Craftsman 917881151 Owner’s Manual

Owner's Manual

RAFTSMAN'

SNOW THROWER

11.5 Horsepower
Power-Propelled

30" Two-Stage

Model No.

917.881151

• Espa5ol, p. 21

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects,

Failure to observe the following safety instructions could result in serious injury.

Look for this symbol to point out im-

portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

WARNING: Always disconnect spark
plug wire and place it where it cannot
contact plug in order to prevent acci-

dental starting when setting up, trans-
porting, adjusting or making repairs.

WARNING: This snow thrower is for
use on sidewalks, driveways and other

ground level surfaces. Caution should
beexercised while using on sloping sur-

faces. Do not use snow thrower on

surfaces above ground level such as
roofs of residences, garages, porches

or other such structures or buildings.

Training

1, Read, understand and follow all instructions on the

machine and in the manual(s) before operating this
unit, Be thoroughly familiar with the controls and the

proper use of the equipment, Know how to stop the
unit and disengage the controls quickly.

2, Never allow children to operate the equipment. Never

allow adults to operate the equipment without proper
instruction,

3, Keep the area of operation clear of all persons, par-

ticularly small children,

4. Exercise caution to avoid slipping or falling, especially
when operating the snow thrower in reverse,

Preparation

1, Thoroughly inspect the area where the equipment is

to be used and remove all doormats, sleds, boards,
wires, and other foreign objects,

2, Disengage all clutches and shift into neutral before

starting the engine (motor),

3, Do not operate the equipment without wearing adequate

winter garments, Avoid loose fitting clothing that can
get caught in moving parts. Wear footwear that will

improve footing on slippery surfaces,

4, Handle fuel with care; it is highly flammable

(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot en-

gine.

(c) Fill fuel tank outdoors with extreme care, Never fill

fuel tank indoors,

(d) Never fill containers inside avehicle or on a truck or

trailer bedwith aplastic liner,Always place contain-
ers on the ground, away from your vehicle, before

filling,

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground,

If this is not possible, then refuel such equipment

on a trailer with a portable container, rather than
from a gasoline dispenser nozzle,

WARNING: Snow throwers have ex-
posed rotating parts, which can cause

severe injury from contact, or from ma-

&

&

(f) Keep the nozzle in contact with the rim of the fuel

(g) Replace gasoline cap securely and wipe up spilled

(h) If fuel is spilled on clothing, change clothing im-

5,

Use extension cords and receptacles as specified by

the manufacturer for all units with electric drive motors
or electric starting motors.

6,

Adjust the collector housing height to clear gravel or
crushed rock surface,

7,

Never attempt to make any adjustments while the

engine (motor) is running (except when specifically

recommended by manufacturer),

8,

Always wear safety glasses or eye shields during op-
eration or while performing an adjustment or repair to
protect eyes from foreign objects that may be thrown

from the machine,

terial thrown from the discharge chute.

Keep the area of operation clear of all

persons, small children and pets at all
times including startup.

CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on

contact, stay away from these areas.

WARNING: Engine exhaust, some of
its constituents, and certain vehicle

components contain or emit chemi-
cals known to the State of California

to cause cancer and birth defects or
other reproductive harm.

tank or container opening at all times, until refuel-

ing is complete, Do not use a nozzle lock-open

device,

fuel.

mediately.

Operation

1, Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times.

2, Exercise extreme caution when operating on or cross-

ing gravel drives, walks, or roads, Stay alert for hidden
hazards or traffic,

3, After striking a foreign object, stop the engine (motor),

remove the wire from the spark plug, disconnect the

cord on electric motors, thoroughly inspect the snow
thrower for any damage, and repair the damage before

restarting and operating the snow thrower.

4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause,

Vibration is generally a warning of trouble,

5. Stop the engine (motor) whenever you leave the oper-
ating position, before unclogging the collector/impeller
housing or discharge chute, and when making any

repairs, adjustments or inspections.

6, Whencleaning,repairingorinspectingthesnowthrower,

stoptheengineandmakecertainthecollector/impeller

andallmovingpartshavestopped,Disconnectthe

sparkplugwireandkeepthewireawayfromtheplug
topreventsomeonefromaccidentallystartingtheen-
gine.

7. Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthesnowthrowerinor
outofthebuilding,Opentheoutsidedoors;exhaust

fumesaredangerous.

8. Exerciseextremecautionwhenoperatingonslopes.

9, Neveroperatethesnowthrowerwithoutproperguards,

andothersafetyprotectivedevicesinplaceandwork-

ing.

10,Neverdirectthedischargetowardpeopleor areas

wherepropertydamagecanoccur. Keepchildren
andothersaway.

11,Donotoverloadthemachinecapacitybyattempting

toclearsnowattoofastarate,

12.Neveroperatethemachineathightransportspeeds
onslipperysurfaces,Lookbehindandusecarewhen

operatinginreverse,

13,Disengagepowertothecollector/impellerwhensnow

throweristransportedornotinuse,

14,Useonlyattachmentsandaccessoriesapprovedby

themanufacturerofthesnowthrower(suchaswheel
weights,counterweights,orcabs).

15.Neveroperatethesnowthrowerwithoutgoodvisibility
orlight,Alwaysbesureofyourfooting,andkeepafirm

holdonthehandles,Walk;neverrun,

16.Nevertoucha hotengineormuffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge

chute is the most common cause of injury associated with

snow throwers, Never use your hand to clean out the dis-

charge chute, To clear the chute:

1. SHUT THE ENGINE OFF!

2, Wait 10 seconds to be sure the impeller blades have

stopped rotating,

3. Always use a clean-out tool, not your hands.

Maintenance and Storage

1, Check shear bolts and other bolts at frequent intervals

for proper tightness to be sure the equipment is in safe
working condition,

2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present

such as hot water heaters, space heaters, or clothes
dryers, Allow the engine to cool before storing in any

enclosure.

3, Always refer to operator's manual for important details

if the snow thrower is to be stored for an extended
period,

4, Maintain or replace safety and instruction labels, as

necessary,

5, Run the machine a few minutes after throwing snow

to prevent freeze-up of the collector/impeller,

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 4

CUSTOMER RESPONSIBILITIES ................................ 4

WARRANTY .................................................................. 4

ASSEMBLY / PRE-OPERATION ............................... 6-8

OPERATION ............................................................ 9-14

MAINTENANCE ..................................................... 15-16

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 17-19

STORAGE ................................................................... 19

TROUBLESHOOTING ................................................ 20

REPAIR PARTS ..................................................... 40-55

SEARS SERVICE ................................... BACK COVER

GARANTiA LIMITADA DE 2 AI_IOS DEL LANZADOR DE NIEVE CRAFTSMAN

Siempre que se Io utilice y se Io mantenga de acuerdo alas instrucciones del manual del usuario, si este lanzador de
nieve Ilega a fallar debido a un defecto de los materiales o de fabricaci6n dentro de los dos afios posteriores a la fecha de

compra, Ilame al 1-800-4-MY-HOME® para gestionar su reparaci6n sin cargo.

Durante los primeros 30 dfas de dicho plazo, se le brindar& el servicio a domicilio sin costo. Para su conveniencia,

tambien podr& disponer del servicio a domicilio despues de los primeros 30 dias, pero se le cobrar& un vi&tico. El mismo

no ser_. aplicable si usted Ileva la unidad a un centro autorizado de Craftsman. Para saber cu&l le queda m&s cerca, Ilame

al 1-800-4-MY-HOM E®

La cobertura de la presente Garantia no incluye:

• Aquellos elementos perecederos que se desgastan por el uso habitual, incluidos, de manera no taxativa, las bujias, los
pernos del cortador y las correas.

• El servicio de mantenimiento est&ndar, los cambios de aceite o los afinados.

• El cambio o reparaci6n de neum&ticos pinchados por objetos extraSos, tales como clavos, espinas, troncos o vidrios.

• Aquellas reparaciones que deban hacerse por problemas derivados de mal uso por parte del operador, incluidos, de
manera no taxativa, dafios causados por el impacto de objetos que tuerzan el bastidor, el eje del cigQeSal o la barrena,

o bien por exigir demasiado al motor.

• Aquellas reparaciones que deban realizarse por problemas derivados de negligencia por parte del operador, incluidos,
de manera no taxativa, los dafios que se produzcan por guardarlo en condiciones inapropiadas, el no utilizar aceite de

motor del grado adecuado y en la cantidad correcta, o bien el no mantener el equipo de acuerdo alas instrucciones del
manual del usuario.

• Aquellas limpiezas o reparaciones que se le deban hacer al motor (sistema de combustible) toda vez que se determine
que el combustible estaba contaminado u oxidado (en mal estado). En general, se debe utilizar el combustible dentro

de los 30 dias posteriores a su compra.

• El deterioro y desgaste normales de las terminaciones exteriores o el reemplazo de la etiqueta del equipo.

La presente garantia ser& v&lida por solo 90 dias en caso que el equipo sea utilizado para fines comerciales o de alquiler.
La presente garantia solo ser& v&lida mientras el equipo permanezca dentro del territorio de los Estados Unidos.
La presente garantia le otorga derechos legales especificos. Puede que usted tenga tambien otros derechos, los cuales

varian de un estado a otro.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

CONGRATULATIONS on your purchase of a new snow
thrower. Ithasbeen designed, enginee redand manufactured
to give best possible dependability and performance.

Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Parts & Repair
Center. We have competent, well-trained technicians and

the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your snow thrower

properly. Always observe the "SAFETY RULES".

SERIAL NUMBER:
DATE OF PURCHASE:

THE MODELAND SERIAL NUMBERSWlLL BE FOUND
ON A DECAL ATTACHED TOTH EREAR OFTHE SNOW
THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Quarts
and Type: Unleaded Regular only

Oil Type SAE 5W-30 or 10W-30

API SG-SL): (0°F to +40°F / -18°C to +5°C)

Synthetic SAE 5W-30 or 10W-30
(below 0°F / -18°C)

Oil Capacity: 28 Fluid Ounces

Spark Plug: Champion RC12YC

Gap: 0.030"

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for
and using your snow thrower.

• Follow the instructions under "Maintenance" and "Stor-
age" sections of this owner's manual.

PARTS PACKED SEPARATELY IN CARTON

(1)POWER

CORD

(1)D|SCHARGECHUTE

EXTRA SHEAR BOLTS AND HUTS

(4) SHOULDER BOLTS

1/4=20 x 2 (AUGER SHAFT)

(1) FUEL STABiLiZER PACKET

(t) TRACTION DRIVE CONTROL ROD

©

(8) LOCKNUTS

1/4=20

(1) MULTi=

WRENCH

[_-_1

FRESH

(2) SAFETY |GN|T|ON KEYS

(1) AUGER CONTROL ROD

(4) CAPSCREWS

1/4=20 x 1=5/8(iMPELLER)

ROTATER HEAD MOUNTING

(1) WASHER 3/8

(1) LOCKNUT (1)WASHER

5/16=18

I
I

I
I

(1) LOCKNUT 3/8

CHUTE DEFLECTOR REMOTE CONTROL

I

J

©

(1) CARRIAGE

BOLT 5/16=18 x 5/8

(1) LOCKNUT

1/4=20

(I)NYLON

WASHER

I

(I)SPRING

(1) SHOULDER

BOLT 1/4=20

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new

snow thrower. Reading the entire manual will familiar-

ize you with the unit, which will assist you inassembly,

operation and maintenance of the product.

Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship-

ping purposes. All parts such as nuts, washers, bolts, etc,,
necessary to complete the assembly have been placed in

the parts bag. To ensure safe and proper operation of your

snow thrower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary

to ensure proper tightness,

REMOVE SNOW THROWER FROM CARTON

1, Remove all accessible loose parts and parts boxes

from carton,

2, Cut down all four corners of carton and lay panels flat.
3, Remove the two (2)screws securing the auger housing

to the pallet,

4, Remove all packing materials except plastic tie holding

speed control rod to lower handle,

5, Remove the two (2) plastic ties securing upper handle

to pallet,

6, Remove snow thrower from carton and check carton

thoroughly for additional loose parts,

SPEED

CONTROL ii

HANDLE i

KNOB ....",

LOWER '\ '\
HANDLE"

,

,'/

i I

/ I

i I

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig. 10)
A toolbox is provided on your snow thrower. The toolbox is

located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.

NOTE: The multi-wrench may be used for assembly of the
chute rotator headto snow thrower and making adjustments
to the skid plates,

UNFOLD UPPER HANDLE

1, Raise upper handle to the operating position and tighten

handle knobs securely,

FIG. 1

SPEED CONTROL ROD

RETAINER
SPRING

SPEED SPEED

CONTROL CONTROL

BRACKET LEVER

FIG. 2

ASSEMBLY / PRE-OPERATION

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1, Remove plastic tie securing rod to lower handle,

2, Insert rod into speed control bracket and secure with

retainer spring.

INSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)

The traction drive control rod has the long loop on the end
of the spring as shown,

1, Slide rubber sleeve up rod and hook end of spring into

pivot bracket with loop opening down as shown,

2, With top end of rod positioned under left side of control

panel, push roddown and insert top end of rodinto hole
in drive control bracket. Secure with retainer spring,

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

The auger control rod has the short loop on the end of the

spring as shown,

Slide rubber sleeve up rod and hook end of spring into

CONTROL

ARM

N DRIVE

CONTROL

BRACKET

FIG. 3

FIG. 4

RETAINER

SPRING

FIG. 5

AUGER CONTROLROD AUGER

RETAINER LEVER

SPRING

FIG. 6

CONTROL

CONTROL

BRACKET

ASSEMBLY / PRE-OPERATION

control arm with loop opening up as shown,

2,

With top end of rod positioned under right side of
control panel, push down on rod and insert end of rod
into hole in auger control bracket, Secure with retainer
spring.

INSTALL DISCHARGE CHUTE / CHUTE ROTATER

HEAD (See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may

be used to install the chute rotater head,

1, Place discharge chute assembly on top of chute base

with discharge opening toward front of snow thrower,

2, Positionchuterotaterheadoverchutebracket, If neces-

sary,rotate chute assemblyto align square and pinon un-
dersideof chute rotaterhead withholes inchute bracket.

ALIGN CHUTE ROTATER HEAD
WITH MOUNTING
BRACKET BEFORE
TIGHTENING

LOCKNUT

"_'_ 3/8 LOCKNUT

(_ 3/8 WASHER

INSTALL CHUTE DEFLECTOR REMOTE CONTROL
(See Figs. 8 and 9)

1, Install remote cable bracket to discharge chute with

5/16-18 carriage bolt, flat washer and 5/16-18 Iocknut
as shown, Tighten securely.

2. Install remote cable eyelet to chute deflector with
1/4-20 shoulder bolt, nylon washer and 1/4-20 Iocknut

as shown. Tighten securely,

3. Install spring hooks between hex nuts on chute rotater
head and into hole in chute deflector as shown,

CHUTE SPRING 1/4-20

NYLON
WASHER

CABLE HEX NUTS
EYELET ON CHUTE

CABLE

BRACKET

\ HOOK BETWEEN

ROTATER HEAD

BOLT

5/16-18

CARRIAGE

BOLT

CHUTE
BRACKET

CHUTE MOUNTING

ROTATER HEAD

ROTATER HEAD BRACKET

FIG. 7

PIN

STUD

FLAT

WASHER

5/16-18

LOCKNUT

FIG. 8

CHUTE DEFLECTOR
CONTROLLEVER

FIG. 9

3. With chute rotater head and chute bracket aligned,

position chute rotater head on pin and threaded stud
of mounting bracket.

4. Install 3/8 washer and Iocknut on threaded stud and

tighten securely.

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare

the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.

r

DANGER ENGINE FAST SLOW CHOKE PRIMER

OR WARNING ON

FUEL OIL FORWARD REVERSE

ENGINE

OFF

READ AND FOLLOW ALL SAFETY iNFORMATiON

AND iNSTRUCTiONS BEFORE USE OF THiS PRODUCT.

KEEP THESE iNSTRUCTiONS FOR FUTURE REFERENCE.

I\1

iGNiTiON KEY.

iNSERT TO START

AND RUN,

PULL OUT TO STOP.

DISENGAGED

ENGAGED

SNOW

DISCHARGE

TRACTION

DRIVE CONTROL

OPERATION

GASOLINE

FILLER

ML

CHOKE"
CON-

TROL

SAFETY
IGNITION

KEY FUEL

SHUT-OFF
VALVE

NOTE: ITEMS ABOVE

ARE SHOWN IN
THEIR TYPICAL

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY VARY

WITH THE ENGINE

ON YOUR UNIT.

THROTTLE
/ ENGINE

CONTROL

CLEAN-OUT

\

ELECTRIC AUGER

START CONTROL

BUTTON LEVER DRIVE SPEED

(AUXILIARY)

RECOIL _ONTROL LEVER

STARTER

HANDLE

CHUTE

CHUTE

DEFLECTOR

DISCHARGE CHUTE CONTROL LEVER

DEFLECTOR REMOTE

CONTROL LEVER

DRIVE

CONTROL

LEVER

.H TURN

TRIGGER

LIGHT

HANDLE

KNOB

TOOLBOX

AUGERS

FIG. 10

MEETS A.N.S.I. SAFETY REQUIREMENTS

Our snow throwers conform to the standards of the American National Standards Institute,

Toolbox - used to store spare shear bolts, Iocknuts and
wrench.

Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use,

Electric start button - used for starting the engine,
Recoil (auxiliary) starter handle- used forstarting engine,

Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.

Choke Control - used for starting a cold engine.
Throttle / Engine control - used to select either FAST or

SLOW engine speed and to STOP the engine,
LH and RH turn triggers- used to steer the snow thrower, 10

Drive speed control lever - used to select forward or
reverse motion and speed of snow thrower,

Traction drive control lever- used toengage power-pro-
pelled forward or reverse motion of snow thrower,

Auger control lever - used to engage auger motion
(throw snow),

Discharge chute control lever - used to change the

direction the snow is thrown.

Deflector remote control lever - used to change the

distance the snow is thrown.
Skid plate- used toadjust heightof scrape rbarfrom ground,

Drift cutter - used to cut through deep snowdrifts.

;KID PLATE

OPERATION

The operation ofany snow thrower can result
in foreign objects thrown into the eyes, which

can result insevere eyedamage, Always wear
safety glasses or eye shields while operating

your snow thrower or performing any adjust-

ments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or

attempting to start the engine,
STOPPING

TRACTION DRIVE

• Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.

AUGER

• Release the auger control lever to stop throwing snow,

ENGINE

1. Move throttle control to "STOP" position,

2, Remove (do not turn) safety ignition key to prevent

unauthorized use,

NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 11)

The fuel shut-off valve is located beneath the fuel tank on
the engine, Always operate the snow thrower with the fuel

shut-off valve in the OPEN position,

• To engage choke, turn knob counterclockwise, Slowly
turn knob clockwise to disengage,

I\lFU''

FIG. 13

TO CONTROL SNOW DISCHARGE (See Fig. 14)

WARNING: Snow throwers have ex-
posed rotating parts, which can cause

severe injury from contact, or from ma-

&

&

terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.

WARNING: If the discharge chute or
auger become clog.ged,shut-off engine

and wait for all moving parts tostop. Use
the clean-out tool, NOT YOUR HANDS,

to unclog the chute and/or auger.

OPEN

I I

I,_ J OFF

FIG. 11

TO USE THROTTLE CONTROL (See Fig. 12)

The throttle control is located on the engine. Always operate
the snow thrower with the engine at full throttle, Full throttle

offers the best snow thrower performance,

O ,.Imh

SLOW i

FAST

FIG. 12

TO USE CHOKE CONTROL (See Fig. 13)
The choke control is located on the engine, Use the choke

control whenever you are starting a cold engine, Do not
use to start a warm engine.

The DIRECTION inwhich snow isto be thrown iscontrolled

by the discharge chute control lever.

• To change the discharge chute position, press down-
ward on discharge chute control lever and move lever

left or right until chute is in desired position. Be sure
lever springs back and locks into desired position.

The DISTANCE that snow is thrown is controlled by the

position of the chute deflector. Set the deflector low to

throw snow a short distance; set the deflector higher to
throw snow farther.

Press downward on chute deflector control lever and
move lever forward to lower the deflector and decrease

the distance. Move lever back to raise the deflector
and increase the distance, Be sure lever springs back

and locks into desired position,

DISCHARGE CHUTE

CONTROLLEVER

CHUTE DEFLECTOR

REMOTE CONTROLLEVER

11 FIG.14

OPERATION

TO THROW SNOW (See Fig. 15)
The auger rotation is controlled by the auger control lever

located on the right side handle.

• Squeeze auger control lever to handle to engage the
auger and throw snow.

• Release the auger control lever to stop throwing snow,

FIG. 15

USING THE CLEAN-OUT TOOL (See Fig. 16)

In certain snow conditions, the discharge chute may be-

come clogged with ice and snow, Use the clean-out tool
to dislodge this blockage,

When cleaning, repairing, or inspecting,

make certain all controls are disengaged and
the auger/impeller and all moving parts have
stopped. Disconnect the spark plug wire and

keep the wire away from the spark plug to pre-
vent accidental starting.

TO MOVE FORWARD AND BACKWARD (See Fig. 17)

SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control

lever located on the left side handle,

• Squeeze traction drive control leverto handle to engage
the drive system,

• Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.

SPEED and DIRECTION are controlled by the drive speed
control lever.

Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac-
tion drive control lever, Be sure lever springs back and
locks into desired position,

when traction drive control lever is engaged.

I AUTION: Do not move speed control lever

Damage to the snow thrower can result.

• Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It

is recommended that you use aslower speed until you
are familiar with the operation of the snow thrower,

NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the

auger control lever inthe engaged position, This will allow

you to release your right hand from the handle and adjust

the discharge chute direction without interrupting the snow
throwing process,

• Release the auger control lever and shut offthe engine.

• Remove the clean-out toolfrom it's mounting clip, Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage,

After the packed snow has been dislodged, return the clean-
out tool to it's mounting clip by pushing it into the clip,

• Make sure the discharge chute is pointed in a safe di-
rection (no vehicles, buildings, people, or other objects
are in the direction of discharge) before restarting the
engine,

• Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
ing and the discharge chute.

DISCHARGE CHUTE

TOOL

TRACTION DRIVE //_

FIG. 17

POWER STEERING OPERATION (See Fig. 18)
Steering triggers are used to assist in steering your snow

thrower, The triggers are located on the underside of each
handle,When a trigger is squeezed, it disengages the drive

wheel on that side of snow thrower and allows it to turn in
that direction,

• To turn left - squeeze left side trigger.

• To turn right - squeeze right side trigger.

LH TURN RH TURN

TRIGGER

\

FIG. 16 12 FIG. 18

OPERATION

TO ADJUST SKID PLATES (See Fig. 19)
NOTE: The wrench provided inyour parts bag may be used

to adjust the skid plates,
Skid plates are located on each side of the auger housing

and adjust the clearance between the scraper bar and the
ground surface, Adjust skid plates evenly to proper height

for current surface conditions. For removal of snow in
normal conditions, such as a paved driveway or sidewalk,

place skid plates in the highest position (lowest scraper
clearance) to give a 5 mm clearance between the scraper
bar and the ground, Use a middle position if the surface

to be cleared is uneven,
NOTE: It is not recommended to operate the snow thrower

over gravel or rocky surfaces, Objects such as gravel, rocks
or other debris, can easily be picked up and thrown by the

impeller, which can cause serious personal injury, property
damage or damage to the snow thrower,

• If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted

to lowest (highest scraper clearance) position.

1, Shut off engine and wait for all moving parts to stop,

2, Adjust skid plates by loosening the rear 1/2" hex nut

only, then moving skid plate to desired position, Be sure
both plates are adjusted evenly. Tighten securely,

(LOW GROUND
CLEARANCE)

I

I HOUSING

I
I

"-".-............ __ 1/2" HEX NUT

/

LOW POSITION (HIGH GROUND CLEARANCE)

FIG. 19

SCRAPER BAR

The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn, When it has worn

almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement,

Replace a damaged or worn scraper bar,

TO USE DRIFT CUTTERS (See Fig. 20)

Use the drift cutters to cut through deep snowdrifts that are

higher than the front of the snow thrower,

• Loosen upper adjustment nut enough to allow drift
cutter to be raised to highest position and tighten nut

securely. Repeat for opposite side of snow thrower,

• When not using drift cutters loosen adjustment nut,
lower to storage position and tighten nut securely,

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 21)
The engine on your snow thrower has been shipped, from

the factory, already filled with oil.

1. Check engine oil with snow thrower on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until
"FULl" mark on dipstick is reached. Do not overfill.

• Tochange engine oil, see "TO CHANGE ENGINE OIL:'
in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 21)

• Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with

a minimum of 87 octane, Do not mix oil with gasoline,
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.

fuel. Do not store, spill or use gasoline

WARNING: Wipe off any spilled oil or
near an open flame.

CAUTION: Alcohol blended fuels (called gas-
ohol or using ethanol or methanol) can attract

moisture which leads to separation and for-
mation of acids during storage. Acidic gas can

damage the fuel system of an engine while in
storage. To avoid engine problems, the fuel

system should be emptied before storage of
30 days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel next sea-
son. See Storage Instructions for additional
information. Never use engine or carburetor

cleaner products in the fuel tank or permanent
damage may occur.

CHOKE ENGINE OIL GASOLINE
CONTROL FILL CAP / DIPSTICK FILLER CAP

FUEL SHUT-

FF VALVE

STARTER

BUTTON

PRIMER

SAFETY
IGNITION

KEY

NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

FIG. 20 13 FIG. 21

RECOIL

STARTER

HANDLE

THROTTLE

OPERATION

TO START ENGINE

• Be sure fuel shut-off valve is in the OPEN position.
Your snow thrower engine is equipped with both a 120 Volt

A.C. electric starter and a recoil starter, The electric starter
is equipped with a three-wire power cord and plug and is

designed to operate on 120 Volt A,C. household current,

• Be sure your house is a 120 Volt A.C, three-wire
grounded system. If you are uncertain, consult a

licensed electrician.

WARNING: Do not use the electric
starter if your house is not a 120 Volt

&

COLD START - ELECTRIC STARTER

1. Insert safety ignition key (packed seperately in parts
bag) into ignition slot until itclicks, DO NOTturn the key,

Keep the extra safety ignition key in a safe place.

2. Place throttle control in FAST position,
3, Rotate choke control to FULL position,
4, Connect the power cord to the engine,
5, Plug the other end of the power cord into a three-hole

grounded 120 Volt A,C. receptacle.

NOTE: Do not use primer when starting engine with the
electric starter,

6, Push starter button until engine starts.
IMPORTANT: Do not crank engine more than five con-

tinuous seconds between each time you try to start, Wait
5 to 10 seconds between each attempt.

7, When the engine starts, release the starter button and

slowly move the choke control to the OFF position,

8, Disconnect the power cord from the receptacle first,

then from the engine,

Allow the engine to warm upfor a few minutes. Engine will
not develop full power until it has reached normal operating
temperature.

WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the

OFF position.
COLD START - RECOIL STARTER

1, Insert safety ignition key (packed seperately in parts

bag) into ignition slot until itclicks. DO NOTturn the key.
Keep the extra safety ignition key in a safe place,

2, Place throttle control in FAST position,
3, Rotate choke control to FULL position,

4. Push the primer four (4) times if the temperature is
below 15°F/-10°C, or two (2) times if temperature is

between 15°and 50°F/-10°C and 10°C, If temperature
is above 50°F/10°C, priming is not necessary.

NOTE: Over priming maycause flooding, preventing the en-
gine from starting, Ifyou do flood the engine, wait a few min-

utes before attempting to start and DO NOT push the primer.
5, Pull recoil starter handle quickly, Do not allow starter

rope to snap back.

6, When theengine starts, release the recoil starter handle

and slowly move the choke control to the OFF position.

A.C. three-wire grounded system. Se-

rious personal injury or damage toyour

snow thrower could result.

Allow the engine to warm up for a few minutes. Engine will

not develop full power until it has reached normal operating

temperature.
WARM START - RECOIL STARTER

Follow the steps above, keeping the choke in the OFF
position, DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any mois-

ture on the engine,
Toavoidpossible freeze-up ofthe starter, proceed as follows:

ELECTRIC STARTER
1, Connect the power cord to the engine.

2, Plug the other end of the power cord into a three-hole

grounded 120 Volt A,C, receptacle,

3, While the engine is running, push starter button and

spin the starter for several seconds,

NOTE: The unusual sound made while starter is spinning

will not harm the engine or starter.
4, Disconnect the power cord from the receptacle first,

then from the engine,

RECOIL STARTER
1, While the engine is running, pull the recoil starter handle

with rapid, full arm strokes three or four times,

NOTE: The unusual sound made while pulling the recoil
starter handle will not harm the engine or starter,

IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,

proceed as follows:
1, Grasp the recoil starter handle and slowly pull as much

rope out of the starter as possible,

2, Release the recoil starter handle and let it snap back

against the starter,

If the engine still fails to start, repeat the above steps or
use the electric starter,

SNOW THROWING TIPS

• Always operate the snow thrower with the engine at
full throttle,Full throttle offers the best performance,

• Go slower indeep, freezing or heavy wet snow, Use the
drive speed control, NOT the throttle, to adjust speed,

• It is easier and more efficient to remove snow imme-
diately after it falls,

• The best time to remove snow is the early morning. At
this time the snow is usually dry and has not been ex-
posed to the direct sun and warming temperatures.

• Slightly overlap each successive path to ensure all
snow will be removed,

• Throw snow downwind whenever possible.

• Adjust the skid plates to proper height for current snow
conditions. See "TO ADJUST SKID PLATES" in this

section of this manual,

• Forextremely heavy snow, reduce the width of snow re-
moval by overlapping previous path and moving slowly,

• Keep engine clean and clear of snow during use,This
will help air flow and extend engine life.

• Aftersnow-throwing iscompleted, allowengine to runfor
a few minutes to melt snow and ice off the engine,

• Clean the entire snow thrower thoroughly after each

14

use and wipe dry so it is ready for next use,

WARNING: Do not operate snow thrower if weather conditions impair visibility. Throwing snow

I

during a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the
snow thrower.

MAINTENANCE

MAINTENANCE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

T Check for Loose Fasteners V'

R Clean/inspect Snow Thrower tf

O

W Check / Replace V-Belts

RE Lubrication Chart

I

Check Engine Oil Level

E

N Change Engine Oil

Inspect Muffler

N Check / Replace Spark Plug

I

Empty Fuel Tank

GENERAL RECOMMENDATIONS

The warranty on this snow thrower does not coveritems that
have been subjected to operator abuse or negligence, To

receive full value from the warranty, operator must maintain

snow thrower as instructed in this manual. Some adjust-
ments will need tobe made periodically toproperly maintain
your snow thrower,

At least once a season, check to see if you should make
any of the adjustments described in the Service and Ad-

justments section of this manual,

• At least once a year, you should replace the spark plug
and check belts for wear, A new spark plug will help

your engine run better and last longer.

• Follow the maintenance schedule in this manual,

NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the unit

to malfunction and pose a risk of injury to the operator.

v'

v'

v'

LUBRICATION CHART

(_ SAE 5W-30 Motor Oil
@ See "ENGINE" in

Maintenance section

(_ General

Purpose

Grease

@ Engine oil

BEFORE EACH USE

1. Check engine oil level.

2. Check for loose fasteners.

3, Check controls to be sure they arefunctioning properly,

LUBRICATION

Keep your snow thrower well lubricated

(See "LUBRICATION CHART"),

SNOW THROWER

Always observe the safety rules when performing any
maintenance,

TIRES

• Maintain proper air pressure in both tires (14-17 ES,I,

/ 19-24,5 N-m),

® Auger

grease fittings

• Keep tires free of gasoline and oil, which can harm
rubber,

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer, Tire sealant also prevents tire dry rot and

15

corrosion,

d-) Pivot

points

MAINTENANCE

Check V-belts for deterioration and wear after every 50

hours of operation and replace if necessary. The belts
are not adjustable. Replace belts if they begin to slip from
wear. (See "TO REMOVE BELT COVER" in the Service
and Adjustments section of this manual).

TheV-belts on your snow throwerare of special construction
and should be replaced byoriginal equipment manufacturer

(OEM) beltsavailable from your nearest dealer. Using other
than OEM belts can cause personal injury or damage to

the snow thrower.

AUGER GEAR CASE

• The gear case was filled with lubricant to the proper

level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear

case.

• If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating ofthe above compo-
nents can cause contamination of the friction

wheel and damage to the drive system of your
snow thrower.

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service
classification SG-SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.

SAE VISCOSITY GRADES

)]Ft; i[&vA'

°F -20 0 30 32 40

°c -30 -2'0 40 0 10

TEMPERATURE RANGE ANTICIPATED

BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above

32°F/0°C. Check your engine oil level more frequently to
avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least
once a year if the snow thrower is not used for 25 hours

in one year.

Check the crankcase oil level before starting the engine and
after each five (5) hours of continuous use. Tighten oil fill

cap / dipstick securely each time you check the oil level.

i

TO CHANGE ENGINE OILV-BELTS
Determine temperature range anticipated before next oil

change. All oil must meet API service classification SG-SL

• Be sure snow thrower is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.
NOTE: The left side wheel may be removed from snow

thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See "TO REMOVE WHEELS"

in the Service and Adjustments section of this manual).

1. Disconnect spark plug wire from spark plug and place

wire where it cannot come in contact with plug.

2. Clean area around drain plug.

3. Remove drain plug and drain oil in a suitable container.

4. Install drain plug and tighten securely.

5. Wipe off any spilled oil from snow thrower and engine.

6. Install left wheel (if removed for draining oil). Be sure to

install klick pin into proper hole in wheel axle (See "TO

REMOVE WHEELS" in the Service and Adjustments

section of this manual).

7. Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine.

8. Refill engine with oil through oil dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"section of this manual.

9. Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULl" line on dipstick.

10. Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.

SPARK PLUG

Replace spark plug atthe beginning of each season or after
every 100 hours of operation, whichever occurs first. Spark

plug type and gap setting are shown in the "PRODUCT
SPECIFICATIONS" section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your

snow thrower after each use.

WARNING: Disconnect spark plug wire

I

Keep finished surfaces/wheels free of gasoline, oil, etc.

We do not recommend using a garden hose to clean
your snowthrower unless the electrical system, muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.

from spark plug and place wire where it

cannot come in contact with plug.

16

SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before
performing any service or adjustments:

1. Be sure throttle is in STOP position.

2. Remove safety ignition key.

3. Make sure the augers and all moving

parts have completely stopped.

4. Disconnect spark plug wire from

spark plug and place wire where it
cannot come in contact with plug.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See "TO ADJUST SKID PLATES" and "SCRAPER BAR"
in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should

be replaced.

WARNING: To avoid serious injury, I
never operate your snow thrower with
the deflector removed or damaged.

1, Disengage all controls and move throttle control to

STOP position, Wait for all moving parts to stop,

2, Disconnect spark plug wire from spark plug and place

wire where it cannot come in contact with plug.

3, Align holes in impeller hub with holes in impeller shaft

and install two (2)new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 Iocknuts and tighten securely,

CAUTION: Do not substitute. Use only original
equipment capscrew/shear bolts as supplied

I

with your snow thrower.

4.

Connect spark plug wire to spark plug.

1L/(_'_ONUT _ 1C/4A20_1E5/W8/ SH(_/_'22E_;_

t _'// SHEAR BOLT SHEAR BOLT

I

I

Tochange direction and/or distance snowisdischarged,

see "TO CONTROL SNOW DISCHARGE" in the Op-
eration section of this manual.

SHEAR BOLTS (See Fig. 22)
AUGER SHEAR BOLTS

Both right and left-hand augers are secured to the auger

shaft with a shoulder/shear bolt and hex nut. Should a for-
eign object or ice become lodged in the augers, the shear
bolts are designed to break, preventing damage to any

other components. If one or both augers do not turn when
auger control lever is engaged, check to see if one or both
of the bolts have sheared. To replace the shear bolts:

1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.

2. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.

3. Align hole in auger hub with hole in auger shaft and
install a new 1/4-20 x 2" shoulder/shear bolt. Install

1/4-20 lock nut and tighten securely.

equipment shear bolts as supplied with your
snow thrower.

I CAUTION: Do not substitute. Use only original I

4. Connect spark plug wire to spark plug.

IMPELLER SHEAR BOLTS

The impeller is secured to the impeller shaft with two (2)
capscrew/shear bolts and hex nuts.Should a foreign object

or ice become lodged in the impeller, the capscrews are
designed to break, preventing damage to any other com-
ponents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:

1/4-20 _ "" , AUGER AUGER

LOCKNUT-_ ..---4 HUB SHAFT

FIG. 22

TO REMOVE BELT COVER (See Fig. 23)

1. Remove the two (2) screws securing belt cover to
frame.

2. Remove belt cover.

• Replace belt cover by installing cover and screws and
tighten securely.

i

I

17

FIG. 23