Craftsman 917.98633 Operator's Manual

Operator's Manual

LAWN TRACTOR

17.5 HP,* 30" Mower
Electric Start
Automatic Transmission

Model No.

917.98633

03131

This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Operator’s Manual.

IMPORTANT:

Read and follow all Safety
Rules and Instructions before
operating this equipment.

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

For answers to your questions
about this product, Call:

1-800-659-5917

SEARS Craftsman Help Line

5 am - 5 pm, Mon - Sat

585801140

TABLE OF CONTENTS

Warranty ................................................2

Safety Rules ..........................................3

Product Specifications ...........................6

Assembly/Pre-Operation .......................8

Operation .............................................11

Maintenance Schedule ........................ 18

Maintenance ........................................18

Service and Adjustments .....................23

Storage ................................................30

T roubleshooting ...................................31

WARRANTY

CRAFTSMAN FULL WARRANTY
TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, Warranty will also
cover defects in material and workmanship of the Frame and Front Axle for five years from
the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT
pay for:

• Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to
maintain the riding equipment according to the instructions contained in the operator’s
manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated
or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.

This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

2

SAFETY RULES

DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.

WARNING: In order to prevent acciden-

tal starting when setting up, transporting,
adjusting or making repairs, always discon­nect spark plug wire and place wire where
it cannot contact spark plug.

WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.

WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. T oo heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.

WARNING: Engine exhaust, some of
its constituents, and certain vehicle compo­nents contain or emit chem i cals known to
the State of Cal i for nia to cause can cer and
birth defects or oth er re pro duc tive harm.

WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
Cal i for nia to cause can cer and birth defects
or oth er re pro duc tive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual
before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear
of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate
the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked
up and thrown by the blades.

• Be sure the area is clear of bystanders

before operating. Stop machine if anyone
enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and behind
before and while backing.

• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may ricochet back toward the operator.
Stop the blades when crossing gravel
surfaces.

• Do not operate machine without the en­tire grass catcher, discharge chute, or
other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unat­tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.

• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher ,
or unclogging the discharge chute.

• Operate machine only in daylight or good
artificial light.

• Do not operate the machine while under
the influence of alcohol or drugs.

• Watch for traffic when operating near or
crossing roadways.

• Use extra care when loading or unloading
the machine into a trailer or truck.

• Always wear eye protection when operat­ing machine.

• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju­ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.

• Follow the manufacturer’s recommenda­tion for wheel weights or counterweights.

• Keep machine free of grass , leaves or
other debris build-up which can touch hot
exhaust / engine parts and burn. Do not
allow the mower to plow leaves or other
debris which can cause build-up to oc­cur . Clean any oil or fuel spillage before
operating or storing the machine. Allow
machine to cool before storage.

3

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you
cannot back up the slope or if you feel uneasy
on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.

• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.

• Do not mow on wet grass. Tires may lose
traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral
and coast downhill.

• Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disengage
the blades and proceed slowly straight
down the slope.

• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.

• Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the ma­chine. Do no use on steep slopes.

• Do not try to stabilize the machine by
putting your foot on the ground.

• Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.

III. CHILDREN

WARNING: CHILDREN CAN BE INJURED

BY THIS EQUIPMENT. The American Acade-

my of Pediatrics recommends that children
be a minimum of 12 year of age before op­erating a pedestrian controlled lawn mower
and a minimum of 16 years of age before
operating a riding lawn mower.

Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.

• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Never carry children, even with the blades
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine.

• Never allow children to operate the ma­chine.

• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.

• Follow the manufacturer’s recommenda­tion for weight limits for towed equipment
and towing on slopes.

• Never allow children or others in or on
towed equipment.

• On slopes, the weight of the towed equip­ment may cause loss of traction and loss
of control.

• Travel slowly and allow extra distance to
stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam­age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.

• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner .
Always place containers on the ground
away from your vehicle when filling.

4

SAFETY RULES

• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then refuel
such equipment with a portable container ,
rather than from a gasoline dispenser
nozzle.

• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.

• If fuel is spilled on clothing, change cloth­ing immediately.

• Never overfill fuel tank. Replace gas cap
and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.

• Maintain or replace safety and instruction
labels, as necessary.

• Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.

• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with safe
machine operation. Children who have
been given rides in the past may suddenly
appear in the mowing area for another
ride and be run over or backed over by
the machine.

• Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.

• Never tamper with safety devices. Check
their proper operation regularly.

• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked de­bris. Allow machine to cool before storing.

• If you strike a foreign object, stop and
inspect the machine. Repair , if necessary,
before restarting.

• Never make any adjustments or repairs
with the engine running.

• Check grass catcher components and the
discharge chute frequently and replace
with manufacturer’s recommended parts,
when necessary.

• Mower blades are sharp. Wrap the blade
or wear gloves, and use extra caution
when servicing them.

• Check brake operation frequently. Adjust
and service as required.

• Be alert and turn machine off if a child
enters the area.

• Before and while backing, look behind
and down for small children.

• Mow up and down slopes (15° Max), not
across.

• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.

• Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disengage
the blades and proceed slowly straight
down the slope.

• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.

• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.

• When loading or unloading this machine,
do not exceed the maximum recom­mended operation angle of 15°.

5

PRODUCT SPECIFICATIONS

Gasoline Capacity
and type:

Power Rating*: 12.70 kW @ 3400 RPM
Oil Type:

(API: SG-SL)
Oil Capacity: 48 Oz./1,4 L
Spark Plug: QC12YC

Charging
System:

Battery: Amp/Hr: 28

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

* The power rating as declared by the engine manu-

facturer is the average gross power output at the
specified RPM of a typical production engine for
the engine model measured using SAE Standards
for engine gross power. Please refer to the engine
manufacturer for details.

CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi­neered and manu fac tured to give you the best
possible dependability and performance.

Should you experience any problem you can­not easily remedy, please contact a Sears or
other qualified service center . We have com­ pe tent, well-trained representatives and the
proper tools to ser vice or repair this tractor.

Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor prop erly. Always
observe the “SAFETY RULES”.

1.50 Gallons/5,67 L
Regular Unleaded

SAE30 (above 32°F/0°C)
SAE 5W30 (below 32°F/0°C)

(Gap: 0.30" / 0,76 mm)
3 Amps Battery

5 Amps Headlights

Min. CCA: 230
Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main tain ing,
caring for and using your tractor.

• Follow instructions under “Main te nance”
and “Stor age” sec tions of this manual.

• Wear proper Personal Protective Equip­ment (PPE) while operating this machine,
including (at a minimum) sturdy footwear ,
eye protection, and hearing protection.
Do not mow in shorts and/or open toed
footwear.

• Always let someone know you are outside
mowing.

WARNING: This tractor is equipped with
an internal com bus tion engine and should
not be used on or near any un im proved
forest-covered, brush-covered or grass­cov ered land unless the engine’s exhaust
system is equipped with a spark arrester
meeting applicable local or state laws (if
any). If a spark arrester is used, it should
be maintained in effective working order by
the operator.

In the state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is
available through your nearest Sears service
center (See RE PAIR PARTS manual).

6

Steering

Wheel Insert

UNASSEMBLED PARTS

Steering Wheel

(1) Large

Steering

Wheel

Flat Washer

(1) Hex Bolt

(1) Lock
Washer

Steering Wheel

Adapter

(1) Seat

Keys

Key(s)

Steering Boot

Seat

Oil Drain Extension

(1) Large Flat Washer

(1) Bolt

Steering
Extension
Shaft

Battery

(2) Hex Bolts

(2) Nut Keps

Slope Sheet

7

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBL Y

A socket wrench set will make assembly
easier. Stan dard wrench sizes are listed.

(1) 5/16" wrench Utility knife
(2) 7/16" wrenches Tire pressure gauge
(2) 1/2" wrenches Pliers
(1) 9/16" wrench

When right or left hand is mentioned in this
man ual, it means when you are in the operating
po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM
CARTON

UNPACK CARTON

• Remove all accessible loose parts and
parts cartons from carton .
Cut along dotted lines on all four pan-

•
els of carton. Remove end panels and
lay side panels flat.

• Check for any additional loose parts or
cartons and remove.

BEFORE REMOVING TRACTOR
FROM SKID

TO INSTALL STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND
BOOT

1. Slide extension shaft onto lower steering
shaft.

2. Place tabs of steering boot over tab slots
in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so
they are pointing straight forward.

4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steer ing shaft ex ten sion.

5. Position steering wheel so cross bars are
hor i zon tal (left to right) and slide inside
boot and onto adapt er.

6. Assemble large flat washer , lock washer ,
bolt and tighten se cure ly.

7. Snap steering wheel insert into center of
steer ing wheel.

8. Remove protective materials from trac tor
hood and grill.

IMPORTANT: Check for and remove any
staples in skid that may puncture tires where
tractor is to roll off skid.

Insert

Bolt

Lock Washer

Large Flat
Washer

Steering
Wheel

Steering
Boot

Adapter

Lower
Steering
Shaft

Extension
Shaft

INSTALL SEAT

1. Remove bolt and flat washer se cur ing
seat to cardboard packing and set aside
for as sem bly of seat to tractor . Remove
the cardboard packing and discard.

2. Connect switch to seat.

3. Place seat on seat pan so all three (3)
bottom pads are positioned over large
slotted holes in pan.

Seat
switch

Pad
Slot

Seat
pan

Tape

Wiring harness

8

4. Push down on seat to engage pads in
slots and pull seat towards rear of tractor .

5. Raise seat and tighten bolt securely.

6. Remove tape and discard.

7. Lower seat into operating position and
sit on seat. Press clutch/brake pedal all
the way down. If operating position is not
comfortable, adjust seat.

Slot
Pad

Flat
washer

Bolt

Seat
pan

Tab

Tape

Adjustment

handle

TO ADJUST SEAT

Grasp adjustment handle and pull up, slide
seat to desired po si tion and release adjust­ment handle.

TO CHECK BATTERY

1. Lift seat to raised position.
NOTE: If this battery is put into service after

month and year indicated on label (label is
located between terminals) charge battery
for minimum of one hour at 6-10 amps. (See
"BA TTERY" in Maintenance section of this
manual for charging instructions).

• For battery and battery cable installation
see "REPLACING BATTERY" in the
"Service and Adjustments" section in
this manual.

Label

INSTALL MULCHER PLATE
(If previously removed)

1. Raise and hold deflector shield in up right
po si tion.

2. Place slot in mulcher plate over tab on
mower and position plate over mower
opening as shown.

3. Hook front latch into hole on front of
mower.

4. Hook rear latch into hole on back of
mower.
CAUTION: Do not remove deflector

shield from mow er.

TO CONVERT TO BAGGING OR
DISCHARGING

Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change blades.
The mulching blades are de signed for dis­charging and bagging also.

Deflector
Shield

Tab

Mulcher
Plate

Latch
Hooks

9

NOTE: You may now roll your tractor off the
skid. Continue using the instructions that
follow to remove the tractor from the skid.

WARNING: Before start ing, read, un­ der stand and fol low all in struc tions in the
Op er a tion section of this man u al. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
peo ple and objects.

TO ROLL TRACTOR OFF SKID (See
Op er a tion section for location and
function of con trols)

1. Raise attachment lift lever to its highest

po si tion.

2. Release parking brake by de press ing

clutch/brake ped al.

3. Place freewheel control in "trans mis sion

disengaged position" (See “TO TRANS­ PORT” in the Op er a tion section of this
manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

Continue with the in struc tions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at
the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing
should be properly leveled. See “TO LEVEL
MOWER” in the Service and Adjustments
section of this manual.

CHECK FOR PROPER POSITION OF
ALL BELTS

See the figures that are shown for replacing
motion and mower blade drive belts in the
Service and Adjustments sec tion of this man­ual. Verify that the belts are routed cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,
check to see that the brake is operating prop­erly. See “TO CHECK BRAKE” in the Service
and Adjustments section of this manual.

✓CHECKLIST

Before you operate your new trac tor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
✓ All assembly instructions have been com-

plet ed.

✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened

securely.

✓ All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated
at the factory).

✓ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys
and inside all belt keepers.

✓ Check wiring. See that all connections are

still secure and wires are properly clamped.

✓ Before driving tractor, be sure free wheel

control is in “transmission engaged”
position (see “TO TRANS PORT” in the

Operation section of this man u al).
While learning how to use your tractor , pay ex­tra attention to the following important items:

✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular

unleaded gasoline.
✓ Become familiar with all controls, their lo-

cation and function. Operate them before

you start the engine.
✓ Be sure brake system is in safe operating

condition.
✓ Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).
✓ It is important to purge the transmission before

op er at ing your tractor for the first time. Fol-

low proper starting and transmission purging

instructions (See “TO ST ART EN GINE” and

“PURGE TRANSMISSION” in the Op er a tion

section of this manual).

10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

REVERSE

ENGINE OFF

LIGHTS ON

ATTACHMENT

CLUTCH DISENGAGED

(Automatic Models only)

REVERSE

OPERATION

SYSTEM (ROS)

FUEL

FREE WHEEL

NEUTRAL

HIGH

ENGINE ON

BATTERY

ATTACHMENT

CLUTCH ENGAGED

Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform­ation about hazards which can
result in death, serious injury
and/or property damage.

LOW

ENGINE START

REVERSE

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

FORWARD

PARKING BRAKE

CRUISE CONTROL

KEEP AREA CLEAR

FAST

(SEE SAFETY RULES SECTION)

SLOW

MOWER HEIGHT

15

IGNITION SWITCH

MOWER LIFT

CLUTCH/BRAKE

PEDAL

SLOPE HAZARDS

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.

CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

15

11

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and ad just ments. Save this manual for future reference.

D

B

C

A

M

Our tractors conform to the applicable safety standards of the

American National Stan dards Institute.

(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach­ments mounted to your trac tor.
(B) BRAKE PEDAL - Used for brak ing the
tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/
brake pedal into the brake position.
(D) THROTTLE/CHOKE CONTROL­Used for starting and controlling engine
speed.

(E) ATTACHMENT CLUTCH LEVER -

Used to engage the mower blades, or
other at tach ments mounted to your tractor.

H

E

F

J

G

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION - Allows operation

of mower or other powered attachment
while in reverse.
(H) LIGHT SWITCH - Turns the headlights
on and off.
(J) MOTION CONTROL LEVER - Selects
the speed and di rec tion of the tractor.
(M) FREEWHEEL CONTROL - Disen­gages transmission for pushing or slowly
tow ing the trac tor with the engine off.

12

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye dam age. Always wear safety
glass es or eye shields while operating your tractor or per form ing any
ad just ments or repairs. We rec om mend standard safety glasses or a
wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator
presence sens ing switch. When engine is
running, any attempt by the op er a tor to leave
the seat without first setting the parking brake
will shut off the engine.

1. Depress brake pedal (B) all the way down
and hold.

2. Pull parking brake lever (C) up and hold,
re lease pres sure from brake pedal (B),
then release parking brake lever . P edal
should re main in brake position. Make
sure parking brake will hold tractor se­cure.

C

B

STOPPING

MOWER BLADES -

• To stop mower blades, move at tach ment
clutch control to disengaged po si tion (

).

• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the
battery to discharge and go dead.

NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause “brown­ing” of grass. To elim i nate this possibility,
always stop en gine when stopping tractor
on grass areas.

CAUTION: Always stop tractor com­ plete ly, as de scribed above, before leav ing
the operator's position.

TO USE THROTTLE CON TROL (D)

Always operate engine at full speed (fast).

• Operating engine at less than full speed

(fast) reduces engine's operating effi­ciency.

• Full speed (fast) of fers the best mower

per for mance.

D

) Attachment

( ) Attachment

Clutch Control
“Engaged”

(

Clutch Control
“Dis en gaged”

GROUND DRIVE -

• T o stop ground drive, depress brake pedal
all the way down.

• Move motion control lever to neutral posi­tion.

ENGINE -

• Move throttle control (D) to fast position.

NOTE: Failure to move throttle control to fast
position before stopping may cause engine
to “backfire”.

• Turn ignition key (F) to “STOP” position
and remove key. Always remove key when
leaving tractor to prevent un au tho rized use.

F

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is
controlled by the motion control lever. (J)

J

1. Start tractor with motion control le ver in
neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to
desired position.

13

TO ADJUST MOWER CUT TING HEIGHT

The po si tion of the at tach ment lift le ver (A)
de ter mines the cut ting height.

A

• Put attachment lift lever in desired cutting
height slot.

The cutting height range is ap prox i mate ly 1
to 4" (25,4 to 101,6 mm). The heights are
measured from the ground to the blade tip
with the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.

• The average lawn should be cut to approxi­mately 2-1/2" (63,5 mm) during the cool
season and to over 3" (76,2 mm) during
hot months. For healthier and better look­ing lawns, mow often and after moderate
growth.

• For best cutting performance, grass over
6" (152,4 mm) in height should be mowed
twice. Make the first cut relatively high; the
second to de sired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are prop er ly ad just ed when
they are slight ly off the ground when mower
is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping
in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on
a flat level surface.

1. Adjust mower to desired cutting height
(See “TO AD JUST MOWER CUT TING
HEIGHT” in this sec tion of manual).

2. With mower in desired height of cut po si­ tion, gauge wheels should be assembled
so they are slightly off the ground. In stall
gauge wheel in ap pro pri ate hole. Tighten
se cure ly.

9/16”

3/4”

3. Repeat for all, installing gauge wheel
in same adjustment hole.

TO OPERATE MOWER

Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment
on rough, rolling terrain or hills.

1. Select desired height of cut with attach­ment lift lever.

2. Start mower blades by engaging at tach­ ment clutch control.

TO STOP MOWER BLADES

Disengage at tach ment clutch con trol.

CAUTION: Do not operate the mower

without either the en tire grass catcher, on
mowers so equipped, or the deflector shield
in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged will shut
off the engine unless ignition key is placed
in the ROS "ON" position.

WARNING: Backing up with the at­tachment clutch engaged while mowing is
strongly discouraged. T urning the ROS "ON",
to allow reverse operation with the attach­ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless
absolutely necessary.

USING THE REVERSE OPERATION
SYSTEM -

Only use if you are certain no children or
other bystanders will enter the mowing area.

1. Move motion control lever to neutral (N)

position.

14

2. With engine running, turn ignition key
counterclockwise to ROS "ON" position.

3. Look down and behind before and while
backing.

4. Slowly move motion control lever to
reverse (R) po si tion to start movement.

5. When use of the ROS

is no longer needed,
turn the ignition key clockwise to engine
"ON" position.

ROS "ON" Position Engine "ON" Position

(Normal Operating)

8

2

8

2

0

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills

with slopes greater than 15° and do not
drive across any slope. Use the slope guide
provided at the back of this manual.

• Choose the slowest speed before starting
up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi­tion and engage parking brake.

• Move motion control lever to neutral posi­tion.

IMPORTANT: The motion control lever does
not return to neutral position when the clutch/
brake pedal is de pressed.

• T o restart movement, slowly re lease park­ing brake and clutch/brake ped al.

• Slowly move motion control lever to slow­est setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in free wheel ing po si tion.
Free wheel control is located at the rear
drawbar of tractor.

• Raise attachment lift to highest position

with at tach ment lift control.

• Pull freewheel control out and into the slot

and release so it is held in the disengaged
position.

• Do not push or tow tractor at more than

two (2) mph (3,2 km/h).

• T o reengage transmission, reverse above

procedure.

Transmission Engaged

Transmission Disengaged

NOTE: T o protect hood from damage when
transporting your tractor on a truck or a trailer ,
be sure hood is closed and secured to tractor .
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).

TOWING CARTS AND OTHER AT TACH­ MENTS

Tow only the attachments that are rec om­ mend ed by and comply with spec i fi ca tions
of the manufacturer of your tractor. Use
common sense when tow ing. Too heavy of
a load, while on a slope, is dangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped
from the factory already filled with sum mer
weight oil.

1. Check engine oil with tractor on level
ground.

2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap
tight, wait for a few seconds, remove and
read oil level. If nec es sary, add oil until
“FULL” mark on dipstick is reached. Do
not overfill.

• For cold weather operation you should

change oil for easier starting (See the oil
viscosity chart in the Main te nance sec tion
of this man u al).

• T o change engine oil, see the Main te nance

section in this manual.

15

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
gasoline with a minimum of 87 octane.
Do not mix oil with gasoline. Purchase
fuel in quantities that can be used within
30 days to ensure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an
open flame.

IMPORTANT: When operating in tempera­tures below 32°F (0°C), use fresh, clean
winter grade gasoline to help ensure good
cold weather starting.

CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to sep a ra tion
and for ma tion of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. T o avoid engine problems,
the fuel system should be emptied before
stor age of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage In struc­ tions for additional information. Never use
engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits
during stor age. Add stabilizer to gasoline in
fuel tank or storage container . Always follow
the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the
carburetor. Do not empty the gas tank and
carburetor if using fuel stabilizer.

TO START ENGINE

When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine.

1. Ensure freewheel control is in the trans­ mis sion en gaged position.

2. Sit on seat in operating position, depress
clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral
position.

4. Move attachment clutch to dis en gaged
position.

5. Move throttle control to choke po si tion.

NOTE: Before starting, read the warm and
cold starting procedures below.

6. Insert key into ignition and turn key
clock wise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
sec onds per minute. If the engine does
not start after several attempts, move
throt tle control to fast position, wait a
few minutes and try again. If engine still
does not start, move the throttle control
back to the choke position and retry.

WARM WEATHER STARTING
(50°F (10°C) and above)

7. When engine starts, move the throt tle
control to the fast position.

• The attachments and ground drive

can now be used. If the engine does
not accept the load, restart the en gine
and allow it to warm up for one minute
using the choke as de scribed above.

COLD WEATHER STARTING
(50°F (10°C) and below)

7. When engine starts, leave throttle control
in choke position until engine warms up
and begins to run roughly. Once rough
running begins, im me di ate ly move the
throttle control to the fast position. Engine
warm-up may take from several seconds
to several minutes (the colder the tem­ per a ture, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weath er, the

trans mis sion should be warmed up as fol­lows:

1. Ensure the tractor is on level ground.

2. Place the motion control lever in neutral.
Release the parking brake and let the
clutch/brake slowly re turn to operating
po si tion.

3. Allow one minute for trans mis sion to
warm up. This can be done during the
engine warm up period.

• The attachments can also be used

during the engine warm-up period after
the trans mis sion has been warmed up.

PURGE TRANSMISSION

CAUTION: Never engage or dis en gage

freewheel lever while the engine is run ning.
T o ensure proper operation and per for mance,

it is rec om mend ed that the trans mis sion be
purged before operating trac tor for the first
time. This procedure will remove any trapped
air inside the trans mis sion which may have
de vel oped dur ing shipping of your tractor.

16

IMPORTANT: Should your transmission
require removal for service or re place ment,
it should be purged after re in stal la tion before
operating the tractor.

1. Place tractor safely on a level surface
that is clear of objects and open - with
engine off and parking brake set.

2. Disengage transmission by placing
freewheel control in disengaged position
(See “TO TRANS PORT” in this section
of manual).

3. Sitting in the tractor seat, start en gine.
After the engine is running, move throttle
control to slow position. With motion
control lever in neutral po si tion, slowly
disengage clutch/brake pedal.

CAUTION: At any time, during step 4,

there may be movement of the drive wheels.

4. Move motion control lever to full for ward
position and hold for five (5) seconds.
Move lever to full reverse position and
hold for five (5) seconds. Repeat this
procedure three (3) times.

5. Move motion control lever to neutral posi­tion. Shutoff engine and set parking brake.

6. Engage transmission by placing free­ wheel control in engaged position (See
“TO TRANSPORT” in this sec tion of
manual).

7. Sitting in the tractor seat, start en gine.
After the engine is running, move throttle
control to half (1/2) speed. With motion
control lever in neutral position, slowly
dis en gage clutch/brake pedal.

8. Slowly move motion control lever forward,
after the tractor moves ap prox i mate ly
five (5) feet (1,5 m), slowly move motion
control lever to reverse po si tion. After
the tractor moves ap prox i mate ly five (5)
feet (1,5 m) return the motion control
lever to the neutral position. Repeat this
pro ce dure with the motion control lever
three (3) times.

Your transmission is now purged and now
ready for normal operation.

-

MOWING TIPS

• DO NOT use tire chains when the mower
hous ing is attached to tractor.

• Mower should be properly leveled for best
mowing performance. See “TO LEVEL
MOWER HOUSING” in the Service and
Adjustments section of this manual.

• The left hand side of mower should be
used for trim ming.

• Drive so that clippings are dis charged onto
the area that has already been cut. Have
the cut area to the right of the tractor . This
will result in a more even dis tri bu tion of
clippings and more uniform cutting.

• When mowing large areas, start by turning
to the right so that clippings will discharge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished .

• If grass is extremely tall, it should be
mowed twice to reduce load and possible
fire hazard from dried clip pings. Make
first cut relatively high; the second to the
desired height.

• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir­able clumps. Allow grass to dry before
mowing.

• Always operate engine at full throt tle
when mowing to assure better mow­ing performance and prop er dis charge
of material. Reg u late ground speed by
se lect ing a low enough gear to give the
mower cut ting per for mance as well as the
quality of cut desired.

• When operating attachments, se lect a
ground speed that will suit the terrain and
give best performance of the at tach ment
being used.

17

MAINTENANCE

MAINTENANCE

SCHEDULE

Check Brake Operation

Check Tire Pressure

T

Check Operator Presence & ROS Systems

R

Check for Loose Fasteners

A

Check/Replace Mower Blades

C

T

Lubrication Chart

0

Check Battery Level

R

Clean Battery and Terminals

Clean Debris Off Steering Plate

Che

ck Transaxle Cooling

Check Mower Levelness

Che

ck V-Belts

Check Engine Oil Level

Change Engine Oil (models with oil filter)

Change Engine Oil (

E

Clean Air Filter

N

Clean Air Screen

G

Inspect Muffler/Spark Arrester

I

Replace Oil Filter (If equipped)

N

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions.

models

without oil filter)

BEFORE

EACH

USE

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must main tain
tractor as instructed in this manual.

Some adjustments will need to be made
periodically to properly maintain your tractor .

At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.

• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure
proper air-fuel mixture and help your en­gine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

EVERY

EVERY

8

HOURS

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

HOURS

➀ Spindle

Zerk

EVERY

25

HOURS

3

4

5

1,2

2

2

LUBRICATION CHART

LUBRICATION CHART

EVERY

50

100

HOURS

1,2

EVERY

SEASON

1

,

2

2

2

5 - See Cleaning in Maintenance Section.

➀ Spindle

Zerk

➀ Front

➀Front Wheel

Bearing zerk

➀ Steering

Sector Gear
Teeth

Wheel
Bearing Zerk

➁ Engine

01965

➀General Purpose Grease
➁Refer to Maintenance “ENGINE” Section.

IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lu bri cants will attract dust and dirt
that will short en the life of the self-lu bri cat ing
bearings. If you feel they must be lu bri cat ed,
use only a dry, pow dered graphite type
lu bri cant sparingly.

18

BEFORE

STORAGE

TRACTOR

Always observe safety rules when per form­ ing any main te nance.

BRAKE OPERATION

If tractor requires more than 5 feet (1,5 m)
to stop at highest speed in high est gear on
a level, dry concrete or paved surface, then
brake must be serviced. (See “TO CHECK
BRAKE” in the Ser vice and Ad just ments
section of this manual).

TIRES

• Maintain proper air pressure in all tires
(See the side of tires for proper PSI.)

• Keep tires free of gasoline, oil, or insect
control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.

NOTE: To seal tire punctures and pre vent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also pre vents tire dry rot and
corrosion.

OPERATOR PRESENCE SYS TEM AND
REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse
operation sys tems are work ing properly. If
your tractor does not function as described,
repair the problem immediately.

• The engine should not start unless the
brake pedal is fully de pressed, and the
attachment clutch con trol is in the dis en­ gaged position.

CHECK OPERA TOR PRESENCE SYSTEM

• When the engine is running, any attempt
by the op er a tor to leave the seat without
first setting the parking brake should shut
off the engine.

• When the engine is running and the at­ tach ment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.

• The attachment clutch should never oper­ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS)
SYSTEM

• When the engine is running with the ignition
switch in the engine "ON" position and the
at tach ment clutch engaged, any attempt
by the operator to drive in reverse should
shut off the engine.

• When the engine is running with the ignition
switch in the ROS "ON" position and the
at tach ment clutch engaged, any attempt
by the operator to drive in reverse should
NOT shut off the engine.

Ros "On"
Position

Engine "On" Position
(Normal Operating)

BLADE CARE

For best results mower blades must be sharp.
Re place worn, bent or damaged blades.

CAUTION: Use only a replacement blade

approved by the manufacturer of your tractor .
Using a blade not approved by the manu­facturer of your tractor is hazardous, could
damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow

access to blades.
NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning coun ter-

clock wise.

3. Install new blade with stamped "GRASS

SIDE" facing the ground.
IMPORTANT: To ensure proper as sem bly,

center hole in blade must align with star on
mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs./62-75 Nm).
IMPORTANT: Special blade bolt is heat

treated.

Blade

Star

Mandrel
Assembly

Center Hole

Blade Bolt
(Special)

BATTERY

Your tractor has a battery charging sys tem
which is suf fi cient for normal use. How ev er,
periodic charging of the bat tery with an au­tomotive charger will ex tend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on

your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of elec tro lyte is
not necessary.

19

TO CLEAN BATTERY AND TER MI NALS
Corrosion and dirt on the battery and terminals

can cause the battery to “leak” power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first
then RED bat tery cable and remove
battery from tractor.

3. Rinse the battery with plain water and
dry.

4. Clean terminals and battery cable ends
with wire brush until bright.

5. Coat terminals with grease or pe tro leum
jelly.

6. Reinstall battery (See “REPLACING BAT ­TERY" in the Service and Ad just ments
section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should
be kept clean to assure proper cooling.
Do not attempt to clean fan or trans mis sion
while engine is running or while the trans­ mis sion is hot. T o prevent pos si ble damage
to seals, do not use high pres sure water or
steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clippings

and other materials. T o prevent damage to
seals, do not use compressed air or high
pressure sprayer to clean cool ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and
fluid main te nance is not required for the life
of the transaxle. Should the transaxle ever
leak or require servicing, contact your near­ est Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after
100 hours of operation and replace if neces­sary. The belts are not ad just able. Re place
belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with
API service classification SG-SL. Select the oil’s
SAE viscosity grade according to your expected
operating temperature.

SAE VISCOSITY GRADES

5W-30

-20 0 30 40

F
C

-20 0

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

32

-10

SAE 30

60

10

20 30 40

100

80

NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather,
they will result in increased oil consumption when
used above 32°F/0°C. Check your engine oil level
more frequently to avoid possible engine damage
from running low on oil.

Change the oil after every 50 hours of operation
or at least once a year if the tractor is not used
for 50 hours in one year.

Check the crankcase oil level before starting the
engine and after each eight (8) hours of operation.
Tighten oil fill cap/dipstick securely each time you
check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.

1. Ensure tractor is on level surface.

2. Oil will drain more freely when warm.

3. Catch oil in a suitable container.

4. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when
changing oil.

CAUTION: If engine has been operated for
an extended period of time immediately prior
to draining oil, oil will be hot.

Oil drain hole

Oil drain plug

Oil drain
extension

5. Slide oil drain extension under oil drain
hole (drain hole may be flush with or
protrude from engine block side wall).

6. Ensure back face of oil drain extension
is flush with engine side wall.

7. Ensure bottom lip of oil drain extension
is lined up with bottom of oil drain hole.

8. Position a container to catch oil directly
under front end of oil drain extension.

9. Slide a 1/2” (12 point) socket mounted
on an extension onto oil drain plug.

10. Loosen plug while holding the oil drain
extension firmly in place.

11. Drain oil into container.

12. After oil has drained completely , reinstall
oil drain plug. (Do not tighten more than
13 Ft. Lbs./17 Nm.)

20

13. Refill engine with oil through oil fill dip­stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD­UCT SPECIFICATIONS” section of this
man u al.

14. Use gauge on oil fill cap/dipstick for check­ing level. Ensure dipstick cap is tightened
securely for accurate reading. Keep oil at
“FULL” line on dipstick. Tighten cap onto
the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or
every other oil change if the tractor is used
more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a
dirty air filter . Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.

1. Remove cover.

2. Carefully remove air filter cartridge and

pre-cleaner from base.

3. Clean base carefully to prevent debris

from falling into carburetor.

Knobs

Cartridge

Cover

Pre-Cleaner

NOTE: If very dirty or damaged, replace
cartridge.

4. Place new pre-cleaner and cartridge

firmly in base.

5. Replace cover.

IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause de te ri o ra tion of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean cartridge.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff
to prevent engine dam age from overheating.
Clean with a wire brush or compressed air to
re move dirt and stub born dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling
system. Remove blower housing and clean
the area shown to prevent overheating and
engine damage.

Air
Screen

02744

Clean

Out

Chaff

And

Debris

MUFFLER

Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create
a fire hazard and/or dam age.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown
in “PROD UCT SPEC I FI CA TIONS” section
of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each
season. If fuel filter becomes clogged, ob­ struct ing fuel flow to car bu re tor , re place ment
is re quired.

1. With engine cool, remove filter and
plug fuel line sec tions.

2. Place new fuel filter in position in fuel line
with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and
clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clamp

Clamp

21

Fuel Filter

00667

CLEANING

• Clean engine, battery, seat, finish, etc.
of all foreign matter.

• Clean debris from steering plate. Debris
can restrict clutch/brake pedal shaft move­ment, causing belt slip and loss of drive.

CAUTION: Avoid all pinch points and

movable parts

Clutch/brake pedal

Clean
top side

Steering
Plate

Steering System, Dash, Fender

and Mower Not Shown

• Keep finished surfaces and wheels free
of all gasoline, oil, etc.

• Protect painted surfaces with automotive
type wax.

Except for the washout port (if equipped),
we do not recommend using a garden hose
or pressure washer to clean the outside of
your tractor unless the engine and transmis­sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass, leaves
and trash from outside tractor and mower.

22

SERVICE AND ADJUSTMENTS

23

ging

.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SER VICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place motion control lever in neutral position.

3. Place attachment clutch in “DISENGAGED” position.

4. Turn ignition key to “STOP” and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in “DIS EN­GAGED” position.

2. Lower attachment lift lever to its lowest
position.

3. Roll belt off engine pulley (M) and belt
keepers (G).

4. Remove cable (P) by depressing tab (L).

5. Remove clutch cable spring (Q) from
idler arm (R).

6. Disconnect front link (E) from mower ­remove retainer spring and washer.

7. Go to either side of mower and discon­nect mower suspension arm (A) from
chassis pin (B) and rear lift link (C) from
rear mower bracket (D) - remove retainer
springs and washers.

CAUTION: After rear lift links are discon-
nected, the attachment lift lever will be spring
loaded. Have a tight grip on lift lever when
changing position of the lever.

position of the lever

8. Slide mower out from under right side of
tractor.

IMPORTANT: If an attachment other than the
mower is to be mounted on the trac tor, re­move the front link (E) and rear lift liks (C) from
tractor and hook the clutch spring (Q) into
the cable guide on front edge of lower dash.

TO INSTALL MOWER

Be sure tractor is on level surface and engage
park ing brake.

1. Lower attachment lift lever to its lowest
position.

CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever , lower it slowly
and engage in lowest position.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before sliding
mower under tractor.

2. Slide mower under tractor until it is cen-

tered under tractor.

tered under tractor.

M

B

G

F

E

A

G

R

C

D

A

P

L

Q

C

23

D

3. A TT ACH MOWER SIDE SUSPENSION

2

pg

section o

.

ARMS (A) TO CHASSIS - Position hole
in arm over pin (B) on outside of tractor
chassis and secure with retainer spring.

4. Repeat on opposite side of tractor.

A

7. Insert end of link (E) into hole in front
mower bracket (H) and secure with
washer and retainer spring (J).

E

B

5. ATTACH REAR LIFT LINKS (C) - Lift
rear corner of mower and position slot
in link assembly over pin (D) on rear
mower bracket and secure with washer
and retainer spring.

C

D

6. ATTACH FRONT LINK (E) - Work from
left side of tractor. Insert rod end of link
assembly through front hole in tractor
front suspension bracket (F).

B

F

8. Hook end of clutch cable spring (Q) into
hole in idler arm (R).

9. Push clutch cable housing guide (P) into
bracket.

10. Install belt onto engine pulley (M) and belt
keepers (G).

IMPORTANT: Check belt for proper routing
in all mower pulley grooves.

11. Raise attachment lift lever to highest
position.

12. If necessary , adjust gauge wheels before
op er at ing mower as shown in the Opera­tion

tion section of this manual.

f this manual

M

J

H

M

F

G

P

E

A

G

R

C

D

A

L

Q

C

24

4

D

TO LEVEL MOWER

Ensure tires are properly inflated to the PSI
shown on tires. If tires are over or under
inflated, it may affect the appearance of your
lawn and lead you to think the mower is not
adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your
lawn appears unevenly cut, determine
which side of mower is cutting lower.

2. With a 3/4" or adjustable wrench, turn
lift link adjustment nut (A) to the left to
lower LH side of mower, or, to the right
to raise LH side of mower.

A

Turn nut
right to
raise
mower

Turn nut

left to
lower

mower

NOTE: Each full turn of adjustment nut will
change mower height about 3/16" (4,7 mm).

3. Test your adjustment by mowing some
uncut grass and visually checking the
appearance. Readjust, if necessary, until
you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT

1. With all tires properly inflated, park tractor
on level ground or driveway.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade
with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade
at side and measure distance "A" from
bottom edge of blade to ground. The dis­tance should be the same on both sides.

4. If adjustment is necessary, see steps in

Visual Adjustment instructions above.

5. Recheck measurements; adjust if neces­sary until both sides are equal.

A

A

FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-

to-side.
To obtain the best cutting re sults, the mower

blades should be adjusted so the front tip
is 1/8 to 1/2" (3,1 to 12,7 mm) (lower than
the rear tip when the mower is in its highest
position.

CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade
with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing

straight forward. Measure distance "B" to
the ground at front and rear tip of blade.

BB

• If front tip of blade is not 1/8 to 1/2" (3,1

to 12,7 mm) lower than the rear tip, go to
the front of tractor.

• With an 11/16" or adjustable wrench,

loosen jam nut "A" several turns to clear
adjustment nut "B".

• With a 3/4" or adjustable wrench, turn

front link adjustment nut "B" clockwise (
(tighten) to raise the front of mower, or,
counterclockwise (

) (loosen) to lower

the front mower.

B

A

Tighten adjust
nut "B" to
raise mower

02950

Loosen jam nut "A" first

Loosen adjust

nut "B" to

lower mower

NOTE: Each full turn of adjustment nut will
change mower height about 1/8" (3,1 mm).

• Recheck measurements, adjust if neces-

sary until front tip of blade is 1/8 to 1/2"
(3,1 to 12,7 mm) lower than the rear tip.

• Hold adjustment nut in position with

wrench and tighten jam nut securely
against adjustment nut.

)

25

TO REPLACE MOWER BLADE DRIVE BELT

The mower blade drive belt may be replaced
without tools. Park the tractor on level sur­face. Engage parking brake.

BELT REMOVAL -

1. Remove mower. (See “TO REMOVE
MOW ER” in this sec tion of manual.)

2. Work belt off mandrel pulley and idler
pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around mandrel pulley and
idler pulleys

2. Make sure belt is in all pulley grooves
and inside all belt guides.

3. Install mower (See “T o Install Mower” in
this section of this manual).

Mandrel
Pulley

Idler

Pul leys

BELT INSTALLATION -

1. Install new belt from tractor rear to front,
over the steering plate (F) and above
clutch brake pedal shaft (G).

2. Pull belt toward front of tractor and roll
belt onto engine pulley (E).

3. Pull belt toward rear of tractor. Carefully
work belt down around transmission
cooling fan and onto the input pulley (D).
Be sure belt is inside the belt keeper.

4. Install belt on centerspan idler (C).

5. Install belt through stationary idler (A)
and clutch ing idler (B).

6. Make sure belt is in all pulley grooves
and in side all belt guides and keep ers.

7. Install mower (See “TO IN STALL MOW­ER” in this sec tion of manual).

E

F

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En gage
parking brake. For as sis tance, there is a
belt installation guide decal on bottom side
of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO RE MOVE
MOWER” in this section of manual).

NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.

2. Remove belt from stationary idler (A) and
clutching idler (B).

3. Remove belt from centerspan idler (C).

6. Pull belt slack toward rear of trac tor.
Carefully remove belt up wards from
trans mis sion input pulley and over cool­ing fan blades (D).

4. Remove belt downward from engine
pulley (E).

5. Slide belt toward rear of tractor, off the
steering plate (F) and remove from tractor .

26

A

B

C

D

G

TRANSAXLE MOTION CON TROL LE­VER NEUTRAL AD JUST MENT

The motion control lever has been pre set
at the factory and adjustment should not
be necessary.

1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tight en.

2. Start engine and move motion con­ trol lever until tractor does not move
forward or backward.

3. Hold motion control lever in that posi­tion and turn engine off.

4. While holding motion control lever in
place, loosen the adjustment bolt.

5. Move motion control lever to the neu­tral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed
to get to ad just ment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above
steps until satisfied.

Motion Control
Lever

02

239

Adjustment Bolt

Neutral

Lock Gate

TO CHECK BRAKE

If tractor requires more than five (5) feet (1,5
m) to stop at highest speed in high est gear
on a level, dry concrete or paved surface,
then brake must be serviced.
You may also check brake by:

1. Park tractor on a level, dry concrete or
paved surface, depress brake pedal all
the way down and engage parking brake.

2. Disengage transmission by placing
freewheel control in “transmission dis­engaged” position. Pull freewheel control
out and into the slot and release so it is
held in the disengaged position.

The rear wheels must lock and skid when
you try to manually push the tractor forward.
If the rear wheels rotate, then the brake
needs to be serviced. Contact a Sears or
other qualified service center.

FRONT WHEEL TOE-IN/CAM BER

Your new tractor front wheel toe-in and
camber is set at the factory and is normal.
The front wheel toe-in and camber are not
adjustable. If damage has occurred to affect
the factory set front wheel toe-in or camber ,
contact a Sears or other qualified service
center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in
rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring
securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and pre vent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant also
pre vents tire dry rot and corrosion.

27

Retaining
Ring

Axle Cover

Washers

3

66

0

0

Square Key (Rear
Wheel Only)

TO START ENGINE WITH A WEAK BAT­ TERY

WARNING: Lead-acid batteries gen er-

ate ex plo sive gases. Keep sparks, flame
and smoking ma te ri als away from bat ter ies.
Always wear eye pro tec tion when around
batteries.
If your battery is too weak to start the engine,
it should be recharged. (See "BA TTERY" in
the MAINTENANCE section of this man u al).
If “jumper ca bles” are used for emer gen cy
starting, follow this pro ce dure:
IMPORTANT: Your tractor is equipped with
a 12 volt system. The other vehicle must also
be a 12 volt system. Do not use your tractor
battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the
POSITIVE (+) terminal of each battery(A­B), taking care not to short against tractor
chassis.

2. Connect one end of the BLACK ca ble
to the NEGA TIVE (-) terminal (C) of fully
charged battery.

3. Connect the other end of the BLACK
cable (D) to good chassis ground, away
from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and then
from the fully charged battery.

2. RED cable last from both batteries.

REPLACING BATTERY

WARNING: Do not short bat tery ter mi-

nals by al low ing a wrench or any other object
to contact both terminals at the same time.
Before con nect ing battery, remove metal
bracelets, wrist watch bands, rings, etc.
Positive terminal must be connected first to
prevent spark ing from ac ci den tal grounding.

1. Lift seat pan to raised position.

2. Remove terminal cover.

3. Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.

4. Install new battery with terminals in same
position as old battery.

5. Reinstall terminal cover.

6. First connect RED battery cable to posi­tive (+) battery terminal with bolt and nut
as shown. Tighten securely.

7. Connect BLACK grounding cable to nega­tive (-) bat tery terminal with remaining
bolt and nut. Tighten securely

8. Lower seat pan.

Seat Pan

Weak or Dead
Battery

Fully Charged
Battery

Terminal
Cover

Positive
(Red)
Cable

Negative

(Black)

Cable

02603

Nut

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb hold er from the hole in the
back side of the grill.

3. Replace bulb in holder and install bulb
holder securely back into the hole in the
backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your
tractor to run poorly, stop running, or prevent
it from starting.

• Check wiring.

28

Bolt

TO REPLACE FUSE

Replace with 30 amp automotive-type plug­in fuse. The fuse holder is located behind
the dash.

TO REMOVE HOOD AND GRILL AS­ SEM BLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.

4. When replacing hood, be sure to recon­nect the headlight wire con nec tor.

Hood

Headlight Wire
Connector



TRANSMISSION REMOVAL/
RE PLACE MENT

Should your transmission require re mov al for
service or re place ment, it should be purged
after reinstallation and before operating the
tractor. See “PURGE TRANS MIS SION” in
the Operation sec tion of this manual.

ENGINE

TO AD JUST THROTTLE CON TROL
CABLE

The throttle control has been preset at
the factory and ad just ment should not be
necessary Check adjustment as described
below before loosening cable. If adjustment
is nec es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the
factory and ad just ment should not be neces­sary. If adjustment is necessary, see engine
manual.

29

STORAGE

Immediately prepare your tractor for stor age
at the end of the season or if the tractor will
not be used for 30 days or more.

WARNING: Never store the trac tor with
gas o line in the tank inside a building where
fumes may reach an open flame or spark.
Allow the engine to cool before storing in
any en clo sure.

TRACTOR

Remove mower from tractor for winter stor­age. When mower is to be stored for a period
of time, clean it thor oughly, remove all dirt,
grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See “CLEAN ING” in

the Maintenance section of this manual).

2. Inspect and replace belts, if nec es sary

(See belt re place ment in struc tions in the
Service and Ad just ments section of this
manual).

3. Lubricate as shown in the Main te nance

section of this man ual.

4. Ensure that all nuts, bolts and screws

are securely fastened. In spect moving
parts for damage, break age and wear.
Replace if nec es sary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before paint ing.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of stor age,
battery cables should be dis con nect ed
and battery cleaned thor ough ly (see “TO
CLEAN BATTERY AND TER MI NALS” in
the Maintenance section of this man u al).

• After cleaning, leave cables dis con nect ed

and place cables where they cannot come
in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on
concrete or damp surfaces.

• If unit is equipped with battery indicator/

charging plug, an optional charging unit
may be purchased and connected to the
unit to charge the battery during long term
storage. Inspect and clean the battery
terminals as needed prior to long term
storage with charger connected.

ENGINE

FUEL SYSTEM
IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel
system parts such as carburetor , fuel hose,
or tank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads
to separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage.

• Empty the fuel tank by starting the engine
and letting it run until the fuel lines and
carburetor are empty.

• Never use engine or carburetor clean er
products in the fuel tank or permanent
damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al­ternative in min i miz ing the formation of fuel
gum deposits during stor age. Add stabilizer
to gasoline in fuel tank or stor age container.
Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes
after adding stabilizer to allow the sta bi liz er to
reach the carburetor . Do not empty the gas
tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in the
Maintenance section of this man ual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce (29.5 mL) of oil through

spark plug hole(s) into cylinder(s).

3. T urn ignition key to “START” po si tion for

a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one sea son to
another.

• Replace your gasoline can if your can starts
to rust. Rust and/or dirt in your gasoline
will cause problems.

• If possible, store your tractor in doors and
cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protec­tive cover that does not retain moisture.
Do not use plastic. Plas tic cannot breathe
which allows con den sa tion to form and will
cause your tractor to rust.

IMPORTANT: Never cover tractor while
en gine and exhaust areas are still warm.

30

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center.

PROBLEM
Will not start

Hard to start

Engine will not
turn over

Engine clicks but
will not start

CAUSE CORRECTION

1 Out of fuel. 1 Fill fuel tank.
2 Engine not “CHOKED” properly. 2 See “TO START ENGINE” in

3 Engine flooded. 3 Wait several minutes before

4 Bad spark plug. 4 Replace spark plug.
5 Dirty air filter. 5 Clean/replace air filter.
6 Dirty fuel filter. 6 Replace fuel filter.
7 Water in fuel. 7 Empty fuel tank and carburetor,

8 Loose or damaged wiring. 8 Check all wiring.
9 Engine valves out of adjustment. 9 Contact a Sears or other qualified

1 Dirty air filter. 1 Clean/replace air filter.
2 Bad spark plug. 2 Replace spark plug.
3 Weak or dead battery. 3 Recharge or replace battery.
4 Dirty fuel filter. 4 Replace fuel filter.
5 Stale or dirty fuel. 5 Empty fuel tank and refill tank with

6 Loose or damaged wiring. 6 Check all wiring.
7 Engine valves out of adjustment. 7 Contact a Sears or other qualified

1 Clutch/brake pedal not depressed. 1 Depress clutch/brake pedal.
2 Attachment clutch is engaged. 2 Disengage attachment clutch.
3 Weak or dead battery. 3 Recharge or replace battery.
4 Blown fuse. 4 Replace fuse.
5 Corroded battery terminals. 5 Clean battery terminals.
6 Loose or damaged wiring. 6 Check all wiring.
7 Faulty ignition switch. 7 Check/replace ignition switch.
8 Faulty solenoid or starter. 8 Check/replace solenoid or starter.
9 Faulty operator presence

switch(es).

1 Weak or dead battery. 1 Recharge or replace battery.
2 Corroded battery terminals. 2 Clean battery terminals.
3 Loose or damaged wiring. 3 Check all wiring.
4 Faulty solenoid or starter. 4 Check/replace solenoid or starter.

Operation section.

attempting to start.

refill tank with fresh gasoline and
replace fuel filter.

service center.

fresh, clean gasoline.

service center.

9 Contact a Sears or other qualified

service center.

31

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center.

PROBLEM
Loss of power

Excessive vibration

Engine continues to
run when operator
leaves seat with
attachment clutch
engaged

CAUSE CORRECTION

1 Cutting too much grass/too fast. 1 Raise cutting height/reduce speed.
2 Throttle in “CHOKE” position. 2 Adjust throttle control.
3 Build-up of grass, leaves and

trash under mower.

4 Dirty air filter. 4 Clean/replace air filter.
5 Low oil level/dirty oil. 5 Check oil level/change oil.
6 Faulty spark plug. 6 Clean & regap or change spark plug.
7 Dirty fuel filter. 7 Replace fuel filter.
8 Stale or dirty fuel. 8 Empty fuel tank and refill tank with

9 Water in fuel. 9 Empty fuel tank and carburetor,

10 Spark plug wire loose. 10 Connect & tighten spark plug wire.
11 Dirty engine air screen/fins. 11 Clean engine air screen/fins.
12 Dirty/clogged muffler. 12 Clean/replace muffler.
13 Loose or damaged wiring. 13 Check all wiring.
14 Engine valves out of adjustment. 14 Contact a Sears or other qualified

1 Worn, bent or loose blade. 1 Replace blade. Tighten blade bolt.
2 Bent blade mandrel. 2 Contact a Sears or other qualified

3 Loose/damaged part(s). 3 Tighten loose part(s).

1 Faulty operator-safety presence

control system.

3 Clean underside of mower

housing.

fresh, clean gasoline.

refill tank with fresh gasoline and
replace fuel filter.

service center.

service center.

Replace damaged parts.

1 Check wiring, switches and

connections. If not corrected,
contact a Sears or other qualified
service center.

CAUTION: DO NOT
operate machine until
problem is corrected.

Poor cut - uneven
cutting

1 Worn, bent or loose blade. 1 Replace blade. Tighten blade bolt.
2 Mower deck not level. 2 Level mower deck.
3 Buildup of grass, leaves, and

trash under mower.

4 Bent blade mandrel. 4 Contact a Sears or other

5 Clogged mower deck vent from

build-up of grass, leaves, and
trash around mandrels.

3 Clean underside of mower

housing.

qualified service center.

5 Clean around mandrels to

open vent holes.

32

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center.

PROBLEM
Mower blades will

not rotate

Poor grass
discharge

Headlight(s) not
working
(if so equipped)

Battery will not
charge

CAUSE CORRECTION

1 Obstruction in clutch mechanism. 1 Remove obstruction.
2 Worn/damaged mower drive belt. 2 Replace mower drive belt.
3 Frozen idler pulley. 3 Replace idler pulley.
4 Frozen blade mandrel. 4 Contact a Sears or other

1 Engine speed too slow. 1 Place throttle control in “FAST”

2 Travel speed too fast. 2 Shift to slower speed.
3 Wet grass. 3 Allow grass to dry before mowing.
4 Mower deck not level. 4 Level mower deck.
5 Low/uneven tire air pressure. 5 Check tires for proper PSI.
6 Worn, bent or loose blade. 6 Replace/sharpen blade. Tighten

7 Buildup of grass, leaves and

trash under mower.

8 Mower drive belt worn. 8 Replace mower drive belt.
9 Blades improperly installed. 9 Reinstall blades sharp edge down.

10 Improper blades used. 10 Replace with blades listed in

11 Clogged mower deck vent holes

from buildup of grass, leaves, and
trash around mandrels.

1 Light switch is “OFF”. 1 Turn light switch “ON”.
2 Bulb(s) or lamp(s) burned out. 2 Replace bulb(s) or lamp(s).
3 Faulty light switch. 3 Check/replace light switch.
4 Loose or damaged wiring. 4 Check wiring and connections.
5 Blown fuse. 5 Replace fuse.
1 Bad battery cell(s). 1 Replace battery.
2 Poor cable connections. 2 Check/clean all connections.
3 Faulty regulator (if so equipped). 3 Replace regulator.
4 Faulty alternator. 4 Replace alternator.

qualified service center.

position.

blade bolt.

7 Clean underside of mower

housing.

this manual.

11 Clean around mandrels to

open vent holes.

33

TROUBLESHOOTING CHART:

See ap pro pri ate section in manual un less di rect ed to Sears service center.

PROBLEM
Loss of drive

Engine “backfires”
when turning
engine “OFF”

Engine dies when
tractor is shifted
into reverse

CAUSE CORRECTION

1

Freewheel control in
“DISENGAGED” position.

2

Debris on steering plate (if
equipped).

3

Motion drive belt worn, damaged,
or broken.

4

Air trapped in transmission during
shipment or servicing.

5

Axle key missing.

1 Engine throttle control not set

between half and full speed (fast)
position before stopping engine.

1 Reverse operation system (ROS)

is not “ON” while mower or other
attachment is engaged.

1

Place freewheel control in
“ENGAGED” position.

2

See "CLEANING" in the
maintenance section.

3

Replace motion drive belt.

4

Purge transmission.

5

Install axle key at rear wheel. See
"TO REMOVE WHEEL" in the
Service and Adjustments section.

1 Move throttle control between

half and full speed (fast) position
before stopping engine.

1 Turn ignition key to ROS “ON”

position. See Operation section.

34

ONLY RIDE UP AND DOWN HILL,

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

35

15 DEGREES MAX.

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

WARNING: To avoid serious injury, operate your tractor up and

changing direction on slopes.

down the face of slopes, never across the face. Do not mow

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

09.03.13 BD Printed in the U.S.A.