equipped with battery indicator/

charging plug, an optional charging unit

may be purchased and connected to the unit to charge the battery during long term

storage. Inspect and clean the battery terminals as needed prior to long term storage with charger connected.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel

system parts such as carburetor, fuel hose, ortank during storage. Also, alcohol blended

fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and

carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable a!- ternative in minimizing the formation of fuel

gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes

after adding stabilizer to allowthe stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the

Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce (29.5 mL) of oil through

spark plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts

to rust. Rust and/or dirt in your gasoline

will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe which allows condensation to form and will

cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center.

PROBLEM CAUSE Will not start 1 Out of fuel.

2 Engine not "CHOKED" properly.

3 Engine flooded.

4 Bad spark plug. 5 Dirty air filter.

6 Dirty fuel filter. 7 Water in fuel.

8 Loose or damaged wiring. 9 Engine valves out of adjustment.

Hard to start

1 Dirty air filter.

2 Bad spark plug. 3 Weak or dead battery.

CORRECTION

1 Fill fuel tank. 2 See"TO START ENGINE" in

Operation section.

3 Wait several minutes before

attempting to start.

4 Replace spark plug. 5 Clean/replace air filter.

6 Replace fuel filter. 7 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

8 Check all wiring. 9 Contact a Sears or other qualified

service center.

1 Clean/replace air filter. 2 Replace spark plug.

3 Recharge or replace battery.

Engine will not

turn over

Engine clicks but will not start

4 Dirty fuel filter. 5 Stale or dirty fuel.

6 Loose or damaged wiring. 7 Engine valves out of adjustment.

1 Clutch/brake pedal not depressed.

2 Attachment clutch is engaged. 3 Weak or dead battery. 4 Blown fuse.

5 Corroded battery terminals. 6 Loose or damaged wiring.

7 Faulty ignition switch. 8 Faulty solenoid or starter.

9 Faulty operator presence

switch(es).

1 Weak or dead battery.

2 Corroded battery terminals.

4 Replace fuel filter. 5 Empty fuel tank and refill tank witl-

fresh, clean gasoline.

6 Check all wiring. 7 Contact a Sears or other qualified

service center. 1 Depress clutch/brake pedal. 2 Disengage attachment clutch.

3 Recharge or replace battery. 4 Replace fuse. 5 Clean battery terminals.

6 Check all wiring. 7 Check/replace ignition switch. 8 Check/replace solenoid or starter.

9 Contact a Sears or other qualified

service center.

1 Recharge or replace battery. 2 Clean battery terminals.

3 Loose or damaged wiring. 4 Faulty solenoid or starter.

3 Check all wiring. 4 Check/replace solenoid or starter.

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center.

PROBLEM

Loss of power

CAUSE

1 Cutting too much grass/too fast.

2 Throttle in "CHOKE" position. 3 Build-up of grass, leaves and

trash under mower. 4 Dirty air filter. 5 Low oil level/dirty oil.

6 Faulty spark plug. 7 Dirty fuel filter. 8 Stale or dirty fuel.

Water in fuel.

10 Spark plug wire loose. 11

Dirty engine air screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring.

Engine valves out of adjustment.

CORRECTION

1 Raise cutting height/reducespeed. 2 Adjust throttle control.

3 Clean underside of mower

housing.

4 Clean/replace air filter. 5 Check oil level/change oil.

6 Clean &regap or change spark plug. 7 Replace fuel filter. 8 Empty fuel tank and refill tank with

fresh, clean gasoline.

9 Empty fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

10 Connect & tighten spark plug wire. 11

Clean engine air screen/fins.

Clean/replace muffler.

Check all wiring.

Contact a Sears or other qualified service center.

Excessive vibration

Engine continues to run when operator

leaves seat with attachment clutch

engaged

Poor cut = uneven cutting

1 Worn, bent or loose blade.

2 Bent blade mandrel.

3 Loose/damaged part(s).

1 Faulty operator-safety presence

control system.

1 Worn, bent or loose blade.

2 Mower deck not level. 3 Buildup of grass, leaves, and

trash under mower. 4 Bent blade mandrel.

Clogged mower deck vent from build-up of grass, leaves, and

trash around mandrels.

Replace blade. Tighten blade bolt.

Contact a Sears or other qualified service center.

Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and connections. If not corrected,

contact a Sears or other qualified service center.

CAUTION: DO NOT

operate machine until

problem is corrected.

Replace blade. Tighten blade bolt.

Level mower deck.

Clean underside of mower

housing.

Contact a Sears or other qualified service center.

Clean around mandrels to open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center.

PROBLEM

Mower blades will not rotate

Poor grass

discharge

CAUSE

1 Obstruction in clutch mechanism. 2 Worn/damaged mower drive belt. 3 Frozen idler pulley.

4 Frozen blade mandrel.

1 Engine speed too slow.

2 Travel speed too fast. 3 Wet grass.

4 Mower deck not level. 5 Low/uneven tire air pressure.

6 Worn, bent or loose blade.

7 Buildup of grass, leaves and

trash under mower. 8 Mower drive belt worn. 9 Blades improperly installed.

CORRECTION

1 Remove obstruction. 2 Replace mower drive belt. 3 Replace idler pulley.

4 Contact a Sears or other

qualified service center.

1 Place throttle control in "FAST"

position.

2 Shift to slower speed. 3 Allow grass to dry before mowing

4 Level mower deck. 5 Check tires for proper PSI.

6 Replace/sharpen blade. Tighten

blade bolt.

7 Clean underside of mower

housing. 8 Replace mower drive belt. 9 Reinstall blades sharp edge down

Headlight(s) not

working (if so equipped)

Battery will not charge

10 Improper blades used.

11 Clogged mower deck vent holes

from buildup of grass, leaves, and trash around mandrels.

1 Light switch is "OFF". 2 Bulb(s) or lamp(s) burned out. 3 Faulty light switch. 4 Loose or damaged wiring.

5 Blown fuse.

1 Bad battery cell(s). 2 Poor cable connections.

3 Faulty regulator (if so equipped). 4 Faulty alternator.

10 Replace with blades listed in

this manual.

11 Clean around mandrels to

open vent holes.

Turn light switch "ON".

Replace bulb(s) or lamp(s).

Check/replace light switch.

Check wiring and connections.

Replace fuse.

Replace battery.

Check/clean all connections.

Replace regulator.

Replace alternator.

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center.

PROBLEM CAUSE CORRECTION Loss of drive 1 Freewheel control in 1

"DISENGAGED" position.

2 Debris on steering plate (if 2

equipped).

3 Motion drive belt worn, damaged, 3

or broken.

4 Air trapped in transmission during 4 Purge transmission.

shipment or servicing.

5 Axle key missing. 5 Install axle key at rear wheel. See

Engine "backfires"

when turning

engine "OFF"

Engine throttle control not sel 1 Move throttle control between between half and full speed (fast) half and full speed (fast) position

position before stopping engine, before stopping engine.

Place freewheel control in

"ENGAGED" position.

See "CLEANING" in the

maintenance section. Replace motion drive belt.

"TO REMOVE WHEEL" in the

Service and Adjustments section.

Engine dies when 1 Reverse operation system (ROS) 1 Turn ignition key to ROS "ON"

tractor is shifted is not "ON" while mower or other position. See Operation section.

into reverse attachment is engaged.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up and

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

trunk or ether upright structure.

10.01.13 TH Printed in the U.S.A.

Craftsman 917986370 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual