Craftsman 917881150 Owner’s Manual

Owner's Manual
CRRFTSMRH°
S OWT ROW
11.5 Horsepower Power-Propelled
30" Two-Stage
Model No.
917.881150
CAUTIO :
Read and follow all Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
&
&
Safe Operation Practices for Walk=Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out im- portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
WARNING: Always disconnect spark
plug wire and place it where it cannot
contact plug in order to prevent acci- dental starting when setting up, trans-
porting, adjusting or making repairs.
iMPORTANT
WARNING: Snow throwers have ex- severe injury from contact, or from ma-
terial thrown from the discharge chute.
posed rotating parts, which can cause Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
parts become extremely hot during
CAUTION: Muffler and other engine
operation and remain hot after engine
WARNING: This snow thrower is for use on sidewalks, driveways and other
be exercised while using on sloping sur- ground level surfaces. Caution should
faces. Do not use snow thrower on surfaces above ground level such as
roofs of residences, garages, porches or other such structures or buildings.
Training
1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this
unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper
instruction.
3. Keep the area of operation clear of all persons, par- ticularly small children.
4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting the engine (motor).
3. Do not operatethe equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable
(a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-
gine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
_ as stopped. To avoid severe burns oncontact, stay away from these areas.
WARNING: Engine exhaust, some of
components contain or emit chemi- cals known to the State of California
its constituents, and certain vehicle
to cause cancer and birth defects or
other reproductive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refuel-
ing is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
.
Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
.
Adjust the collector housing height to clear gravel or
crushed rock surface.
7.
Never attempt to make any adjustments while the engine (motor) is running (except when specifically
recommended by manufacturer).
.
Always wear safety glasses or eye shields during op-
eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown
from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or cross- ing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow
thrower for any damage, and repair the damage before
restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the oper- ating position, before unclogging the collector/impeller housing or discharge chute, and when making any
2
repairs, adjustments or inspections.
6. Whencleaning,repairingorinspectingthesnowthrower, stoptheengineandmakecertainthecollector!impel- ler andall movingpartshavestopped.Disconnect thesparkplugwireandkeepthewireawayfromthe plugtopreventsomeonefromaccidentallystartingthe engine.
7. Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthesnowthrowerinor
outofthebuilding.Opentheoutsidedoors;exhaust fumesaredangerous.
8. Exerciseextremecautionwhenoperatingonslopes.
9. Neveroperatethesnowthrowerwithoutproperguards, andothersafetyprotectivedevicesinplaceandwork- ing.
10.Neverdirectthedischargetowardpeopleor areas wherepropertydamagecanoccur.Keepchildrenand othersaway.
11.Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.
12.Neveroperatethemachineathightransportspeeds onslipperysurfaces.Lookbehindandusecarewhen operatinginreverse.
13.Disengagepowertothecollector!impellerwhensnow throweristransportedornotinuse.
14.Useonlyattachmentsandaccessoriesapprovedby themanufacturerofthesnowthrower(suchaswheel
weights,counterweights,orcabs).
15.Neveroperatethesnowthrowerwithoutgoodvisibility orlight.Alwaysbesureofyourfooting,andkeepafirm
holdonthehandles.Walk;neverrun.
16.Nevertouchahotengineormuffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller insidethe discharge chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis- charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe
working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to operator's manual for important details if the snow thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ...................................... 4
CUSTOMER RESPONSIBILITIES ................................ 4
WARRANTY .................................................................. 4
ASSEMBLY / PRE-OPERATION ............................... 6-8
OPERATION ............................................................ 9-14
MAINTENANCE ..................................................... 15-16
MAINTENANCE SCHEDULE ..................................... 15
SERVICE AND ADJUSTMENTS ........................... 17-19
STO RAG E................................................................... 19
TROUBLESHOOTING ................................................ 20
REPAIR PARTS ..................................................... 40-55
SEARS SERVICE ................................... BACK COVER
LiMiTED TWO (2) YEAR WARRANTY ON CRAFTSMAN SNOW THROWER
For two (2) years from date of purchase Sears will repair or replace, at Sears option, free of charge, parts which are defective as a result of material or workmanship.
COMMERCIAL OR RENTAL USE:
Warranty on Snow Thrower will be 90 days from date of purchase if used for commercial or rental purposes. This Warranty does _ cover:
1. Pre-delivery set-up.
2. Expendable items which become worn during normal use, such as belts, spark plugs, air cleaners, and shear pins, as well damage to the engine resulting from operating snow thrower with insufficient
oil.
3. Repairs necessary because of operator abuse or negligence, including the failure to operate and main- tain the equipment according to the instructions contained in the Owner's Manual.
4. Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps or glass.
Warranty service is available by returning the Craftsman power mower to the nearest Sears Parts & Repair Center
in the United States. This warranty applies only while this product is used in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND COMPANY, D/817 WA, HOFFMAN ESTATES,ILLiNOiS 60179
CONGRATULATIONS on your purchase of a new snow
thrower. It has been designed, engineered and manu- factured to give best possible dependability and perfor- mance.
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Parts & Repair
Center. We have competent, well-trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower properly. Always observe the "SAFETY RULES".
SERIAL NUMBER: DATE OF PURCHASE:
THE MODELAND SERIAL NUMBERSWILL BE FOUND ON A DECAL ATTACH ED TO THE REAR OF THE SNOW THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
Gasoline Capacity 4.0 Quarts and Type: Unleaded Regular only
Oil Type (API SG-SL):
Oil Capacity: 28 Fluid Ounces Spark Plug: Champion RCl 2YC
Gap: 0.030"
SAE 5W-30 or 10W-30 (0°F to +40°F / -18°C to +5°C)
Synthetic SAE 5W-30 or 10W-30 (below 0°F / -18°C)
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
Follow the instructions under "Maintenance" and "Stor- age" sections of this owner's manual.
4
PARTS PAC E EPARATELYI CARTO
(1) FUEL STABiLiZER PACKET
FRESH START
(1) POWER
CORD
(1) AUGER CONTROL ROD
_1111_
(1) TRACTION DRIVE CONTROL ROD
(1) DISCHARGE CHUTE
(2) SAFETY iGNiTiON KEYS
1 [
I
(4) SHOULDER BOLTS
1/4=20 x 2 (AUGER SHAFT)
ROTATER HEAD MOUNTING
(1) WASHER 3/8 (1) LOCKNUT 3/8
CHUTE DEFLECTOR REMOTE CONTROL
(8) LOCKNUTS
1/4=20
I I
(4) CAPSCREWS
1/4-20 X 1=5/8 (iMPELLER)
I I
I I
I
(3) RETAINER
SPRINGS
I I
]
J
(1) SPRING
(1) LOCKNUT (1)WASHER
5/16=18
(1) CARRIAGE
BOLT 5/16=18 x 5/8
(1) LOCKNUT
1/4=20
(1) NYLON
WASHER
(1) SHOULDER
BOLT 1/4=20
ASSE BL¥/ E-OPE ATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly,
operation and maintenance of the product. Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship- ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your
snow thrower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
SPEED CONTROL
PLASTIC TiE
UPPER HANDLE
HANDLE KNOB
REMOVE SNOW THROWER FROM CARTON
.
Remove all accessible loose parts and parts boxes
from carton.
2. Cut down all four corners of carton and lay panels flat.
3. Removethetwo (2) screws securing the auger housing to the pallet.
4. Remove all packing materials except plastictie holding speed control rod to lower handle.
5. Remove the two (2) plastic ties securing upper handle to pallet.
6. Remove snow thrower from carton and check carton thoroughly for additional loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10) A toolbox is provided on your snow thrower. The toolbox is
located on top ofthe belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.
NOTE: The multi-wrench may be used for assembly of the chute rotator head to snowthrower and making adjustments to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handletothe operating position andtighten handle knobs securely.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with retainer spring.
LOWER HANDLE
SPEED CONTROL
BRACKET
FIG. 1
SPEED CONTROL ROD
RETAINER
SPRING
SPEED
CONTROL
LEVER
FiG. 2
6
ASSEM LY/P E-OPE 0
iNSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)
The traction drive control rod has the long loop on the end of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.
2. With top end of rod positioned under left side of control panel, push rod down and inserttop end of rod into hole
in drive control bracket. Secure with retainer spring.
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger control rod has the short loop on the end of the
spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.
2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod
into hole in auger control bracket. Secure with retainer spring.
AUGER
CONTROL ROD
RUBBER SLEEVE
CONTROL ARM
PIVOT BRACKET
CONTROL BRACKET
FiG. 3
DRIVE RETAINER
SPRING
FiG. 4
FiG. 5
AUGER CONTROL ROD AUGER
RETAINER LEVER SPRING \
FiG. 6
CONTROL
CONTROL
BRACKET
AS E BLY/PRE-OP ATION
INSTALL DISCHARGE CHUTE / CHUTE ROTATER
HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotater head.
1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.
2. Position chute rotater head over chute bracket. If neces- sary, rotate chute assembly to align square and pin on un-
derside of chute rotater head with holes inchute bracket.
3. With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket.
4. Install 3/8 washer and Iocknut on threaded stud and tighten securely.
ALIGN CHUTE ROTATER HEAD WiTH MOUNTING
BRACKET BEFORE
TiGHTENiNG LOCKNUT
_3/8 LOCKNUT
_3/8 WASHER
INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)
1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt, flat washer and 5/16-18 Iocknut
as shown. Tighten securely.
2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt, nylon washer and 1/4-20 Iocknut
as shown. Tighten securely.
3. Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.
CHUTE
NYLON
WASHER
CABLE ! EYELET
REMOTE CABLE
BRACKET
SPRING 1/4-20
SHOULDER
BOLT
HOOK BETWEEN
HEX NUTS
ON CHUTE
ROTATER HEAD
5/16-18
CARRIAGE
BO_
CHUTE BRACKET
CHUTE MOUNTING
ROTATER HEAD
ROTATER HEAD BRACKET
FIG. 7
PIN
STUD
FLAT
WASHER
5/16-18
LOCKNUT
FIG. 8
CHUTE DEFLECTOR CONTROL LEVER
FIG. 9
CHECK TIRE PRESSURE The tires on your snow thrower were overinflated atthe fac-
tory for shipping purposes. Correct and equal tire pressure
is important for best snow throwing performance.
Reduce tire pressure to 14-17 PSI.
8
OPE 0
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUALAND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your snowthrower or in literature supplied with the product. Learn and understand their meaning.
I\1 It¢
DANGER ENGINE SLOW CHOKE PRIMER
OR WARNING ON
FUEL OIL FORWARD REVERSE
iGNITION KEY.
iNSERT TO START
AND RUN,
PULL OUT TO STOP.
ENGINE FAST
OFF
R
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE iNSTRUCTIONS FOR FUTURE REFERENCE.
SNOW
DISCHARGE
DISENGAGED
ENGAGED
TRACTION
DRIVE CONTROL
OPERATIO
GASOLINE FILLER (
CON-
TROL
SAFETY
IGNITION KEY FUEL
SHUTOFF
VALVE
THROTTLE
/ENGINE
CONTROL
ELECTRIC AUGER
START CONTROL
BUTTON LEVER DRIVE SPEED
(AUXILIARY)
RECOIL _ONTRO L LEVER
STARTER
HANDLE
CHUTE
CHUTE
DEFLECTOR
DISCHARGECHUTECONTROLLEVER
DEFLECTOR REMOTE
CONTROL LEVER
'TRACTION
DRIVE
CONTROL
LEVER
=H TURN
TRIGGER
LIGHT
HANDLE
KNOB
TOOLBOX
NOTE: iTEMS ABOVE
ARE SHOWN iN THEIR TYPICAL
LOCATION ON THE
ENGINE, ACTUAL
LOCATION MAY VARY
WiTH THE ENGINE
ON YOUR UNIT,
AUGERS
FiG. 10
MEETS A.N.S.I. SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, Iocknuts and wrench.
Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.
Electric start button - used for starting the engine. Recoil (auxiliary) starter handle- used forstarting engine. Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine. Choke Control - used for starting a cold engine. Throttle / Engine control - used to select either FAST or
SLOW engine speed and to STOP the engine. LH and RH turn triggers- used to steer the snow thrower.
Drive speed control lever - used to select forward or reverse motion and speed of snow thrower.
Traction drive control lever - used to engage power-
propelled forward or reverse motion of snow thrower.
Auger control lever - used to engage auger motion
(throw snow). Discharge chute control lever - used to change the
direction the snow is thrown. Deflector remote control lever - used to change the
distance the snow is thrown. Skid plate- used to adjust height ofscraper bar from ground.
Drift cutter - used to cut through deep snowdrifts.
10
DRIFT CUTTER
_KID PLATE
OPE 0
The operation of any snow thrower can result
in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating
your snow thrower or performing any adjust-
ments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
STOPPING TRACTION DRIVE
* Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
* Releasetheaugercontrollevertostopthrowingsnow.
ENGINE
1. Move throttle control to "STOP" position.
2. Remove (do not turn) safety ignition key to prevent unauthorized use.
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 11) The fuel shut-off valve is located beneath the fuel tank on
the engine, Always operate the snow thrower with the fuel shut-off valve in the OPEN position.
* To engage choke, turn knob counterclockwise. Slowly
turn knob clockwise to disengage.
I\l OLL
FIG. 13
TO CONTROL SNOW DISCHARGE (See Fig. 14)
WARNING: Snow throwers have ex- posed rotating parts, which can cause
severe injury from contact, or from ma-
& &
terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
WARNING: If the discharge chute or auger become clogged, shut-off engine
and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS,
to unclog the chute and/or auger.
OPEN
i i
I I
I...I OFF
FIG. 11
TO USE THROTTLE CONTROL (See Fig. 12) The throttle control is located on the engine. Always operate
the snow thrower with the engine at full throttle. Full throttle
offers the best snow thrower performance.
SLOW FAST
FIG, 12
TO USE CHOKE CONTROL (See Fig. 13) The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not use to start a warm engine.
The DIRECTION inwhich snow isto bethrown is controlled by the discharge chute control lever.
* Tochangethe discharge chute position, press downward
on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.
The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to
throw snow farther.
Press downward on chute deflector control lever and move lever forward to lower the deflector and decrease the distance. Move lever back to raise the deflector
and increase the distance. Be sure lever springs back and locks into desired position.
DISCHARGE CHUTE
CONTROL LEVER
CHUTE DEFLECTOR
REMOTE CONTROL LEVER
11 FIG.14
OPERATIO
TO THROW SNOW (See Fig. 15) The auger rotation is controlled by the auger control lever
located on the right side handle.
Squeeze auger control lever to handle to engage the auger and throw snow.
Release the auger control lever to stop throwing snow.
AUGER CONTROL
LEVER
FIG. 15
USING THE CLEAN-OUT TOOL (See Fig. 16)
In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool to dislodge this blockage.
When cleaning, repairing, or inspecting, make certain all controls are disengaged and the au- ger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac- cidental starting.
TO MOVE FORWARD AND BACKWARD (See Fig. 17) SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
Squeeze traction drive control lever to handleto engage the drive system.
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed control lever.
Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position. CAUTION: Do not move speed control lever
when traction drive control lever is engaged. Damage to the snow thrower can result.
Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It is recommended that you use aslower speed until you are familiar with the operation of the snow thrower.
NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the
auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow throwing 3rocess.
e
Release the auger control lever and shut offthe engine.
e
Removethe clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.
After the packed snow has been dislodged, return the clean- out tool to it's mounting clip by pushing it into the clip.
Make sure the discharge chute is pointed in a safe di- rection (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting the engine.
Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger hous-
ing and the discharge chute.
DISCHARGECHUTE
\
CLEAN-OUT<,_
TOOL
MOUNTING
/ /
TRACTION DRIVE
i
DRIVE S CONTROL LEVER
_LLEVER
FIG. 17
POWER STEERING OPERATION (See Fig. 18) Steering triggers are used to assist in steering your snow
thrower, The triggers are located on the underside of each
handle. When atrigger is squeezed, itdisengages the drive wheel on that side of snow thrower and allows it to turn in
that direction.
To turn left - squeeze left side trigger,
To turn right - squeeze right side trigger.
LH TURN RH TURN
TRIGGER TRIGGER
FIG. 16 12 FIG. 18
OPE 0
TO ADJUST SKID PLATES (See Fig. 19)
NOTE: The wrench provided in your parts bag may be used to adjust the skid plates.
Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in
normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper
clearance) to give a 5 mm clearance between the scraper bar and the ground, Use a middle position if the surface
to be cleared is uneven.
NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks
or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower.
If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skid plates by loosening the rear 1/2" hex nut only, then moving skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.
HIGH POSITION
(LOW GROUND CLEARANCE)
I
I I /
.. _......... __ _ 1/2"_HEX NUT
HOUSING
/
LOW POSITION (HIGH GROUND CLEARANCE)
FIG. 19
SCRAPER BAR
The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement. Replace a damaged or worn scraper bar.
TO USE DRIFT CUTTERS (See Fig. 20)
Use the drift cutters to cut through deep snowdrifts that are higher than the front of the snow thrower.
Loosen upper adjustment nut enough to allow drift cutter to be raised to highest position and tighten nut
securely. Repeat for opposite side of snow thrower.
When not using drift cutters, loosen adjustment nut, lower to storage position and tighten nut securely.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 21) The engine on your snow thrower has been shipped, from
the factory, already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap!dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until "FUL[L' mark on dipstick is reached. Do not overfill.
Tochange engine oil, see "TO CHANGE ENGINE OIE' in the Maintenance section of this manual.
ADD GASOLINE (See Fig. 21)
Fill fuel tank to bottom of tank filler neck. Do not over- fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
i ,_ WARNING: Wipe off any spilled oil or
CAUTION: Alcohol blended fuels (called gas- ohol or using ethanol or methanol) can attract
moisture which leads to separation and for- mation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage. To avoid engine problems, the fuel
system should be emptied before storage of 30 days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea-
son. See Storage Instructions for additional information. Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may occur.
CHOKE ENGINE OIL GASOLINE CONTROL FILL CAP / DIPSTICK FILLER CAP
fuel. Do not store, spill or use gasoline near an open flame.
FUEL SHUT-
_FF VALVE
STARTER
BUTTON
AUGER HOUSING
STORAGE DRIFT POSITION CUTTER
ADJUST-
\_; MENT NUT
FIG. 20 13 FIG. 21
PRIMER
SAFETY IGNITION
KEY
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
RECOIL
STARTER
HANDLE
THROTTLE
OPERATIC
TO START ENGINE
Be sure fuel shut-off valve is in the OPEN position.
Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.
Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a
licensed electrician.
WARNING: Do not use the electric starter if your house is not a 120 Volt
&
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (packed seperately in parts bag) into ignition slot until itclicks. DO NOTturn the key.
Keep the extra safety ignition key in a safe place.
2. Place throttle control in FAST position.
3. Rotate choke control to FULL position.
4. Connect the power cord to the engine.
5. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.
NOTE: Do not use primer when starting engine with the electric starter.
6. Push starter button until engine starts.
IMPORTANT: Do not crank engine morethan five continu- ous seconds between each time you try to start. Wait 5 to
10 seconds between each attempt.
7. When the engine starts, release the starter button and slowly move the choke control to the OFF position.
8. Disconnect the power cord from the receptacle first,
then from the engine.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat- ing temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the OFF position.
COLD START - RECOIL STARTER
1. Insert safety ignition key (packed seperately in parts bag) into ignition slot until itclicks. DO NOTturn the key. Keep the extra safety ignition key in a safe place.
2. Place throttle control in FAST position.
3. Rotate choke control to FULL position.
4. Push the primer four (4) times if the temperature is below 15°F/-10°C, or two (2) times if temperature is
between 15° and 50°F/-10°C and 10°C. Iftemperature is above 50°F/10°C, priming is not necessary.
NOTE: Over priming may cause flooding, preventing the en- gine from starting. If you do flood the engine, wait afew min-
utes before attempting to start and DO NOT push the primer.
5. Pull recoil starter handle quickly. Do not allow starter rope to snap back.
6. When the engine starts, releasethe recoil starter handle and slowly move the choke control to the OFF position.
A.C. three-wire grounded system. Seri-
ous personal injury or damage to your snow thrower could result.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat- ing temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the OFF position. DO NOT push the primer.
BEFORE STOPPING Run the engine for a few minutes to help dry off any mois-
ture on the engine. Toavoid possible freeze-up ofthe starter, proceed asfollows:
ELECTRIC STARTER
1. Connect the power cord to the engine.
2. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.
3. While the engine is running, push starter button and spin the starter for several seconds.
NOTE: The unusual sound made while starter is spinning
will not harm the engine or starter.
4. Disconnect the power cord from the receptacle first, then from the engine.
RECOIL STARTER
1. Whilethe engine is running, pull the recoil starter handle with rapid, full arm strokes three or four times.
NOTE: The unusual sound made while pulling the recoil
starter handle will not harm the engine or starter.
IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine,
proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
If the engine still fails to start, repeat the above steps or use the electric starter.
SNOW THROWING TiPS
Always operate the snow thrower with the eng=ne at full throttle. Full throttle offers the best performance.
Go slower in deep, freezing or heavy wet snow. Usethe
drive speed control, NOT the throttle, to adjust speed.
It is easier and more efficient to remove snow imme-
diately after it falls.
The best time to remove snow isthe early morning. At this time the snow is usually dry and has not been ex-
posed to the direct sun and warming temperatures.
Slightly overlap each successive path to ensure all snow will be removed.
Throw snow downwind whenever possible.
Adjust the skid plates to proper height for current snow
conditions. See "TO ADJUST SKID PLATES" in this
section of this manual.
For extremely heavy snow, reduce the width ofsnow re-
moval by overlapping previous path and moving slowly.
Keep engine clean and clear of snow during use. This will help air flow and extend engine life.
After snow-throwing iscompleted, allow engineto runfor
a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
14
use and wipe dry so it is ready for next use.
&
snow thrower.
MAINTENANCE
FILL IN DATES
AS YOU COMPLETE REGULAR SERVICE
AINTE E
Check for Loose Fasteners
R Clean / Inspect Snow Thrower
O
W Check/Replace V-Belts
RE Lubrication Chart
Check Engine Oil Level
E
N Change Engine Oil
Inspect Muffler
N Check / Replace Spark Plug
E
Empty Fuel Tank
GENERAL RECOMMENDATIONS
The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly
maintain your snow thrower.
At least once a season, check to see if you should make
any of the adjustments described in the Service and Ad-
justments section of this manual.
At least once a year, you should replace the spark plug and check belts for wear. A new spark plug will help
your engine run better and last longer.
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit
to malfunction and pose a risk of injury to the operator.
v'
i/
v'
i/
i/
LUBRiCATiON CHART
(_ SAE 5W-30 Motor Oil @ See "ENGINE" in
Maintenance section (_ General
Purpose
Grease
@ Engine oil
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Checkcontrolsto besuretheyarefunctioning properly.
LUBRiCATiON
Keep your snow thrower well lubricated (See "LUBRICATION CHART").
SNOW THROWER
Always observe the safety rules when performing any
maintenance.
TIRES
Maintain proper air pressure in both tires (14-17 P.S.I.
/ 19-24.5 N-m).
(_ Auger grease fittings
Keep tires free of gasoline and oil, which can harm rubber.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
15
and corrosion.
(_ Pivot
points
I CE
V-BELTS TO CHANGE ENGINE OIL Check V-belts for deterioration and wear after every 50
hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from
wear. (See "TO REMOVE BELT COVER" in the Service and Adjustments section of this manual).
The V-belts on your snow thrower are ofspecial construction and should be replaced byoriginal equipment manufacturer
(OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.
AUGER GEAR CASE
The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear
case.
If lubricant is required, use only Ronex ED #1 grease. TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
CAUTION: Any lubricating of the above compo- nents can cause contamination of the friction
wheel and damage to the drive system of your snow thrower.
ENGINE
LUBRICATION Use only high quality detergent oil rated with API service
classification SG-SL. Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE ViSCOSiTY GRADES
I I
°F -20 0 30 32 40 °C -3'0 -2'0 -10 0 10
TEMPERATURE RANGE ANTICIPATED
BEFORE NEXT OiL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above 32°F/0°C. Check your engine oil level more frequently to
avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least
once a year if the snow thrower is not used for 25 hours in one year.
Checkthe crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill
cap / dipstick securely each time you check the oil level.
Determine temperature range anticipated before next oil change. All oil must meet API service classification SG-SL.
Be sure snow thrower is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil trapped inside the engine. (See "TO REMOVE WHEELS"
in the Service and Adjustments section of this manual).
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install leftwheel (if removed for draining oil). Besureto install klick pin into proper hole in wheel axle (See "TO
REMOVE WHEELS" in the Service and Adjustments section of this manual).
7. Remove oil fill cap!dipstick. Be careful not to allow dirt
to enter the engine.
8. Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"section ofthis manual.
9. Use gauge on oil fill cap!dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULl" line on dipstick.
10. Wipe off any spilled oil.
MUFFLER Inspect and replace corroded muffler as it could create a
fire hazard and!or damage.
SPARK PLUG Replace spark plug atthe beginning of each season or after
every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFICATIONS" section of this manual.
CLEANING
IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.
from spark plug and place wire where it
WARNING: Disconnectsparkplugwire cannot come in contact with plug.
e
Keep finished surfaces!wheels free of gasoline, oil, etc.
e
We do not recommend using a garden hose to clean
your snowthrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life.
16
SERVICE A JUSTMENTS
WARNING: To avoid serious injury, before
performing any service or adjustments:
1. Be sure throttle is in STOP position.
2. Remove safety ignition key.
&
3. Make sure the augers and all moving
parts have completely stopped.
4. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See "TO ADJUST SKID PLATES" and "SCRAPER BAR" in the Operation section of this manual.
CHUTE DEFLECTOR
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator, If the deflector becomes damaged, it should
be replaced.
never operate your snow thrower with
WARNING: To avoid serious injury, the deflector removed or damaged.
1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.
2. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 Iocknuts and tighten securely.
CAUTION: Do not substitute. Use only original equipment capscrew/shear bolts as supplied with your snow thrower.
4. Connect spark plug wire to spark plug.
1/4-20 1/4-20 x 1-5/8 1/4-20 x 2 LOCKNUT CAPSCREW / SHOULDER /
SHEAR BOLT SHEAR BOLT
iMPELLER HUB _
SHAFT
* Tochange direction and!or distance snow is discharged,
see "TO CONTROL SNOW DISCHARGE" in the Op-
eration section of this manual.
SHEAR BOLTS (See Fig. 22)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger
shaft with a shoulder/shear bolt and hex nut. Should a for-
eign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any
other components. If one or both augers do not turn when auger control lever is engaged, check to see if one or both
of the bolts have sheared. To replace the shear bolts:
1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.
2. Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with plug.
3. Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt. Install
1/4-20 lock nut and tighten securely.
CAUTION: Do not substitute. Use only original
equipment shear bolts as supplied with your snow thrower.
4. Connect spark plug wire to spark plug.
IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2)
capscrew/shear bolts and hex nuts. Should a foreign object or ice become lodged in the impeller, the capscrews are designed to break, preventing damage to any other com-
ponents. If impeller does not turn when auger control lever is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:
1/4-20 \ AUGER AUGER
TO REMOVE BELT COVER (See Fig. 23)
1. Remove the two (2) screws securing belt cover to
2. Remove belt cover. * Replace belt cover by installing cover and screws and
17
,\
HUB SHAFT
FiG. 22
frame.
tighten securely.
-"" "_ BELT
"" COVER
FRAME SCREWS
FiG. 23
AUGER
HUB
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