Craftsman 917389620 Owner’s Manual

Owner's Manual
6.0 HORSEPOWER
21 " MULTI-CUT
ROTARY LAWN MOWER
Model No.
917.389620
Safety
Assembly
Maintenance
- Espafiol
Repair Parts
NOTE: Engines which are certified to comply with CalifomJa and U.S. EPA emission regulations for SORE (Small Off Road Equipment, are certified to operate on regular unleaded gasoline, and include the following emission centrol systems: Engine Modification (EM), and Three-way Catalyst (TWC) (if so equipped).
AVISO: Los motores homek>gados para cumplir con le reglamentaci6n sobre emisiones de
California y de la Agencle de Proteccl6n Ambiental estadeunidence (EPA) para equipos
pequefms no circulentes (SORE) funcionan con gasollea normal sin plomo, e incluyen los
siguientss sistemas de control de emisiones: modificaci6n del motor (EM) y catalizador de triple acci6n (TWC) (en caso de tenerlo).
The D.O.M. decal includes engine life specifications for the emissions-related useful life period of _our engine. This period relates to the emission compliance life as certified by EPA/CARB. To
find the/ire pedod specification for your engine, please match one of the following letters with the letter printed on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.
La calcemanfa D.O.M. induye espechlcaciones sobre la dura(;ibn del motor para el pedodo de vida dtil de su motor relaccionade con emisiones. Este perlodo se relaciona con la duracibn en conformidad con las emislenes segOn Io certificado por EPNCARB. Para hallar la especificacibn
del perfodo de vide de su motor, mire cudl de las siguientes letras viene impresa en su celcomanfa D.O.M.: (C) 125 horas, (B) 250 horas, (A) 500 horas.
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website" www.sears,com/craftsman
Warranty............................................... 2
Safety Rules .........................................2
Assembly..............................................5
Operation.............................................. 6
MaintenanceSchedule...................... 10
Maintenance....................................... 10
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For two years from date of pumhase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
ProductSpecifications........................ 11
Sewice and Adjustments.................... 13
Storage ...............................................14
Troubleshooting.................................16
Repair Parts........................................34
PartsOrdering..................... Back Cover
IfthisCraftsmanLawnMoweris usedfor commercialor rentalpurposes,thiswarranty appliesfor only90 daysfrom thedate of purchase.
This Warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by retuming the Craftsman power mower to the nearest Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States.
ThisWarrantygivesyouspecificlegalrights,andyoumay alsohave otherdghtswhich varyfrom statetostate.
Seam, Roebuckand Co.,1:)/817WA, HoffmanEstates, Illinois60179
IMPORTANT: Thiscuttingmachineis capableofamputatinghandsandfeet and
throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
I.GENERAL OPERATION *
Read, understand, and follow all instructions on the machine and in the
manual(s) before starting. Be thor- oughly familiar with the controls and the proper use of the machine before .
starting.
Do not put hands or feet near or under rotating parts, Keep clear of the discharge opening at all times.
Only allow responsible individuals, who are familiar with the instructions, to
operate the machine.
Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which
could be picked up and thrown by the blade. 2
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area. Do not operate the mower when barefoot or wearing open sandals. Always wear substantla"I foot wear. Do not pull mower backwards unless absolutely necessary. Always look
down and behind before and while moving backwards.
Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in
,_lace.
ee manufacturer's instructions for
proper operation and installation of
accessories. Only use accessories
approved by the manufacturer.
Stoptheblade(s)whencmseinggravel
ddvas, walks, or roads.
Stop the engine (motor) whenever you
leave the equipment, before cleaning the mower or unclogging the chute.
Shut the engine (motor) off and wait until the blade comes to complete stop
before removing grass catcher.
= Mow only in d_ight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Never operate machine in wet grass.
Always be sure of your footing: keep a
firm hold on the handle and walk; never
run.
Disengage the self-propelled mecha-
nism or drive clutch on mowers so equipped before starling the engine
(motor).
If the equipment should stad to vibrate
abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Always wear safety goggles or safety
glaSSes with side shields when operating mower.
II, SLOPE OPERATION Slopes are a major factor related to slip
and fall accidents which can result in severe injury. All slopes require extra
caution. If you feel uneasy on a slope, do r_otmow iL
DO:
Mow across the face of slopes: never up and down. Exercise extreme caution
when changing direction on slopes.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
Do not trim near drep-offs, ditches or
embankments. The operator could lose footing or balance.
Do not tdm excessively steep slopes.
Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator
is not sled to the presence ot children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the trimming area
and under the watchful care of another responsible adult.
Be alert and tum machine off if children enter the area. Before and while walking backwards,
It>ok behind and down for small children.
Never allow children to operate the
machine,
Use extra care when approaching blind
comerS, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Usa extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
-Never store the machine or itJel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Never =make adjustments or repairs with
the engine (motor) running. Disconnect the spark plug wire, and keep the wire
away trom the plug to prevent acciden-
tal starting.
Keep nuts and bolts, especially blade attachment botts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debds build-up. Clean 0il or fuel spillage. Allow machine to c001 before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restading.
* Never attempt to make wheel height
adjustments while the engine (motor) is
running.
Grass catcher components are subiect
to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts,
when necessary,
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Do not change the engine governor
3 setting or ovarspead the engine.
_,Look for this symbol to point out
important safety precautions. It means CAUTIONIH BECOMEALERT!H YOUR
SAFETY IS INVOLVED.
A CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark
plug.
AIWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other
reproductive harm. AWARNING: Battery posts, terminals end
related accessories contain lead and lead
compounds, chemicals known to the State of Califomia to cause cancer and birth
defects or other reproductive harm. Wash
hands after handling.
A CAUTION: Muffler and other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
These accessories were available when this lawn mower was produced. They ere not shipped with your mower. They are also available at most Sears retail outlets and service centers. Most Sears stores can also order repair parts for you, when you
provide the model number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR HEAH DISCHARGE LAWN MOWERS
REAR DISCHARGE
GRASS CATCHERS
LAWN MOWERS
J
FOR
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
MULCHER _TS
FOR
SIDE DISCHARGE
GRASS CATCHERS
LAWN MOWERS
AIR FILTERS
BLADE ADAPTERS WHEELS
4
STABILIZER
GAS CANS
SPARK PLUGS
ENGINE OIL
Read theseinstructionsand this manualin 3. Remove any packingmaterialfrom itsentiretybeforeyou attemptto assemble or operateyournewlawn mower. IMPORTANT: This lawnmowerisshipped
WITHOUT OIL ORGASOLINE inthe
engine.
around control bar.
Your handles may be adjusted for your mowing comfort. Refer to Service and
Adjustments section of this manual.
Yournew lawn mowerhas been as- sembledat the factorywiththeexception controlbar ofthosepartsleft unassembledfor Upperhandle
shippingpurposes.All partssuchas nuts, washers,bolts,etc., necessaryto complete Liftup
the assemblyhave been placed inthe partsbag.Toensuresafe and proper
Mowing
operationofyour lawnmower,all parts _nd hardwareyou assemblemustbe
tightenedsecurely.Usethecorrecttoolsas
necessaryto ensure propertightness.
Lower handle
TO REMOVE LAWN MOWER FROM
CARTON
1. Removelooseparts includedwith
mower.
Handle pin
2. Cutdowntwo end comersof carton
and layend paneldown flat. 3-Position
3. Removeall packingmaterialsexcept handleadjustment paddingbetweenupper and lower bracket
handleend paddingholdingoperator presencecontrolbar to upperhandle.
/
\
4. Rolllawn moweroutof cartonand checkcarton thorouglyfor additional
looseparts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
1. Raise lower handle section to operat- ing position and squeeze the bottom
ends of lower handle towards each other until the pin in handle can be
inserted into one of the three height adjustment holes,
2. Remove protective padding, raise
upper handle section into place on lower handle and tighten both handle
knobs.
TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to
be used as a mulcher. To convert to bagging or discharging, see 'To convert
mower" in the OPERATION section of this manual.
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself
with the location of various controls and adjustments. Save this manual for future
reference.
These symbols may appear on your lawn mower or In literature supplied with the
product. Learn and understand their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Operator presence control
bar
Handle knob
Grass
Gasoline filler cap
Engineoilcap
with.dipstick
(oneach wheel)
Mulcher door
IMPORTANT: This lawn mower is shipped
Lawn mowerhousincJ
WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the
American National Standards Institute and the U.S. Consumer Product Safety Commis* sion. The blade turns when the engine is running.
Operator Presence Control Bar- must Primer - pumps additional fuel from the be held down to the handle to start the carburetor to the cylinder for use when
engine. Release to stop the engine, starting a cold engine.
Starter Handle - used for starting the
engine•
i
The operationof any lawn mowercan resultin foreignobjectsthrowninto the eyes,whichcan result
in severeeye damage.
Alwayswear safetyglassesor eye shieldswhileoperatingyour lawn mower or performinganyadjustmentsor repairs.
We recommenda widevisionsafety maskover spectaclesor standardsafety
glasses, ' HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not
adjustable. ENGINE ZONE CONTROL
a_nCAUTION: Federal regulations require
engine control to be installed on this
lawn mower in order to minimize the risk of blade contact injury. Do not under any
cimumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
Your lawn mower is equipped with an operator presence control bar which
requires the operator to be positioned behind the lawn mower handle to start
and operate the lawn mower.
TO ADJUST CUTTING HEIGHT
Raise wheels for low cut and lower
wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.
To change cutting height, squeeze
adjuster lever toward wheel. Move
wheel up or down to suit your require- ments. Be sure all wheels are in the
same setting.
NOTE: Adjuster is propedy positioned when plate tab inserts into hole inlever. Also, 9*position adjusters (if so equipped)
allow lever to be positioned between the p_atetabs.
LowerWheelsfor HighCut
Pla_
TO CONVERT MOWER Your lawn mower was shipped ready to
be used as a mulcher. To convert to
bagging or discharging:
REAR BAGGING
Lift rear door of the lawn mower and
place the grass catcher frame hooks onto the door pivot pins.
To convert to mulching or discharging
operation, remove grass catcher and close rear door.
Pivotpins "_, _ _
SIDE DISCHARGING
Rear door must be closed.
Open mulcher door and install dis-
ct'iarge deflector under guard as shown.
Mower is now ready for discharging
operation.
To convert to mulching or bagging
operation, discharge deflector must be
removed and mulcher door must be
closed.
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING-
1. Rear door closed.
2. Mulcher door closed. FOR REAR BAGGING -
1. Grass catcher installed.
2. Mulcher door closed. FOR SIDE DISCHARGING -
1. Rear door closed.
2. Side discharge deflector installed. _I_CAUTION: Do not run your lawn
mower without rear door closed or approved grass catcher in place.
Never attempt to operate the lawn mower with the rear door removed or propped
open.
RaiseWheels forLow Cut
Mulcher door
Open
Mulcher Door
Discharge
deflector
BEFORE STARTING ENGINE ADD OIL Yourlawnrnowerisshippedwithoutoil in
theengine. Engineholds 20 oz.of oil. Fortype and gradeofoil to use,see
"ENGINE" in Maintenancesectionofthis manual.
1. Be sure lawnmowerisleveland area aroundoil fillisclean.
2. Removeengineoilcap and filltothe fulllineon the dipstick.Pouroilslowly.
Do notoverfill.
NOTE: Allowoilto settledown intoengine for accuratereading.To read properlevel,
tightenengineoilcap, then removeitto
readthe dipstick.
3. Reinstallengine oilcap and tighten.
Check oil level beforeeachuse. Add
oilif needed. Fillto fulllineondipstick.
Changethe oilafter every25 hoursof
operationor each season. You may need tochangethe oil moreoften
underdusty,dirtyconditions.
ADD GASOLINE
Fillfueltank. Usefresh,clean, regular
unleadedgasolinewith a minimumof 87 octane. Do not mix oil withgaso-
line. Purchasefuel in quantitiesthat
can be usedwithin30 daysto assure fuel freshness.
AWARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids dudng storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Engineoil
cap
TO START ENGINE
NOTE: Due to protective coatings on the
engine, a small amount of smoke may be
present during the initial use of the product and should be considered
normal. 1, To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push, This step is not
usually necessary when starting an engine which has already run for a
few minutes.
2. Hold operator presence control bar down to the handle and pull starter
handle quickly. Do not allow starter rope to snap back.
TO STOP ENGINE
To stop engine, release operator
presence control bar. NOTE: In cooler weether it may be necessary to repeat priming steps. In
warmer weather over priming may cause flooding and engine will not start. If you
do flood engine, wait a few minutes before attempting to start and do not
repeat priming steps.
8
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